Integrated food waste disposer
By designing an integrated kitchen waste disposal machine, the weighing, broken bags and solid-liquid separation of garbage bags is achieved, the problems of environmental pollution and resource utilization in kitchen waste treatment are solved, and automated and simple garbage disposal solutions are provided.
Patent Information
- Application Number
- CN202110571467.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-05-25
- Publication Date
- 2025-08-29
- Estimated Expiration
- 2041-05-25
AI Technical Summary
Existing kitchen waste disposal methods such as incineration and burial cause environmental pollution, and lack effective solid-liquid separation and resource recycling methods, making it difficult to meet the needs of garbage classification policies.
An integrated kitchen waste disposal machine is designed, including a garbage bag fixing module, a solid-liquid separation module and a garbage sorting and treatment module, to realize the weighing, broken bags, solid-liquid separation and classification treatment of garbage bags, and adopt technical means such as hydraulic drive, motor drive and solid-liquid separation units.
It realizes automatic solid-liquid separation and classification treatment of kitchen waste, simplifies operations, avoids environmental pollution, supports the secondary utilization of solid waste and the direct discharge of liquid waste, does not affect pipelines, and complies with the garbage classification policy.
Smart Images

Figure CN113173306B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a step-by-step process for processing kitchen waste bags, and in particular to an integrated kitchen waste processor. Background Art
[0002] As living standards improve, people's food consumption is also increasing, meaning that more and more types of food waste are being produced. Therefore, finding a more effective solution for food waste is imperative. Food waste is complex, containing both biodegradable organic solids and a large amount of liquid. Traditional methods of food waste disposal involve incineration or landfill. Incineration can produce compounds that can enter the human body through inhalation or the food chain, causing discomfort and illness. Landfilling is accompanied by a foul odor and releases water, which can contaminate surrounding soil and groundwater, causing serious environmental pollution. Therefore, there is a need for an automated device that can effectively separate solid and liquid food waste for resource recycling. Considering the current trend of waste sorting policies across China, the goal is to develop an all-in-one food waste disposer that can perform weighing, bag breaking, solid-liquid separation, and waste sorting. Summary of the Invention
[0003] In order to solve the problems of kitchen waste being troublesome and difficult to dispose and kitchen waste being recyclable, the present invention proposes a method starting from garbage bags, which sequentially realizes the functions of weighing and bag breaking, kitchen waste solid-liquid separation, and solid-liquid waste classification and treatment.
[0004] In order to achieve the above object, the technical solution adopted by the present invention is as follows:
[0005] An integrated kitchen waste disposer comprises a garbage bag fixing module, a solid-liquid separation module and a garbage classification processing module.
[0006] The garbage bag fixing module fixes the garbage bag and breaks the bag from the bottom;
[0007] The solid-liquid separation module is located directly below the garbage bag fixing module and is used to separate the solid and liquid of the garbage after the bag is broken;
[0008] The waste classification and processing module is located directly below the solid-liquid separation module, and recycles the separated solid waste and further processes the liquid waste before discharging it.
[0009] Furthermore, the garbage bag fixing module includes a garbage bag breaking unit;
[0010] The garbage bag breaking unit includes a garbage bag placing sleeve, a garbage bag clamping plate, a hook, a frame one, a hydraulic driving component, a hydraulic cutting rod, and a garbage bag bottom support; the garbage bag placing sleeve is placed in the frame one, and the lower end of the garbage bag clamping plate is fixed on the frame one and can rotate around the frame one; the garbage bag clamping plate is fitted with the garbage bag placing sleeve to fix the garbage bag; the garbage bag bottom support is located directly below the garbage bag placing sleeve, and the garbage bag bottom support is provided with a support circular hole for axial movement of the hydraulic cutting rod; the hydraulic driving component is fixed on the frame of the solid-liquid separation module, and its piston rod passes through the support circular hole and extends into the garbage bag bottom support and is connected to the hydraulic cutting rod, and the hydraulic driving component drives the hydraulic cutting rod to move horizontally to cut the bottom of the garbage bag.
[0011] Furthermore, the garbage bag fixing module also includes a garbage bag weighing unit, which includes a weighing case, a weighing module case, a gravity sensor, and a weight display screen; the gravity sensor is fixed to the inner bottom surface of the weighing module case, the weighing case is placed in the weighing module case, and the bottom touches the gravity sensor; the weight display screen is placed on the weighing module case.
