A machine tool processing system based on intelligent control

Abstract

The present invention discloses an intelligently controlled machine tool processing system, which includes a support seat, a processing tool magazine, a tail top, a clamping mechanism, a first offset mechanism, a second offset mechanism, a third offset mechanism, a fourth offset mechanism and a monitoring device, wherein the first offset mechanism, the second offset mechanism and the third offset mechanism are all arranged on the upper top of the support seat, and the first offset mechanism, the second offset mechanism and the third offset mechanism are vertically slidably connected to each other in pairs, the third offset mechanism includes a third sliding track, an auxiliary track, a third driving mechanism, a first L-shaped seat, a second L-shaped seat, an offset seat and a support plate, the offset seat is slidably connected to the second offset mechanism, the third offset track is vertically fixedly connected to the upper top of the offset seat, and the third sliding track and the auxiliary track are respectively arranged on both sides of the second L-shaped seat. The processing system structure of the present application effectively solves the technical problems existing in the field of machine tools, and has the advantages of high tool replacement efficiency, strong processing stability and practicality.

Description

Technical Field

[0001] The invention relates to the technical field of numerically controlled machine tools, and in particular to a machine tool processing system based on intelligent control. Background Art

[0002] Machine tools are the foundation of industry. Any industrial manufacturing production cannot be separated from machine tools. The accuracy and development level of machine tools determine the industrial level of a country. Therefore, improving the accuracy and level of machine tools is very important. An important aspect of the level of machine tools is whether the machine tool itself can control the processing process and monitor the processing performance of the machine tool itself, and process the monitoring information in a timely manner and take effective measures to ensure the safety, reliability and quality of processing.

[0003] For example, the prior art CN104527288B discloses a machine tool bed and a production and processing system having the machine tool bed. Due to the use of manual positioning and manual clamping, it is time-consuming and labor-intensive, the labor intensity of workers is high, and the loading and positioning efficiency of workpieces is low. Since manual positioning is greatly affected by human factors, there may be deviations each time the workpiece is positioned, and the stability and consistency of the workpiece positioning cannot be maintained. Therefore, the positioning accuracy is low, which will have a greater adverse effect on the processing quality of the workpiece to be processed, thereby causing an adverse effect on the product yield.

[0004] The present invention is made to solve the common problems in the art such as loose clamping of workpieces, non-replaceable machining tool heads, low machining tool replacement efficiency, high labor intensity, lack of monitoring of the machining process, etc. Summary of the invention

[0005] The main purpose of the present invention is to propose a machine tool processing system based on intelligent control, aiming to solve the technical problems existing in the fixed performance of CNC machine tools.

[0006] To achieve the above-mentioned purpose, the present invention proposes a machine tool processing system based on intelligent control, which includes a support seat, a processing tool magazine, a tail top, a clamping mechanism, a first offset mechanism, a second offset mechanism, a third offset mechanism, a fourth offset mechanism and a monitoring device. The first offset mechanism, the second offset mechanism and the third offset mechanism are all arranged on the upper top of the support seat, and the first offset mechanism, the second offset mechanism and the third offset mechanism are vertically slidably connected to each other in pairs. The third offset mechanism includes a third sliding rail, an auxiliary rail, a third driving mechanism, a first L-shaped seat, a second L-shaped seat, an offset seat and a support plate. The offset seat is slidably connected to the second offset mechanism, and the third offset rail is vertically fixedly connected to the upper top of the offset seat. The third sliding rail and the auxiliary rail are respectively arranged on both sides of the second L-shaped seat, and the auxiliary rail and the third offset rail are oriented in the same direction and are parallel to each other. The first L-shaped seat is slidably connected to the third sliding rail, the support plate is slidably connected to the auxiliary rail, the third driving mechanism is drive-connected to the second L-shaped seat and slides along the direction of the third sliding rail, and the first L-shaped seat and the second L-shaped seat are arranged in the same direction.

[0007] Preferably, the tail top and the clamping mechanism are arranged at both ends of the support seat and are arranged facing each other; the tail top is slidably connected to the fourth offset mechanism; the tail top and the clamping mechanism clamp the workpiece to form a clamping cavity; the monitoring device is arranged in the clamping cavity and monitors the processing operation in the clamping cavity; the processing tool magazine processes the workpiece clamped on the clamping mechanism and the tail top under the driving operation of the third offset mechanism.

[0008] Preferably, the monitoring device includes a monitoring probe, an activation member, and a follower member, wherein the monitoring probe is arranged on the follower member and monitors the processing operation; the follower member turns based on the signal of the activation member; the activation member is arranged on the processing tool magazine and extends toward the contact direction between the processing tool magazine and the workpiece; the follower member includes a steering seat, a support rod and a steering drive mechanism, the steering seat is arranged at one end of the support rod, and one end of the support rod is vertically fixedly connected to the side inner wall of the clamping cavity; the steering drive mechanism is constructed to be drivingly connected to the steering seat.

[0009] Preferably, the first offset mechanism includes a first sliding rail, a first adjustment drive mechanism and a plurality of position marking members; the first sliding rail is oriented parallel to the axis of the workpiece; the position marking members are distributed at equal intervals along the length direction of the first sliding rail; and the first adjustment drive mechanism is constructed to be drive-connected to the second offset mechanism.

