A demolding device of a grouting production line
By mechanically clamping and releasing the plaster mold through the clamping end drive component and transmission component, combined with the mold rotation and pushing mechanism, the problem of time-consuming and labor-intensive manual winding of elastic bands in traditional ceramic molding is solved, and automated demolding of ceramic molding is realized.
Patent Information
- Application Number
- CN202110689276.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-06-22
- Publication Date
- 2026-01-13
- Estimated Expiration
- 2041-06-22
AI Technical Summary
In the traditional ceramic molding process, demolding irregularly shaped ceramics or special slurries requires manually wrapping elastic bands to fix the plaster mold, which is time-consuming, labor-intensive, and not conducive to automated production.
The plaster mold is mechanically clamped and released by a clamping end drive component, a clamping component, and a transmission component. Combined with a mold rotation and push-molding mechanism, the plaster mold is automatically demolded.
It improved production efficiency, enabled automated demolding of plaster molds, reduced manual operation, and increased production efficiency.
Smart Images

Figure CN113263590B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of grouting technology, and more particularly to a demolding device for a grouting production line. Background Technology
[0002] In the ceramics industry, the production and shaping of daily-use ceramics mostly employs slip casting. Slip casting is relatively simple: slurry made from the raw material is poured into a plaster mold. Because plaster molds are absorbent, the water in the slurry near the inner wall of the mold is absorbed by the porous plaster, forming a layer of clay on the inner wall of the mold with the same shape as the mold's inner wall. This clay layer thickens over time. After a period of time, the excess slurry is poured off, while the clay layer near the inner wall of the plaster mold remains inside. After another period of time, the clay layer naturally shrinks and detaches from the mold, allowing the rough blank to be removed.
[0003] For some irregularly shaped ceramics or ceramic products formed by slip casting with special slurry, the ceramic blank cannot be directly removed from the plaster mold during the demolding stage. The plaster mold needs to be separated first to complete the demolding. Therefore, the plaster mold adopts a separable structure.
[0004] In traditional techniques, for separable plaster molds, before grouting, it is necessary to manually wrap the plaster mold with elastic bands to bring the separated plaster molds together before grouting can be carried out. When demolding, it is necessary to manually unwrap the elastic bands wrapped around the plaster molds before demolding can be carried out. This production method is not only time-consuming and labor-intensive, but also inefficient and not conducive to automated production. Summary of the Invention
[0005] The purpose of this invention is to address the deficiencies in the prior art by proposing a demolding device for a grouting production line. This device comprises a clamping end drive assembly, a clamping assembly, and a transmission assembly. The clamping end drive assembly drives the transmission assembly, which in turn causes the clamping assembly to clamp and release the plaster mold. This replaces the existing method of manually securing the plaster mold with an elastic band, and the use of a mold-turning mechanism and a mold-pushing mechanism in conjunction. The device detaches the plaster mold from the plaster mold conveyor belt onto the demolding worktable, thereby liberating labor productivity, improving production efficiency, and achieving automated production.
[0006] To solve the above problems, the present invention is implemented according to the following technical solution:
[0007] The present invention provides a demolding device for a grouting production line, comprising a plaster mold clamp, a plaster mold conveyor belt, a mold rotation mechanism, a mold pushing mechanism, and a demolding workbench installed on a demolding frame;
[0008] The plaster mold fixture includes a clamping assembly and a clamping end drive assembly;
[0009] The clamping assembly is fixedly installed on the mold placement plate, the clamping end drive assembly is installed on the gantry, and the mold placement plate is placed on the plaster mold conveyor belt and is used to carry the plaster mold.
[0010] The clamping end driving component is used to drive the clamping component to retract so that the clamping component clamps the plaster mold;
[0011] The mold transfer mechanism includes a mold transfer component and a mold lifting component;
[0012] The mold rotation assembly is used to rotate the mold placement plate so that the opening of the clamping assembly faces the demolding worktable;
[0013] The lifting mold assembly is used to drive the rotating mold assembly to perform lifting and lowering movements, so that the rotating mold assembly can contact and separate from the mold placement plate;
[0014] The mold-pushing mechanism is used to push the plaster mold from the mold placement plate to the demolding worktable.
[0015] Preferably, the clamping assembly includes a clamping end fixing frame, and a transmission assembly is installed on the clamping end fixing frame in a crisscross pattern. The transmission assembly includes a first transmission screw, a second transmission screw, a first auxiliary guide rod, and a second auxiliary guide rod. The first transmission screw and the first auxiliary guide rod are used to install a first clamping member, and the second transmission screw and the second auxiliary guide rod are used to install a second clamping member and a third clamping member.
[0016] The clamping assembly is provided with a first calibration element, and the clamping end driving assembly is provided with a second calibration element. The first calibration element cooperates with the second calibration element to enable the clamping end driving assembly to complete the power connection with the first transmission screw and the second transmission screw.
[0017] The clamping end drive assembly is used to drive the first transmission screw to transmit power so that the first clamping member moves up and down along the first transmission screw and the first auxiliary guide rod.
[0018] The clamping end drive assembly is used to drive the second transmission screw to transmit power so that the first clamping member and / or the second clamping member move laterally along the second transmission screw and the second auxiliary guide rod.