[0012] Furthermore, the solid-liquid separation module includes a frame 2, an opening and closing mechanism, and a solid-liquid separation mechanism; the upper portion of the frame 2 is open, and a solid-liquid separation module placement space is provided inside, and liquid waste outflow outlets are provided on both the left and right sides, and hydraulic cylinder placement platforms are provided on the front and rear sides;
[0013] The opening and closing mechanism is located directly below the garbage bag fixing module and is used to achieve intermittent opening to prevent subsequent garbage disposal accumulation;
[0014] The solid-liquid separation mechanism is located directly below the opening and closing mechanism, and includes a left solid-liquid waste separation unit, a left solid-liquid waste squeezing unit, a right solid-liquid waste separation unit, and a right solid-liquid waste squeezing unit;
[0015] The left solid-liquid garbage separation unit includes a support plate 1, an asphalt plate and two driving motors, and the front and rear side surfaces of the support plate 1 are provided with slide grooves, the baffle slider slides in the slide groove, one end of the connecting rod is rotatably connected to the baffle slider, and the other end is rotatably connected to the top of the asphalt plate; the two sides of the bottom end of the support plate 1 are rotatably connected to the support plate 1 through connecting blocks respectively; the two driving motors are connected to the support plate 1 at the front and rear sides, driving the support plate 1 to rotate, thereby driving the baffle slider to slide, and then driving the asphalt plate to rotate relative to the support plate 1 through the connecting rod;
[0016] The left solid-liquid waste squeezing unit includes two sets of hydraulic cylinder frames, hydraulic cylinders, connecting plates, and squeezing blocks, respectively, located on the front and rear sides. The hydraulic cylinders are supported on the hydraulic cylinder frames, and the squeezing blocks are fixedly connected to the protruding ends of the hydraulic cylinders through the connecting plates. The hydraulic cylinders on the front and rear sides drive the squeezing blocks to move relative to each other to squeeze the solid waste.
[0017] The solid-liquid separation unit on the right has the same structure as the solid-liquid separation unit on the left; the solid-liquid garbage extrusion unit on the right has the same structure as the solid-liquid garbage extrusion unit on the left.
[0018] Furthermore, the opening and closing mechanism includes an opening and closing motor, an opening and closing driving gear, and an opening and closing assembly; the opening and closing motor is connected to and drives the circumferential rotation of the opening and closing driving gear, and the opening and closing driving gear then drives the opening and closing assembly to rotate circumferentially to realize the opening and closing of the mechanism; the opening and closing assembly includes an adjusting piece sliding guide column, a gear rotor, a gear track seat, and six adjusting pieces; the adjusting piece is provided with a first slide groove and a fixed guide column; a plurality of second slide grooves are provided on the gear rotor, and a third slide groove uniformly distributed along the circumference is provided on the gear track seat. The gear rotor, six adjusting pieces, and the gear track seat are arranged from top to bottom in sequence, and the fixed guide column of the adjusting piece can slide along the second slide groove of the gear rotor, and the adjusting piece sliding guide column passes through the second slide groove of the gear rotor, the first slide groove of the adjusting piece, and the third slide groove of the gear track seat in sequence, and the gear rotor is engaged with the opening and closing driving gear, so that when the opening and closing driving gear drives the gear rotor to rotate, the six adjusting pieces rotate under the constraints of the adjusting piece sliding guide column and the fixed guide column, thereby realizing the opening and closing of the garbage channel, and the garbage enters the next processing link in stages.
[0019] Furthermore, the waste classification and processing module includes a liquid oil-water separation module and a solid waste processing module; the liquid oil-water separation module includes an oil-water separation box, an oil-water filter, an oil-absorbing felt, and an oil-water separation plate; the oil-water separation plate is placed on the upper part of the oil-water separation box, and the oil-absorbing felt is placed statically on the oil-water separation plate; the oil-water filter is installed at the bottom of the oil-water separation box;
[0020] The solid waste treatment module includes a movable trash bin and a fixed body; the movable trash bin includes a hand-held pull ring and a roller; the hand-held pull ring is fixedly installed on the bin body; the roller is coaxial with the axis of the groove at the bottom of the bin body and rotates circumferentially around the axis; the fixed body includes a roller track and a garbage inlet; two of the roller tracks are located at the bottom of the body; the movable trash bin can slide along the roller track.
[0021] Furthermore, the garbage bag clamping plate in the garbage bag breaking unit is square, a square groove is provided on the surface of the frame facing the garbage bag clamping plate, and hooks are symmetrically fixed to the top end of the inner side of the garbage bag placement sleeve, the garbage bag is hung on the hooks, and the garbage bag clamping plate is pressed against the frame to fix the garbage bag, and L-shaped placement blocks are fixed on the four corners of the frame, and the garbage bag placement sleeve is supported in the frame through the L-shaped placement blocks.
[0022] Furthermore, the garbage bag weighing unit also includes weighing sensor protection blocks, which are placed on the inner bottom surface of the weighing module housing and located on both sides of the gravity sensor to prevent the weighing housing from being subjected to abnormal weight and causing the gravity sensor to be compressed and damaged.
[0023] Furthermore, the support plate 1 of the left solid-liquid waste separation unit is provided with an upward inclined surface at one end close to the right solid-liquid waste separation unit, and the support plate 2 of the right solid-liquid waste separation unit is provided with a downward inclined surface at a point close to the left solid-liquid waste separation unit. The two inclined surfaces of the two support plates fit together, so that interference is not easy to occur when performing sequential rotation movements.
[0024] The beneficial effects of the present invention are as follows:
[0025] 1) In the integrated kitchen waste disposer of the present invention, once the kitchen waste bag is placed in the working area, the disposer can automatically complete the bag breaking, separation of solid and liquid kitchen waste, and separate treatment according to the steps, which is convenient and simple to use.
