A special laminating device for tempered glass production

By designing an automated lamination device for tempered glass production, the problems of low efficiency and cumbersome steps of manual lamination are solved, efficient and stable glass lamination and high-temperature heating are achieved, and production efficiency is improved.

CN113334894BActive Publication Date: 2025-04-04QUZHOU OUCHEN GLASS CO LTD
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Patent Information

Application Number
CN202110828984.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-07-22
Publication Date
2025-04-04
Estimated Expiration
2041-07-22

AI Technical Summary

Technical Problem

During the existing glass lamination process, the force is difficult to control due to manual operation and low efficiency. Moreover, high-temperature and high-pressure treatment is required after lamination. The steps are cumbersome and the production efficiency is reduced.

Method used

A special lamination device for tempered glass production is designed, including an upper press fit assembly and a lower press fit assembly. It uses a hydraulic telescopic rod and a limiting plate to achieve automatic clamping, and heats at high temperatures during the lamination process. The stability and uniformity during press fit are ensured through a special telescopic rod and a pressure spring.

Benefits of technology

It realizes automated operations, improves the efficiency and stability of glue clamping, saves manpower, simplifies the process, and performs high-temperature heating while glue clamping, further improving production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a special laminating device for tempered glass production, comprising a box body, wherein an upper pressing assembly is arranged at the upper end of the box body, and a lower pressing assembly is arranged at the lower end of the box body, wherein the upper pressing assembly and the lower pressing assembly are located on the same vertical line, and hydraulic telescopic rods are arranged on the left and right sides of the box body, and limit plates are arranged on the hydraulic telescopic rods, and the limit plates on the two sides are located on the same horizontal line. The invention has a simple structure, a novel design, and convenient and fast automatic operation. While saving manpower, it also improves work efficiency and improves enterprise production efficiency.
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Description

Technical Field

[0001] The invention relates to the technical field of tempered glass processing, in particular to a special laminating device for tempered glass production. Background Art

[0002] Laminated tempered glass is a composite glass product made of two or more pieces of glass with one or more layers of organic polymer interlayer sandwiched between them, which are then bonded together after undergoing special high-temperature pre-pressing (or vacuuming) and high-temperature and high-pressure processing.

[0003] However, when laminating existing glass, manual lamination is usually used. However, since glass is fragile and the strength is difficult to control, the lamination is not tight enough and the efficiency is not high. Moreover, after the manual lamination is completed, it needs to enter the heating device for high temperature and high pressure treatment, which is cumbersome and greatly reduces the production efficiency. Summary of the invention

[0004] The object of the present invention is to provide a special laminating device for tempered glass production to solve the problems raised in the above background technology.

[0005] The present invention provides a special laminating device for tempered glass production, comprising a box body, wherein an upper pressing assembly is provided at the upper end of the box body, a lower pressing assembly is provided at the lower end of the box body, the upper pressing assembly and the lower pressing assembly are located on the same vertical line, hydraulic telescopic rods are provided on the left and right sides of the box body, and limit plates are provided on the hydraulic telescopic rods, and the limit plates on both sides are located on the same horizontal line.

[0006] The upper pressing assembly comprises an upper pressing plate, a plurality of first suction cups are arranged on the lower end surface of the upper pressing plate, a connecting rod is arranged in the middle of the upper end surface of the upper pressing plate, a plurality of reinforcing ribs are arranged at the intersection of the connecting rod and the upper pressing plate, the top of the connecting rod is a magnet, a connecting block is arranged directly above the connecting rod, the upper end of the connecting block is connected to the first telescopic rod, the first telescopic rod is fixed to the inner wall of the upper end of the box body, a groove is arranged on the connecting block, an electromagnet is arranged in the groove, the groove matches the connecting rod, clamping blocks are arranged around the upper pressing plate, a second telescopic rod is arranged directly above the clamping block, the second telescopic rod is fixed to the inner wall of the upper end of the box body, the first telescopic rod and the second telescopic rod are connected to the driving device together through a signal line,

[0007] The lower pressing assembly includes a lower pressing plate, a plurality of second suction cups are provided on the upper surface of the lower pressing plate, the lower end surface of the lower pressing plate is connected to the tray, the tray and the lower pressing plate are detachably connected, a movable rod is fixed under the tray, the other end of the movable rod is fixed to the bottom of the box body, a pressure spring is sleeved on the movable rod, and the two ends of the pressure spring are respectively connected to the tray and the box body.