[0019] Preferably, the first clamping member, the second clamping member, and the third clamping member all include a clamping end and a sliding end;
[0020] The sliding end is provided with a clamping slider, which can slide along the transmission component;
[0021] The clamping end is provided with a clamping rod, which is mounted on the clamping slider and is perpendicular to the transmission assembly.
[0022] Preferably, the clamping end drive assembly includes a drive motor and a telescopic cylinder, the drive motor is mounted on a first fixed plate for docking with the transmission assembly, and the telescopic cylinder is mounted on a second fixed plate;
[0023] The first fixing plate is provided with a cylinder slider, and the second fixing plate is connected to a cylinder guide rail. The cylinder slider is slidably mounted on the cylinder guide rail and can slide along the cylinder guide rail.
[0024] The first fixing plate has a cylinder docking position, which is used to dock the telescopic cylinder.
[0025] Preferably, the first calibration component includes a positioning block installed at the ends of the first and second transmission screws, and the positioning block is provided with a calibration hole;
[0026] The second calibration component includes positioning pins disposed on the first fixed plate, the positioning pins being located on both sides of the air shaft of the drive motor;
[0027] The positioning pin is used to cooperate with the calibration hole to realize the power connection between the air shaft of the drive motor and the first transmission screw and the second transmission screw.
[0028] Preferably, the mold rotation assembly includes a mold rotation cylinder mounted on the mold rotation mounting frame, a bearing housing, and a rotating shaft fitted inside the bearing housing;
[0029] A tray is mounted on one end of the rotating shaft, and a rotating swing arm is mounted on the other end. The rotating swing arm is connected to the telescopic air shaft of the mold cylinder.
[0030] The mold mounting frame is also equipped with a swing limit block, which has a swing space.
[0031] The rotating arm can swing within the swing space.
[0032] Preferably, the lifting mold assembly includes a lifting mold cylinder and a lifting mold guide post mounted on the lifting mold mounting plate;
[0033] The lifting mold guide post is fitted with a linear bearing, and the linear bearing is fixedly installed with the rotating mold mounting frame;
[0034] The lifting air shaft of the lifting cylinder is fixedly installed with the mold mounting frame.
[0035] Preferably, the mold ejection mechanism includes a first mold ejection bracket, a second mold ejection bracket, and a mold ejection cylinder mounted on the demolding frame;
[0036] The first ejector mold support is provided with an ejector mold guide rail and an ejector mold slider that is slidably installed with the ejector mold guide rail;
[0037] The second push mold support is horizontally mounted on the top of the push mold slider, and the second push mold support is equipped with a push rod and a push plate, the push plate being connected to the push air shaft of the push mold cylinder.
[0038] Preferably, the clamping rod is fitted with a protective sleeve.
[0039] Preferably, the tray is provided with a cushioning pad.
[0040] Compared with the prior art, the beneficial effects of the present invention are:
[0041] 1. The present invention provides a clamping end drive component, a clamping component, and a transmission component. By using the clamping end drive component to drive the transmission component, the clamping component clamps and releases the plaster mold, which replaces the existing technology of manually using elastic bands to wrap and fix the plaster mold, thereby liberating labor productivity, improving production efficiency, and realizing automated production.
[0042] 2. The present invention is equipped with a mold rotation mechanism to realize the rotation of the plaster mold, thereby cooperating with the mold pushing mechanism to push the plaster mold to the demolding worktable, so as to realize the removal of the plaster mold with demolding from the plaster mold conveyor belt, achieving a faster and more convenient demolding effect. Attached Figure Description
[0043] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only embodiments of this application. For those skilled in the art, other drawings can be obtained based on the provided drawings without creative effort. Wherein:
[0044] Figure 1 This is a schematic diagram of the structure of the plaster mold conveyor belt, demolding workbench, and demolding frame according to an embodiment of the present invention;
[0045] Figure 2 This is a schematic diagram of the overall structure of a plaster mold fixture according to an embodiment of the present invention;
[0046] Figure 3 This is a schematic diagram of the structure of a clamping end driving assembly (longitudinal) according to an embodiment of the present invention;
[0047] Figure 4 This is a schematic diagram of the structure of a clamping end driving component (lateral) according to an embodiment of the present invention;
[0048] Figure 5 This is a schematic diagram of the structure of a clamping assembly (without plaster mold) according to an embodiment of the present invention;
[0049] Figure 6This is a schematic diagram of the structure of a clamping assembly (with plaster mold) according to an embodiment of the present invention;
[0050] Figure 7 This is a schematic diagram of the mold transfer mechanism according to an embodiment of the present invention;
[0051] Figure 8 This is a top view of the mold-transfer mechanism according to an embodiment of the present invention;
[0052] Figure 9 This is a schematic diagram of the push-die mechanism according to an embodiment of the present invention.