[0026] 2) In the integrated kitchen waste disposer of the present invention, the weighing, bag breaking, solid-liquid separation, and solid-liquid waste classification processing modules are divided according to their functions. When a function is not in use, it can be removed without affecting the use of other functions.
[0027] 3) The integrated kitchen waste disposer of the present invention solves the problem of separately processing solid and liquid kitchen waste, thus achieving secondary utilization of solid waste and allowing liquid waste to be directly discharged into the sewer without affecting the clogging function of the pipe. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a schematic diagram of the overall structure of an integrated kitchen waste disposer;
[0029] Figure 2 This is a schematic diagram of the structure of an integrated kitchen waste disposer after removing the middle part of the shell;
[0030] Figure 3 yes Figure 1 Schematic diagram of the weighing and bag breaking module structure;
[0031] Figure 4 yes Figure 3 Schematic diagram of the structure of the medium garbage bag breaking unit;
[0032] Figure 5 yes Figure 3 Schematic diagram of the cross-sectional structure of the medium garbage bag breaking unit;
[0033] Figure 6 yes Figure 3 Schematic diagram of the weighing module structure;
[0034] Figure 7 It is a schematic diagram of the cross-sectional structure of the weighing module;
[0035] Figure 8 yes Figure 1 Schematic diagram of the overall structure of the solid-liquid separation module;
[0036] Figure 9 yes Figure 8 Schematic diagram of the cross-section structure of the middle frame;
[0037] Figure 10 yes Figure 8 Schematic diagram of the structure of the middle opening and closing component and the solid-liquid separation mechanism;
[0038] Figure 11 yes Figure 8 Schematic diagram of the overall cross-sectional structure of the solid-liquid separation module;
[0039] Figure 12 yes Figure 8 Schematic diagram of the overall structure of the middle opening and closing component;
[0040] Figure 13 yes Figure 12 Schematic diagram of the specific parts of the opening and closing mechanism;
[0041] Figure 14 yes Figure 10 Schematic diagram of the structure of the solid-liquid separation mechanism;
[0042] Figure 15 yes Figure 14 Schematic diagram of specific parts of the solid-liquid separation unit;
[0043] Figure 16 yes Figure 15 Schematic diagram of the specific parts of the middle baffle slider;
[0044] Figure 17 yes Figure 14 Schematic diagram of the structure of the medium garbage squeezing unit;
[0045] Figure 18 yes Figure 1 Schematic diagram of the specific structure of the garbage classification and processing module;
[0046] Figure 19 It is a schematic diagram of the overall structural section of the garbage classification and processing module;
[0047] Figure 20 yes Figure 18 Cross-sectional diagram of the medium liquid oil-water separation module;
[0048] Figure 21 yes Figure 18 Schematic diagram of the solid waste treatment module;
[0049] Figure 22 is a structural diagram of a movable trash bin 310;
[0050] Figure 23 yes Figure 21 Schematic diagram of the fixed body;
[0051] In the figure, there are garbage bag fixing module 1, solid-liquid separation module 2, garbage classification and processing module 3, garbage bag breaking unit 10, garbage bag weighing unit 11, garbage bag placement sleeve 100, garbage bag clamping plate 101, hook 102, frame 103, hydraulic drive component 104, hydraulic cutting rod 105, garbage bag bottom support 106, L-shaped placement block 107, weighing machine housing 110, weighing module housing 111, support block 112, gravity sensor 113, weight display screen 114, frame 20, opening and closing mechanism 21, solid-liquid separation mechanism 22, solid-liquid separation module placement space 200, liquid garbage outflow outlet 203, hydraulic cylinder placement platform 201, opening and closing motor 210, opening and closing driving gear 211, opening and closing component 212, adjustment plate sliding guide Column 2120, gear rotor 2121, gear track seat 2123, adjustment plate 2122, left solid-liquid garbage separation unit 220, asphalt plate 2201, connecting rod 2202, support plate 1 2203, baffle slider 2204, connecting block 2205, drive motor 2206, left solid-liquid garbage extrusion unit 221, hydraulic cylinder frame 2210, hydraulic cylinder 2211, connecting plate 2212, extrusion block 2213, liquid oil-water separation module 30, solid waste treatment module 31, oil-water separation box 301, oil-water filter 302, oil-absorbing felt 303, oil-water separation plate 304, movable garbage bin 310, fixed body 311, hand-held pull ring 3100, roller 3101, roller track 3110, garbage inlet 3111. DETAILED DESCRIPTION
[0052] The present invention will be described in detail below based on the accompanying drawings and preferred embodiments. The purpose and effects of the present invention will become more apparent. The present invention will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only for explaining the present invention and are not intended to limit the present invention.
[0053] like Figure 1-2As shown, the weighing, bag breaking, solid-liquid separation integrated kitchen waste disposer of the present invention is characterized in that the disposer includes a garbage bag fixing module 1, a solid-liquid separation module 2, and a garbage classification processing module 3.
