Carrier tape automatic detection and packaging equipment and detection and packaging method thereof

Abstract

The present invention discloses an automatic detection and packaging device for carrier tape and a detection and packaging method thereof, comprising a workbench and a carrier tape feeding track, a product detection mechanism, a product unloading track and a controller arranged on the workbench; the carrier tape feeding track is provided with a cleaning device for cleaning the surface of the carrier tape, a spring height adjustment device, a first detection device, a feeding device and a cutting device; the product unloading track is provided with a plurality of packaging positioning jigs, and a packaging mechanism is provided at the output end of the product unloading track; the product detection mechanism is provided with a transfer device, and the transfer device is movably arranged between the cutting device and the packaging positioning jig; the product detection mechanism comprises an electric measuring probe station, a second detection device, a spring arm height adjustment device, a third detection device, and a defective removal station. By setting the cleaning, cutting, detection and packaging of the carrier tape on the same device, the degree of automation is high, the labor cost is reduced, and the equipment occupies a small volume, which is convenient for management.

Description

Technical Field

[0001] The present invention relates to the field of packaging inspection machines, and in particular to a carrier tape automatic inspection packaging device and an inspection packaging method thereof. Background Art

[0002] In the prior art, the cleaning, cutting, testing and packaging of the carrier tape are usually completed by multiple devices, which require multiple workers to operate separately. The labor cost is high, the production efficiency is low, and it is not conducive to mass production. In addition, multiple devices occupy a large space, which is not convenient for workshop management.

[0003] Therefore, it is necessary to design a new solution to solve the above problems. Summary of the invention

[0004] In view of this, the present invention aims to address the deficiencies in the prior art, and its main purpose is to provide an automatic carrier inspection and packaging device and an inspection and packaging method thereof, which combines the cleaning, cutting, inspection, and packaging of the carrier on the same device, with a high degree of automation, reduces labor costs, improves production efficiency, and occupies a small volume for easy management.

[0005] To achieve the above purpose, the present invention adopts the following technical solutions:

[0006] A carrier tape automatic detection and packaging device comprises a workbench and a carrier tape feeding track arranged on the workbench, a product detection mechanism, a product unloading track and a controller; wherein:

[0007] The carrier tape feeding track is provided with a cleaning device for cleaning the surface of the carrier tape, a spring height adjustment device, a first detection device, a feeding device and a cutting device in sequence from the input end and the output end;

[0008] A plurality of packaging positioning jigs are arranged on the product unloading track, and a packaging mechanism is arranged at the output end of the product unloading track;

[0009] The product inspection mechanism is provided with a transfer device, which is movably arranged between the cutting device and the packaging positioning fixture; the product inspection mechanism has an electric measuring probe station, a second inspection device, an elastic arm height adjustment device, a third inspection device, and a defective removal station which are arranged in sequence from the cutting device to the packaging positioning fixture;

[0010] The controller is respectively connected to the cleaning device, the spring height adjustment device, the first detection device, the feeding device, the cutting device, the packaging mechanism, the transfer device, the electric measuring probe station, the second detection device, the spring arm height adjustment device, the third detection device, and the defective removal station.

[0011] As a preferred embodiment, the cleaning device includes a first motor and an upper row of round brushes and a lower row of round brushes driven to rotate by the first motor, and the upper row of round brushes and the lower row of round brushes are respectively located on the upper and lower sides of the carrier feed track.

[0012] As a preferred solution, the electrical measuring probe station, the second detection device, the elastic arm height adjustment device, the third detection device, and the defective removal station all have a positioning carrier for product positioning.

[0013] As a preferred embodiment, the transfer device includes a lateral moving device and a vertical moving device arranged on the lateral moving device, the vertical moving device is connected to a suction device, and the suction device has a plurality of suction heads arranged at intervals; before detection, the first suction head on the suction device is located above the cutting device; after detection, the end suction head on the suction device is located above the packaging positioning jig.

[0014] As a preferred solution, the positioning carriers are arranged at equal intervals, and correspondingly, the suction heads are arranged at equal intervals on the suction device.

