Card laminating device

Abstract

The technical solution of the present invention discloses a card laminating device, including a support frame, a flat pressing device located on the support frame, the flat pressing device including a hot pressing component and a cold pressing component, and a card transfer component for transferring the card base to a fixed station; the hot pressing component includes an upper hot pressing component and a lower hot pressing component, and the upper and lower hot pressing components are symmetrically arranged; the cold pressing component includes an upper cold pressing component and a lower cold pressing component, and the upper and lower cold pressing components are symmetrically arranged. The technical solution of the present invention completes the laminating process of the ID card through the hot pressing laminating unit and the cold pressing laminating unit. Compared with the original laminating process, the preheating laminating unit is saved, and the card making efficiency is improved and the equipment cost is reduced while ensuring the process conditions of the ID card and other cards.

Description

Technical Field

[0001] The present invention relates to a card making device, more specifically, a card laminating device. Background Art

[0002] After nearly 20 years of development, the second-generation ID card technology has gradually matured in terms of process and production process. The current second-generation ID card equipment production process generally adopts the technical solution of Shenzhen Special Certificate Research and Production Center.

[0003] The Chinese utility model (authorization announcement number CN 2574905Y, authorization publication date: September 24, 2003) discloses an automatic laminating card making device, which can realize rotary lamination with multiple stations operating in parallel, including a control device, a pressure unit, a heating unit, a lower laminating plate for placing laminated materials, and an upper laminating plate that can be placed on the laminated materials, and the upper laminating plate and the lower laminating plate are coated with Teflon coating. This card making device, because the Teflon material is locked on the laminating plate, can not only prevent the laminating plate from adhering to the laminated body at high temperature, but also ensure that the laminated body is evenly heated, greatly reducing the scrap rate, reducing costs, improving production efficiency, and reducing energy consumption. At the same time, it ensures that the surface gloss of the cards manufactured using this device is uniform and the carbon powder does not diffuse during the lamination process.

[0004] The Chinese utility model (authorization publication number: CN 201023353Y, authorization publication date: February 20, 2008) discloses a card making system, wherein the flattening and punching device includes a flattening device for flattening the pre-positioned multi-layer card material to form a fixed composite layer and a punching device for cutting the laminated composite layer into a plurality of finished cards, the station of the pre-positioning device is arranged before the station of the flattening device, and the station of the flattening device is arranged before the station of the punching device. The flattening device includes a preheating flattening unit, a hot flattening unit, and a cold pressing unit. In the centralized card making scheme, the flattening and punching device, which is an important link in the middle of card making, is adopted by most equipment manufacturers in the production process of preheating, hot pressing, and cold pressing three pressing units, and a pneumatic booster cylinder is arranged above each pressing component. The problem is that the equipment is large in size and has many process procedures, which leads to a reduction in card making efficiency; at the same time, the maintenance cost of the equipment will also be relatively high.

[0005] How to optimize the production process, improve the efficiency of ID card production, reduce the cost of ID card production, and reduce the maintenance cost of equipment while ensuring that the ID card process remains unchanged has become a new problem that needs to be solved urgently. Summary of the invention

[0006] In view of the above technical problems, the present invention provides a new card laminating device.

[0007] A card laminating device comprises a support frame, a flat pressing device located on the support frame, the flat pressing device comprises a hot pressing component and a cold pressing component, and a card transfer component for transferring a card base to a fixed workstation; the hot pressing component comprises an upper hot pressing component and a lower hot pressing component, and the upper and lower hot pressing components are symmetrically arranged; the cold pressing component comprises an upper cold pressing component and a lower cold pressing component, and the upper and lower cold pressing components are symmetrically arranged.

[0008] A card laminating device is provided, wherein the support frame comprises a first support frame and a second support frame, the second support frame comprises an upper portion fixedly connected to the first support frame; the lower hot pressing assembly and the lower cold pressing assembly are located on a first support plate of the first support frame, and the upper hot pressing assembly and the upper cold pressing assembly are fixed on the second support frame.

[0009] A card laminating device is provided, wherein the second support frame comprises a support column and a second support plate, the second support plate is fixed to the upper part of the first support plate of the first support frame through a second support column assembly, and two power devices are fixed in sequence on the second support plate along the card moving direction.

[0010] Provided is a card laminating device, wherein the power device is a pneumatic booster cylinder.

[0011] Provided is a card laminating device, wherein the card transfer assembly is located on the upper part of a first bracket and on both sides of a hot pressing assembly and a cold pressing assembly.

[0012] Provided is a card laminating device, wherein the card transfer assembly comprises a power device, a transmission assembly, and a clamping mechanism located on the transmission assembly, wherein the transmission assembly comprises a rotating shaft connected to a power output end, two gears are connected to the rotating shaft, and long strip racks are respectively connected above the gears, and rectangular fixed plates are respectively fixedly connected to the upper parts of the long strip racks, and a plurality of sliding blocks are fixed to the lower part of the fixed plates, wherein the sliding blocks are movably connected to a slide rail, and the slide rail is fixed to a vertical support plate on a first support plate of a first support frame, and a plurality of clamping mechanisms are provided on the rectangular fixed plate.