[0054] The garbage bag fixing module 1 includes a garbage bag breaking unit 10 and a garbage bag weighing unit 11. Figure 3-7 As shown, the garbage bag breaking unit 10 includes a garbage bag placement sleeve 100, a garbage bag clamping plate 101, a hook 102, a frame 103, a hydraulic drive 104, a hydraulic cutting rod 105, a garbage bag bottom support 106, and an L-shaped placement block 107. The L-shaped placement block 107 is fixed to the four support corners at the bottom of the frame 103, and the garbage bag placement sleeve 100 is placed on the L-shaped placement block 107 within the frame 103. Two hooks 102 are symmetrically fixed to the side walls of the garbage bag placement sleeve 100. The lower end of the garbage bag clamping plate 101 is fixed to the frame 103 and can rotate around the frame 103. The upper surface of the garbage bag placement sleeve 100 is provided with a square groove, into which the frame of the garbage bag clamping plate 101 can be inserted. When the garbage bag is placed in the garbage bag placement sleeve 100, the garbage bag is fixed by hanging the garbage bag handle on the hook 102, or the garbage bag clamping plate 101 is rotated, and its frame can be embedded in the square groove and fit into the garbage bag placement sleeve 100 to fix the garbage bag.
[0055] A garbage bag bottom support 106 is fixed to the bottom of the garbage bag placement sleeve 100. This support 106 is an inverted boss-shaped sleeve with a circular hole in its sidewall. A hydraulic drive unit 104 is fixed to the frame of the solid-liquid separation module 2, and a hydraulic cutting rod 105 is fixed to its piston rod. The other end of the piston rod of the hydraulic drive unit 104 extends through the circular hole in the garbage bag bottom support 106 and into the garbage bag bottom support 106. The piston rod of the hydraulic drive unit 104 drives the hydraulic cutting rod 105 to move horizontally, thereby cutting the bottom of the garbage bag.
[0056] The garbage bag weighing unit 11 includes a weighing housing 110, a weighing module housing 111, support blocks 112, a gravity sensor 113, and a weight display screen 114. A support platform is provided within the weighing module housing 111. The gravity sensor 113 is fixed to the center of the support platform of the weighing module housing 111. Four support blocks 112 are fixed to the four edges of the support platform. The weighing housing 110 rests on the gravity sensor 113. When an overweight garbage bag is placed in the weighing housing 110, the support blocks 112 support the four edges of the weighing housing 110, preventing the garbage bag from exceeding the weighing range of the gravity sensor 113 and causing damage. The weight display screen 114 is fixed to the weighing module housing 111 and displays the garbage bag's weight as measured by the gravity sensor 113.
[0057] like Figure 8-11 As shown, the solid-liquid separation module 2 is located at the bottom of the garbage bag breaking unit 10, and includes a frame 20, an opening and closing mechanism 21, and a solid-liquid separation mechanism 22. The upper portion of the frame 20 is open, and a solid-liquid separation module placement space 200 is provided inside. Liquid garbage outflow outlets 203 are provided on both the left and right sides, and hydraulic cylinder placement platforms 201 are provided on the front and rear sides.
[0058] like Figure 12-13 As shown, the opening and closing mechanism 21 includes an opening and closing motor 210, an opening and closing driving gear 211, and an opening and closing assembly 212. The opening and closing motor 210 is connected to the key via a coupling to drive the opening and closing driving gear 211 to rotate circumferentially. The opening and closing driving gear 211 then drives the opening and closing assembly 212 to rotate circumferentially, thereby opening and closing the mechanism. The opening and closing assembly 212 includes an adjustment plate sliding guide post 2120, a gear rotor 2121, a gear track seat 2123, and six adjustment plates 2122. The adjustment plates 2122 are provided with a first slide groove 2122-1 and a fixed guide post 2122-2. The gear rotor 2121 is provided with a plurality of second slide grooves 2121-1, and the gear track seat 2123 is provided with third slide grooves 2123-1 uniformly distributed along the circumferential direction. The gear rotor 2121, six adjustment plates 2122, and the gear track seat 2123 are arranged in sequence from top to bottom. The fixed guide column 2122-2 of the adjustment plate 2122 can slide along the second slide groove 2121-1 of the gear rotor 2121, and the adjustment plate sliding guide column 2120 sequentially passes through the second slide groove of the gear rotor 2121. 2121-1, the first slide groove 2122-1 of the adjusting plate 2122, the third slide groove 2123-1 of the gear track seat 2123, and the gear rotor 2121 is engaged with the opening and closing driving gear 211, so that when the opening and closing driving gear 211 drives the gear rotor 2121 to rotate, the six adjusting plates 2122 rotate under the constraints of the adjusting plate sliding guide column 2120 and the fixed guide column 2122-2, thereby realizing the opening and closing of the garbage channel, and the garbage enters the next processing link in stages.
[0059] like Figure 14-16 As shown, the solid-liquid separation unit is placed in the solid-liquid separation module placement space 200, including a left solid-liquid waste separation unit 220, a left solid-liquid waste squeezing unit 221, a right solid-liquid waste separation unit and a right solid-liquid waste squeezing unit.