[0015] As a preferred solution, a first rotating device is provided between the second detecting device and the elastic arm height adjusting device, a second rotating device is provided between the third detecting device and the defective removal station, and the first rotating device and the second rotating device are connected to a controller.

[0016] As a preferred solution, the first detection device, the second detection device and the third detection device all include a CCD lens and an LED light source.

[0017] As a preferred solution, the elastic arm height adjustment device includes a fixed cylinder and an insertion cylinder for adjusting the height of the elastic arm.

[0018] As a preferred solution, the defective product removal station includes a defective product removal cylinder and a defective product track arranged on the defective product removal cylinder. The positioning carrier of the defective product removal station is arranged on the defective product removal cylinder, and the defective product removal cylinder drives the positioning carrier and the defective product track to reciprocate.

[0019] A carrier tape detection and packaging method, using the carrier tape automatic detection and packaging equipment to detect the packaging carrier tape; comprising the following steps:

[0020] The first step is to put the carrier tape into the carrier tape feeding track, clean the upper and lower surfaces of the carrier tape, adjust the height of the spring clip, detect the height of the spring clip, and cut the tape on the carrier tape feeding track to obtain the product to be tested;

[0021] In the second step, the transfer device drives the product to be tested to complete the power-on test, fisheye flatness test, elastic arm height adjustment, elastic arm height test, and defective sorting in the product testing mechanism in sequence, and obtain the product to be packaged;

[0022] In the third step, the transfer device drives the product to be packaged to be unloaded to the packaging positioning fixture on the product unloading track. The packaging positioning fixture packages the product to be packaged through the packaging mechanism to obtain the packaged product.

[0023] Compared with the prior art, the present invention has obvious advantages and beneficial effects. Specifically, it can be seen from the above technical solution that:

[0024] The invention mainly comprises the following steps: a carrier feeding track, a product detection mechanism and a product unloading track are provided; a cleaning device, a spring height adjustment device, a first detection device, a feeding device and a cutting device are provided on the carrier feeding track; a plurality of packaging positioning jigs and packaging mechanisms are provided on the product unloading track; a product detection mechanism is provided between the cutting device and the packaging positioning jig; the cleaning, cutting, detection and packaging of the carrier are completed on one device, which reduces labor costs and improves production efficiency; the equipment has a high degree of automation, occupies a small volume and is easy to manage;

[0025] Secondly, a lateral moving device and a vertical moving device arranged on the lateral moving device are arranged on the transfer device; the vertical moving device is connected with a suction device, and the suction device has a plurality of suction heads arranged at intervals; so as to realize the continuity of the detection of the product detection mechanism, the structural design is ingenious, and the detection efficiency of the carrier is further improved;

[0026] Furthermore, by providing the first rotating device and the second rotating device, the product to be tested is turned twice, which is convenient for setting the elastic arm height adjustment device and the third detection device, rationally utilizing the space of the workbench, and further reducing the overall size of the equipment.

[0027] In order to more clearly illustrate the structural features and effects of the present invention, the present invention is described in detail below in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 It is a stereogram of a preferred embodiment of the present invention;

[0029] Figure 2 is an exploded view of a preferred embodiment of the present invention;

[0030] Figure 3 It is a partial assembly stereogram of a preferred embodiment of the present invention;

[0031] Figure 4 is a partial assembly diagram from another perspective of a preferred embodiment of the present invention;

[0032] Figure 5 It is a three-dimensional diagram of a preferred embodiment of the present invention (excluding the workbench);

[0033] Figure 6 It is a stereoscopic diagram from another perspective of a preferred embodiment of the present invention (excluding the workbench).