[0053] The components include: demolding frame 1, plaster mold clamp 2, mold placement plate 21, clamping assembly 22, clamping end fixing frame 221, transmission assembly 222, first transmission lead screw 2221, second transmission lead screw 2222, first auxiliary guide rod 2223, second auxiliary guide rod 2224, first clamping member 223, second clamping member 224, third clamping member 225, clamping slider 2261, clamping rod 2262, protective sleeve 2263, positioning block 227, calibration hole 228, clamping end drive assembly 23, first fixing plate 231, second fixing plate 232, drive motor 233, telescopic cylinder 234, cylinder slider 235, cylinder guide rail 236, and cylinder. 237. Docking position; 238. Gantry frame; 239. Positioning pin; 3. Plaster mold conveyor belt; 4. Mold rotation mechanism; 41. Mold rotation assembly; 410. Mold rotation mounting frame; 411. Mold rotation cylinder; 412. Bearing seat; 413. Rotating shaft; 414. Tray; 415. Buffer pad; 416. Swing limit block; 417. Rotating swing arm; 42. Mold lifting assembly; 421. Mold lifting mounting plate; 422. Mold lifting cylinder; 423. Mold lifting guide post; 424. Linear bearing; 425. Lifting air shaft; 5. Mold pushing mechanism; 51. First mold pushing bracket; 52. Second mold pushing bracket; 53. Mold pushing cylinder; 54. Mold pushing guide rail; 55. Mold pushing slider; 56. Push rod; 57. Push plate; 6. Demolding workbench; 8. Plaster mold A. Detailed Implementation
[0054] The preferred embodiments of the present invention will be described below with reference to the accompanying drawings. It should be understood that the preferred embodiments described herein are for illustration and explanation only and should not be construed as limiting the present invention.
[0055] In the description of this invention, it should be understood that the terms "upper," "lower," etc., indicating orientation or positional relationships are based on the orientation or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Thus, a feature defined with "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this invention, unless otherwise stated, "a plurality of" means two or more.
[0056] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0057] The present invention provides a demolding device for a grouting production line, such as... Figures 1 to 9 As shown, it includes a plaster mold clamp 2, a plaster mold conveyor belt 3, a mold rotation mechanism 4, a mold pushing mechanism 5, and a demolding worktable 6, all installed on the demolding frame 1.
[0058] The plaster mold clamp 2 includes a clamping assembly 22 and a clamping end drive assembly 23;
[0059] The clamping assembly 22 is fixedly installed on the mold placement plate 21, the clamping end drive assembly 23 is installed on the gantry frame 238, and the mold placement plate 21 is placed on the plaster mold conveyor belt 3 and is used to carry the plaster mold A.
[0060] The clamping end driving component 23 is used to drive the clamping component 22 to retract so that the clamping component 22 clamps the plaster mold A;
[0061] The mold-changing mechanism 4 includes a mold-changing component 41 and a mold-lifting component 42;
[0062] The mold rotation assembly 41 is used to rotate the mold placement plate 21 so that the opening of the clamping assembly 22 faces the demolding worktable 6;
[0063] The lifting mold assembly 42 is used to drive the rotating mold assembly 41 to perform lifting and lowering movements, so that the rotating mold assembly 41 can contact and separate from the mold placement plate 21;
[0064] The mold pushing mechanism 5 is used to push the plaster mold A from the mold placement plate 21 to the demolding worktable 6.
[0065] In traditional techniques, for separable plaster molds, before grouting, it is necessary to manually wrap the plaster mold with elastic bands to bring the separated parts together before grouting can proceed. During demolding, the elastic bands must be manually unwrapped. This production method is not only time-consuming and labor-intensive but also inefficient and unsuitable for automated production. To address these issues, this application proposes a demolding device for a grouting production line. The device utilizes the cooperation of the clamping end drive component 23 and the clamping component 22 of the plaster mold clamp 2 to clamp and release the plaster mold A placed on the mold placement plate 21. A mold rotation mechanism 4 rotates the mold placement plate 21 so that the opening of the clamping component 22 faces the demolding worktable 6, facilitating the pushing mechanism 5 to push the plaster mold A onto the demolding worktable 6 for demolding. The device also uses the mold rotation mechanism 4 and the plaster mold clamp 2 to reset the demolded empty plaster mold A for subsequent grouting.
[0066] Specifically, it includes:
[0067] The plaster mold clamp 2, plaster mold conveyor belt 3, mold rotation mechanism 4, mold pushing mechanism 5, and demolding worktable 6 are installed on the demolding frame 1. The plaster mold clamp 2 is used to clamp the plaster mold A before grouting and to release the plaster mold clamp 2 during the demolding stage, so that the plaster mold A can be released from the plaster mold clamp 2 for easy demolding. The plaster mold conveyor belt 3 transports the plaster mold A held by the plaster mold clamp 2. Then, the clamping end drive assembly 23 of the plaster mold clamp 2 drives the clamping assembly 22 to release the plaster mold A. Then, the plaster mold conveyor belt 3 transports the released plaster mold A to the mold rotation mechanism 4. The mold lifting assembly 42 of the mold rotation mechanism 4 drives the mold rotation assembly 41 of the mold rotation mechanism 4 to rise, so that the mold rotation assembly 41 contacts the mold placement plate 21 carrying the plaster mold A. The mold placement plate 21, which carries the plaster mold A, is rotated so that the opening of the clamping component 22 faces the demolding worktable 6. Then, the plaster mold conveyor belt 3 continues to transport the plaster mold A carried by the mold placement plate 21 to the mold pushing mechanism 5. The mold pushing mechanism 5 pushes the plaster mold A from the mold placement plate 21 toward the opening of the clamping component 22 to the demolding worktable 6. The production personnel manually demold the plaster mold A on the demolding worktable 6. After demolding, the production personnel need to put the empty plaster mold A back onto the empty mold placement plate 21, and then rotate the plaster mold A back to its original position through the mold rotation mechanism 4. Then, the plaster mold clamp 2 clamps the plaster mold A, and the plaster mold conveyor belt 3 transports the clamped empty plaster mold A to the grouting mechanism for grouting again.