[0060] like Figure 15As shown, the left solid-liquid waste separation unit 220 includes a motor baffle 2200, an asphalt plate 2201, a connecting rod 2202, a support plate 2203, a baffle slider 2204, a connecting block 2205, and a drive motor 2206. Support plate 1 2203 has sliding grooves on both its front and rear sides, within which the baffle slider 2204 slides. The connecting rod 2202 is rotatably connected to the baffle slider 2204 at one end and to the top of the asphalt plate 2201 at the other end. The bottom of support plate 1 2203 is rotatably connected to support plate 1 2203 on both sides via connecting blocks 2205. Two drive motors 2206 are connected to support plate 1 2203 on both its front and rear sides, driving support plate 1 2203 to rotate, thereby sliding the baffle slider 2204, and further rotating the asphalt plate 2201 relative to support plate 1 2203 via the connecting rod 2202. The motor baffle 2200 is set between the driving motor 2206 and the support plate 2203 to block garbage and prevent corrosion of the driving motor 2206.
[0061] like Figure 15 As shown, the support plate 1 2203 of the left solid-liquid garbage separation unit 220 is provided with an upward slope at one end close to the right solid-liquid separation unit, and the support plate 2 of the right solid-liquid separation unit is provided with a downward slope at a point close to the left solid-liquid separation unit 220. The two slopes of the two support plates fit together, making it difficult for garbage to leak.
[0062] like Figure 17 As shown, the left solid-liquid waste extrusion unit 221 includes two sets of hydraulic cylinder frames 2210, hydraulic cylinders 2211, connecting plates 2212, and extrusion blocks 2213, located on the front and rear sides respectively. The hydraulic cylinders 2211 are supported on the hydraulic cylinder frames 2210, which are fixed to the hydraulic cylinder placement platform 201 of the frame 20. The extrusion blocks 2213 are fixedly connected to the extended ends of the hydraulic cylinders 2211 via the connecting plates 2212. The front and rear hydraulic cylinders 2211 drive the extrusion blocks 2213 to move relative to each other, thereby extruding the solid waste.
[0063] The solid-liquid waste separation unit on the right has the same structure as the solid-liquid waste separation unit on the left; the solid-liquid waste extrusion unit on the right has the same structure as the solid-liquid waste extrusion unit on the left.
[0064] The liquid waste separated by the solid-liquid waste separation unit flows into the liquid oil-water separation module 30 of the waste classification processing module 3 through the liquid waste outflow outlets 203 on both sides, and the separated solid waste enters the solid waste processing module 31 of the waste classification processing module 3.
[0065] like Figure 18-19As shown, the garbage classification processing module 3 includes two liquid oil-water separation modules 30 and a solid garbage processing module 31 located between the two liquid oil-water separation modules 30 .
[0066] like Figure 20 As shown, the liquid oil-water separation module 30 includes an oil-water separation box 301, an oil-water filter 302, an oil-absorbing felt 303, and an oil-water separation plate 304. The oil-water separation plate 304 is placed on the upper part of the oil-water separation box 301, and the oil-absorbing felt 303 is placed statically on the oil-water separation plate 304. The oil-water filter 302 is installed at the bottom of the oil-water separation box 301. The oil-water separation plate 304 and the oil-absorbing felt 303 cooperate with each other. Through the principle of static method, the oil will float above the water after a certain period of time. At this time, the oil component in the liquid is diluted for the first time through the oil-absorbing felt 303; the oil-water filter 302 purifies the liquid in the box for the second time through the oil-water separation filter element, so that more standard water quality opens the channel through the solenoid valve and flows into the sewer;
[0067] like Figure 21-23 As shown, the solid waste processing module 31 includes a movable trash bin 310 and a fixed body 311. The movable trash bin 310 includes a handle pull ring 3100 and a roller 3101, with the handle pull ring 3100 fixedly mounted on the bin. The roller 3101 is coaxial with the axis of the groove at the bottom of the bin and rotates circumferentially around the axis. The fixed body 311 includes roller tracks 3110 and a trash inlet 3111. Two roller tracks 3110 are located at the bottom of the bin. The trash inlet 3111 is located directly below the solid-liquid separation module 2 and is used to receive separated solid waste. The movable trash bin 310 can slide along the roller tracks 3110.
[0068] The following is the installation process of the weighing, bag breaking, solid-liquid separation integrated kitchen waste disposer of the present invention.
[0069] First, install the garbage sorting and processing module 3. First, place the fixed body 311 of the solid garbage processing module 31 in the working position, then install the two sets of rollers 3101 at the bottom of the movable garbage bin 310, and push the movable garbage bin 310 into the fixed body 311 along the roller track 3110 of the bottom fixed body 311, and align the garbage inlet 3111 with the solid-liquid separation module placement space 200; secondly, install the liquid oil-water separation module 30. First, connect the oil-water filter 302 to the water outlet of the oil-water separation box 301, then move the oil-water separation box 301 close to the fixed body 311, and vertically place the oil-water filter 302 into the sewer inlet set in advance, then place the oil-water separation plate 304 at a certain height of the oil-water separation box 301, then place the oil-absorbing felt 303 on the oil-water separation plate 304, and finally cover the oil-water separation box upper cover on the oil-water separation box 301.