[0008] Preferably, two first heaters are provided on the inner wall of the upper end of the box body, and the two first heaters are respectively located on both sides of the first telescopic rod; two second heaters are provided on the inner wall of the lower end of the box body, and the two second heaters are respectively located on both sides of the movable rod.

[0009] Preferably, the box body is provided with a box door, the box door is provided with a handle, and the box door is also provided with a transparent observation window.

[0010] Compared with the prior art, the present invention has the following beneficial effects:

[0011] The invention has a simple structure, a novel design, and convenient and fast automated operation. It saves manpower while also improving work efficiency and the production efficiency of the enterprise. The invention can perform high-temperature heating while laminating glue, which saves time and effort and improves production efficiency. The specially designed first telescopic rod and the second telescopic rod can respectively press down the center and the surrounding of the upper pressing plate at the same time, so that the entire upper pressing plate surface is evenly stressed. The specially designed movable rod is provided with a pressure spring, which can buffer the impact force when the upper pressing plate and the lower pressing plate are pressed together, thereby improving the stability during pressing. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 This is a schematic diagram of the internal structure of the box of the present invention;

[0013] Figure 2 This is a schematic diagram of the top structure of the upper pressing plate of the present invention;

[0014] Figure 3 This is a schematic diagram of the cross-sectional structure of the connecting block of the present invention;

[0015] Figure 4 It is a schematic diagram of the box door structure of the present invention. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0017] In the description of the invention, it should be noted that the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the drawings, and are only for the convenience of describing the invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the invention. In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.

[0018] In the description of the invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be an indirect connection through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the invention can be understood according to specific circumstances.

[0019] See also Figure 1-4 The present invention provides a technical solution: a special laminating device for tempered glass production, comprising a box body 1, an upper pressing assembly 2 is provided at the upper end of the box body 1, a lower pressing assembly 3 is provided at the lower end of the box body 1, the upper pressing assembly 2 and the lower pressing assembly 3 are located on the same vertical line, two pieces of glass are clamped by the upper pressing assembly and the lower pressing assembly, the left and right sides of the box body 1 are provided with hydraulic telescopic rods 4, the hydraulic telescopic rods 4 are provided with limit plates 41, the limit plates 41 on both sides are located on the same horizontal line, the two pieces of glass in the clamping are limited by the limit plates, and the glass can be effectively prevented from being offset during the clamping process;

[0020] The upper pressing assembly 2 includes an upper pressing plate 21, a plurality of first suction cups 22 are provided on the lower end surface of the upper pressing plate 21 for adsorbing glass, a connecting rod 24 is provided in the middle of the upper end surface of the upper pressing plate 21, a plurality of reinforcing ribs 241 are provided at the intersection of the connecting rod 24 and the upper pressing plate 2 to enhance the connection strength between the connecting rod and the upper pressing plate, the top of the connecting rod 24 is a magnet, a connecting block 25 is provided directly above the connecting rod 24, the upper end of the connecting block 25 is connected to a first telescopic rod 26, the first telescopic rod 26 is fixed to the inner wall of the upper end of the box body 2, a groove 251 is provided on the connecting block 25, and the groove 251 An electromagnet is provided inside, and the electromagnet is connected to the power supply through a signal line, that is, the electromagnet will be energized after the power is turned on, and it will generate magnetism after being energized. The groove 251 matches the connecting rod 24. When the connecting rod is inserted into the groove, the magnet on the connecting rod will attract the electromagnet, thereby connecting the lower pressure plate and the first telescopic rod together. A clamping block 27 is provided around the upper pressure plate 2, and a second telescopic rod 28 is provided just above the clamping block 27. The second telescopic rod 28 is fixed on the inner wall of the upper end of the box body 1. After the second telescopic rod is extended, it will be inserted into the clamping block. The first telescopic rod 26 and the second telescopic rod 28 are connected to the driving device through a signal line.

[0021] The lower pressing assembly 3 includes a lower pressing plate 31, and a plurality of second suction cups 32 are provided on the upper end surface of the lower pressing plate 31 for adsorbing glass. The lower end surface of the lower pressing plate 31 is connected to a tray 33, and the tray 33 and the lower pressing plate 31 are detachably connected. A movable rod 34 is fixed under the tray 33, and the other end of the movable rod 34 is fixed to the bottom of the box body 1. A pressure spring 35 is sleeved on the movable rod 34, and the two ends of the pressure spring 35 are respectively connected to the tray 33 and the box body 1. When the upper pressing plate is pressed down, the movable rod and the pressure spring will disperse and buffer a certain impact force, so that the entire lower pressing plate remains stable.