[0068] Preferred, such as Figure 5 and Figure 6 As shown, the clamping assembly 22 includes a clamping end fixing frame 221, on which a transmission assembly 222 is installed in a crisscross pattern. The transmission assembly 222 includes a first transmission lead screw 2221, a second transmission lead screw 2222, a first auxiliary guide rod 2223, and a second auxiliary guide rod 2224. The first transmission lead screw 2221 and the first auxiliary guide rod 2223 are used to install the first clamping member 223, and the second transmission lead screw 2222 and the second auxiliary guide rod 2224 are used to install the second clamping member 224 and the third clamping member 225.
[0069] The clamping assembly 22 is provided with a first calibration component, and the clamping end driving assembly 23 is provided with a second calibration component. The first calibration component cooperates with the second calibration component to enable the clamping end driving assembly 23 to complete the power connection with the first transmission screw 2221 and the second transmission screw 2222.
[0070] The clamping end drive assembly 23 is used to drive the first transmission screw 2221 to transmit power so that the first clamping member 223 moves up and down along the first transmission screw 2221 and the first auxiliary guide rod 2223.
[0071] The clamping end drive assembly 23 is used to drive the second transmission screw 2222 to transmit power so that the first clamping member 223 and / or the second clamping member 224 move laterally along the second transmission screw 2222 and the second auxiliary guide rod 2224.
[0072] The plaster mold A is clamped by a clamping end driving component 23, which drives the clamping component 22 to clamp the plaster mold A, instead of using an elastic band to wrap the plaster mold A in the traditional technology. Specifically, this includes:
[0073] In this application, the clamping assembly 22 includes a clamping end fixing frame 221, on which the transmission assembly 222 is mounted. The transmission assembly 222 includes a longitudinally arranged first transmission lead screw 2221 and a first auxiliary guide rod 2223, and a transversely arranged second transmission lead screw 2222 and a second auxiliary guide rod 2224. In this embodiment, two first auxiliary guide rods 2223 are provided, one on the left and one on the right, arranged side by side on both sides of the first transmission lead screw 2221. Two second auxiliary guide rods 2224 are provided, one above and one below, arranged side by side on both sides of the second transmission lead screw 2222. The upper end of the first transmission lead screw 2221 is equipped with the first clamping member 223, and its lower end is vertically fixed to the edge of the mold placement plate 21. The mold placement plate 21 is used to place the plaster mold A. The clamping assembly 22 is installed on the edge of the mold placement plate 21, so that the mold placement plate 21 has sufficient space to place the plaster mold A. The second transmission lead screw 2222... The two ends of component 2 are respectively equipped with a second clamping member 224 and a third clamping member 225; when the clamping end driving assembly 23 drives the first transmission screw 2221 and the second transmission screw 2222, the first clamping member 223 can move up and down along the first transmission screw 2221 and the first auxiliary guide rod 2223, and the second clamping member 224 and / or the third clamping member 225 can move laterally along the second transmission screw 2222 and the second auxiliary guide rod 2224. It should be noted that... In this embodiment, when the first clamping member 223 descends, it can clamp the upper part of the plaster mold A on the mold placement plate 21. When the second clamping member 224 and / or the third clamping member 225 moves laterally toward the clamping end fixing frame 221, they can clamp the two sides of the plaster mold A on the mold placement plate 21, thereby completing the clamping of the upper end face and the two side end faces of the plaster mold A, thus replacing the manual use of elastic bands to wrap the plaster mold A to ensure that the plaster mold A does not separate.
[0074] Furthermore, this application enables the clamping end drive assembly 23 to complete the power docking with the first transmission lead screw 2221 and the second transmission lead screw 2222 through the first calibration component and the second calibration component. This avoids the situation where the clamping end drive assembly 23 fails to dock with the first transmission lead screw 2221 and the second transmission lead screw 2222 due to inaccurate positioning caused by the movement of the workpiece.
[0075] Preferably, the first clamping member 223, the second clamping member 224 and the third clamping member 225 each include a clamping end and a sliding end;
[0076] The sliding end is provided with a clamping slider 2261, which can slide along the transmission assembly 222;
[0077] The clamping end is provided with a clamping rod 2262, which is mounted on the clamping slider 2261. The clamping rod 2262 is perpendicular to the transmission assembly 222.