[0034] Description of the accompanying drawings:

[0035] 10. Workbench 11. Baffle

[0036] 20. Carrier feeding track 21. Cleaning device

[0037] 211, first motor 212, upper round brush

[0038] 213, lower round brush 22, spring height adjustment device

[0039] 221. Mobile cylinder 222. Height adjustment plate

[0040] 23. First detection device 24. Feeding device

[0041] 25. Cutting device 30. Product testing mechanism

[0042] 31. Transfer device 311. Horizontal moving device

[0043] 312. Vertical moving device 313. Suction device

[0044] 314, suction head 32, electrical probe station

[0045] 33. Second detection device 34. Elastic arm height adjustment device

[0046] 341.Fixed cylinder 342.Inserted cylinder

[0047] 35. The third detection device 36. Defective station removal

[0048] 361. Defective cylinder 362. Defective track

[0049] 37. First rotating device 38. Second rotating device

[0050] 39. Transfer station 40. Product unloading track

[0051] 41. Packaging positioning fixture 42. Packaging mechanism

[0052] 50. Controller 60. Positioning vehicle. DETAILED DESCRIPTION

[0053] Please refer to Figures 1 to 6 As shown, it shows the specific structure of a preferred embodiment of the present invention, including a workbench 10 and a carrier feeding track 20 arranged on the workbench 10, a product detection mechanism 30, a product unloading track 40 and a controller 50, wherein:

[0054] The carrier tape feeding track 20 is provided with a cleaning device 21 for cleaning the surface of the carrier tape, a spring height adjustment device 22, a first detection device 23, a feeding device 24 and a cutting device 25 in sequence from the input end to the output end;

[0055] A plurality of packaging positioning jigs 41 are arranged on the product unloading track 40, and a packaging mechanism 42 is arranged at the output end of the product unloading track 40;

[0056] The product inspection mechanism 30 is provided with a transfer device 31, and the transfer device 31 is movably arranged between the cutting device 25 and the packaging positioning fixture 41; the product inspection mechanism 30 has an electric measuring probe station 32, a second inspection device 33, an elastic arm height adjustment device 34, a third inspection device 35, and a defective removal station 36 which are arranged in sequence from the cutting device 25 to the packaging positioning fixture 41;

[0057] The controller 50 is respectively connected to the cleaning device 21, the spring height adjusting device 22, the first detection device 23, the feeding device 24, the cutting device 25, the packaging mechanism 42, the transfer device 31, the electrical measuring probe station 32, the second detection device 33, the spring arm height adjusting device 34, the third detection device 35, and the defective removal station 36.

[0058] A baffle 11 is usually provided on the peripheral side of the workbench 10 , and the baffle 11 can be used to prevent dust and facilitate observation.

[0059] Specifically, the cleaning device 21 includes a first motor 211 and an upper round brush 212 and a lower round brush 213 driven to rotate by the first motor 211. The upper round brush 212 and the lower round brush 213 are respectively located on the upper and lower sides of the carrier feeding track 20; an air blowing device toward the lower round brush 213 is also provided below the lower round brush 213. Usually, the upper round brush 212 and the lower round brush 213 are both composed of two round brushes, and gears are provided on the rotating shafts of the round brushes. The first motor 211 drives the round brushes to rotate through the gears;

[0060] The feeding device 24 cooperates with the cleaning device 21 to drive the carrier tape to be fed on the carrier tape feeding track 20;

[0061] The electrical probe station 32, the second detection device 33, the elastic arm height adjustment device 34, the third detection device 35, and the defective removal station 36 all have a positioning carrier 60 for product positioning;

[0062] The transfer device 31 includes a lateral moving device 311 and a vertical moving device 312 arranged on the lateral moving device 311. The lateral moving device 311 is driven by a second motor to move horizontally. The vertical moving device 312 is connected to a suction device 313. The suction device 313 has a plurality of suction heads 314 arranged at intervals. Before detection, the first suction head 314 on the suction device 313 is located above the cutting device 25. After detection, the last suction head 314 on the suction device 313 is located above the packaging positioning fixture 41.

[0063] The product unloading track 40 also has a third motor, and the third motor drives the packaging positioning fixture 41 to load and unload.

