Motor stall testing apparatus and method

By designing an automated motor stall test device, the problem of high labor costs associated with manual disassembly and assembly of existing motor stall test devices has been solved. This has enabled automated operation of motor stall testing, improving testing efficiency and inspection quality.

CN113156311BActive Publication Date: 2026-01-02SHENZHEN HONEST MECHATRONIC EQUIP CO LTD
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Patent Information

Application Number
CN202110483438.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-04-30
Publication Date
2026-01-02
Estimated Expiration
2041-04-30

AI Technical Summary

Technical Problem

Existing motor stall testing devices require manual disassembly and assembly of the motor under test, which consumes a large amount of manual labor.

Method used

A motor stall test device was designed, including a frame, a material handling mechanism, a feeding mechanism, a testing mechanism, and a receiving mechanism, to realize the automated feeding, fixing, powering, testing, and collection of motors. A floating connecting shaft and power terminals are used to fix and power the motor.

Benefits of technology

It has automated the motor stall test, reduced manual labor, and improved testing efficiency and inspection quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of testing device, and particularly relates to a motor locked-rotor testing device and a testing method. It comprises a rack, a material taking mechanism, a material feeding mechanism, a testing mechanism and a material collecting mechanism. The material taking mechanism is installed on the rack and is used for transferring motors. The material taking mechanism is sequentially provided with a material feeding station, a testing station and a material collecting station in the transferring direction. The material feeding mechanism is arranged at the material feeding station and is used for placing motors. The testing mechanism is arranged at the testing station. When the material taking mechanism transfers the motor from the material feeding station to the testing station, the testing mechanism can fix the main body and the output shaft of the motor and electrify the motor to test the motor. The material taking mechanism can transfer the motor to the material collecting station or the material feeding station. The material collecting mechanism is arranged at the material collecting station and is used for collecting motors. The present application can save manual labor.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of testing devices, in particular to a motor locked-rotor testing device and a testing method. BACKGROUND

[0002] Currently, motor locked-rotor means that the motor still outputs torque when the rotating speed is zero. The power factor is extremely low when the motor is locked-rotor, and the current can reach seven times the rated current, which can burn the motor if the time is too long. Therefore, the general test of the motor includes the locked-rotor test. The patent with the application number CN201510958934.0 discloses a motor locked-rotor testing device, which comprises a testing frame, a rotating disc, a locking part and a positioning part. The rotating disc is sleeved on the output shaft of the motor to be tested, and rotates with the output shaft of the motor to be tested. The rotating disc is provided with a plurality of fixing grooves along the circumference thereof. The locking part has a locking position and an unlocking position. The positioning part is rotatably arranged on the testing frame, and is sleeved outside the rotating disc and coaxially arranged with the rotating disc. The locking part is arranged on the positioning part, and the positioning part is adjusted at different positions on the testing frame to perform locked-rotor test on multiple positions of the motor to be tested. The motor locked-rotor testing device needs to manually disassemble and assemble the motor to be tested, which consumes a large amount of manual labor. SUMMARY

[0003] To solve the problem that the existing motor locked-rotor testing device needs to manually disassemble and assemble the motor to be tested, and consumes a large amount of manual labor, the present application provides a motor locked-rotor testing device.

[0004] The present application provides a motor locked-rotor testing device, which comprises:

[0005] a rack;

[0006] a material taking mechanism mounted on the rack and used for transferring the motor; the material taking mechanism is sequentially provided with a feeding station, a testing station and a collecting station in the transferring direction;

[0007] a feeding mechanism arranged at the feeding station and used for placing the motor;

[0008] a testing mechanism arranged at the testing station; when the material taking mechanism transfers the motor from the feeding station to the testing station, the testing mechanism can fix the main body and the output shaft of the motor and perform power-on test on the motor; the material taking mechanism can transfer the motor to the collecting station or the feeding station; and

[0009] a collecting mechanism arranged at the collecting station and used for collecting the motor.

[0010] In one embodiment, the testing mechanism comprises:

[0011] a support fixed to a top surface of the frame;

[0012] a fixing assembly comprising a fixing driving member mounted on the support and a clamping member mounted on the fixing driving member, the fixing driving member being capable of driving the clamping member to clamp or release the main body of the motor; and

[0013] a stall assembly comprising an electrical connection terminal connected to the support, a stall seat mounted on the support, and a connecting shaft mounted on the stall seat; the electrical connection terminal is used to connect to an electrical connection part of the motor to energize the motor; the connecting shaft is arranged through a top surface and a bottom surface of the stall seat; the connecting shaft is elastically connected to the stall seat and is capable of moving up and down relative to the stall seat; the connecting shaft is capable of being limited in rotation and is used to extend into a connecting hole of the motor; a cross section of a top end of the connecting shaft is polygonal; a shape of the connecting hole of the motor is the same as the cross section of the top end of the connecting shaft.

[0014] In one of the embodiments, the clamping member comprises a pressing rod fixed to an output end of the fixing driving member and a fixing rod fixed to a main body of the fixing driving member; the main body of the fixing driving member is fixedly connected to the support; the pressing rod and the fixing rod are oppositely arranged; the fixing driving member is capable of driving the pressing rod to approach or move away from the fixing rod to clamp or release the main body of the motor.

[0015] In one of the embodiments, a bottom end of the connecting shaft protrudes from the bottom surface of the stall seat, and a side surface of the bottom end of the connecting shaft is fixed with a limiting protrusion; the connecting shaft is rotatably connected to the stall seat.

[0016] The stall assembly further comprises a limiting member; the limiting member is fixed within a rotation range of the limiting protrusion.

[0017] In one of the embodiments, the testing mechanism further comprises an electrical connection driving member; a main body of the electrical connection driving member is mounted on the support; an output end of the electrical connection driving member is connected to the electrical connection terminal to drive the electrical connection terminal to move.

[0018] In one of the embodiments, the testing mechanism further comprises a material sensor for detecting the connecting shaft; the material sensor is arranged below the stall seat.

[0019] In one of the embodiments, the stall seat is provided with a through hole; the through hole penetrates through the top surface and the bottom surface of the stall seat; the connecting shaft is located in the through hole; the connecting shaft is connected to the stall seat through an elastic member; the connecting shaft is capable of moving along the through hole; when the elastic member is in a natural state, the top end of the connecting shaft protrudes from the top surface of the stall seat.

[0020] In one of the embodiments, the elastic member is a spring, the spring is located in the through hole, one end of the spring is connected to the stall seat, and the other end of the spring is connected to the connecting shaft.

[0021] In one of the embodiments, the connecting shaft is clamped with the stall seat to limit the rotation of the connecting shaft.

[0022] In one of the embodiments, the stall assembly further comprises a pushing driving member installed on the bracket, the stall seat is connected to the output end of the pushing driving member, and the material sensor is connected to the output end of the pushing driving member.

[0023] In one of the embodiments, the feeding mechanism comprises a feeding track arranged on the top surface of the rack and a feeding plate arranged on the feeding track, and the feeding plate is used for placing the motor.