[0010] Preferably, the second offset mechanism includes a sliding seat, a second sliding rail, a second adjustment drive mechanism and a plurality of stroke marking members, the sliding seat is constructed to be slidably connected to the first sliding rail, and to slide along the direction of the first sliding rail under the driving operation of the first adjustment drive mechanism; the stroke marking members are distributed at equal intervals along the length direction of the second sliding rail; the processing tool magazine is slidably connected to the second sliding rail and to slide along the second sliding rail under the driving operation of the second adjustment drive mechanism.

[0011] Preferably, the fourth offset mechanism includes a fourth sliding rail, a moving seat and a locking component, the moving seat is slidably connected to the fourth sliding rail, the locking component locks the position of the moving seat, and the tail top is arranged on the moving seat and extends toward one side of the clamping mechanism.

[0012] Preferably, a recovery device for recovering debris is provided at the bottom of the clamping cavity, and the recovery device includes a recovery cavity, a sweeping member, a recovery port and a recovery member, the recovery port is arranged on one side of the support seat, the recovery cavity passes through the bottom of the support seat and connects the clamping cavity and the recovery port; the sweeping member is arranged in the recovery cavity and sweeps the debris in the recovery cavity; the recovery member is arranged at one end of the recovery cavity away from the clamping cavity.

[0013] Preferably, the activation component includes a plurality of calibration parts, an orientation controller and a modulator, each of the calibration parts is respectively arranged on each tool of the machining tool magazine, and when the tool is in use, the calibration part will be activated, the orientation controller is used to trigger the position of the calibration part, and communicate with the follower component through a communication device, and the modulator is used to modulate the signal of the calibration part or the direction controller.

[0014] Preferably, the clamping mechanism is provided with a rotating component for driving the workpiece, and the rotating component drives the workpiece to rotate; the rotating component includes a rotating motor, a rotating shaft, a rotating belt and a rotating wheel, the rotating wheel is nested in one end of the rotating shaft to form a rotating part, and the rotating belt is respectively nested in the rotating part and the rotation driving mechanism.

[0015] Preferably, the processing tool magazine includes a storage tool holder and a conversion component, the conversion component is used to adjust the processing angle of the storage tool holder, the storage tool holder is provided with a plurality of tools, and each of the tools is distributed at equal intervals along the storage tool holder; the conversion component includes an angle detection component, a rotating shaft and a rotating drive mechanism, the rotating shaft is drivingly connected to the rotating drive mechanism to form a rotating part, and the rotating part is driven by the storage tool holder; the angle detection component is used to detect the rotation angle of the rotating part.

[0016] The beneficial effects of the present invention are as follows:

[0017] (1) This technical solution aims at the existing problems of machining accuracy and machining efficiency, and proposes a machine tool machining system based on intelligent control, which effectively avoids the shortcomings of the existing technology, such as low tool replacement efficiency, loose workpiece clamping, non-replaceable machining tool head, low machining tool replacement efficiency, high labor intensity, and lack of monitoring of the machining process;

[0018] (2) The tail top can limit the position of the workpiece, so that the workpiece can always be clamped during the rotation process, ensuring that the workpiece can be stably clamped and the workpiece can be reliably processed;

[0019] (3) By using a monitoring device to monitor the contact between the tool magazine and the workpiece and the processing progress, the entire processing process of the workpiece can be accurately monitored;

[0020] (4) By using a polarization component, the polarization angle of the workpiece can be reduced, so that the workpiece can rotate stably and reliably, thereby improving the processing accuracy of the workpiece;

[0021] (5) The workpiece can be stably and reliably clamped by the tail top and the clamping mechanism to ensure the stability of the workpiece during the processing;

[0022] (6) Through the cooperation between the sweeping component and the recovery component, waste chips or waste residues can be cleaned up. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on the structures shown in these drawings without paying creative work.

[0024] Figure 1 It is a partial structural schematic diagram of the present invention;

[0025] Figure 2 is a schematic structural diagram of the first offset mechanism and the second offset mechanism;

[0026] Figure 3 is a structural schematic diagram of the third offset mechanism;

[0027] Figure 4 is a schematic top view of the clamping mechanism;

[0028] Figure 5 for Figure 4 Schematic diagram of the structure at AA in the middle;

[0029] Figure 6 is a structural schematic diagram of the clamping mechanism;

[0030] Figure 7 is a structural schematic diagram of the recovery device;

[0031] Figure 8 is a schematic diagram of the structure of the monitoring device;

[0032] Fig. 9 It is a schematic diagram of the control process of the machining tool;

