A die forging forming die for connecting corner pieces of container

Through the design of the die forging mold for containers, the integrated forging molding is achieved using a flash structure and a limit structure, which solves the problem of loose internal tissue of the casting and improves the strength and production efficiency of the connecting corners.

CN113369432BActive Publication Date: 2025-08-29HENGSHUI ZHONGTIEJIAN CASTING & FORGING
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Patent Information

Application Number
CN202110788219.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-07-13
Publication Date
2025-08-29
Estimated Expiration
2041-07-13

AI Technical Summary

Technical Problem

The connecting corner parts for existing containers are mostly castings, with loose internal structure, which easily leads to casting defects, making it difficult to meet the high-strength needs of large containers.

Method used

A mold forging mold forging mold for containers is designed, including an upper forging die and a lower forging die. Through the flick structure and the limit structure, the blank flows and fills the forging die, and the excess material enters the flick structure to form an integral forging.

Benefits of technology

It improves the performance of the connecting corner parts, has uniform internal tissue, improves strength and fatigue resistance, improves production efficiency, has novel structure and strong practicality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a die forging mold for connecting corner pieces for containers, which relates to the field of die forging technology and includes an upper forging die and a lower forging die. The upper forging die is provided with an upper die cavity, and the lower forging die is provided with a lower die cavity. The upper forging die and the lower forging die are arranged relative to each other, and the upper die cavity and the lower die cavity form a forging die cavity. The shape of the forging die cavity matches the shape of the part. A flash bridge opening is provided on the outer side of the upper die cavity, and a first flash structure is provided on the outer side of the flash bridge opening. A second flash structure is provided on the outer side of the lower die cavity. The flash bridge opening and the first flash structure are arranged relative to the second flash structure, and the first flash structure and the second flash structure form a flash bin. The present invention rationally utilizes space, has a novel structure, is highly practical, and can effectively improve production efficiency. By adopting the present invention to achieve one-piece forging, the performance of the forging is superior to that of the casting.
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Description

Technical Field

[0001] The invention relates to the technical field of die forging, and in particular to a die forging die for connecting corner pieces of containers. Background Art

[0002] During transportation, containers are typically secured and connected to each other using corner fittings, or they are used to secure containers to a load platform. Most container corner fittings are cast, which have a loose internal structure and are prone to casting defects. To meet the demands of handling, connecting, and securing large containers, these corner fittings must possess high strength and superior performance. Therefore, a structure capable of producing high-performance container corner fittings is urgently needed. Summary of the Invention

[0003] The purpose of the present invention is to provide a die forging forming die for connecting corner pieces for containers to solve the problems existing in the above-mentioned prior art. The die has a novel structure, strong practicality, and can produce forgings with superior performance.

[0004] To achieve the above object, the present invention provides the following solutions:

[0005] The present invention provides a die forging die for connecting corner pieces for containers, comprising an upper forging die and a lower forging die, the upper forging die being provided with an upper die chamber, the lower forging die being provided with a lower die chamber, the upper forging die and the lower forging die being arranged relative to each other, the upper die chamber and the lower die chamber forming a forging die chamber, the shape of the forging die chamber matching the shape of the part, a burr bridge opening being provided on the outer side of the upper die chamber, a first burr structure being provided on the outer side of the burr bridge opening, a second burr structure being provided on the outer side of the lower die chamber, the burr bridge opening and the first burr structure being arranged relative to the second burr structure, the first burr structure and the second burr structure forming a burr bin.

[0006] Preferably, the first burr structure protrudes from the upper die cavity, and the burr bridge protrudes from the first burr structure; the second burr structure protrudes from the lower die cavity.

[0007] Preferably, when the upper forging die and the lower forging die are buckled together, a gap exists between the burr bridge opening and the second burr structure.

[0008] Preferably, the first burr structure and the second burr structure are both curved surfaces.

[0009] Preferably, the container connecting corner piece forging die also includes a limiting structure, and the limiting structure includes a first limiting portion and a second limiting portion, the first limiting portion is located on the lower surface of the upper forging die, and the second limiting portion is located on the upper surface of the lower forging die, and the first limiting portion matches the second limiting portion.