[0078] Furthermore, in this embodiment, the first clamping member 223, the second clamping member 224, and the third clamping member 225 are all provided with a clamping end and a sliding end. The clamping end includes a slider, and the clamping slider 2261 is connected to the clamping end. The clamping end includes a clamping rod 2262. It should be noted that the clamping rod 2262 of the first clamping member 223 needs to be perpendicular to the first transmission lead screw 2221 and the first auxiliary guide rod 2223, and the clamping rod 2262 of the second clamping member 224 and the third clamping member 225 needs to be perpendicular to the second transmission lead screw 2222 and the second auxiliary guide rod 2224 in order to achieve the clamping effect.
[0079] The function of the clamping slider 2261 is that when the first transmission screw 2221 and the second transmission screw 2222 are in transmission, the clamping slider 2261 can slide along the transmission assembly 222, thereby driving the clamping rod 2262 to clamp the plaster mold A or release the plaster mold A.
[0080] Preferred, such as Figure 3 and Figure 4 As shown, the clamping end drive assembly 23 includes a drive motor 233 and a telescopic cylinder 234. The drive motor 233 is mounted on the first fixed plate 231 and is used to dock with the transmission assembly 222. The telescopic cylinder 234 is mounted on the second fixed plate 232.
[0081] The first fixing plate 231 is provided with a cylinder slider 235, and the second fixing plate 232 is connected to a cylinder guide rail 236. The cylinder slider 235 is slidably installed on the cylinder guide rail 236 and can slide along the cylinder guide rail 236.
[0082] The first fixing plate 231 has a cylinder docking position 237, which is used to dock the telescopic cylinder 234.
[0083] Furthermore, in this embodiment, the clamping end drive component 23 is used to drive the clamping component 22. To ensure production efficiency, multiple clamping components 22 are provided and transported by a conveyor belt. However, to reduce production costs, it is not possible to have one clamping component 22 corresponding to a set of clamping end drive components 23. Therefore, a small number of clamping end drive components 23 need to be set at fixed positions, and a set of clamping end drive components 23 provides power to multiple clamping components 22. To achieve the above effect, this application proposes the following specific structure:
[0084] In this embodiment, the gantry frame 238 is used to fix the clamping end drive assembly 23. The clamping end drive assembly 23 includes a first fixing plate 231 and a second fixing plate 232. The first fixing plate 231 is equipped with a drive motor 233, which is used to connect with the first transmission screw 2221 and the second transmission screw 2222 to provide power to the clamping assembly 22. The second fixing plate 232 is equipped with a telescopic cylinder 234. The first fixing plate 231 is equipped with a cylinder slider 235, and the second fixing plate 232 is equipped with a cylinder guide rail 236. The cylinder slider 235 is slidably mounted on the cylinder guide rail 236. Since the cylinder slider 235 is fixed to the first fixing plate 231, when the cylinder slider 235 slides along the cylinder guide rail 236, the first fixing plate 231 can slide together, that is, the drive motor 233 on the first fixing plate 231 can slide together.
[0085] Furthermore, the first fixing plate 231 is provided with a cylinder docking position 237, which is used to dock with the telescopic cylinder 234. Therefore, when the telescopic cylinder 234 completes docking with the cylinder docking position 237, when the air shaft of the telescopic cylinder 234 extends or retracts, it will apply a telescopic force to the first fixing plate 231. This force will simultaneously act on the cylinder slider 235 on the first fixing plate 231, thereby driving the cylinder slider 235 to slide along the cylinder guide rail 236, thus realizing the telescopic sliding of the drive motor 233 on the first fixing plate 231. When the drive motor 233 can perform telescopic drive, a set of clamping end drives can be completed. The driving component 23 provides power to multiple clamping components 22. When a clamping component 22 is conveyed to the group of clamping end driving components 23, the driving motor 233 slides out to connect with the first transmission screw 2221 and the second transmission screw 2222 of the clamping component 22. It provides power so that the first transmission screw 2221 and the second transmission screw 2222 drive the first clamping member 223, the second clamping member 224 and the third clamping member 225 to clamp or release the plaster mold A. After clamping or releasing the plaster mold A, the driving motor 233 slides back again to disconnect from the group of clamping components 22 and waits for the next group of clamping components 22.
[0086] Furthermore, in this embodiment, one end of the second transmission screw 2222 is provided with a positive thread and the other end is provided with a reverse thread, the second clamping member 224 is installed at one end of the second transmission screw 2222, and the third clamping member 225 is installed at the other end of the second transmission screw 2222;
[0087] When the clamping end driving assembly 23 drives the second transmission screw 2222, the second clamping member 224 and the third clamping member 225 simultaneously perform opposite lateral movements.
[0088] In this embodiment, to minimize production costs, this application provides only two sets of clamping end drive assemblies 23 for the transmission components 222 of the transverse and longitudinal transmissions. One set of clamping end drive assemblies 23 has a drive motor 233 for engaging with the first transmission lead screw 2221, and the other set of clamping end drive assemblies 23 has a drive motor 233 for engaging with the second transmission lead screw 2222. Specifically, in this embodiment, the second transmission lead screw 2222 may have a forward thread at one end and a reverse thread at the other end. The second clamping member 224 and the third clamping member 225 are respectively installed at both ends of the second transmission lead screw 2222. Therefore, when... When the drive motor 233 drives the second transmission screw 2222, the clamping sliders 2261 of the second clamping member 224 and the third clamping member 225 can slide simultaneously along the second transmission screw 2222 and the second auxiliary guide rod 2224. The sliding directions of the two clamping members are opposite to each other. That is, the second clamping member 224 and the third clamping member 225 can slide simultaneously toward the clamping end fixing frame 221 to complete the clamping of the plaster mold A, or they can slide simultaneously toward the clamping end fixing frame 221 to release the plaster mold A. Through the above structure, the second clamping member 224 and the third clamping member 225 can slide coaxially in opposite directions.