[0033] Description of the accompanying drawings: 1-support seat; 2-clamping mechanism; 3-tail top; 4-processing tool magazine; 5-storage tool holder; 6-conversion member; 7-clamping cavity; 8-rotating part; 9-fourth sliding track; 10-recovery device; 11-polarization member; 12-first sliding track; 13-first adjustment drive mechanism; 14-sliding seat; 15-second adjustment drive mechanism; 16-recovery port; 17-second sliding track; 18-tool; 19-limiting ring; 20-recovery barrel; 21-sweeping roller; 22-sliding part; 23-lifting part; 24-recovery member; 25 -sweeping member; 26-transport drive mechanism; 27-clamping claw; 28-steering seat; 29-reset spring; 30-moving seat; 31-limiting rod; 32-pressure detection member; 33-vibration damping rod; 34-locking rod; 35-locking plate; 36-monitoring device; 37-support rod; 38-monitoring probe; 39-first L-shaped seat; 40-second L-shaped seat; 41-third sliding rail; 42-auxiliary rail; 43-support plate; 44-third driving mechanism. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back...), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0036] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In addition, the technical solutions between the various embodiments can be combined with each other, but they must be based on the ability of ordinary technicians in the field to implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0037] The following combination Figure 1-Figure 3 And related embodiments are further described to further illustrate the scheme of the present invention.

[0038] A machine tool processing system based on intelligent control, comprising a support seat 1, a processing tool magazine 4, a tail top 3, a clamping mechanism 2, a first offset mechanism, a second offset mechanism, a third offset mechanism, a fourth offset mechanism and a monitoring device 36, wherein the first offset mechanism, the second offset mechanism and the third offset mechanism are all arranged on the upper top of the support seat, and the first offset mechanism, the second offset mechanism and the third offset mechanism are mutually vertically slidably connected in pairs, and the third offset mechanism comprises a third sliding rail 41, an auxiliary rail 42, a third driving mechanism 44, a first L-shaped seat 39, a second L-shaped seat 40, an offset mechanism 41, an auxiliary rail 42, a third driving mechanism 44, a first L-shaped seat 39, a second L-shaped seat 40, an offset mechanism 42, an auxiliary rail 42, a third driving mechanism 44, a first L-shaped seat 39, a second L-shaped seat 40, an offset mechanism 41 ... third L-shaped seat 40, an auxiliary rail 42, a third driving mechanism 44, a third L-shaped seat 40, a third L-shaped seat 40, a third L-shaped seat 40, a third L-shaped seat 40, a third L- The first L-shaped seat 39 is connected to the third sliding rail 41, the support plate is connected to the auxiliary rail 42, the third driving mechanism 44 is connected to the second L-shaped seat 40, and the first L-shaped seat 39 is connected to the third sliding rail 41, the support plate is connected to the auxiliary rail 42, the third driving mechanism 44 is connected to the second L-shaped seat 40, and the third sliding rail 41 is connected to the third sliding rail 41. The first L-shaped seat 39 and the second L-shaped seat 40 are connected in the same direction. The first L-shaped seat 39 and the second L-shaped seat 40 are both arranged at the top of the offset seat, and slide along the direction of the second sliding rail under the driving operation of the second offset driving mechanism; in addition, the third driving mechanism 44 drives the second L-shaped drive, so that the second L-shaped seat 40 slides along the direction of the third sliding rail 41 or the auxiliary rail 42, so that the processing tool magazine can move in the direction perpendicular to the first offset mechanism and the second offset mechanism, and at the same time, it can also process the workpieces at different positions. The second L-shaped seat 40 is provided with a clamping cavity for the first L-shaped seat 39 to clamp, one end of the first L-shaped seat 39 is placed in the clamping cavity, and moves forward and backward under the drive of the second offset mechanism, so that the processing tool magazine set on the second L-shaped seat 40 can be more stable and reliable. In addition, the support plate 43 is set on the side of the clamping cavity away from the first L-shaped seat 39, so that the first L-shaped seat 39 and the second L-shaped seat 40 will not shake left or right during the processing, effectively improving the processing accuracy. In addition, the cooperation of the support plate 43, the first L-shaped seat 39 and the second L-shaped seat 40 makes the processing tool magazine more stable during the processing, prevents the offset during the processing, and further improves the stability of the entire processing system.

[0039] Preferably, the tail top and the clamping mechanism are arranged at both ends of the support seat and are arranged facing each other; the tail top is slidably connected to the fourth offset mechanism; the tail top and the clamping mechanism clamp the workpiece to form a clamping cavity; the monitoring device is arranged in the clamping cavity and monitors the processing operation in the clamping cavity; the processing tool magazine processes the workpiece clamped on the clamping mechanism and the tail top under the driving operation of the third offset mechanism. The first offset mechanism and the second offset mechanism are both arranged on the upper top of the support seat 1, and the first offset mechanism and the second offset mechanism are slidably connected, the tail top 3 is slidably connected to the fourth offset mechanism; the processing tool magazine 4 is slidably connected to the second offset mechanism; the tail top 3 and the clamping mechanism 2 are arranged at both ends of the support seat 1 and are arranged facing each other, and the tail top 3 and the support seat 1 clamp the workpiece to form a clamping cavity 7; the monitoring device 36 is arranged in the clamping cavity 7 and monitors the processing operation in the clamping cavity 7; the processing tool magazine 4 processes the workpiece clamped on the clamping mechanism 2 and the tail top 3 under the driving operation of the second offset mechanism. The processing system also includes a processor, which is respectively controlled and connected to the clamping mechanism 2, the first offset mechanism, the second offset mechanism, the fourth offset mechanism and the monitoring mechanism, and accurately controls each operation of the entire processing system under the centralized control of the processor. In addition, the tail top 3 is arranged on the fourth offset driving mechanism and cooperates with the clamping mechanism 2, so that different sizes of workpieces can be clamped during the processing of different types of workpieces. The monitoring device 36 cooperates with the processing tool 18 and the workpiece, so that the workpiece can intelligently monitor the processing process during the processing; in addition, the monitoring device 36 can also monitor the processing depth of the processing tool 18 and trigger a warning signal of excessive or substandard depth.