[0024] In one of the embodiments, the material taking mechanism comprises a walking frame arranged on the top surface of the rack, a driving assembly arranged on the walking frame, and a clamping jaw arranged on the output end of the driving assembly.

[0025] In one of the embodiments, the material collecting mechanism comprises a material collecting bin installed on the top surface of the rack, the material collecting bin has an opening, and the opening of the material collecting bin faces upward.

[0026] The application also provides a motor stall test method, using the motor stall test device as described above, the method comprises:

[0027] The material taking mechanism transfers the motor from the feeding mechanism to the test mechanism, the test mechanism fixes the main body and the output shaft of the motor, and the motor is powered on to test the motor, and the test result is obtained;

[0028] The test mechanism releases the main body and the output shaft of the motor, and the motor is powered off, according to the test result, the material taking mechanism transfers the motor from the test mechanism to the material collecting mechanism or the feeding mechanism.

[0029] In one of the embodiments, the test motor and the test result comprise:

[0030] The time when the motor starts to be powered on is taken as the first time, and it is judged whether the motor is powered off by itself, when the motor is powered off by itself, the time when the motor is powered off by itself is taken as the second time.

[0031] The difference between the first time and the second time is calculated as a first difference value, whether the first difference value is greater than a first threshold value is judged, when the first difference value is greater than or equal to the first threshold value, the time when the motor is powered again is obtained as a third time, the difference between the third time and the second time is calculated as a second difference value, whether the second difference value is less than a second threshold value is judged, when the second difference value is less than or equal to the second threshold value, a qualified test result is obtained;

[0032] When the second difference value is greater than the second threshold value, an unqualified test result is obtained.

[0033] When the first difference value is less than the threshold value, an unqualified test result is obtained.

[0034] In one embodiment, the method further comprises:

[0035] When the test result is qualified, the taking mechanism delivers the motor corresponding to the qualified test result to the feeding mechanism.

[0036] When the test result is unqualified, the taking mechanism delivers the motor corresponding to the unqualified test result to the collecting mechanism.

[0037] In one embodiment, after the test result is obtained, the method further comprises:

[0038] The test mechanism powers the motor again to reverse the motor to the initial position.

[0039] The motor is placed on the feeding mechanism, the taking mechanism delivers the motor from the feeding mechanism to the test mechanism, the test mechanism fixes the main body and the output shaft of the motor and powers the motor to test the motor to obtain a test result. The test mechanism releases the main body and the output shaft of the motor and powers off the motor, and the taking mechanism delivers the motor from the test mechanism to the collecting mechanism or the feeding mechanism. The feeding, delivery, fixing, powering and collecting of the motor are all automatic operations, which saves labor. BRIEF DESCRIPTION OF DRAWINGS

[0040] For ease of description, the present application is described in detail by the preferred embodiments and the accompanying drawings.

[0041] Figure 1 Structure diagram of the motor locked-rotor test equipment of the embodiment of the present application Figure 1 ;

[0042] Figure 2 Structure diagram of the motor locked-rotor test equipment of the embodiment of the present application Figure 2 ;

[0043] Figure 3 Structure diagram of a test mechanism of a motor stall test device according to an embodiment of the present application Figure 1

[0044] Figure 4 Structure diagram of a test mechanism of a motor stall test device according to an embodiment of the present application Figure 2

[0045] Figure 5 Exploded view of a test mechanism of a motor stall test device according to an embodiment of the present application

[0046] Figure 6 Flow chart of a motor stall test method according to an embodiment of the present application.

[0047] Label explanation: 1, rack; 11, main body part; 111, bottom plate; 112, connecting rod; 113, top plate; 12, foot pad; 13, roller; 14, cabinet door; 2, feeding mechanism; 21, feeding track; 22, feeding plate; 23, first material sensor; 3, material taking mechanism; 31, frame; 311, longitudinal driving part; 313, longitudinal frame body; 3131, first support rod; 3132, first support plate; 3133, first guide rail; 3134, second support rod; 3136, second guide rail; 3137, fixed plate; 314, transverse frame body; 3141, transverse part; 3142, sliding block; 3143, sliding sleeve; 32, driving assembly; 321, material clamping driving part; 322, lifting driving part; 33, clamping jaw; 34, feeding station; 35, test station; 36, material collecting station; 4, test mechanism; 41, support; 411, support plate; 42, fixing assembly; 421, first fixing driving part; 422, pressing rod; 423, fixing rod; 424, second fixing driving part; 425, fixing block; 43, stall assembly; 431, first power connection terminal; 432, power connection driving part; 4322, moving workpiece; 4323, buffer; 433, first connecting shaft; 4331, protrusion; 4332, limiting protrusion; 434, limiting part; 435, first stall seat; 436, second material sensor; 437, third material sensor; 438, second connecting shaft; 439, second stall seat; 440, second power connection terminal; 441, elastic part; 442, pushing driving part; 5, material collecting mechanism; 51, first material collecting bin; 52, second material collecting bin; 53, material moving driving part; 54, pushing part; 55, fourth material sensor; 56, material conveying track; 6, control mechanism; 7, display mechanism; 100, first motor; 200, second motor. DETAILED DESCRIPTION

[0048] ​​In order to make the objects, technical solutions and advantages of the present application clearer, the following further describes the present application with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present application and should not be used to limit the present application.

[0049] In the description of the present application, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are only for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the technical features indicated. Therefore, the features defined as "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise explicitly specified and limited.

[0050] In the description of the present application, it should be noted that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or it can be integrally connected. It can be mechanically connected or electrically connected. It can be directly connected or indirectly connected through an intermediate medium. It can be the internal communication of two elements or the interaction relationship between two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0051] Please refer to Figures 1-2 In the embodiment, the motor stall test equipment includes a rack 1, a feeding mechanism 2 mounted on the rack 1, a material taking mechanism 3 mounted on the rack 1, a test mechanism 4 mounted on the rack 1, and a material collecting mechanism 5 mounted on the rack 1.

[0052] The rack 1 includes a main body part 11. The main body part 11 includes a bottom plate 111, a connecting rod 112, and a top plate 113. The bottom plate 111 and the top plate 113 are parallel to each other and spaced apart. The connecting rod 112 is located between the top plate 113 and the bottom plate 111, and the two ends of the connecting rod 112 are fixedly connected with the bottom surface of the top plate 113 and the top surface of the bottom plate 111, respectively. Specifically, the bottom plate 111 and the top plate 113 are both rectangular, and the size of the top plate 113 and the bottom plate 111 is the same. The end of the connecting rod 112 is fixed to the edge part of the top plate 113 and the bottom plate 111.

[0053] Optionally, the rack 1 further comprises a plurality of foot pads 12 mounted on the bottom surface of the bottom plate 111. Specifically, the foot pads 12 are mounted on the edge of the bottom surface of the bottom plate 111. Further, the foot pad 12 comprises a pad body and a support rod. One end of the support rod is fixedly connected with the pad body, and the other end of the support rod is threadedly connected with the bottom plate 111, so as to adjust the relative distance between the pad body and the bottom plate 111.