[0089] Furthermore, in this embodiment, one end of the second transmission screw 2222 is provided with a transmission thread;
[0090] One end of the second transmission screw 2222 with the transmission thread is connected to the second clamping member 224 or the third clamping member 225, while the other end is not connected to another clamping member.
[0091] When the clamping end drive assembly 23 drives the second transmission screw 2222, the second clamping member 224 or the third clamping member 225 moves laterally, while the other clamping member remains stationary.
[0092] Furthermore, in this embodiment, the second transmission screw 2222 can be configured to have a transmission thread at only one end. The end with the transmission thread can be connected to the second clamping member 224 or the third clamping member 225. Therefore, when the drive motor 233 drives the second transmission screw 2222, the clamping member at the end connected to the transmission thread can slide along the second transmission screw 2222 and the second auxiliary guide rod 2224, while the clamping member at the other end that is not connected to the transmission thread remains stationary. Through the sliding of the clamping member at one end connected to the transmission thread and the structure of the clamping member at the other end that remains stationary, the plaster mold A can be clamped or released.
[0093] Preferably, the first calibration component includes a positioning block 227 installed at the end of the first transmission lead screw 2221 and the second transmission lead screw 2222, and the positioning block 227 is provided with a calibration hole 228;
[0094] The second calibration component includes a positioning pin 239 disposed on the first fixing plate 231, the positioning pin 239 being located on both sides of the air shaft of the drive motor 233;
[0095] The positioning pin 239 is used to cooperate with the calibration hole 228 to realize the power connection between the air shaft of the drive motor 233 and the first transmission lead screw 2221 and the second transmission lead screw 2222.
[0096] In this embodiment, the first calibration component is a positioning block 227, which is installed at the ends of the first transmission lead screw 2221 and the second transmission lead screw 2222. The positioning block 227 has a calibration hole 228 on the side facing the drive motor 233. The second calibration component is a positioning pin 239. Each drive motor 233 is equipped with two sets of positioning pins 239, which are arranged on both sides of the air shaft of the drive motor 233, one on the left and one on the right, for cooperating with the calibration hole 228 on the positioning block 227. Through the cooperation of the positioning pins 239 and the calibration hole 228 on the positioning block 227, the air shaft of the drive motor 233 can be more accurately connected with the first transmission lead screw 2221 and the second transmission lead screw 2222, avoiding the problem of docking error.
[0097] Preferred, such as Figure 7 As shown, the mold rotation assembly 41 includes a mold rotation cylinder 411 mounted on the mold rotation mounting frame 410, a bearing seat 412, and a rotating shaft 413 fitted inside the bearing seat 412;
[0098] One end of the rotating shaft 413 is equipped with a tray 414, and the other end is equipped with a rotating swing arm 417. The rotating swing arm 417 is connected to the telescopic air shaft of the mold rotating cylinder 411.
[0099] The mold mounting bracket 410 is also equipped with a swing limit block 416, which has a swing space.
[0100] The rotating arm 417 can swing within the swing space.
[0101] In this embodiment, the bearing seat 412 is sleeved on the outside of the rotating shaft 413. The rotating shaft 413 is erected on the top of the mold mounting bracket 410. A tray 414 is provided on the top of the rotating shaft 413. Before rotating the plaster mold A, the tray 414 will contact the mold placement plate 21. The rotating arm 417 is installed at the bottom of the rotating shaft 413. The rotating arm 417 is connected to the telescopic air shaft of the mold rotating cylinder 411. When the mold rotating cylinder 411 drives the telescopic air shaft to extend or retract, it can drive the rotating arm 417 to swing within the swing space of the swing limit block 416, thereby driving the rotating shaft 413 to rotate. The rotation of the rotating shaft 413 will drive the tray 414 on its top to rotate synchronously. Since the tray 414 is in contact with the mold placement plate 21, the mold placement plate 21 will also rotate synchronously, thereby driving the clamping assembly 22 and the plaster mold A to rotate.
[0102] Preferred, such as Figure 8 As shown, the mold lifting assembly 42 includes a mold lifting cylinder 422 and a mold lifting guide post 423 mounted on the mold lifting mounting plate 421;
[0103] The lifting mold guide post 423 is fitted with a linear bearing 424, and the linear bearing 424 is fixedly installed with the rotating mold mounting frame 410.
[0104] The lifting air shaft 425 of the lifting cylinder 422 is fixedly installed with the rotating mold mounting frame 410.