[0010] Preferably, there are four of the first limiting parts and the second limiting parts, the four first limiting parts are located at the four corners of the upper forging die, and the four second limiting parts are located at the four corners of the lower forging die, the first limiting parts are concave lock buckles, and the second limiting parts are convex lock buckles.

[0011] Preferably, when the upper forging die and the lower forging die are buckled together, there is a gap between each of the first limiting portions and the corresponding second limiting portions.

[0012] Preferably, a first dovetail structure is provided at the top of the upper forging die, and a second dovetail structure is provided at the bottom of the lower forging die, and both the first dovetail structure and the second dovetail structure are provided with assembly keyways.

[0013] Preferably, each end surface of the upper forging die is provided with a first lifting hole, and each end surface of the lower forging die is provided with a second lifting hole.

[0014] Compared with the prior art, the present invention has achieved the following technical effects:

[0015] The container corner forging die of the present invention rationally utilizes module space, features a novel structure, and is highly practical, effectively improving production efficiency. During operation, the heated billet is placed into the forging die chamber for extrusion molding. After the billet fills the forging die chamber, excess material flows through the gap below the flash bridge opening and enters the first and second flash structures. This integrated forging method achieves superior performance compared to castings. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 Schematic diagram of the die forging forming die for connecting corner pieces for containers of the present invention (viewing angle 1);

[0018] Figure 2 Schematic diagram of the die forging forming die for connecting corner pieces for containers of the present invention (viewing angle 2);

[0019] Figure 3 Schematic diagram of the lower surface of the upper forging die of the present invention;

[0020] Figure 4 Schematic diagram of the upper surface of the lower forging die of the present invention;

[0021] Figure 5 Schematic diagram of connecting corner pieces;

[0022] Among them: 100-die forging die for connecting corner pieces for containers, 1-upper forging die, 2-lower forging die, 3-upper die chamber, 4-lower die chamber, 5-flanged bridge mouth, 6-first flared structure, 7-second flared structure, 8-limiting structure, 9-first limiting part, 10-second limiting part, 11-first dovetail structure, 12-second dovetail structure, 13-assembly keyway, 14-first lifting hole, 15-second lifting hole, 16-connecting corner piece. DETAILED DESCRIPTION

[0023] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0024] The purpose of the present invention is to provide a die forging forming die for connecting corner pieces for containers to solve the problems existing in the above-mentioned prior art. The die has a novel structure, strong practicality, and can produce forgings with superior performance.

[0025] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.

[0026] like Figures 1-4 As shown: This embodiment provides a die forging die 100 for connecting corner pieces of containers, which is used to manufacture thin plate bent forgings, including an upper forging die 1 and a lower forging die 2. The upper forging die 1 is located directly above the lower forging die 2. The projections of the upper forging die 1 and the lower forging die 2 along the horizontal plane are both rectangular. The upper forging die 1 is provided with an upper die cavity 3, which is located at a non-center position of the lower end face of the upper forging die. The lower forging die 2 is provided with a lower die cavity 4, which is located at a non-center position of the upper end face of the lower forging die. The upper forging die 1 and the lower forging die 2 are arranged opposite to each other, and the upper die cavity 3 and the lower die cavity 4 form a forging die cavity. The shape of the forging die cavity matches the shape of the part. A burr bridge mouth 5 is provided on the outer side of the upper die cavity 3, and a first burr structure 6 is provided on the outer side of the burr bridge mouth 5. A second burr structure 7 is provided on the outer side of the lower die cavity 4. The burr bridge mouth 5 and the first burr structure 6 are arranged opposite to the second burr structure 7, and the first burr structure 6 and the second burr structure 7 form a burr bin. The container corner connector die forging die 100 of this embodiment utilizes the module space rationally, has a novel structure, is highly practical, and can effectively improve production efficiency. The embodiment achieves one-piece forging, and the performance of the forging is superior to that of the casting.