[0054] Optionally, the rack 1 further comprises a plurality of rollers 13 mounted on the bottom surface of the bottom plate 111. The rollers 13 are mounted on the edge of the bottom surface of the bottom plate 111.

[0055] Optionally, the rack 1 further comprises a cabinet door 14 mounted between two adjacent connecting rods 112. The cabinet door 14 is hingedly connected with one of the connecting rods 112.

[0056] The feeding mechanism 2, the taking mechanism 3, the collecting mechanism 5 and the testing mechanism 4 are all mounted on the top surface of the rack 1. The taking mechanism 3 is used for transferring the motor. The taking mechanism 3 is sequentially provided with the feeding station 34, the testing station 35 and the collecting station 36 in the transferring direction.

[0057] The feeding mechanism 2 is arranged corresponding to the feeding station 34. The feeding mechanism 2 is used for placing the motor and transferring the motor to the feeding station 34.

[0058] The testing mechanism 4 is arranged at the testing station 35. When the taking mechanism 3 transfers the motor from the feeding station 34 to the testing station 35, the testing mechanism 4 can fix the main body and the output shaft of the motor and electrify the motor to test the motor. After the testing of the testing mechanism 4 is completed, the taking mechanism 3 can transfer the motor to the collecting station 36.

[0059] Specifically, the feeding mechanism 2 comprises a feeding track 21 arranged on the top surface of the rack 1 and a feeding plate 22 arranged on the feeding track 21. Of course, the feeding mechanism 2 can also adopt a conveying belt structure, and the conveying direction of the conveying belt is the same as the conveying direction of the feeding track 21.

[0060] In this embodiment, the number of the feeding tracks 21 is two, and the two feeding tracks 21 are arranged in parallel and at intervals. The feeding plate 22 is slidably connected with the two feeding tracks 21 and can move along the sliding tracks. The feeding plate 22 is used for carrying the motor.

[0061] Optionally, the feeding mechanism 2 further comprises a first material sensor 23 mounted on the top surface of the rack 1. The first material sensor 23 is located at the feeding station 34 and can detect whether there is a motor at the feeding station 34. The first material sensor 23 is located outside the feeding track 21.

[0062] Optionally, the feeding mechanism 2 further comprises a feeding driving member installed on the top surface of the frame 1, a main body of the feeding driving member is fixedly connected with the frame 1, and an output end of the feeding driving member is connected with the feeding plate 22. The feeding driving member can be a pneumatic cylinder.

[0063] The material taking mechanism 3 comprises a frame 31, a driving assembly 32 arranged on the frame 31, and a gripper 33 arranged on an output end of the driving assembly 32.

[0064] The driving assembly 32 is movable along the frame 31 to move between the feeding station 34, the testing station 35 and the material collecting station 36. The driving assembly 32 is capable of driving the gripper 33 to clamp or release the motor.

[0065] Further, the frame 31 comprises a longitudinal driving member 311, a transverse driving member, two longitudinal frame bodies 313 and a transverse frame body 314 arranged on the two longitudinal frame bodies 313.

[0066] The two longitudinal frame bodies 313 are both fixedly installed on the top of the frame 1 and are oppositely spaced apart. The two longitudinal frame bodies 313 are parallel to each other. The transverse frame body 314 is in sliding connection with the two longitudinal frame bodies 313.

[0067] The longitudinal driving member 311 is connected with the longitudinal frame bodies 313 and the transverse frame body 314 to drive the transverse frame body 314 to move along the longitudinal frame bodies 313. In the embodiment, the longitudinal driving member 311 is a longitudinal driving pneumatic cylinder, a main body of the longitudinal driving pneumatic cylinder is fixedly connected with the longitudinal frame bodies 313, and an output shaft of the longitudinal driving pneumatic cylinder is fixedly connected with the transverse frame body 314, so that the pneumatic cylinder can drive the transverse frame body 314 to slide along the longitudinal frame bodies 313. Of course, the main body of the longitudinal driving pneumatic cylinder can be connected with the transverse frame body 314, and the output shaft of the longitudinal driving pneumatic cylinder can be connected with the longitudinal frame bodies 313. Alternatively, the longitudinal driving member 311 can be an electric motor and a roller 13, the electric motor is fixedly installed on the transverse frame body 314, and the roller is in contact with the longitudinal frame bodies 313.

[0068] The two longitudinal frame bodies 313 are divided into a first frame body and a second frame body. The first frame body comprises a first support rod 3131, a first support plate 3132 and a first guide rail 3133.

[0069] The first support plate 3132 is located above the first support rod 3131. The first support rod 3131 is vertically arranged on the top surface of the frame 1. One end of the first support rod 3131 is connected with the frame 1, and the other end of the first support rod 3131 is connected with the bottom surface of the first support plate 3132. The first guide rail 3133 is installed on the top surface of the first support plate 3132. The length of the first support plate 3132 is much greater than the width. The first support plate 3132 is rectangular. The first guide rail 3133 is linear and extends along the length direction of the first support plate 3132.

[0070] The second frame body comprises a second support rod 3134, a second support plate, a second guide rail 3136 and two fixing plates 3137. The second support rod 3134 is vertically arranged on the top surface of the rack 1. The second support plate is arranged above the second support rod 3134. One end of the second support rod 3134 is connected with the rack 1, and the other end of the second support rod 3134 is connected with the bottom surface of the second support plate. The length of the second support plate is much greater than the width thereof. The second support plate is in a rectangular shape. The two fixing plates 3137 are respectively fixed to the opposite ends of the second support plate, and protrude from the same surface of the second support plate, and the fixing plates 3137 are perpendicular to the length direction of the second support plate. The two fixing plates 3137 are parallel to each other. The second guide rail 3136 is arranged between the two fixing plates 3137 and above the second support plate. The second guide rail 3136 is spaced apart from the second support plate. The second guide rail 3136 is in a straight line shape, and the two ends of the second guide rail 3136 are respectively fixed to the two fixing plates 3137. The longitudinal driving member 311 is a longitudinal driving cylinder, the main body of which is connected with the fixing plate 3137, and the output end of which is connected with the transverse frame body 314. The second guide rail 3136 is parallel to the first guide rail 3133 and perpendicular to the material conveying track 21.

[0071] The transverse frame body 314 comprises a transverse member 3141, a sliding block 3142 and a sliding sleeve 3143.

[0072] The transverse member 3141 is in a strip shape. The transverse member 3141 comprises a vertical plate and a support seat. The vertical plate is substantially perpendicular to the top surface of the rack 1. The support seat is fixed to the bottom of one end of the vertical plate. The driving assembly 32 is installed on the transverse member 3141, and specifically, the driving assembly 32 is connected with the vertical plate.