[0040] The directions of the first offset mechanism and the second offset mechanism are perpendicular to each other to form a cross shape, and the first offset mechanism and the second offset mechanism are slidably connected to each other, so that the first offset mechanism and the second offset mechanism can slide relative to each other. That is, the second offset mechanism is arranged on the first offset mechanism, and at the same time, the second offset mechanism can be offset between the first offset mechanism, so that the machining tool magazine 4 can process the workpiece at different positions. In addition, the machining system also includes a hydraulic mechanism, which is used to adjust the position of the tail top 3; the hydraulic mechanism includes a hydraulic rod and a hydraulic control module, the hydraulic control module is connected to the hydraulic rod, and the hydraulic rod is coaxially arranged with the tail top 3, and when the hydraulic rod is driven by the hydraulic drive mechanism, the position of the tail top 3 can be adjusted. In addition, the tail top 3 can limit the position of the workpiece, so that the workpiece can always be clamped during the rotation of the workpiece, ensuring that the workpiece can be stably clamped, so that the workpiece can be reliably processed.

[0041] Preferably, the monitoring device 36 includes a monitoring probe 38, an activation member, and a follower member. The monitoring probe 38 is arranged on the follower member and monitors the processing operation; the follower member turns based on the signal of the activation member; the activation member is arranged on the processing tool magazine 4 and extends toward the contact direction between the processing tool magazine 4 and the workpiece; the follower member includes a steering seat 28, a support rod 37 and a steering drive mechanism, the steering seat 28 is arranged at one end of the support rod 37, and one end of the support rod 37 is vertically fixedly connected to the side inner wall of the clamping cavity 7; the steering drive mechanism is constructed to be drivingly connected to the steering seat 28. The monitoring device 36 contacts the workpiece in the processing tool magazine 4, and the monitoring device 36 is used to monitor the contact between the processing tool magazine 4 and the workpiece and the processing progress, so that the entire process of the processing of the entire workpiece can be accurately monitored. The monitoring probe 38 is arranged on the follower member, and the angle of the monitoring probe 38 is adjusted under the rotation of the rotating member. The activation member cooperates with the follower member so that the machining tool magazine 4 is activated during the working process, and transmits the activation signal to the follower member to ensure that the follower member can rotate following the orientation signal of the activation member. In addition, the follower member also includes a lifting detection member and a lifting drive mechanism, the lifting detection member is used to detect the lifting height of the support rod 37, and the support rod 37 is set to be telescopic and connected to the lifting drive mechanism, so that the lifting drive mechanism can drive the support rod 37. At the same time, the lifting part formed by the driving connection between the support rod 37 and the lifting drive mechanism enables the tool 18 to be accurately controlled during the processing of the tool 18 and the workpiece. The monitoring probe 38 is arranged on the steering seat 28, and the monitoring angle of the monitoring probe 38 is adjusted under the driving operation of the steering drive mechanism. When the steering seat 28 rotates by the rotation drive mechanism, the steering drive mechanism drives the steering seat 28 to rotate along the axis of the support seat 1. In addition, the follower component also adjusts the lifting height of the support rod 37 based on the clamping signal of the clamping mechanism 2. When the clamping mechanism 2 clamps the workpiece, the clamping mechanism 2 can obtain the circumference of the workpiece and transmit the size of the circumference of the workpiece to the processor. At the same time, the lifting height of the support rod 37 is adjusted by the processor so that the entry position of the tool 18 can be monitored. In addition, the monitoring device 36 is arranged on the same side as the processing tool magazine 4, so that the entry position of the processing tool magazine 4 can be accurately monitored. At the same time, when the processing tool magazine 4 moves, the monitoring device 36 moves following the movement of the processing tool magazine 4, so that the processing of the workpiece by the processing tool magazine 4 can be collected.

[0042] Preferably, the activation component includes a plurality of calibration components, an orientation controller and a modulator, each of which is respectively arranged on each tool 18 of the machining tool magazine 4, and when the tool 18 is in use, the calibration component will be activated, the orientation controller is used to trigger the position of the calibration component, and communicate with the follower component through a communication device, and the modulator is used to modulate the signal of the calibration component or the direction controller. When each of the calibration components is in an activated state, the direction controller collects the position of the calibration component, and the calibration component on the corresponding tool 18 can be activated, and at the same time, the follower component can be monitored based on the state of the calibration component. At the same time, the monitoring probe 38 can also monitor different tools 18 according to the number of the calibration turn, so as to improve the accurate monitoring of the tool 18 when processing the workpiece. The orientation controller collects data on the position of each of the calibration components, and at the same time, adjusts the position of the monitoring probe 38 based on the adjustment of the orientation of the orientation controller. The monitoring probe 38 includes but is not limited to the following: a camera, a visual sensor, a detection camera or a camera, etc., which are components for monitoring the workpiece. The modulator modulates the data of the calibration piece and the modulator, so that the data of the entire orientation can be captured by the processor and the monitoring probe 38.