[0070] Next, install the solid-liquid separation module 2. First, install the frame 220 in the center of the fixed body 311 so that the garbage inlet 3111 is aligned with the solid-liquid separation module placement space 200. Then install the solid-liquid separation unit 220. First, fix the connecting block 2205 on the support plate 1 2203, and then install the bottom end of the support plate 1 2203 and the connecting block 2205 concentrically through a slender shaft; then, the two ends of the connecting rod 2202 are respectively concentrically matched with the upper end of the support plate 1 2203 and the center circular hole of the baffle slider 2204 nested on the slider guide rail; then, place the motor baffle 2200 in front of the rotating shaft of the drive motor 2206; then, connect the bottom of the support plate 1 2203 to the drive motor 2206 through the shaft key, so that the drive motor 2206 provides torque for the support plate 1 2203.
[0071] Next, install the solid-liquid waste extrusion unit 221 in the solid-liquid separation module 2. First, bolt the connecting piece 2212 and the extrusion block 2213 together tightly. Then weld the connecting piece 2212 to the extension rod of the hydraulic cylinder 2211. Then, insert the hydraulic cylinder 2211 into the hydraulic cylinder frame 2210. Then, bolt the hydraulic cylinder frame 2210 to the specific position of the frame 2 20. Then, secure the solid-liquid waste separation unit 220 to the solid-liquid separation module storage space 200.
[0072] Next, install the opening and closing mechanism 21 in the solid-liquid separation module 2, place the opening and closing motor 210 on the fixed body 311 and the side close to the frame 2 20, fix the opening and closing motor 210 by bolts, and then connect the opening and closing driving gear 211 and the opening and closing motor 210 through a coupling, and then install the opening and closing assembly 212, first place the adjusting plate guide rail of the adjusting plate 2122 in the track of the gear rotor 2121, and then match the gear rotor 2121 concentrically with the gear track seat 2123, and make the three fit and rotate relative to each other, then fit the upper end center of the dumping port with the rotor through hole of the gear rotor 2121, and then realize the movement of the opening and closing driving gear 211 at the height of the motor gear mouth, and then make the lower end circular mouth of the garbage bag bottom support 106 concentric with the rotor through hole and fit tightly;
[0073] Next, install the garbage bag breaking unit 10 in the garbage bag fixing module 1; first, install the garbage bag bottom support 106 and the hydraulic drive component 104 in coordination with each other, and extend the hydraulic cutting rod 105 into the support cutting hole to enable the hydraulic cutting rod 105 to move back and forth in the hole; then fix the hydraulic drive component 104 to the hydraulic cylinder placement table 201 of the frame 2 20 by bolts; then match the garbage bag clamping plate 101 to the frame 1 103, and then weld the L-shaped placement block 107 to the four corners of the bottom of the frame 103, and then place the garbage bag placement sleeve 100 on the L-shaped placement block 107 inside the frame 103, and then fix the hook 102 on the inner circle of the garbage bag placement sleeve 100, and then fit the garbage bag bottom support 106 concentrically with the inner circle of the bottom of the garbage bag placement sleeve 100.
[0074] Next, install the garbage bag weighing unit 11. First, place the weighing sensor protection blocks at both ends of the weighing module housing 111. Then place the gravity sensor 113 at the bottom center of the weighing module housing 111. Then place the weighing machine housing 110 in the weighing module housing 111, with the bottom against the gravity sensor 113, and place the weight display screen 114 in the designated position.
[0075] The following is the working process or working principle of the weighing, bag breaking, solid-liquid separation integrated kitchen waste disposer of the present invention.
[0076] When in use, first put the kitchen waste bag into the weighing housing 110 of the garbage bag weighing unit 11, and then the weight display screen 114 gives the weight of the kitchen waste bag.
[0077] Then put the kitchen waste bag into the garbage bag placing sleeve 100 of the garbage bag breaking unit 10, and clamp the top outer ring of the garbage bag through the garbage bag clamping plate 101. Then, the hydraulic cutting rod 105 driven by the hydraulic drive part 104 moves back and forth horizontally in the circular hole of the support 106 at the bottom of the garbage bag to cut the bottom of the garbage bag, so that the garbage falls into the opening and closing mechanism 21. Then the opening and closing motor 210 drives the opening and closing component 212 to open the channel so that the garbage enters the solid-liquid separation module 2. If there is too much garbage in the bag, the opening and closing mechanism will close and wait until the first batch of garbage is processed and then open again to process the next batch of garbage. Then, the driving motor 2206 drives the solid-liquid waste separation unit 220 to move upward so that the support plate 2203 is connected to the two ends of the support plate to catch the falling solid-liquid waste. During the tilting of the support plate, the asphalt plate 2201 opens according to the protrusions on both sides of the asphalt plate and its own weight, and then the asphalt plate 2201 begins to filter the liquid components in the garbage. At this time, the solid-liquid waste squeezing unit 221 works, and the hydraulically driven squeezing block 2213 squeezes the garbage in the solid-liquid waste separation unit 220 to achieve further solid-liquid separation, and the liquid component flows into the oil-water separation box 301 through the liquid waste outflow port 203. The solid waste is driven by the driving motor 2206 to drive the two baffles in the solid-liquid waste separation unit 220 to rotate downward in sequence. The garbage is dumped into the solid garbage treatment module 31. When the solid garbage fills the movable garbage bin 310, the movable garbage bin 310 is manually pulled out of the fixed body 311 to realize the secondary recovery of the solid garbage. The liquid garbage is left to stand for a period of time in the oil-water separation box 301. Through the principle of the static method, the oil and water will separate, and the oil will float on the upper layer of the water surface. At this time, the oil-absorbing felt 303 on the top of the box absorbs the separated oil. When the oil level reaches a certain degree, the oil-water filter 302 is turned on, and the oil and water absorbed by the oil-absorbing felt 303 enter the oil-water filter 302, and the impurities, oil and water in the oil and water are separated again, so that more standard water quality can flow into the sewer through the oil-water filter 302 channel.