[0073] The sliding block 3142 is fixedly installed on the bottom of one end of the transverse member 3141 and is in sliding connection with the first guide rail 3133. Specifically, the sliding block 3142 is fixed to the bottom surface of the support seat.

[0074] The sliding sleeve 3143 is fixed to the other end of the transverse member 3141 and is slidably sleeved on the second guide rail 3136. Specifically, the sliding sleeve 3143 is fixed to the bottom surface of the end portion of the vertical plate.

[0075] Optionally, the transverse frame body 314 further comprises a transverse driving member installed on the transverse member 3141. The driving assembly 32 is connected with the output end of the transverse driving member and can move along the transverse member 3141.

[0076] The driving assembly 32 comprises a clamping driving member 321. The clamping jaw 33 is connected to the output end of the clamping driving member 321. The clamping jaw 33 can clamp or release the motor under the driving of the clamping driving member 321. The clamping jaw 33 is provided with a groove which is matched with the shape of the motor body, facilitating the clamping of the motor. In the embodiment, the clamping driving member 321 is a clamping cylinder, and the clamping jaw 33 is connected to the output end of the clamping cylinder through a plurality of connecting rods which are connected through pivots. Of course, the clamping jaw 33 can also be connected to the output end of the clamping driving member 321 through a gear and a rack. The clamping driving member 321 can also be an electric motor. The clamping driving member 321 is connected to the transverse frame body 314, specifically, the main body of the clamping driving member 321 is connected to the transverse frame body 314.

[0077] Optionally, the driving assembly 32 further comprises a lifting driving member 322, and the clamping driving member 321 is connected to the transverse frame body 314 through the lifting driving member 322, specifically, the clamping driving member 321 is connected to the transverse frame body 314 through the lifting driving member 322. It can be understood that the main body of the lifting driving member 322 is fixedly connected to the transverse frame body 314, and the output end of the lifting driving member 322 is fixedly connected to the main body of the clamping driving member 321. In the embodiment, the lifting driving member 322 is a lifting cylinder.

[0078] Please refer to Figures 3-5 In one embodiment, the testing mechanism 4 comprises a support 41, a fixing assembly 42 and a locked-rotation assembly 43.

[0079] The support 41 is fixed to the top surface of the rack 1. The support 41 comprises a plurality of supporting members and a support plate 411 located above the plurality of supporting members. The plurality of supporting members are fixed to the top surface of the rack 1 and are arranged at intervals. The support plate 411 is substantially parallel to the top surface of the rack 1. The support plate 411 is fixed to the top ends of all the supporting members, that is, the top end of each supporting member is fixedly connected to the bottom surface of the support plate 411.

[0080] The fixing assembly 42 and the locked-rotation assembly 43 are both mounted on the support 41. The fixing assembly 42 is used for fixing the motor. The fixing assembly 42 comprises a fixing driving member and a clamping member mounted on the output end of the fixing driving member. The fixing driving member can drive the clamping member to work to clamp or release the motor.

[0081] The locked-rotation assembly 43 comprises an electrical connection terminal mounted on the support 41, a locked-rotation seat mounted on the support 41 and a connecting shaft mounted on the locked-rotation seat. The electrical connection terminal is used for connecting the electrical connection part of the motor to electrify the motor. The connecting shaft penetrates through the top surface and the bottom surface of the locked-rotation seat and is used for extending into the connecting hole of the motor to lock the rotation of the motor. The connecting shaft is elastically connected to the locked-rotation seat and can move up and down relative to the locked-rotation seat. The cross section of the top end of the connecting shaft is polygonal. The shape of the connecting hole of the motor is the same as the cross section shape of the top end of the connecting shaft.

[0082] In this embodiment, the motor can be divided into a first motor 100 and a second motor 200.

[0083] The first motor 100 is horizontally placed, and the first motor 100 comprises a motor body and a gear box, and the output shaft of the motor body is drivingly connected with the gear box. The gear box has a connecting hole, and the connecting hole faces downward.

[0084] The second motor 200 is vertically placed and upside down, and the second motor 200 comprises a motor body and a motor connecting piece, and the output shaft of the motor body is fixedly connected with the motor connecting piece, that is, the motor connecting piece can rotate under the driving of the second motor 200. The motor connecting piece is provided with a connecting hole, and the connecting hole faces downward.

[0085] In one of the embodiments, the testing mechanism 4 comprises a bracket 41, a first fixing assembly 42 and a first locked-rotor assembly 43. The testing mechanism 4 of this embodiment is suitable for the first motor 100.

[0086] The bracket 41 of this embodiment has the same structure as the aforementioned bracket 41, and will not be described here again.

[0087] The first fixing assembly 42 comprises a first fixing driving piece 421, a pressing rod 422 fixed to the output end of the first fixing driving piece 421 and a fixing rod 423 fixed to the main body of the first fixing driving piece 421. The main body of the first fixing driving piece 421 is fixedly connected with the bracket 41. The pressing rod 422 and the fixing rod 423 are oppositely arranged. The first fixing driving piece 421 can drive the pressing rod 422 to approach or move away from the fixing rod 423, so as to clamp or release the motor. In this embodiment, the first fixing driving piece 421 adopts a pressing cylinder, and the output shaft of the pressing cylinder is substantially perpendicular to the top surface of the support plate 411 of the bracket 41, and the pressing rod 422 is located directly above the fixing rod 423.

[0088] The first locked-rotor assembly 43 comprises a first power connection terminal 431, a power connection driving piece 432, a first connecting shaft 433, a limiting piece 434 and a first locked-rotor seat 435.

[0089] The power connection driving piece 432 is connected with the top surface of the rack 1, and further, the power connection driving piece 432 is connected with the top surface of the rack 1 through the bracket 41, that is, the power connection driving piece 432 is installed on the top surface of the support plate 411 of the bracket 41. The output end of the power connection driving piece 432 is connected with the first power connection terminal 431, so as to drive the first power connection terminal 431 to move. In this embodiment, the power connection driving piece 432 adopts a power connection driving cylinder. The output shaft of the power connection driving cylinder is substantially parallel to the top surface of the support plate 411 of the bracket 41.

[0090] The first power connection terminal 431 is used to connect the power connection part of the motor. The power connection driving part 432 can drive the first power connection terminal 431 to contact or separate from the power connection part of the motor. The first power connection terminal 431 is horizontally arranged, and the part of the first power connection terminal 431 is towards the first connecting shaft 433.

[0091] In this embodiment, the power connection driving part 432 includes a power connection cylinder and a moving part 4322. The main body of the power connection cylinder is mounted on the support 41, and the moving part 4322 is fixedly connected with the output shaft of the power connection cylinder. The first power connection terminal 431 is mounted on the moving part 4322.

[0092] The moving part 4322 includes a first plate body and a second plate body, and the first plate body is perpendicular to the second plate body. The second plate body is fixed to one end of the first plate body, and the first power connection terminal 431 is fixed to the end face of the other end of the first plate body. The two ends of the first plate body are oppositely arranged. The first plate body is located directly above the power connection cylinder. The second plate body protrudes from the bottom surface of the first plate body and is fixedly connected with the output shaft of the power connection cylinder.