[0013] Provided is a card laminating device, wherein the clamping mechanisms are respectively located on the upper part of the rectangular fixing plate and are arranged symmetrically on the left and right.

[0014] Provided is a card laminating device, wherein the upper hot pressing component comprises a metal laminate base and a buffer pad fixedly connected to the metal laminate; the lower laminating component comprises a metal laminate base and a buffer pad fixedly connected to the metal laminate base.

[0015] Provided is a card laminating device, wherein the upper cold pressing assembly comprises a metal laminate base and a buffer pad fixedly connected to the metal laminate; the lower cold pressing assembly comprises a metal laminate base and a buffer pad fixedly connected to the metal laminate base.

[0016] Provided is a card laminating device, wherein an isolation film group is respectively arranged between the upper and lower buffer pads of any hot pressing component or cold pressing component, and the isolation film of the isolation film group is any one of a metal sheet or a synthetic material film.

[0017] The technical solution of the present invention completes the lamination process of the ID card through a hot pressing lamination unit and a cold pressing lamination unit. Compared with the original lamination process, it saves the preheating lamination unit, improves the card making efficiency and reduces the equipment cost while ensuring the process conditions of the ID card and other cards. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of the technical solution of the present invention.

[0019] Figure 2 This is a schematic diagram of the structure of the laminated assembly of the invention technical solution

[0020] Figure 3 This is the structural diagram of the invented card transmission component

[0021] Figure 4 The schematic diagram of the invented clamping mechanism DETAILED DESCRIPTION

[0022] Combine the following Figure 1-Figure 4 The technical solution of the present invention is described clearly and completely. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative work are within the scope of protection of the present invention.

[0023] It should be noted that when an element is described as being "fixed to" another element, it may be directly on the other element, or one or more elements may be located therebetween. When an element is described as being "connected to" another element, it may be directly connected to the other element, or one or more elements may be located therebetween. The terms "vertical", "horizontal", "left", "right", "front", "rear" and similar expressions used in this specification are for illustrative purposes only.

[0024] A card laminating device comprises a support frame, a flat pressing device located on the support frame, the flat pressing device comprises a hot pressing component and a cold pressing component, and a card transfer component for transferring a card base to a fixed workstation; the hot pressing component comprises an upper hot pressing component and a lower hot pressing component, and the upper and lower hot pressing components are symmetrically arranged; the cold pressing component comprises an upper cold pressing component and a lower cold pressing component, and the upper and lower cold pressing components are symmetrically arranged.

[0025] The flat pressing device 100 includes a hot pressing assembly 110 and a cold pressing assembly 120, which are located on a first horizontal support plate 211 on a support frame 210. A second support frame 220 is provided on the first support plate. The support frame 220 includes four support columns 221 fixed on the first support plate, and a second horizontal support plate 222 is fixed on the upper part of the support columns 221. The hot pressing assembly 110 includes a lower hot pressing assembly 111 and an upper hot pressing assembly 112; the cold pressing assembly 120 includes a lower cold pressing assembly 121 and an upper cold pressing assembly 122. The lower hot pressing assembly 111 and the lower cold pressing assembly 121 are located at the lower part of the second support plate 222, fixed on the upper surface of the first horizontal support plate 211, and the upper hot pressing assembly 112 and the upper cold pressing assembly 122 are respectively located at the lower part of the support plate 132, and connected to the pneumatic booster cylinder 113 and the pneumatic booster cylinder 123 on the upper part of the support plate 132.

[0026] The lower hot pressing assembly 111 includes a metal laminate base and a buffer pad fixedly connected to the metal laminate base; the upper hot pressing assembly includes a metal laminate base and a buffer pad fixedly connected to the metal laminate. The upper hot pressing assembly and the lower hot pressing assembly are symmetrically arranged, and the upper lamination assembly 112 moves up and down under the action of the pneumatic booster cylinder 113 to complete the lamination process. A plurality of heating tubes for heating are arranged inside the metal base. A circular adjustment device is arranged on the upper part of the metal base of the upper hot pressing assembly, which is used to adjust the horizontal balance between the upper and lower hot pressing assemblies, and a temperature measuring device is arranged in the flat pressing plate layer.

[0027] The lower cold pressing assembly 121 includes a metal laminate base and a buffer pad fixedly connected to the metal laminate base; the upper cold pressing assembly includes a metal laminate base and a buffer pad fixedly connected to the metal laminate. The upper cold pressing assembly 122 and the lower cold pressing assembly 121 are symmetrically arranged, and the upper lamination assembly 122 moves up and down under the action of the pneumatic booster cylinder 123 to complete the lamination process. A plurality of water cooling devices for cooling are arranged inside the metal base. A circular adjustment device is arranged on the upper part of the metal base of the upper cold pressing assembly, which is used to adjust the horizontal balance between the upper and lower cold pressing assemblies, and a temperature measuring device is arranged in the flat pressing plate layer.

