Quartz Lamp Radiant Heater

By designing slidably connected quartz lamp tubes and vertical rod structures in the quartz lamp radiation heater and setting up a water-cooled cooling system in the vertical rod, the problem of "passed test" or "undertest" in the test is solved, and the availability of test data and the safety of structural design is improved.

CN113271690BActive Publication Date: 2025-03-07JIANGSU FUGANG QUARTZ TECH CO LTD
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Patent Information

Application Number
CN202011151199.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-10-25
Publication Date
2025-03-07
Estimated Expiration
2040-10-25

AI Technical Summary

Technical Problem

Existing quartz lamp radiation heaters are prone to "overtest" or "undertest" phenomena during the test, resulting in a decrease in the availability of test data and an increase in the risk of structural design.

Method used

A quartz lamp radiation heater is designed. By setting insulating plates, top plates, grooves and sliding plates on the base and side plates, the quartz lamp tubes are fixedly connected to the vertical rod, and a hollow structure is set inside the vertical rod to store water to achieve water cooling.

Benefits of technology

This design makes the installation and disassembly of quartz lamp tubes more convenient, and improves the heat dissipation effect of the heater through water cooling and cooling, ensuring the safety and rust resistance of the heater.

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Abstract

The present invention discloses a quartz lamp radiation heater, including a base, a side plate and a quartz lamp tube, a heat insulation plate is fixedly installed on the top of the base, a top plate is fixedly installed on the top of the heat insulation plate, first grooves are respectively installed on both sides of the top of the top plate, the middle of the first groove is fixed to the bottom of the side plate, a second groove is fixedly provided on one side of the side plate, a sliding plate is slidably connected to the middle of the second groove, a vertical rod is fixedly connected to the front side of the sliding plate, one side of the vertical rod is fixed to one side of the quartz lamp tube, and the quartz lamp tube has two layers. The quartz lamp tube of the invention is vertically installed on the sliding plate with the vertical rod, and the sliding plate and the second groove on the side plate can be slidably connected to each other, which is more convenient for installation and disassembly; the inner wall of the quartz lamp tube is provided with a sandwich layer, and water can flow through the sandwich layer, so as to perform water cooling, which is safer and prevents rust inside the vertical rod.
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Description

Technical Field

[0001] The invention relates to the technical field of high temperature testing, in particular to a quartz lamp radiation heater. Background Art

[0002] Aircraft have aerodynamic heating problems during high-speed flight, and it is necessary to conduct simulated heating tests on the ground to evaluate the thermal insulation, heat resistance, thermal matching and other properties of its structure. In recent years, the demand for aircraft structural thermal tests in low-pressure environments has become increasingly prominent. The test object and heating equipment are placed in a closed, low-pressure space for testing to simulate the low-pressure or vacuum thermal environment after the aircraft flies out of the atmosphere. The quartz lamp radiation heater is used to simulate the heat generated by the friction between the aircraft and the air, thereby determining whether the strength of the fuselage material can withstand the thermal stress generated by aerodynamic heating. In order to ensure the reliable operation of the quartz lamp heater, this paper uses numerical simulation methods to analyze its thermal performance and structural stress. Quartz lamp radiation heating is a heating method on the ground to simulate the thermal load applied to the aircraft surface during flight. Due to the different distribution of quartz lamp heating elements, the heat flux density obtained in different areas of the test piece surface is different from the required heat load, which may lead to "over-test" or "under-test" phenomena, thereby reducing the availability of test data and increasing the risk of structural design. Based on the Monte Carlo method, this paper numerically simulates the internal heat flux distribution of a single quartz lamp heater, providing a theoretical reference for more reasonable optimization of the internal thermal field distribution of the heater and improving the quality of thermal tests.

[0003] The existing quartz lamp radiation heaters on the market have the following disadvantages: a heating module composed of multiple quartz lamp tubes is required, and multiple lamp tubes combined together are prone to breakage and inconvenient to install; therefore, we make improvements on this and propose a quartz lamp radiation heater. Summary of the invention

[0004] In order to solve the above technical problems, the present invention provides the following technical solutions:

[0005] The present invention provides a quartz lamp radiation heater, comprising a base, a side plate and a quartz lamp tube, a heat insulation plate fixedly installed on the top of the base, a top plate fixedly installed on the top of the heat insulation plate, first grooves are respectively installed on both sides of the top of the top plate, the middle of the first groove is fixed to the bottom of the side plate, a second groove is fixedly provided on one side of the side plate, a sliding plate is slidably connected to the middle of the second groove, a vertical rod is fixedly connected to one side of the front side of the sliding plate, one side of the vertical rod is fixed to one side of the quartz lamp tube, and the quartz lamp tube has two layers in total.

[0006] As a preferred technical solution of the present invention, wiring tubes are respectively provided at both ends of the quartz lamp tube, and the two wiring tubes are interconnected with the wiring posts on the inner wall of the vertical rod. There are several quartz lamp tubes, and the several quartz lamp tubes are arranged vertically.