[0078] Those skilled in the art will understand that the foregoing descriptions are merely preferred embodiments of the invention and are not intended to limit the invention. Although the invention has been described in detail with reference to the foregoing examples, those skilled in the art will still be able to modify the technical solutions described in the foregoing examples or substitute equivalents for some of the technical features therein. Any modifications, equivalent substitutions, etc. made within the spirit and principles of the invention shall be included within the scope of protection of the invention.
Claims
1. An integrated kitchen waste disposer, characterized in that: The processing machine comprises a garbage bag fixing module (1), a solid-liquid separation module (2) and a garbage classification processing module (3); The garbage bag fixing module (1) fixes the garbage bag and breaks the bag from the bottom; The solid-liquid separation module (2) is located directly below the garbage bag fixing module (1) and is used to separate the solid and liquid of the garbage after the bag is broken; The waste classification processing module (3) is located directly below the solid-liquid separation module (2), and recycles the separated solid waste and further processes the liquid waste before discharging it; The garbage bag fixing module (1) comprises a garbage bag breaking unit (10); The garbage bag breaking unit (10) comprises a garbage bag placing sleeve (100), a garbage bag clamping plate (101), a hook (102), a frame one (103), a hydraulic driving component (104), a hydraulic cutting rod (105), and a garbage bag bottom support (106); the garbage bag placing sleeve (100) is placed in the frame one (103), and the lower end of the garbage bag clamping plate (101) is fixed on the frame one (103) and can rotate around the frame one (103); the garbage bag clamping plate (101) is fitted with the garbage bag placing sleeve (100), Now let's fix the garbage bag; the bottom support seat (106) of the garbage bag is located directly below the garbage bag placement sleeve (100), and the bottom support seat (106) of the garbage bag is provided with a support hole for the axial movement of the hydraulic cutting rod (105); the hydraulic driving component (104) is fixed on the frame of the solid-liquid separation module (2), and its piston rod passes through the support hole and extends into the bottom support seat (106) of the garbage bag and is connected to the hydraulic cutting rod (105), and the hydraulic driving component (104) drives the hydraulic cutting rod (105) to move horizontally to achieve cutting of the bottom of the garbage bag; The garbage bag fixing module (1) further comprises a garbage bag weighing unit (11), the garbage bag weighing unit (111) comprising a weighing housing (110), a weighing module housing (111), a gravity sensor (113), and a weight display screen (114); the gravity sensor (113) is fixed to the inner bottom surface of the weighing module housing (111), the weighing housing (110) is placed in the weighing module housing (111), and the bottom thereof contacts the gravity sensor (113); the weight display screen (114) is placed on the weighing module housing (111); The solid-liquid separation module (2) comprises a frame 2 (20), an opening and closing mechanism (21), and a solid-liquid separation mechanism (22); the frame 2 (20) is open at the top, and a solid-liquid separation module placement space (200) is provided inside, and liquid waste outflow outlets (203) are provided on both the left and right sides, and hydraulic cylinder placement platforms (201) are provided on the front and rear sides.
2. The integrated kitchen waste disposer according to claim 1, characterized in that: The opening and closing mechanism (21) is located directly below the garbage bag fixing module (1) and is used to achieve intermittent opening to prevent subsequent garbage disposal accumulation; The solid-liquid separation mechanism is located directly below the opening and closing mechanism (21), and includes a left solid-liquid waste separation unit, a left solid-liquid waste extrusion unit, a right solid-liquid waste separation unit, and a right solid-liquid waste extrusion unit; The left solid-liquid garbage separation unit (220) comprises a support plate (2203), an asphalt plate (2201) and two driving motors (2206); the front and rear sides of the support plate (2203) are provided with a slide groove, the baffle slider (2204) slides in the slide groove, one end of the connecting rod (2202) is rotatably connected to the baffle slider (2204), and the other end is rotatably connected to the top of the asphalt plate (2201); the two sides of the bottom end of the support plate (2203) are rotatably connected to the support plate (2203) through connecting blocks (2205); the two driving motors (2206) are connected to the support plate (2203) at the front and rear sides, driving the support plate (2203) to rotate, thereby driving the baffle slider (2204) to slide, and then driving the asphalt plate (2201) to rotate relative to the support plate (2203) through the connecting rod (2202); The left solid-liquid waste squeezing unit (221) comprises two sets of hydraulic cylinder frames (2210), hydraulic cylinders (2211), connecting pieces (2212), and squeezing blocks (2213) located on the front and rear sides, respectively; the hydraulic cylinders (2211) are supported on the hydraulic cylinder frames (2210); the squeezing blocks (2213) are fixedly connected to the protruding ends of the hydraulic cylinders (2211) via the connecting pieces (2212); the hydraulic cylinders (2211) on the front and rear sides drive the squeezing blocks (2213) to move relative to each other, thereby squeezing the solid waste; The solid-liquid separation unit on the right has the same structure as the solid-liquid separation unit on the left; the solid-liquid garbage extrusion unit on the right has the same structure as the solid-liquid garbage extrusion unit on the left.