[0064] Furthermore, the first detection device 23, the second detection device 33, and the third detection device 35 all include a CCD lens and an LED light source;

[0065] The spring height adjustment device 22 includes a moving cylinder 221 and a height adjustment plate 222 disposed on the moving cylinder 221. The moving cylinder 221 is located below the carrier feed track 20, and the height adjustment plate 222 is located above the carrier feed track 20. The moving cylinder 221 drives the height adjustment plate 222 to move to perform the first height adjustment on the product.

[0066] The elastic arm height adjustment device 34 includes a fixed cylinder 341 and an insertion cylinder 342 for adjusting the height of the elastic arm. After the fixed cylinder 341 is pressed on the product, the insertion cylinder 342 adjusts the height of the product for the second time. The fixed cylinder 341 plays a role in fixing the product to prevent the product from shifting after the insertion cylinder 342 is inserted.

[0067] The defective product removal station 36 includes a defective product removal cylinder 361 and a defective product track 362 arranged on the defective product removal cylinder 361. The positioning carrier 60 of the defective product removal station 36 is arranged on the defective product removal cylinder 361, and the defective product removal cylinder 361 drives the positioning carrier 60 and the defective product track 362 to reciprocate.

[0068] Preferably, the positioning carriers 60 are arranged at equal intervals, and correspondingly, the suction heads 314 are arranged at equal intervals on the suction device 313;

[0069] In addition, a first rotating device 37 is arranged between the second detection device 33 and the elastic arm height adjusting device 34, a second rotating device 38 is arranged between the third detection device 35 and the defective removal station 36, and a transfer station 39 is also arranged between the defective removal station 36 and the packaging positioning fixture 41. The transfer station 39 is used to place qualified products. The first rotating device 37 and the second rotating device 38 are connected to the controller 50. The arrangement of the first rotating device 37 and the second rotating device 38 facilitates the installation of the elastic arm height adjusting device 34 and the third detection device 35, makes full use of the available space on the workbench 10, and reduces the overall volume of the equipment.

[0070] The working process of this embodiment is described in detail as follows:

[0071] The first step is to place the carrier tape into the carrier tape feeding track 20, clean the upper and lower surfaces of the carrier tape, adjust the height of the spring piece, detect the height of the spring piece, and cut the tape on the carrier tape feeding track 20 to obtain the product to be tested;

[0072] In the second step, the transfer device 31 drives the product to be tested to complete the power-on test, fisheye flatness test, elastic arm height adjustment, elastic arm height test, and defective sorting in the product testing mechanism 30 in sequence, and obtains the product to be packaged;

[0073] In the third step, the transfer device 31 drives the product to be packaged to be unloaded to the packaging positioning fixture 41 on the product unloading track 40, and the packaging positioning fixture 41 packages the product to be packaged through the packaging mechanism 42 to obtain a packaged product.

[0074] The design emphasis of the present invention is:

[0075] The invention mainly comprises the following steps: a carrier feeding track, a product detection mechanism and a product unloading track are provided; a cleaning device, a spring height adjustment device, a first detection device, a feeding device and a cutting device are provided on the carrier feeding track; a plurality of packaging positioning jigs and packaging mechanisms are provided on the product unloading track; a product detection mechanism is provided between the cutting device and the packaging positioning jig; the cleaning, cutting, detection and packaging of the carrier are completed on one device, which reduces labor costs and improves production efficiency; the equipment has a high degree of automation, occupies a small volume and is easy to manage;

[0076] Secondly, a lateral moving device and a vertical moving device arranged on the lateral moving device are arranged on the transfer device; the vertical moving device is connected with a suction device, and the suction device has a plurality of suction heads arranged at intervals; so as to realize the continuity of the detection of the product detection mechanism, the structural design is ingenious, and the detection efficiency of the carrier is further improved;

[0077] Furthermore, by providing the first rotating device and the second rotating device, the product to be tested is turned twice, which is convenient for setting the elastic arm height adjustment device and the third detection device, rationally utilizing the space of the workbench, and further reducing the overall size of the equipment.