[0007] As a preferred technical solution of the present invention, a layer is provided on one side of the inner wall of the quartz lamp tube, the layer and the quartz lamp tube are both transparent bodies, a heating wire is fixedly installed at the inner center of the layer, and the material of the heating wire is copper.

[0008] As a preferred technical solution of the present invention, a positioning steel plate is fixedly installed on one side of the side plate, and a connecting through hole is fixedly provided in the middle of the positioning steel plate.

[0009] As a preferred technical solution of the present invention, a mounting plate is fixedly connected to the opposite side of the side plate, an electrode plate mounting seat is fixedly connected to the middle of the front side of the mounting plate, an electrode plate is fixedly installed on one side of the electrode mounting seat, and the front side of the electrode plate is electrically connected to the quartz lamp tube through a wire.

[0010] As a preferred technical solution of the present invention, the interior of the vertical rod is hollow, and a sealing plate is fixedly installed on the top of the vertical rod, and the inner wall of the sealing plate is provided with an anti-rust layer.

[0011] As a preferred technical solution of the present invention, a water outlet is fixedly provided at a position of the side plate corresponding to the vertical rod, and one side of the water outlet is connected with the vertical rod.

[0012] The beneficial effects of the present invention are as follows: the quartz lamp tube of the quartz lamp radiation heater is vertically installed on the sliding plate together with the vertical rod, and the sliding plate and the second groove on the side plate can be slidably connected to each other, which is more convenient for installation and disassembly; the inner wall of the quartz lamp tube is provided with a mezzanine, and the interior of the vertical rod connected to the quartz lamp tube is hollow, water can be stored inside the vertical rod, and water can flow in the mezzanine, so as to perform water cooling treatment, and a water outlet is provided at the position corresponding to the side plate and the vertical rod, which is convenient for replacing water inside the vertical rod, is safer and prevents rust inside the vertical rod. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:

[0014] Figure 1 The main body of the quartz lamp radiation heater of the present invention is a three-dimensional Figure 1 ;

[0015] Figure 2 The main body of the quartz lamp radiation heater of the present invention is a three-dimensional Figure 2 ;

[0016] Figure 3 It is a three-dimensional diagram of a quartz lamp tube of a quartz lamp radiation heater of the present invention;

[0017] Figure 4 It is an enlarged stereoscopic view of point A of a quartz lamp radiation heater of the present invention.

[0018] In the figure: 1. base; 2. heat insulation board; 3. top plate; 4. first groove; 5. water outlet; 6. positioning steel plate; 7. side plate; 8. sliding plate; 9. second groove; 10. electrode plate; 11. mounting plate; 12. electrode plate mounting seat; 13. wiring tube; 14. quartz lamp tube; 15. heating wire; 16. interlayer; 17. sealing plate; 18. vertical rod. DETAILED DESCRIPTION

[0019] The preferred embodiments of the present invention are described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described herein are only used to illustrate and explain the present invention, and are not used to limit the present invention.

[0020] Example: Figure 1-4 As shown, a quartz lamp radiation heater of the present invention comprises a base 1, a side plate 7 and a quartz lamp tube 14, a heat insulation board 2 is fixedly installed on the top of the base 1, a top plate 3 is fixedly installed on the top of the heat insulation board 2, first grooves 4 are respectively installed on both sides of the top of the top plate 3, the middle part of the first groove 4 is fixed to the bottom of the side plate 7, a second groove 9 is fixedly provided on one side of the side plate 7, a sliding plate 8 is slidably connected to the middle part of the second groove 9, a vertical rod 18 is fixedly connected to one side of the front side of the sliding plate 8, one side of the vertical rod 18 is fixedly fixed to one side of the quartz lamp tube 14, and the quartz lamp tube 14 has two layers in total, which is convenient for the middle interlayer 16 to enter the cooling water and can effectively dissipate heat.

[0021] Among them, wiring tubes 13 are respectively provided at both ends of the quartz lamp tube 14, and the two wiring tubes 13 are interconnected with the wiring posts on the inner wall of the vertical rod 18. There are several quartz lamp tubes 14, and several quartz lamp tubes 14 are arranged vertically, which has a better heating effect. The quartz lamp tubes 14 are arranged horizontally, and the horizontal lamp tubes are arranged vertically to save space.

[0022] Among them, an interlayer 16 is provided on one side of the inner wall of the quartz lamp tube 14. Both the interlayer 16 and the quartz lamp tube 14 are transparent bodies. A heating wire 15 is fixedly installed at the inner center of the interlayer 16. The heating wire 15 is made of copper and is durable.

[0023] Among them, a positioning steel plate 6 is fixedly installed on one side of the side plate 7, and a connecting through hole is fixedly provided in the middle of the positioning steel plate 6 to facilitate fixation.