[0043] Preferably, the first offset mechanism includes a first sliding track 12, a first adjustment drive mechanism 13 and a plurality of position markings; the orientation of the first sliding track 12 is parallel to the axis of the workpiece; the position markings are distributed at equal intervals along the length direction of the first sliding track 12; and the first adjustment drive mechanism 13 is configured to be connected to the second offset mechanism. The first offset mechanism and the second offset mechanism are connected to each other in a sliding manner, and the first offset mechanism and the second offset mechanism adjust the position of the processing tool magazine 4 so that the processing tool magazine 4 can process at different positions of the workpiece. The second offset mechanism is arranged above the first offset mechanism and is connected to the first offset mechanism in a sliding manner, and the processing tool magazine 4 is arranged on the second offset mechanism and is connected to the second offset mechanism in a sliding manner, so that the processing tool magazine 4 can be adjusted to adapt to different circumferences of the workpiece. The first offset mechanism and the second offset mechanism respectively adjust the position parallel to the axis of the workpiece and the position perpendicular to the axis of the workpiece, so that the processing tool magazine 4 can process the workpieces at different positions or different circumferences. The position marking parts are distributed at equal intervals along the direction of the first sliding track 12. In addition, the lateral position of the processing tool magazine 4 can be adjusted to meet the processing of different positions of each workpiece. The processor, the position detection parts, the first sliding track 12, the second offset mechanism and the processing tool magazine 4 form a closed loop. When the position of the second offset mechanism and the processing tool magazine 4 does not match the set position, the position detection parts transmit the position signal of the second offset mechanism to the processor, and the processor controls the first adjustment drive mechanism 13 to drive and adjust the position of the second offset mechanism, so that the second offset mechanism can slide along the first sliding track 12 until it is adjusted to the set position.

[0044] Preferably, the second offset mechanism includes a sliding seat 14, a second sliding rail 17, a second adjustment drive mechanism 15 and a plurality of stroke markings, wherein the sliding seat 14 is configured to be slidably connected to the first sliding rail 12 and slide along the direction of the first sliding rail 12 under the driving operation of the first adjustment drive mechanism 13; each of the stroke markings is distributed at equal intervals along the length direction of the second sliding rail 17; the processing tool magazine 4 is slidably connected to the second sliding rail 17 and slides along the second sliding rail 17 under the driving operation of the second adjustment drive mechanism 15. The second offset mechanism cooperates with the first offset mechanism so that the processing tool magazine 4 can be adjusted. The sliding seat 14 is slidably connected to the first sliding rail 12, and the side of the sliding seat 14 away from the first offset rail is connected to the second sliding rail 17, and the directions of the first sliding rail 12 and the second sliding rail 17 are perpendicular to each other. In addition, the processing tool magazine 4 is slidably connected to the second sliding rail 17, so that the processing tool magazine 4 can approach or leave the clamping cavity 7 along the direction of the second sliding rail 17. The direction of the second sliding track 17 is perpendicular to the axis of the workpiece, that is, the direction of the second sliding track 17 is perpendicular to the clamping axis of the clamping mechanism 2. In this embodiment, the clamping mechanism 2 and the tail top 3 are coaxially arranged, so that the workpiece rotates along the axis of the rotating shaft of the clamping mechanism 2 through the rotation of the rotating member of the clamping mechanism 2 under the limitation of the clamping mechanism 2 and the tail top 3. The various stroke marking members are distributed at equal intervals along the length direction of the second sliding track 17, and the moving position of the processing tool magazine 4 is adjusted, so that the processing tool magazine 4 can process workpieces of different circumferences at different positions of the second sliding track 17. In addition, a closed loop is formed between the processor, each of the stroke marking components, the processing tool magazine 4 and the second adjustment drive mechanism 15. If the processing tool magazine 4 is not in the set position when sliding along the second sliding rail 17, the stroke marking component will transmit the current position information of the processing tool magazine 4 to the processor, and control the second adjustment drive mechanism 15 to drive the processing tool magazine 4 through the processor, so that it slides along the second sliding rail 17 until it moves to the set position.