[0093] Optionally, the surface of the second plate body connected with the output shaft of the power connection cylinder is provided with a buffer 4323.

[0094] The first stall seat 435 is arranged through the support 41, specifically, the first stall seat 435 is arranged through the support plate 411 of the support 41, in other words, the first stall seat 435 penetrates through the top surface and the bottom surface of the support plate. The first stall seat 435 is spaced apart from the top surface of the rack 1. The first connecting shaft 433 is arranged through the stall seat, and the first connecting shaft 433 is elastically connected with the stall seat.

[0095] Specifically, the first stall seat 435 is provided with a first through hole penetrating through the top surface and the bottom surface of the first stall seat 435. The first connecting shaft 433 is located in the first through hole, and the first connecting shaft 433 is connected with the first stall seat 435 through the first elastic member 441. The first connecting shaft 433 can move along the first through hole. The first elastic member 441 is a spring, and the spring is located in the through hole, and the two ends of the spring are respectively connected with the first stall seat 435 and the first connecting shaft 433. When the spring is in a natural state, the top end of the first connecting shaft 433 protrudes from the top surface of the first stall seat 435, and the bottom end of the first connecting shaft 433 protrudes from the bottom surface of the first stall seat 435. Specifically, a limiting ring plate is protrudingly arranged on the hole wall of the first through hole. The spring is a compression spring, the top end of the compression spring is fixedly connected with the first connecting shaft 433, and the bottom end of the compression spring is in contact with the limiting ring plate. The spring can be mounted in the first through hole.

[0096] In other embodiments, the support plate 411 of the support 41 is provided with a communication hole penetrating through the top surface and the bottom surface of the support plate 411. The first stall seat 435 is fixedly arranged on the surface of the support plate 411, and the through hole of the stall seat is in communication with the communication hole, that is, the connecting shaft can move along the communication hole.

[0097] The first connecting shaft 433 is rotatably connected with the first stall seat 435, i.e. the first connecting shaft 433 can rotate. The side surface of the bottom end of the first connecting shaft 433 is fixed with a limiting protrusion 4332. The limiting member 434 is fixedly connected with the rack 1 and arranged in parallel with the first connecting shaft 433. Specifically, the limiting member 434 is fixedly connected with the rack 1 through the support 41, i.e. the limiting member 434 is fixed to the bottom surface of the support plate 411 of the support 41 and located between the two support members.

[0098] The limiting member 434 is located within the rotating range of the limiting protrusion 4332, i.e. the limiting member 434 interferes with the limiting protrusion 4332. The top end of the first connecting shaft 433 is used to connect the output end of the motor. The first connecting shaft 433 can rotate under the driving of the motor, so that the limiting protrusion 4332 abuts against the limiting member 434, so that the motor stalls.

[0099] The cross section of the top end of the first connecting shaft 433 is polygonal. The shape of the connecting hole of the motor is the same as the shape of the cross section of the top end of the first connecting shaft 433.

[0100] Optionally, the testing mechanism 4 further comprises a second material sensor 436 mounted on the bottom surface of the support plate 411 of the support 41. The second material sensor 436 is arranged corresponding to the bottom end of the first connecting shaft 433 and located below the bottom end of the first stall seat 435. When the first connecting shaft 433 moves downward, the bottom end of the first connecting shaft 433 is located in the sensing area of the second material sensor 436. When the first connecting shaft 433 returns to the initial position, the bottom end of the first connecting shaft 433 is located outside the sensing area of the second material sensor 436. In the embodiment, the second material sensor 436 comprises an infrared emitter and an infrared receiver arranged in relative spacing, and the transmission area between the infrared emitter and the infrared receiver is the sensing area.

[0101] Optionally, the bottom end of the first connecting shaft 433 is provided with a lug 4331, which facilitates detection by the second material sensor 436.

[0102] In one of the embodiments, the testing mechanism 4 comprises the support 41, the second fixing assembly 42 and the second stall assembly 43. The testing mechanism 4 of this embodiment is suitable for the second motor 200.

[0103] The support 41 of the embodiment has the same structure as the aforementioned support 41, which will not be described here.

[0104] The second fixing assembly 42 comprises a second fixing driving member 424 and two fixing blocks 425 fixedly connected with the output end of the second fixing driving member 424. The main body of the second fixing driving member 424 is connected with the top surface of the rack 1. The second fixing driving member 424 can drive the two fixing blocks 425 to move close to or away from each other, so as to clamp or release the motor on the test station 35. The number of the second fixing driving member 424 of the second fixing assembly 42 is two, and the two second fixing driving members 424 are oppositely arranged. The output end of each second fixing driving member 424 is connected with two fixing blocks 425. The two second fixing driving members 424 jointly act on the same two fixing blocks 425, so that the movement of the fixing blocks 425 is more stable. The fixing driving member is a fixing air cylinder.

[0105] The second blocking assembly 43 comprises a second power connection terminal 440, a second blocking seat 439 and a second connecting shaft 438 arranged on the second blocking member.

[0106] The second blocking seat 439 is installed on the support 41, specifically, the second blocking seat 439 is arranged through the support plate 411 (in other words, the second blocking seat 439 penetrates through the top surface and the bottom surface of the support plate 411) or is fixed to the top surface or the bottom surface of the support plate. The second blocking seat 439 is spaced apart from the top surface of the rack 1. The second connecting shaft 438 is arranged through the blocking seat, and the second connecting shaft 438 is elastically connected with the blocking seat. Specifically, the second blocking seat 439 is provided with a second through hole penetrating through the top surface and the bottom surface of the blocking seat. The second connecting shaft 438 is located in the second through hole, and the second connecting shaft 438 is connected with the second blocking seat 439 through a second elastic member 441. The second connecting shaft 438 can move along the second through hole. The second connecting shaft 438 is arranged through the support plate 411. The second elastic member 441 is a spring, and the spring is located in the second through hole. The two ends of the spring are respectively connected with the second blocking seat 439 and the second connecting shaft 438. When the spring is in a natural state, the top end of the second connecting shaft 438 protrudes from the top surface of the second blocking seat 439. When the motor is placed on the top surface of the connecting shaft, the spring is subjected to a downward force, so that the spring is deformed, and the bottom end of the second connecting shaft 438 moves downward. Specifically, the spring is a compression spring, the top end of the compression spring is fixedly connected with the second connecting shaft 438, and the bottom end of the compression spring is fixedly connected with the second blocking seat 439. Of course, the spring can also be a tension spring, the top end of the tension spring is fixedly connected with the second blocking seat 439, and the bottom end of the tension spring is fixedly connected with the second connecting shaft 438. The spring can be installed in the second through hole.

[0107] The top end of the second connecting shaft 438 is polygonal in cross section. The shape of the connecting hole of the motor is the same as the cross-sectional shape of the top end of the second connecting shaft 438.