[0024] Among them, a mounting plate 11 is fixedly connected to the opposite side of the side plate 7, an electrode plate mounting seat 12 is fixedly connected to the middle of the front side of the mounting plate 11, an electrode plate 10 is fixedly installed on one side of the electrode mounting seat 12, and the front side of the electrode plate 10 is electrically connected to the quartz lamp tube 14 through a wire, so that its electrical energy is converted into thermal energy, and the heating effect is greatly improved.

[0025] The interior of the vertical rod 18 is hollow, and a sealing plate 17 is fixedly installed on the top of the vertical rod 18. The inner wall of the sealing plate 17 is provided with an anti-rust layer, which can effectively prevent rust due to long-term contact with water inside the vertical rod 18.

[0026] Among them, a water outlet 5 is fixedly provided at a position corresponding to the side plate 7 and the vertical rod 18, and one side of the water outlet 5 is connected to the vertical rod 18 through the vertical rod 18, so as to facilitate the extraction of water inside the vertical rod 18 at a later time, thereby replacing it with better quality water to cool the quartz lamp 14.

[0027] Working principle: The vertical rod 18 on the sliding plate 8 first arranges and assembles the quartz lamp tube 14, and then the vertical rod 18 is installed on the sliding plate 8. After the sliding plate 8 and the second groove 9 on the side plate 7 correspond to each other, the two slide against each other, so that the position of the sliding plate 8 reaches the top plate 3 and fits each other, and the installation is completed. The back of the quartz lamp tube 14 is provided with a wire, which is electrically connected in series with the electrode plate 10 to convert electrical energy into thermal energy. The quartz lamp radiation heater is used to simulate the heat form when the aircraft rubs against the air, thereby To determine whether the strength of the fuselage material can withstand the thermal stress generated by aerodynamic heating, the interior of the vertical rod 18 is hollow, and a sealing plate 17 is fixedly installed on the top of the vertical rod 18. The inner wall of the sealing plate 17 is provided with an anti-rust layer, which is in contact with the water inside the vertical rod 18 for a long time, and the anti-rust layer can effectively prevent rust. A water outlet 5 is fixedly provided at a position corresponding to the side panel 7 and the vertical rod 18, and one side of the water outlet 5 is connected with the vertical rod 18 to facilitate the later extraction of water inside the vertical rod 18, thereby replacing better quality water to cool the quartz lamp 14.

[0028] Finally, it should be noted that in the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.

[0029] In the description of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0030] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention is described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein by equivalents. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A quartz lamp radiation heater, comprising a base (1), a side plate (7) and a quartz lamp tube (14), characterized in that: A heat insulation board (2) is fixedly mounted on the top of the base (1), a top plate (3) is fixedly mounted on the top of the heat insulation board (2), first grooves (4) are respectively mounted on both sides of the top of the top plate (3), the middle of the first groove (4) is fixed to the bottom of the side plate (7), a second groove (9) is fixedly arranged on one side of the side plate (7), a sliding plate (8) is slidably connected to the middle of the second groove (9), a vertical rod (18) is fixedly connected to one side of the front of the sliding plate (8), one side of the vertical rod (18) is fixed to one side of the quartz lamp (14), and the quartz lamp (14) has two layers in total; A wiring tube (13) is provided at each end of the quartz lamp tube (14), and the two wiring tubes (13) are connected to the wiring posts on the inner wall of the vertical rod (18). The number of the quartz lamp tubes (14) is a plurality, and the plurality of the quartz lamp tubes (14) are arranged vertically; An interlayer (16) is provided on one side of the inner wall of the quartz lamp tube (14); the interlayer (16) and the quartz lamp tube (14) are both transparent bodies; a heating wire (15) is fixedly installed at the inner center of the interlayer (16); the heating wire (15) is made of copper; A positioning steel plate (6) is fixedly mounted on one side of the side plate (7), and a connecting through hole is fixedly provided in the middle of the positioning steel plate (6); A mounting plate (11) is fixedly connected to the opposite side of the side plate (7); an electrode plate mounting seat (12) is fixedly connected to the middle of the front side of the mounting plate (11); an electrode plate (10) is fixedly mounted to one side of the electrode plate mounting seat (12); and the front side of the electrode plate (10) is electrically connected to a quartz lamp tube (14) via a wire; The interior of the vertical rod (18) is hollow, and a sealing plate (17) is fixedly mounted on the top of the vertical rod (18), and an inner wall of the sealing plate (17) is provided with a rust-proof layer.

2. A quartz lamp radiation heater according to claim 1, characterized in that: A water outlet (5) is fixedly provided at a position of the side plate (7) corresponding to the vertical rod (18), and one side of the water outlet (5) is connected to the vertical rod (18) through a penetration.

Citation Information

Patent Citations

  • Quartz lamp radiation heater

    CN213522385U