[0045] Preferably, the fourth offset mechanism includes a fourth sliding track 9, a moving seat 30 and a locking member, the moving seat 30 is slidably connected to the fourth sliding track 9, the locking member locks the position of the moving seat 30, and the tail top 3 is arranged on the moving seat 30 and extends toward one side of the clamping mechanism 2. The tail top 3 is slidably engaged with the fourth sliding mechanism. In other embodiments, the fourth offset mechanism also includes a fourth adjustment drive mechanism, so that the moving seat 30 slides along the direction of the fourth sliding track 9. The locking member is arranged between the moving seat 30 and the fourth sliding track 9 and locks the moving seat 30, so that the moving seat 30 is locked on the fourth sliding track 9. Through the cooperation between the fourth sliding track 9, the moving seat 30 and the locking member, the tail top 3 can limit the workpieces of different lengths, so that the tail top 3 can be locked at any position of the fourth sliding track 9. In addition, a pressure detection member and a polarization member 11 are provided on the tail top 3, and the pressure detection member detects the clamping force of the workpiece. At the same time, the polarization component 11 can also reduce the vibration of the polarization angle of the workpiece, so that the workpiece can rotate stably and reliably, and improve the processing accuracy of the workpiece. In addition, the tail top 3 is provided with a storage cavity for storing the pressure detection component and a limit rod 31 for conducting and limiting the workpiece, and the limit rod 31 is adapted to the storage cavity, one end of the limit rod 31 abuts against the pressure detection component, and the other end of the limit rod 31 extends toward one side of the clamping mechanism 2. The locking component includes a locking plate 35, a locking rod 34 and a locking drive mechanism, one end of the locking rod 34 is vertically fixedly connected to the bottom of the moving seat 30 and extends toward one side of the fourth sliding track 9, and the other end of the locking rod 34 is vertically fixedly connected to the plate body of the locking plate 35; the locking plate 35 is perpendicular to the axis of the locking rod 34 and is limitedly engaged with the fourth sliding track 9; the locking drive mechanism is drivingly connected to the locking rod 34. In this embodiment, the locking rod 34 is configured as a retractable structure, and the locking drive mechanism adopts a hydraulic drive structure.

[0046] The pressure detection component includes a limit groove, a pressure detection member 32, a reset spring 29 and a state indicator. The reset spring 29 is nested with the limit rod 31 to form an elastic part. The elastic part is arranged in the storage cavity so that the limit rod 31 can return to its original state after the limit rod 31 releases the clamping. When the limit rod 31 is pressing the processing member, the limit rod 31 transmits the reverse force of the processing member so that the clamping force of the processing member can be transmitted to the pressure detection member 32. The state of the limit of the processing member by the tail top 3 on the processing member is known by the pressure value on the pressure detection member 32. The limit groove is arranged on the limit rod 31 to limit the position of the return spring 29; one end of the return spring 29 is limitedly engaged with the limit groove, and the other end of the return spring 29 is abutted against the bottom of the storage cavity, so that the tail top 3 and the clamping mechanism 2 can clamp the workpiece stably and reliably during the process of clamping, thereby ensuring the stability of the workpiece during the processing.

[0047] The polarization component 11 includes a plurality of swing detection parts, a limit ring 19, a fixed seat, a plurality of vibration damping rods 33, an orientation positioning part and a vibration damping driving mechanism. The limit ring is nested in the fixed ring and is coaxially arranged with the fixed ring. One end of each vibration damping rod 33 is distributed at equal intervals along the outer periphery of the limit ring 19, and the other end of each vibration damping rod 33 extends toward a side away from the limit ring 19 and is vertically fixedly connected to the inner wall of the fixed ring. A plurality of swing detection parts are arranged at equal intervals on the inner wall of the limit ring 19. In addition, each orientation positioning part is used to set the position of each swing detection part accordingly, and when the swing detection part at the corresponding position is triggered, the orientation positioning signal of the position is transmitted to the processor, so that the processor can control the vibration damping rod 33 at the corresponding position to act, so that the polarization of the workpiece can be reduced, thereby improving the processing accuracy of the workpiece. Each of the vibration-damping rods 33 is driven and connected to the vibration-damping drive mechanism. At the same time, the processor receives the swing signals of each of the swing detection components and each of the orientation detection components and controls the movement of the vibration-damping rods 33 in the corresponding directions respectively, so that the workpiece can be more stable and the best processing accuracy is guaranteed.

[0048] Preferably, a recovery device 10 for recovering debris is provided at the bottom of the clamping chamber 7, and the recovery device 10 includes a recovery chamber, a sweeping member 25, a recovery port 16 and a recovery member 24. The recovery port 16 is arranged on one side of the support seat 1, and the recovery chamber runs through the bottom of the support seat 1 and connects the clamping chamber 7 and the recovery port 16; the sweeping member 25 is arranged in the recovery chamber and sweeps the debris in the recovery chamber; the recovery member 24 is arranged at one end of the recovery chamber away from the clamping chamber 7. The recovery device 10 can clean the debris generated during the processing so that the entire system can be automatically cleaned during the cleaning of the debris, which effectively reduces the labor intensity of manual cleaning and improves the processing efficiency of the entire system. The recovery chamber connects the bottom of the clamping chamber 7 with the recovery port 16. In this embodiment, by setting a recovery bucket 20 at the recovery port 16 to recover the waste debris, the processing environment is cleaner, and the safety and stability of the entire system are improved. The recovery member 24 is arranged in the recovery chamber, and cooperates with the sweeping member 25 to sweep and clean the waste chips that fall into the storage chamber and the waste chamber connecting the storage chamber and the recovery channel. Through the mutual cooperation between the sweeping member 25 and the recovery member 24, the waste chips or waste residues can be cleaned. In addition, the recovery chamber includes a toggle part 22 and a lifting part 23, the toggle part 22 is parallel to the clamping direction of the workpiece, one end of the lifting part 23 is connected to the toggle member, and the other end is higher than the toggle part 22. The sweeping member 25 is arranged on the toggle part 22 of the recovery chamber, and sweeps the debris in the toggle part; the recovery member 24 is arranged in the lifting part 23, and is used to collect the debris recovered by the sweeping member 25 and transport it to the recovery port 16. In this embodiment, the preferred range of the height of the recovery port 16 and the height of the ground is 30cm-80cm.