[0028] The transfer assembly 300 includes a power device 301, a rotating shaft 302 connected to the power output end, two gears 303 connected to the rotating shaft, and long racks 304 are respectively connected to the gears. Rectangular fixed plates 305 are fixedly connected to the upper parts of the long racks, and multiple sliders 306 are fixed to the lower part of the fixed plates. The sliders are movably connected to the slide rails 307, and the slide rails are fixed to the vertical support plate 308 on the first support plate of the first support frame. Multiple clamping mechanisms 309 are provided on the rectangular fixed plate.

[0029] The clamping mechanism 309 includes a pressing device 3091, a pressing plate device 3092 that can be moved up and down and is fixedly connected to the sheet pressing device through a connecting hole, an inverted "L"-shaped support frame 3093, a power device 3094 that is fixed on a horizontal supporting plate of the inverted "L"-shaped support frame and controls the upward and downward movement of the pressing plate device, and a guide column 3095 that is located between the inverted "L"-shaped support frame and the support plate and passes through the pressing plate device that can be moved up and down.

[0030] The pressing device 3091 includes a sheet-like pressing device and a needle-like pressing device. The sheet-like pressing device includes two teeth 30911 and a crossbeam 30912 connecting the two teeth. The top of the crossbeam is horizontal. An eaves-like extension 30921 is provided at the top of the connection between the pressing plate device and the clamping sheet. The inverted "L"-shaped support frame is fixed to the lower support plate by fasteners.

[0031] The above embodiments are preferred embodiments of the present invention. The present invention is not limited to the above embodiments. For ordinary technicians in this field, any obvious changes made without departing from the technical principles of the present invention are within the concept of the present invention and the protection scope of the attached claims.

Claims

1. A card laminating device, characterized in that It includes a support frame, a flat pressing device located on the support frame, the flat pressing device includes a hot pressing component, a cold pressing component, and a card transfer component for transferring the card base to a fixed station; the hot pressing component includes an upper hot pressing component and a lower hot pressing component, and the upper and lower hot pressing components are symmetrically arranged; the cold pressing component includes an upper cold pressing component and a lower cold pressing component, and the upper and lower cold pressing components are symmetrically arranged; The support frame includes a first support frame and a second support frame, and the second support frame includes an upper portion fixedly connected to the first support frame; the lower hot pressing assembly and the lower cold pressing assembly are located on the first support plate of the first support frame, and the upper hot pressing assembly and the upper cold pressing assembly are fixed on the second support frame; The card transfer assembly includes a power device, a transmission assembly, and a clamping mechanism located on the transmission assembly. The transmission assembly includes a rotating shaft connected to the power output end, and two gears are connected to the rotating shaft. Long strip racks are respectively connected above the gears, and rectangular fixed plates are respectively fixedly connected to the upper parts of the long strip racks. A plurality of sliders are fixed to the lower part of the fixed plates. The sliders are movably connected to the slide rails, and the slide rails are fixed to the vertical support plates on the first support plate of the first support frame. The rectangular fixed plate is provided with a plurality of clamping mechanisms; The material clamping mechanism includes a material pressing device, a pressing plate device that can be moved up and down and is fixedly connected to the sheet-like material pressing device through a connecting hole, an inverted "L"-shaped support frame, a power device fixed on a horizontal supporting plate of the inverted "L"-shaped support frame and controlling the upward and downward movement of the pressing plate device, and a guide column located between the inverted "L"-shaped support frame and the supporting plate and passing through the pressing plate device that can be moved up and down.

2. The card laminating device according to claim 1, characterized in that: The second support frame includes a second support column assembly and a second support plate. The second support plate is fixed to the upper part of the first support plate of the first support frame through the second support column assembly. Two power devices are fixed on the second support plate.

3. The card laminating device according to claim 2, characterized in that: The power device on the second support plate is a pneumatic booster cylinder.

4. The card laminating device according to claim 1, characterized in that: The card transfer assembly is located on the upper part of the first bracket and on the side of the hot pressing and cold pressing assemblies.

5. The card laminating device according to claim 1, characterized in that: The material clamping mechanisms are respectively located on the upper part of the rectangular fixing plates and are arranged symmetrically on the left and right.

6. The card laminating device according to claim 1, characterized in that: The upper hot pressing assembly includes a metal laminate base and a buffer pad fixedly connected to the metal laminate; the lower lamination assembly includes a metal laminate base and a buffer pad fixedly connected to the metal laminate base.

7. The card laminating device according to claim 1, characterized in that: The upper cold pressing assembly includes a metal laminate base and a buffer pad fixedly connected to the metal laminate; the lower cold pressing assembly includes a metal laminate base and a buffer pad fixedly connected to the metal laminate base.

8. The card laminating device according to any one of claims 6 or 7, characterized in that: An isolation film group is respectively arranged between the upper and lower buffer pads of any hot pressing assembly or cold pressing assembly, and the isolation film of the isolation film group is any one of a metal sheet or a synthetic material film.

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