[0108] Optionally, the second connecting shaft 438 is clamped with the second blocking seat 439 to limit the rotation of the second connecting shaft 438. Specifically, the second connecting shaft 438 has a clamping portion with a polygonal cross section, and the hole wall of the second through hole is clamped with the clamping portion.

[0109] Optionally, the side surface of the second connecting shaft 438 is fixed with a clamping protrusion, and the through hole of the second blocking seat 439 is provided with a clamping groove in the hole wall, the clamping groove is in a strip shape, and the length direction of the clamping groove is substantially parallel to the length direction of the second connecting shaft 438. The clamping protrusion is located in the clamping groove.

[0110] The second power terminal 440 is installed on the bracket 41 and arranged close to the second connecting shaft 438. The power connection part of the second power terminal 440 faces upward and is used to connect the power connection part of the motor.

[0111] Optionally, the second blocking assembly 43 further comprises a pushing driving member 442 installed on the bracket 41. The second blocking seat 439 is connected with the output end of the pushing driving member 442. The pushing driving member 442 is a pushing air cylinder, the main body of the pushing air cylinder is fixedly connected with the bottom surface of the bracket 411. The output shaft of the pushing air cylinder is substantially parallel to the second connecting shaft 438. The pushing driving member 442 can drive the second blocking seat 439 to move up and down.

[0112] When the second connecting shaft 438 extends into the connecting hole of the motor, the rotation of the motor can be limited. When the second connecting shaft 438 leaves the connecting hole of the motor, the limitation on the motor can be removed. The second connecting shaft 438 and the second power terminal 440 are both located between the two fixing blocks 425.

[0113] Optionally, the second blocking assembly 43 further comprises a third material sensor 437 located below the second blocking seat 439. Specifically, the third material sensor 437 is connected with the output end of the pushing driving member 442, so as to keep relative static with the second blocking seat 439. When the motor is placed to the top surface of the connecting shaft, the spring is subjected to a downward pressure, so as to be deformed, and the bottom end of the second connecting shaft 438 moves downward to the sensing area of the third material sensor 437.

[0114] In one embodiment, the first fixing assembly 42, the second fixing assembly 42, the first blocking assembly 43 and the second blocking assembly 43 can be installed on the same bracket 41. It can be understood that the motor can adopt other forms of structures, and the first fixing assembly 42, the second fixing assembly 42, the first blocking assembly 43 and the second blocking assembly 43 can be combined according to the shape and structure of the motor, for example, the second fixing assembly 42 and the first blocking assembly 43 are combined to realize the motor blocking.

[0115] The testing mechanism 4 uses a floating type connecting shaft to match the electric terminal and the fixed assembly 42 to fix, power and stall the motor, which provides favorable conditions for the current test of the motor, improves the test efficiency and detection quality of the motor and improves the product qualification rate.

[0116] Optionally, the material collecting station 36 comprises a first material collecting sub-station and a second material collecting sub-station. The second material collecting sub-station is arranged in coincidence with or adjacent to the material feeding station 34.

[0117] Please refer to Figures 1-2 The material collecting mechanism 5 is arranged in the first material collecting sub-station. The material collecting mechanism 5 comprises a material collecting bin mounted on the top surface of the rack 1, and the material collecting bin has an opening, and the opening of the material collecting bin faces upward and is located below the clamping jaw 33. In the embodiment, the material collecting bin is at least two, and the plurality of material collecting bins are divided into a first material collecting bin 51 and a second material collecting bin 52, and the first material collecting bin 51 and the second material collecting bin 52 are arranged in parallel, and the first material collecting bin 51 and the second material collecting bin 52 both have an opening, and the opening faces upward. The first material collecting bin 51 and the second material collecting bin 52 are both located below the clamping jaw 33. Specifically, the first material collecting bin 51 and the second material collecting bin 52 are both one.

[0118] Optionally, the material collecting mechanism 5 further comprises a material moving driving member 53 and a pushing member 54 mounted on the output end of the material moving driving member 53.

[0119] The first material collecting bin 51 is used to place the second motor 200 that fails the test. The pushing member 54 is arranged corresponding to the first material collecting bin 51. The material moving driving member 53 can drive the pushing member 54 to move to push the second motor 200 in the first material collecting bin 51, and concentrate the second motor 200 in the first material collecting bin 51.

[0120] In the embodiment, the pushing member 54 is located above the opening of the first material collecting bin 51, and the material moving driving member 53 adopts a material moving cylinder, and the main body of the material moving cylinder is fixed to the outside of the first material collecting bin.

[0121] The first material collecting bin 51 is in a strip shape, and the output shaft of the material moving cylinder is substantially parallel to the length direction of the material collecting bin.

[0122] Of course, the material moving driving member 53 and the pushing member 54 can also be arranged in the first material collecting bin 51, as long as they can push the motor in the first material collecting bin 51.

[0123] Optionally, the second material collecting bin 52 is used to collect the first motor 100 that fails. The material collecting mechanism 5 further comprises a fourth material sensor 55 mounted in the second material collecting bin 52 and used to detect whether the first motor 100 exists in the second material collecting bin 52. It is worth mentioning that the material feeding mechanism 2 can collect qualified motors, and when the motor tested by the testing mechanism 4 is qualified, the material taking mechanism 3 transfers the motor to the material conveying plate 22.

[0124] Optionally, the material collecting mechanism 5 further comprises a material conveying track 56 installed on the top surface of the rack 1. The material collecting bin is slidingly arranged on the material conveying track 56 and is movable along the material conveying track 56. In the embodiment, two material conveying tracks 56 are arranged corresponding to each material collecting bin, and a plurality of material conveying tracks 56 are arranged in parallel and spaced apart along the length direction of the transverse frame body 314. The material conveying track 56 is substantially parallel to the longitudinal frame body 313.

[0125] Optionally, the material collecting mechanism 5 further comprises a material conveying driving member installed on the top surface of the rack 1, and the output end of the material conveying driving member is connected with the material collecting bin. The material conveying driving member is capable of driving the material collecting bin to move to the material collecting station 36 or away from the material collecting station 36.

[0126] In other embodiments, only one material collecting station 36 can be used, and a qualified product collecting bin is arranged corresponding to the first material collecting bin 51 and the second material collecting bin 52, which is used for collecting the tested motor with qualified product.

[0127] Optionally, the motor locked-rotor testing device further comprises a control mechanism 6 installed on the rack 1. Optionally, the motor locked-rotor testing device comprises a power supply, and the power supply is electrically connected with the control mechanism 6, or the control mechanism 6 is electrically connected with an external socket. The material conveying mechanism, the material taking mechanism 3 and the material collecting mechanism 5 are electrically connected with the control mechanism 6. Specifically, each material sensor and each driving member are electrically connected with the control mechanism 6 to receive the control of the control mechanism 6.