[0049] The sweeping member 25 includes a plurality of sweeping rollers 21, a circulating chain, a running belt, a circulating drive mechanism, and a plurality of supporting gears. Each of the supporting gears is paired with each other and arranged at both ends of the sweeping roller to form a sweeping part. Each of the sweeping parts is nested on the plate body of the running belt and moves with the movement of the running belt. The running belt is connected to the circulating drive mechanism and is arranged to sweep the debris at the bottom of the recovery chamber. At the same time, the recovery member 24 is arranged on the lifting part 23, which is used to collect the debris of the recovery member 24 and lift it to the height of the recovery port 16, so that the debris can be efficiently recovered.

[0050] The recycling component 24 includes a conveyor belt, a transport drive mechanism 26, a plurality of rollers and a plurality of storage chambers. The storage chambers are evenly spaced along the length of the conveyor belt and are nested on the periphery of the rollers. At the same time, the conveyor belt is connected to the transport drive mechanism 26 so that the storage chambers arranged on the conveyor belt can recycle the debris. The recycling component 24 and the recycling component 24 can recycle or collect the debris, so that the entire recycling operation can be carried out with high efficiency.

[0051] Preferably, the clamping mechanism 2 is provided with a rotating member for driving the workpiece, and the rotating member drives the workpiece to rotate; the rotating member includes a rotating motor, a rotating shaft, a rotating belt and a rotating wheel, the rotating wheel is nested at one end of the rotating shaft to form a rotating portion 8, and the rotating belt is respectively nested on the rotating portion 8 and the rotating driving mechanism. The clamping mechanism 2 and the tail top 3 cooperate with each other to accurately clamp the workpiece. At the same time, the clamping mechanism 2 also includes a clamping member, which is used to clamp the workpiece; the clamping member includes a clamping claw 27 and an adjusting member, and the adjusting member is used to drive the clamping claw 27 so that the clamping claw 27 can be stably clamped under the adjustment operation of the adjusting member. The adjustment of the adjusting member and the clamping claw 27 is a common structure. The technicians in this field can consult the relevant technical manuals to learn about the technical structure, so they will not be described one by one in this embodiment.

[0052] Preferably, the processing tool magazine 4 includes a storage tool holder 5 and a conversion member, the conversion member is used to adjust the processing angle of the storage tool holder 5, the storage tool holder 5 is provided with a plurality of tools 18, and each of the tools 18 is distributed at equal intervals along the storage tool holder 5; the conversion member includes an angle detection member, a rotating shaft and a rotating drive mechanism, the rotating shaft is connected to the rotating drive mechanism to form a rotating part 8, and the rotating part 8 is driven by the storage tool holder 5; the angle detection member is used to detect the rotation angle of the rotating part 8. The storage tool holder 5 is used to store various types of tools 18, and in the process of processing the workpiece, a suitable tool 18 is selected to process the workpiece. In the process of converting the tool 18, the storage tool holder 5 is converted by the conversion member 6. In addition, the conversion member includes a plurality of label parts, each of which is used to mark each of the tools 18, and the storage tool holder 5 is provided with an initial position. After a tool 18 with a certain label is processed, the storage tool holder 5 will return to the initial position, and the storage tool holder 5 will be rotated again by the conversion member 6 to the set label position, and the workpiece will be processed by the tool 18. Through the cooperation between the storage tool holder 5 and the conversion member, the position of the tool 18 on the storage tool holder 5 is converted. At the same time, when the tool 18 needs to be replaced, the processing tool magazine 4 is driven away from the workpiece by the second offset mechanism, and after the tool 18 is replaced by the conversion member, the processing tool magazine 4 is moved close to the workpiece by the second offset mechanism to process the workpiece, so as to ensure that the whole system performs efficient processing operations on the workpiece.

[0053] In addition, a protective cover is provided on the support seat to protect the processing process and improve the safety of the entire system.

[0054] The above description is only a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. All equivalent structural changes made by using the contents of the present invention specification and drawings under the inventive concept of the present invention, or directly / indirectly applied in other related technical fields are included in the patent protection scope of the present invention.