[0022] In this embodiment, two first heaters 11 are provided on the inner wall of the upper end of the box body 1, and the two first heaters 11 are respectively located on both sides of the first telescopic rod 26. Two second heaters 12 are provided on the inner wall of the lower end of the box body 1, and the two second heaters 12 are respectively located on both sides of the movable rod 34. By arranging the first heater and the second heater at the upper and lower ends of the box body, the upper and lower surfaces of the glass can be effectively heated comprehensively, and the heating is uniform and effective.

[0023] In this embodiment, the box body 1 is provided with a box door 13, and the box door 13 is provided with a handle 131 for workers to open and close the box door conveniently. The box door 13 is also provided with a transparent observation window 132 for workers to observe the internal clamping situation in time.

[0024] Working principle: Workers attach two glasses to be laminated to the upper and lower plates respectively, and then start the power supply of the laminating device to energize it. At this time, the electromagnet inside the groove of the connecting block is energized and activated. Then the connecting rod on the upper platen is inserted into the groove, and the upper platen can be tightly attached to the connecting block. Then the lower platen is fixed on the tray and the door is closed.

[0025] Then start the driving device to drive the first telescopic rod and the second telescopic rod to press down. At this time, the second telescopic rod moving downward will be inserted into the clamping block. Then the first telescopic rod and the second telescopic rod push the upper pressure plate downward together to clamp the glass on the upper pressure plate and the glass on the lower pressure plate. During the clamping process, start the first heater and the second heater to heat the inside of the box. At the same time, the staff controls the hydraulic telescopic rod to push the limit plate to make the limit plate close to both sides of the glass to prevent the two glasses from shifting when clamping. The specially designed transparent observation window allows workers to observe the glass lamination situation in time.

[0026] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered in all respects as exemplary and non-restrictive, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all changes within the meaning and range of equivalents of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.

[0027] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A laminating device for tempered glass production, comprising a housing (1), characterized in that: An upper pressing assembly (2) is provided at the upper end of the box body (1), and a lower pressing assembly (3) is provided at the lower end of the box body (1). The upper pressing assembly (2) and the lower pressing assembly (3) are located on the same vertical line. Hydraulic telescopic rods (4) are provided on both left and right sides of the box body (1). Limiting plates (41) are provided on both sides of the hydraulic telescopic rods (4). The limiting plates (41) on both sides are located on the same horizontal line. The upper pressing assembly (2) comprises an upper pressing plate (21), a plurality of first suction cups (22) are provided on the lower end surface of the upper pressing plate (21), a connecting rod (24) is provided in the middle of the upper end surface of the upper pressing plate (21), a plurality of reinforcing ribs (241) are provided at the intersection of the connecting rod (24) and the upper pressing plate (21), the top end of the connecting rod (24) is a magnet, a connecting block (25) is provided directly above the connecting rod (24), the upper end of the connecting block (25) is connected to a first telescopic rod (26), the first telescopic rod (26) is fixed to the inner wall of the upper end of the box body (1), a groove (251) is provided on the connecting block (25), an electromagnet is provided in the groove (251), the groove (251) matches the connecting rod (24), and clamping blocks (27) are provided around the upper pressing plate (21). A second telescopic rod (28) is provided just above the clamping block (27), the second telescopic rod (28) is fixed to the inner wall of the upper end of the box body (1), the first telescopic rod (26) and the second telescopic rod (28) are connected to the driving device through a signal line, the lower pressing assembly (3) comprises a lower pressing plate (31), a plurality of second suction cups (32) are provided on the upper end surface of the lower pressing plate (31), the lower end surface of the lower pressing plate (31) is connected to a tray (33), the tray (33) and the lower pressing plate (31) are detachably connected, a movable rod (34) is fixed below the tray (33), the other end of the movable rod (34) is fixed to the bottom of the box body (1), a pressure spring (35) is sleeved on the movable rod (34), and the two ends of the pressure spring (35) are respectively connected to the tray (33) and the box body (1); Two first heaters (11) are provided on the inner wall of the upper end of the box body (1), and the two first heaters (11) are respectively located on both sides of the first telescopic rod (26); two second heaters (12) are provided on the inner wall of the lower end of the box body (1), and the two second heaters (12) are respectively located on both sides of the movable rod (34); The box body (1) is provided with a box door (13), the box door (13) is provided with a handle (131), and the box door (13) is also provided with a transparent observation window (132).

Citation Information

Patent Citations

  • Doubling glass prevents folding poor ware of correcting

    CN207630700U

  • Laminating machine for glass production

    CN213113102U

  • Laminating device special for tempered glass production

    CN216100914U