[0128] Optionally, the motor locked-rotor testing device further comprises a display mechanism 7 installed on the rack 1 and electrically connected with the control mechanism 6, which is used for displaying the testing data.

[0129] In the embodiment, the material feeding mechanism 2 is located below one end of the longitudinal frame body 313, and the material collecting mechanism 5 is located below the other end of the longitudinal frame body 313. The testing mechanism 4 is located between the two longitudinal frame bodies 313 and between the material conveying track 56 and the material conveying track 21, and is located directly below the moving range of the transverse frame body 314.

[0130] Please refer to Figures 1-5 , the working principle of the motor locked-rotor testing device is that the material taking mechanism 3 is used for transferring the motor from the material feeding mechanism 2 to the testing mechanism 4. The testing mechanism 4 is used for fixing the main body and the output shaft of the motor and applying power to the motor, so as to realize the locked-rotor of the motor.

[0131] Specifically, the feeding plate 22 is located at the feeding station 34, and the motor is carried on the feeding plate 22. Under the action of the control mechanism 6, the longitudinal driving member 311 and the transverse moving assembly work to drive the clamping jaw 33 to move to the position directly above the feeding station 34, and the driving assembly 32 works to grab the motor on the feeding station 34. The longitudinal driving member 311 and the transverse moving assembly work to move the motor to the position directly above the testing station 35, and the driving assembly 32 works to place the motor on the support 41.

[0132] At this time, when the motor is the first motor 100, the main body of the first motor 100 is placed between the pressing rod 422 and the fixing rod 423, then the fixing driving member works, the pressing rod 422 is pressed down to fix the main body of the first motor 100, the power connection driving member 432 works, the first power connection terminal 431 is electrically connected with the power connection part of the first motor 100, and the first motor 100 works. If the top end of the first connecting shaft 433 is not completely aligned with the connecting hole of the first motor 100 when the first motor 100 is fixed, that is, the shape of the top end of the first connecting shaft 433 does not completely coincide with the shape of the connecting hole, the first connecting shaft 433 moves downward under the extrusion of the first motor 100, the elastic member 441 deforms, the first connecting rod 112 abuts against the position of the connecting hole of the first motor 100, and after the first motor 100 is powered, the connecting hole rotates, and the first connecting rod 112 can extend into the connecting hole. The first connecting shaft 433 rotates, the first limiting protrusion 4332 abuts against the limiting member 434, so that the first motor 100 is blocked, and the test result is obtained. The power connection driving member 432 drives the power connection terminal to contact the power connection part of the motor. After the first motor 100 is blocked, the torque received is large, and the test mechanism 4 needs to power the first motor 100 again to make the motor reverse to the initial position, so as to achieve the effect of protecting the motor. The pressing cylinder works, and the pressing rod 422 moves away from the fixing rod 423 to release the motor.

[0133] When the motor is the second motor 200, the motor is placed between the two fixed blocks 425, the fixed cylinder works, the two fixed blocks 425 clamp the motor, the second power terminal 440 is in contact with the power terminal of the second motor 200, and the second motor 200 rotates. If the top end of the second connecting shaft 438 is not completely aligned with the connecting hole of the second motor 200 when the second motor 200 is fixed, that is, the shape of the top end of the second connecting shaft 438 does not completely coincide with the shape of the connecting hole, the second connecting shaft 438 moves downward under the extrusion of the second motor 200, the elastic member 441 deforms, the second connecting rod 112 abuts against the connecting hole of the second motor 200, and after the second motor 200 is powered, the connecting hole rotates, and the second connecting rod 112 can extend into the connecting hole. The second connecting shaft 438 is fixed, so that the second motor 200 is blocked. If the second connecting shaft 438 can extend into the connecting hole when the second motor 200 is fixed, the second motor 200 can be directly blocked, and a test result is obtained. The fixed cylinder works, and the two fixed blocks 425 loosen the motor. The push cylinder works, and the connecting shaft moves downward to disengage from the connecting hole of the motor.

[0134] The taking mechanism 3 works, and the motor whose test is completed is transferred to the receiving bin or the conveying plate 22 of the feeding mechanism 2 according to the test result of the test mechanism 4. The first material sensor 23 and the fourth material sensor 55 can detect the motor, and when the number of the motor reaches a preset number, corresponding control of the material driving member and the conveying driving member is performed to convey the motor out.

[0135] Please refer to Figure 6 The motor blocking test method is also provided, and the method can be based on the motor blocking test device. For the convenience of understanding, please refer to Figures 1-5 The motor blocking test method is also provided, and the method can be based on the motor blocking test device. For the convenience of understanding, please refer to

[0136] The motor blocking test method comprises the following steps:

[0137] S10, the taking mechanism 3 transfers the motor from the feeding mechanism 2 to the test mechanism 4, the test mechanism 4 fixes the main body and the output shaft of the motor, and the motor is powered to test the motor, and a test result is obtained.

[0138] In the embodiment, the motor is placed on the feeding mechanism 2, the taking mechanism 3 transfers the motor from the feeding mechanism 2 to the test mechanism 4, the test mechanism 4 fixes the main body and the output shaft of the motor, and the motor is powered to test the motor, and a test result is obtained. The test result includes qualified and unqualified.

[0139] Further, the test motor and the test result include:

[0140] obtaining a time when the motor starts to be powered as a first time, determining whether the motor is powered off by itself, and obtaining a time when the motor is powered off by itself as a second time when the motor is powered off by itself;

[0141] calculating a difference between the first time and the second time as a first difference, determining whether the first difference is greater than a first threshold, obtaining a time when the motor is powered again as a third time when the first difference is greater than the first threshold, calculating a difference between the third time and the second time as a second difference, and determining whether the second difference is less than a second threshold, and obtaining a qualified test result when the second difference is less than the second threshold;

[0142] obtaining an unqualified test result when the second difference is greater than or equal to the second threshold;

[0143] obtaining an unqualified test result when the difference is less than or equal to the threshold.

[0144] It can be understood that the motor has a protection device, and when the motor is stalled, the protection device automatically disconnects the current of the motor to protect the motor. The first threshold is a pre-set value, for example, 2 seconds, 3 seconds, etc. It is worth mentioning that when the motor is the first motor 100, the first threshold can be 8 seconds to 10 seconds, preferably 9 seconds; when the motor is the second motor 200, the first threshold can be 6 seconds to 8 seconds, preferably 7 seconds. The second threshold can be 2 seconds to 3 seconds.

[0145] S20, the test mechanism 4 releases the main body and the output shaft of the motor, and powers off the motor, and according to the test result, the material taking mechanism 3 transfers the motor from the test mechanism 4 to the material collecting mechanism 5 or the material feeding mechanism 2.

[0146] In this embodiment, obtaining the test result indicates that the test is completed, at which time the test mechanism 4 can release the main body and the output shaft of the motor, and power off the motor.