3. The integrated kitchen waste disposer according to claim 2, characterized in that: The opening and closing mechanism (21) comprises an opening and closing motor (210), an opening and closing driving gear (211), and an opening and closing assembly (212); the opening and closing motor (210) is connected to and drives the opening and closing driving gear (211) to rotate circumferentially, and the opening and closing driving gear (211) then drives the opening and closing assembly (212) to rotate circumferentially to realize the opening and closing of the mechanism; the opening and closing assembly (212) comprises an adjustment plate sliding guide column (2120), a gear rotor (2121), a gear track seat (2123), and six adjustment plates (2122); the adjustment plate (2122) is provided with a first slide groove and a fixed guide column; the gear rotor (2121) is provided with a plurality of second slide grooves, and the gear track seat (2123) is provided with third slide grooves uniformly distributed along the circumferential direction, and the third slide grooves are arranged from top to bottom in accordance with the present invention; The gear rotor (2121), six adjustment plates (2122), and a gear track seat (2123) are arranged in sequence, and the fixed guide column of the adjustment plate (2122) can slide along the second slide groove of the gear rotor (2121). The adjustment plate sliding guide column (2120) sequentially passes through the second slide groove of the gear rotor (2121), the first slide groove of the adjustment plate (2122), and the third slide groove of the gear track seat (2123). The gear rotor (2121) is meshed with the opening and closing driving gear (211). When the opening and closing driving gear (211) drives the gear rotor (2121) to rotate, the six adjustment plates (2122) rotate under the constraints of the adjustment plate sliding guide column (2120) and the fixed guide column, thereby realizing the opening and closing of the garbage channel, and the garbage enters the next processing link in stages.
4. The integrated kitchen waste disposer according to claim 1, characterized in that: The waste classification processing module (3) comprises a liquid oil-water separation module (30) and a solid waste processing module (31); the liquid oil-water separation module (30) comprises an oil-water separation box (301), an oil-water filter (302), an oil-absorbing felt (303), and an oil-water separation plate (304); the oil-water separation plate (304) is placed on the upper portion of the oil-water separation box (301), and the oil-absorbing felt (303) is placed statically on the oil-water separation plate (304); the oil-water filter (302) is installed at the bottom of the oil-water separation box (301); The solid waste treatment module (31) comprises a movable trash bin (310) and a fixed body (311); the movable trash bin (310) comprises a hand-grip pull ring (3100) and a roller (3101); the hand-grip pull ring (3100) is fixedly mounted on the bin; the roller (3101) is coaxial with the axis of the groove at the bottom of the bin and rotates circumferentially around the axis; the fixed body (311) comprises a roller track (3110) and a trash inlet (3111); two of the roller tracks (3110) are located at the bottom of the body; the movable trash bin (310) can slide along the roller tracks (3110).
5. The integrated kitchen waste disposer according to claim 1, characterized in that: The garbage bag clamping plate (101) in the garbage bag breaking unit (10) is square, and a square groove is provided on the surface of the frame 1 (103) facing the garbage bag clamping plate (101), and hooks (102) are symmetrically fixed to the top of the inner side of the garbage bag placement sleeve (100), and the garbage bag is hung on the hooks (102), and the garbage bag is fixed by the garbage bag clamping plate (101) and the frame 1 (103) being pressed together. L-shaped placement blocks (107) are fixed on the four corners of the frame 1 (103), and the garbage bag placement sleeve (100) is supported in the frame 1 (103) by the L-shaped placement blocks (107).
6. The integrated kitchen waste disposer according to claim 1, characterized in that: The garbage bag weighing unit (11) further includes weighing sensor protection blocks (112), which are placed on the inner bottom surface of the weighing module housing (111) and located on both sides of the gravity sensor (113) to prevent the weighing housing (110) from being subjected to abnormal weight, thereby causing the gravity sensor (113) to be compressed and damaged.
7. The integrated kitchen waste disposer according to claim 2, characterized in that: The support plate 1 (2203) of the left solid-liquid waste separation unit (220) is provided with an upward inclined surface at one end close to the right solid-liquid waste separation unit, and the support plate 2 of the right solid-liquid waste separation unit is provided with a downward inclined surface at a point close to the left solid-liquid waste separation unit (220). The two inclined surfaces of the two support plates fit together, so that interference is not easily prevented when performing sequential rotation.
Citation Information
Patent Citations
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