Claims

1. A machine tool processing system based on intelligent control, characterized in that: It includes a support seat, a processing tool magazine, a tail top, a clamping mechanism, a first offset mechanism, a second offset mechanism, a third offset mechanism, a fourth offset mechanism and a monitoring device, the first offset mechanism, the second offset mechanism and the third offset mechanism are all arranged on the upper top of the support seat, and the first offset mechanism, the second offset mechanism and the third offset mechanism are vertically slidably connected to each other in pairs, the third offset mechanism includes a third sliding track, an auxiliary track, a third driving mechanism, a first L-shaped seat, a second L-shaped seat, an offset seat and a support plate, the offset seat is slidably connected to the second offset mechanism, the third offset track is vertically fixedly connected to the upper top of the offset seat, the third sliding track and the auxiliary track are respectively arranged on both sides of the second L-shaped seat, the auxiliary track and the third offset track are oriented in the same direction and are parallel to each other, the first L-shaped seat is slidably connected to the third sliding track, the support plate is slidably connected to the auxiliary track, the third driving mechanism is drivingly connected to the second L-shaped seat and slides along the direction of the third sliding track, and the first L-shaped seat and the second L-shaped seat are arranged in the same direction; The monitoring device comprises a monitoring probe, an activation member, and a follower member, wherein the monitoring probe is arranged on the follower member and monitors the processing operation; the follower member turns based on the signal of the activation member; The activation member is arranged on the machining tool magazine and extends toward the contact direction between the machining tool magazine and the workpiece; the follower member comprises a steering seat, a support rod and a steering drive mechanism, the steering seat is arranged at one end of the support rod, and one end of the support rod is vertically fixedly connected to the side inner wall of the clamping cavity; the steering drive mechanism is configured to be drivingly connected to the steering seat; A recovery device for recovering debris is provided at the bottom of the clamping cavity, the recovery device comprises a recovery cavity, a sweeping member, a recovery port and a recovery member, the recovery port is provided at one side of the support seat, the recovery cavity runs through the bottom of the support seat and connects the clamping cavity and the recovery port; the sweeping member is provided in the recovery cavity and sweeps the debris in the recovery cavity; The recovery member is arranged at an end of the recovery chamber away from the clamping chamber; The activation component includes a plurality of calibration parts, an azimuth controller and a modulator. Each of the calibration parts is respectively arranged on each tool of the machining tool magazine, and when the tool is in use, the calibration part will be activated. The azimuth controller is used to trigger the position of the calibration part and communicate with the follower component through a communication device. The modulator is used to modulate the signal of the calibration part or the azimuth controller.

2. According to the machine tool processing system based on intelligent control described in claim 1, the tail top and the clamping mechanism are arranged at both ends of the support seat and are arranged facing each other; the tail top is slidably connected with the fourth offset mechanism; the tail top and the clamping mechanism clamp the workpiece to form a clamping cavity; the monitoring device is arranged in the clamping cavity and monitors the processing operation in the clamping cavity; the processing tool magazine processes the workpiece clamped on the clamping mechanism and the tail top under the driving operation of the third offset mechanism.

3. The machine tool processing system based on intelligent control according to claim 1, characterized in that: The first offset mechanism includes a first sliding track, a first adjustment drive mechanism and a plurality of position marking members; the first sliding track is oriented parallel to the axis of the workpiece; and the position marking members are distributed at equal intervals along the length direction of the first sliding track; The first adjustment drive mechanism is configured to be drivingly connected to the second biasing mechanism.

4. The machine tool processing system based on intelligent control according to claim 3 is characterized in that: The second offset mechanism includes a sliding seat, a second sliding track, a second adjustment drive mechanism and a plurality of travel marking members, wherein the sliding seat is configured to be slidably connected to the first sliding track and to slide along the direction of the first sliding track under the driving operation of the first adjustment drive mechanism; the travel marking members are distributed at equal intervals along the length direction of the second sliding track; The processing tool magazine is slidably connected to the second sliding track and slides along the second sliding track under the driving operation of the second adjustment drive mechanism.

5. The machine tool processing system based on intelligent control according to claim 1, characterized in that: The fourth offset mechanism includes a fourth sliding track, a moving seat and a locking component. The moving seat is slidably connected to the fourth sliding track. The locking component locks the position of the moving seat. The tail top is arranged on the moving seat and extends toward one side of the clamping mechanism.

6. The machine tool processing system based on intelligent control according to claim 2, characterized in that: The clamping mechanism is provided with a rotating component for driving the workpiece, and the rotating component drives the workpiece to rotate; the rotating component includes a rotating motor, a rotating shaft, a rotating belt and a rotating wheel, the rotating wheel is nested at one end of the rotating shaft to form a rotating part, and the rotating belt is respectively nested on the rotating part and the rotation driving mechanism.

7. The machine tool processing system based on intelligent control according to claim 1, characterized in that: The processing tool magazine is arranged on the third offset mechanism, and its position is adjusted under the drive of the third offset mechanism and the second offset mechanism. The processing tool magazine includes a storage tool holder and a conversion component. The conversion component is used to adjust the processing angle of the storage tool holder. The storage tool holder is provided with a plurality of tools, and each of the tools is distributed at equal intervals along the storage tool holder; the conversion component includes an angle detection member, a rotating shaft and a rotating drive mechanism. The rotating shaft is drivingly connected to the rotating drive mechanism to form a rotating part, and the rotating part is driven by the storage tool holder; the angle detection member is used to detect the rotation angle of the rotating part.

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