[0147] Further, according to the test result, the material taking mechanism 3 transfers the motor from the test mechanism 4 to the material collecting mechanism 5 or the material feeding mechanism 2, which includes:

[0148] When the test result is qualified, the material taking mechanism 3 transfers the motor corresponding to the qualified test result to the material feeding mechanism 2;

[0149] When the test result is unqualified, the material taking mechanism 3 transfers the motor corresponding to the unqualified test result to the material collecting mechanism 5.

[0150] It can be understood that the material collecting mechanism 5 is used to collect unqualified motors, and the material feeding mechanism 2 is used to collect qualified motors.

[0151] Optionally, after the test result is obtained, the method further comprises: the testing mechanism 4 re-energizes the motor to make the motor reverse to the initial position.

[0152] It can be understood that when the motor is the first motor 100, the torque received by the motor after the motor is blocked is larger, and the testing mechanism 4 needs to re-energize the motor to make the motor reverse to the initial position, so as to achieve the effect of protecting the motor. Specifically, the power connection driving part 432 drives the power connection terminal to contact the power connection part of the motor.

[0153] In the description of the present specification, the description referring to the terms "one embodiment", "some embodiments", "exemplary embodiment", "example", "specific example", or "some examples" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the exemplary description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0154] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. Any modification, equivalent replacement and improvement made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A motor stall testing device, characterized in that, The motor stall test equipment includes: frame; The material handling mechanism is mounted on the frame and is used to transfer the motor; the material handling mechanism is provided with a feeding station, a testing station and a receiving station in sequence in the transfer direction; A feeding mechanism is provided at the feeding station and is used to house the motor; A testing mechanism is provided at the testing station; when the material handling mechanism transfers the motor from the loading station to the testing station, the testing mechanism can fix the motor body and output shaft, and power on the motor to test it; the material handling mechanism can transfer the motor to the receiving station or the loading station; and a receiving mechanism is provided at the receiving station and is used to collect the motor. The testing facility includes: A bracket is fixed to the top surface of the frame; A fixing assembly includes a fixing drive member mounted on the bracket and a clamping member mounted on the fixing drive member, the fixing drive member being capable of driving the clamping member to clamp or release the main body of the motor; and a stall assembly including a power terminal connected to the bracket, a stall seat mounted on the bracket, and a connecting shaft mounted on the stall seat; the power terminal is used to connect to the power connection part of the motor to energize the motor; the connecting shaft passes through the top and bottom surfaces of the stall seat; the connecting shaft is elastically connected to the stall seat and is capable of moving up and down relative to the stall seat; the connecting shaft can be restricted from rotation and is used to extend into the connection hole of the motor; the cross-section of the top end of the connecting shaft is polygonal; the shape of the connection hole of the motor is the same as the cross-sectional shape of the top end of the connecting shaft. The bottom end of the connecting shaft protrudes from the bottom surface of the stall seat, and a limiting protrusion is fixed on the side of the bottom end of the connecting shaft; the connecting shaft and the stall seat are rotatably connected; the stall assembly also includes a limiting member; the limiting member is fixed within the rotation range of the limiting protrusion. The testing mechanism also includes a material sensor for detecting the connecting shaft, the material sensor being disposed below the stall seat; The stall assembly further includes a push drive component mounted on the bracket; the stall seat is connected to the output end of the push drive component; and the material sensor is connected to the output end of the push drive component.

2. The motor stall testing equipment according to claim 1, characterized in that, The clamping member includes a pressure rod fixed to the output end of the fixed drive member and a fixing rod fixed to the main body of the fixed drive member; the main body of the fixed drive member is fixedly connected to the bracket; the pressure rod and the fixing rod are arranged opposite to each other; the fixed drive member can drive the pressure rod to move closer to or away from the fixing rod to clamp or release the main body of the motor.

3. The motor stall testing equipment according to claim 1, characterized in that, The testing mechanism also includes a power-connecting drive component, the main body of which is mounted on a bracket; the output end of the power-connecting drive component is connected to the power-connecting terminal to drive the power-connecting terminal to move.

4. The motor stall testing equipment according to claim 1, characterized in that, The stall seat is provided with a through hole that penetrates the top and bottom surfaces of the stall seat; the connecting shaft is located in the through hole and is connected to the stall seat via an elastic element; the connecting shaft can move along the through hole; when the elastic element is in its natural state, the top end of the connecting shaft protrudes from the top surface of the stall seat.

5. The motor stall testing equipment according to claim 4, characterized in that, The elastic element is a spring, which is located in the through hole. One end of the spring is connected to the stall seat, and the other end of the spring is connected to the connecting shaft.

6. The motor stall testing equipment according to claim 1, characterized in that, The connecting shaft engages with the stall seat to restrict the rotation of the connecting shaft.

7. The motor stall testing equipment according to claim 1, characterized in that, The feeding mechanism includes a feeding track on the top surface of the frame and a feeding plate on the feeding track, the feeding plate being used to hold the motor.

8. The motor stall testing equipment according to claim 1, characterized in that, The material handling mechanism includes a frame mounted on the top surface of the frame, a drive assembly mounted on the frame, and a gripper mounted on the output end of the drive assembly.

9. The motor stall testing device according to claim 1, characterized in that, The receiving mechanism includes a receiving bin mounted on the top surface of the frame, the receiving bin having an opening facing upwards.

10. A method for testing a motor stall, using the motor stall testing equipment according to any one of claims 1-9, characterized in that, The method includes: The material handling mechanism transfers the motor from the feeding mechanism to the testing mechanism. The testing mechanism fixes the motor body and output shaft, and powers on the motor to test it and obtain the test results. The testing mechanism releases the motor body and output shaft and cuts off the power to the motor. Based on the test results, the material handling mechanism transfers the motor from the testing mechanism to the material receiving mechanism or the material feeding mechanism. The test results obtained for the test motor include: The time when the motor is powered on is obtained as the first time. It is then determined whether the motor is powered off automatically. When the motor is powered off automatically, the time when the motor is powered off automatically is obtained as the second time. The difference between the first time and the second time is calculated as the first difference. It is determined whether the first difference is greater than the first threshold. When the first difference is greater than or equal to the first threshold, the time when the motor is powered on again is obtained as the third time. The difference between the third time and the second time is calculated as the second difference. It is determined whether the second difference is less than the second threshold. When the second difference is less than or equal to the second threshold, a qualified test result is obtained. When the second difference is greater than the second threshold, the test result is unqualified. When the first difference is less than the threshold, the test result is unqualified.

11. The motor stall test method according to claim 10, characterized in that, The step of transferring the motor from the testing mechanism to the receiving mechanism or the loading mechanism based on the test results includes: When the test result is qualified, the material handling mechanism will transfer the motor corresponding to the qualified test result to the material feeding mechanism; When the test result is unqualified, the material handling mechanism will transfer the motor corresponding to the unqualified test result to the material receiving mechanism.

12. The motor stall test method according to claim 10, characterized in that, After obtaining the test results, the method further includes: The testing unit then powered the motor again to reverse it back to its initial position.

Citation Information

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