[0105] In this embodiment, the four corners of the upper part of the lifting mold mounting plate 421 are respectively equipped with lifting mold guide pillars 423, and the bottom of the lifting mold cylinder 422 is equipped with a lifting cylinder 422. The lifting air shaft 425 of the lifting mold cylinder 422 passes through the lifting mold mounting plate 421 to connect with the rotating mold mounting frame 410.
[0106] Furthermore, a linear bearing 424 is sleeved on the outside of the lifting mold guide post 423. Since the linear bearing 424 is fixed to the mold mounting frame 410, when the lifting mold cylinder 422 drives the lifting air shaft 425 to lift and lower, it will drive the mold mounting frame 410 to lift and lower along the lifting mold guide post 423 through the linear bearing 424, thereby realizing the overall lifting and lowering of the mold mounting frame 410. Since the mold mounting assembly 41 is installed on the mold mounting frame 410, it can be driven to lift and lower the entire mold mounting assembly 41 synchronously. It should be noted that when the plaster mold A needs to be rotated, the lifting mold assembly 42 will drive the mold mounting assembly 41 to rise so that the tray 414 contacts the mold placement plate 21. After the rotation is completed, the lifting mold assembly 42 needs to drive the mold mounting assembly 41 to fall so that the tray 414 is removed from the mold placement plate 21 to avoid the tray 414 affecting the transportation of the mold placement plate 21.
[0107] Preferred, such as Figure 9 As shown, the mold pushing mechanism 5 includes a first mold pushing bracket 51, a second mold pushing bracket 52 and a mold pushing cylinder 53 installed on the demolding frame 1;
[0108] The first ejector mold support 51 is provided with an ejector mold guide rail 54 and an ejector mold slider 55 slidably mounted with the ejector mold guide rail 54;
[0109] The second push mold bracket 52 is horizontally mounted on the top of the push mold slider 55, and the second push mold bracket 52 is equipped with a push rod 56 and a push plate 57, the push plate 57 being connected to the push air shaft of the push mold cylinder 53.
[0110] In this embodiment, when the mold rotation assembly 41 rotates the mold placement plate 21 so that the opening of the clamping assembly 22 faces the demolding worktable 6, the plaster mold conveyor belt 3 transports the plaster mold A after rotation to the mold pushing mechanism 5. The mold pushing cylinder 53 drives the push shaft to retract, and applies a retraction force to the second mold pushing bracket 52 through the push plate 57, causing the mold pushing slider 55 fixed to the second mold pushing bracket 52 to retract and slide along the mold pushing guide rail 54, driving the push rod 56 on the second mold pushing bracket 52 to retract towards the plaster mold A. The push rod pushes the plaster mold A. Since the plaster mold A is in a loose state with the clamping assembly 22 at this time, and the opening of the clamping assembly 22 faces the demolding worktable 6, the plaster mold A can be smoothly pushed onto the demolding worktable 6 for demolding by production personnel.
[0111] Preferably, the clamping rod 2262 is fitted with a protective sleeve 2263.
[0112] Furthermore, in this embodiment, the clamping rod 2262 is fitted with a protective sleeve 2263 to prevent damage to the plaster mold A when clamping it.
[0113] Furthermore, in this embodiment, the contact surface between the plaster mold A and the clamping rod 2262 can be designed as a groove structure, so that the clamping rod 2262 fits into the plaster mold A, thereby increasing the clamping force of the clamping rod 2262 on the plaster mold A and further preventing the plaster mold A from shifting during transportation.
[0114] Preferably, the tray 414 is provided with a cushioning pad 415.
[0115] In this embodiment, the tray 414 is used to contact the mold placement plate 21. Therefore, when the lifting assembly 42 lifts the tray 414 to contact the mold placement plate 21, in order to avoid the situation where the tray 414 impacts the mold placement plate 21 due to the lifting force and causes the plaster mold A to move, this application provides a buffer pad 415 on the tray 414. While buffering the lifting force of the tray 414, it can also prevent the tray 414 from directly colliding with the mold placement plate 21 and causing damage to the tray 414 or the mold placement plate 21.
[0116] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention in any way. Therefore, any modifications, equivalent changes, and alterations made to the above embodiments based on the technical essence of the present invention without departing from the scope of the present invention shall still fall within the scope of the present invention.