Claims

1. A carrier tape automatic detection and packaging equipment, characterized in that: It includes a workbench and a carrier feeding track, a product detection mechanism, a product unloading track and a controller arranged on the workbench; wherein: The carrier tape feeding track is arranged along the Y-axis direction. A cleaning device for cleaning the surface of the carrier tape, a spring height adjustment device, a first detection device, a feeding device and a cutting device are sequentially arranged on the carrier tape feeding track from the input end to the output end. The spring height adjustment device includes a moving cylinder and a height adjustment plate arranged on the moving cylinder. The moving cylinder is located below the carrier tape feeding track, and the height adjustment plate is located above the carrier tape feeding track. The moving cylinder drives the height adjustment plate to move so as to perform the first height adjustment on the product. The product unloading track is arranged along the Y-axis direction, a plurality of packaging positioning jigs are arranged on the product unloading track, and a packaging mechanism is arranged at the output end of the product unloading track; The product inspection mechanism is provided with a transfer device, and the transfer device is movably arranged between the cutting device and the packaging positioning fixture; the product inspection mechanism has an electric measuring probe station, a second inspection device, a first rotating device, an elastic arm height adjustment device, a third inspection device, a second rotating device, and a defective removal station which are arranged in sequence from the cutting device to the packaging positioning fixture. The elastic arm height adjustment device includes a fixed cylinder and an insertion cylinder for adjusting the height of the elastic arm. After the fixed cylinder is pressed on the product, the insertion cylinder adjusts the height of the product for the second time. The electric measuring probe station, the second inspection device, the first rotating device, the elastic arm height adjustment device, the third inspection device, the second rotating device, and the defective removal station are arranged in sequence from the cutting device to the packaging positioning fixture. The rotating device, the elastic arm height adjustment device, the third detection device, the second rotating device, and the defective removal station all have positioning carriers for positioning products, and the positioning carriers are arranged at equal intervals; the transfer device includes a lateral moving device moving along the X-axis direction and a vertical moving device arranged on the lateral moving device, and the vertical moving device is connected to a suction device, and the suction device has a plurality of suction heads arranged at equal intervals along the X-axis direction; before the detection, the first suction head on the suction device is located above the cutting device; after the detection, the end suction head on the suction device is located above the packaging positioning jig; The controller is respectively connected to the cleaning device, the spring height adjustment device, the first detection device, the feeding device, the cutting device, the packaging mechanism, the transfer device, the electric measuring probe station, the second detection device, the first rotating device, the spring arm height adjustment device, the third detection device, the second rotating device, and the defective removal station.

2. The automatic carrier tape detection and packaging equipment according to claim 1 is characterized in that: The cleaning device comprises a first motor and an upper row of round brushes and a lower row of round brushes driven to rotate by the first motor. The upper row of round brushes and the lower row of round brushes are respectively located on the upper and lower sides of the carrier feeding track.

3. The automatic carrier tape detection and packaging equipment according to claim 1 is characterized in that: The first detection device, the second detection device and the third detection device all include a CCD lens and an LED light source.

4. The automatic detection and packaging equipment for carrier tape according to claim 1 is characterized in that: The defective product removal station includes a defective product removal cylinder and a defective product track arranged on the defective product removal cylinder. The positioning carrier of the defective product removal station is arranged on the defective product removal cylinder. The defective product removal cylinder drives the positioning carrier and the defective product track to reciprocate.

5. A carrier tape detection packaging method, characterized in that: The automatic detection and packaging device for carrier tape according to any one of claims 1 to 4 is used to detect the packaging carrier tape; the steps include: The first step is to place the carrier tape into the carrier tape feeding track, and sequentially clean the upper and lower surfaces of the carrier tape, adjust the height of the spring clip, detect the height of the spring clip, and cut the tape on the carrier tape feeding track to obtain the product to be tested; In the second step, the transfer device drives the product to be tested to complete the power-on test, fisheye flatness test, elastic arm height adjustment, elastic arm height test, and defective sorting in the product testing mechanism in sequence, and obtain the product to be packaged; In the third step, the transfer device drives the product to be packaged to be unloaded to the packaging positioning fixture on the product unloading track. The packaging positioning fixture packages the product to be packaged through the packaging mechanism to obtain the packaged product.

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