Claims
1. A demolding device of a slip casting production line, characterized in that: The gypsum mold clamp, the gypsum mold conveying belt, the mold rotating mechanism, the mold pushing mechanism and the mold stripping workbench are installed on the mold stripping frame; The gypsum mold clamp comprises a clamping assembly and a clamping end driving assembly; the clamping assembly comprises a clamping end fixing frame, and transmission assemblies are installed on the clamping end fixing frame in a longitudinal and transverse manner; the transmission assemblies comprise first transmission lead screws, second transmission lead screws, first auxiliary guide rods and second auxiliary guide rods; The first transmission lead screws and the first auxiliary guide rods are used for installing first clamping pieces, and the second transmission lead screws and the second auxiliary guide rods are used for installing second clamping pieces and third clamping pieces; The clamping assembly is provided with first calibration pieces, and the clamping end driving assembly is provided with second calibration pieces; the first calibration pieces cooperate with the second calibration pieces to enable the clamping end driving assembly to be connected with the first transmission lead screws and the second transmission lead screws in a power manner; The clamping assembly is fixedly installed on a mold placing plate, the clamping end driving assembly is installed on a gantry, the mold placing plate is arranged on the gypsum mold conveying belt, and the mold placing plate is used for carrying a gypsum mold; The clamping end driving assembly is used for driving the clamping assembly to shrink so that the clamping assembly clamps the gypsum mold; The mold rotating mechanism comprises a mold rotating assembly and a mold lifting assembly; The mold rotating assembly is used for rotating the mold placing plate so that an opening of the clamping assembly faces the mold stripping workbench; The mold lifting assembly is used for driving the mold rotating assembly to perform lifting movement, so that the mold rotating assembly realizes contact with and separation from the mold placing plate; The mold pushing mechanism comprises first mold pushing supports, second mold pushing supports and a mold pushing cylinder which are installed on the mold stripping frame; The first mold pushing support is provided with a mold pushing guide rail and a mold pushing sliding block which is slidably installed on the mold pushing guide rail; The second mold pushing support is transversely arranged on the top of the mold pushing sliding block, and the second mold pushing support is provided with a pushing rod and a pushing plate; the pushing plate is connected with a pushing air shaft of the mold pushing cylinder; and the mold pushing mechanism is used for pushing the gypsum mold from the mold placing plate to the mold stripping workbench.
2. The demolding device of a slip casting production line according to claim 1, characterized in that: The clamping assembly comprises a clamping end fixing frame, and transmission assemblies are installed on the clamping end fixing frame in a longitudinal and transverse manner; the transmission assemblies comprise first transmission lead screws, second transmission lead screws, first auxiliary guide rods and second auxiliary guide rods; The first transmission lead screws and the first auxiliary guide rods are used for installing first clamping pieces, and the second transmission lead screws and the second auxiliary guide rods are used for installing second clamping pieces and third clamping pieces; The clamping assembly is provided with first calibration pieces, and the clamping end driving assembly is provided with second calibration pieces; the first calibration pieces cooperate with the second calibration pieces to enable the clamping end driving assembly to be connected with the first transmission lead screws and the second transmission lead screws in a power manner; The clamping end driving assembly is used for driving the first transmission lead screws to transmit power so that the first clamping pieces perform lifting movement along the first transmission lead screws and the first auxiliary guide rods; The clamping end driving assembly is used for driving the second transmission lead screws to transmit power so that the first clamping pieces and / or the second clamping pieces perform transverse movement along the second transmission lead screws and the second auxiliary guide rods.
3. The demolding device of a slip casting production line according to claim 2, characterized in that: The first clamping pieces, the second clamping pieces and the third clamping pieces each comprise a clamping end and a sliding end. The sliding end is provided with a clamping slider which can slide along the transmission assembly; The clamping end is provided with a clamping rod which is installed on the clamping slider and is perpendicular to the transmission assembly.
4. The demolding device of a slip casting production line according to claim 3, characterized in that: The clamping end driving assembly comprises a driving motor and a telescopic cylinder, the driving motor is installed on a first fixed plate and is used to connect the transmission assembly, and the telescopic cylinder is installed on a second fixed plate. The first fixed plate is provided with a cylinder slider which is slidingly installed on a cylinder guide rail connected to the second fixed plate and can slide along the cylinder guide rail. The first fixed plate is provided with a cylinder connecting position which is used to connect the telescopic cylinder.
5. The demolding device of a slip casting production line according to claim 4, characterized in that: The first calibration member comprises a positioning block installed at the end of the first transmission screw rod and the second transmission screw rod, and the positioning block is provided with a calibration hole. The second calibration member comprises a positioning pin needle provided on the first fixed plate and located on both sides of the air shaft of the driving motor. The positioning pin needle is used to cooperate with the calibration hole to realize the power connection between the air shaft of the driving motor and the first transmission screw rod and the second transmission screw rod.
6. The demolding device of a slip casting production line according to claim 1, characterized in that: The rotating mold assembly comprises a rotating mold cylinder installed on a rotating mold mounting frame, a bearing seat, and a rotating shaft sleeved in the bearing seat. One end of the rotating shaft is provided with a tray, and the other end is provided with a rotating swing arm connected with the telescopic air shaft of the rotating mold cylinder. The rotating mold mounting frame is further provided with a swing limiting block, and the swing limiting block is provided with a swing space. The rotating swing arm can swing in the swing space.
7. The demolding device of a slip casting production line according to claim 6, characterized in that: The lifting mold assembly comprises a lifting mold cylinder and a lifting mold guide column installed on a lifting mold mounting plate. The lifting mold guide column is sleeved with a linear bearing which is fixedly installed with the rotating mold mounting frame. The lifting air shaft of the lifting mold cylinder is fixedly installed with the rotating mold mounting frame.
8. The demolding device of a slip casting production line according to claim 3, characterized in that: The clamping rod is sleeved with a protective sleeve.
9. The demolding device of a slip casting production line according to claim 6, characterized in that: The tray is provided with a buffer pad.
Citation Information
Patent Citations
Demolding and blank taking production line for special-shaped plaster molds
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Demoulding device of grouting production line
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