[0027] Specifically, in this embodiment, the first burr structure 6 is protruded from the upper die cavity 3 , and the burr bridge 5 is protruded from the first burr structure 6 ; the second burr structure 7 is protruded from the lower die cavity 4 .

[0028] In this embodiment, when the upper forging die 1 and the lower forging die 2 are fastened together, a gap exists between the burr bridge 5 and the second burr structure 7. Both the first burr structure 6 and the second burr structure 7 are curved surfaces, and both the first burr structure 6 and the second burr structure 7 are bent outwards.

[0029] In this embodiment, the front end face and the rear end face of the lower forging die 2 are provided with notches, and the notches are communicated with the flash bin.

[0030] In this embodiment, the container corner connection piece forging die 100 also includes a limiting structure 8, which includes a first limiting portion 9 and a second limiting portion 10. The first limiting portion 9 is located on the lower surface of the upper forging die 1, and the second limiting portion 10 is located on the upper surface of the lower forging die 2. The first limiting portion 9 matches the second limiting portion 10.

[0031] In this embodiment, there are four first limiting parts 9 and four second limiting parts 10. The four first limiting parts 9 are located at the four corners of the upper forging die 1, and the four second limiting parts 10 are located at the four corners of the lower forging die 2. The first limiting part 9 is a concave lock buckle, and the second limiting part 10 is a convex lock buckle.

[0032] In this embodiment, when the upper forging die 1 and the lower forging die 2 are buckled together, there is a gap between each first limiting portion 9 and each corresponding second limiting portion 10 .

[0033] In this embodiment, a first dovetail structure 11 is provided at the top of the upper forging die 1, and a second dovetail structure 12 is provided at the bottom of the lower forging die 2. The first dovetail structure 11 and the second dovetail structure 12 are both provided with assembly key grooves 13. Key blocks are inserted into the assembly key grooves 13 of the upper forging die 1 and the lower forging die 2 to limit the forward and backward movement of the container connecting corner piece forging die 100.

[0034] In this embodiment, each end face of the upper forging die 1 is provided with a first lifting hole 14, and each end face of the lower forging die 2 is provided with a second lifting hole 15. In this embodiment, the front and rear ends of the upper forging die 1 are each provided with a first lifting hole 14 opposite and centered thereon, and the left and right end faces of the upper forging die 1 are each provided with two first lifting holes 14 opposite and centered thereon; the front and rear ends of the lower forging die 2 are each provided with a second lifting hole 15 opposite and centered thereon, and the left and right end faces of the lower forging die 2 are each provided with two second lifting holes 15 opposite and centered thereon; the first lifting holes 14 and second lifting holes 15 on each end face correspond to each other. The first lifting holes 14 and second lifting holes 15 facilitate the lifting and turning of the container corner piece forging die 100 during actual production.

[0035] The container corner fitting 16 produced using the container corner fitting die forging die 100 of this embodiment has a right-angled shape, unequal side lengths, and varying thickness, with thicker sections in the middle and thinner sections at the ends. The container corner fitting die forging die 100 features front-to-back symmetrical curved parting, with the upper die cavity 3 and lower die cavity 4 being asymmetrical.

[0036] When the container connecting corner piece forging die 100 of this embodiment is used to manufacture the container connecting corner piece 16, the container connecting corner piece forging die 100 is first shipped using the first lifting hole 14 and the second lifting hole 15. During operation, the blank is heated and placed in the forging die for extrusion molding. During the molding process, after the blank flows and fills the forging die, the excess material will enter the first burr structure 6 and the second burr structure 7 through the gap below the burr bridge mouth 5.

[0037] Compared with the products currently made by casting technology, the container connecting corner fittings 16 forged by the container connecting corner fitting die forging die 100 of this embodiment are forged as a whole, with uniform internal structure, which improves the strength and fatigue resistance of the product; the container connecting corner fitting die forging die 100 of this embodiment reasonably utilizes the space of the module, has a novel structure, strong practicality, and can effectively improve production efficiency; the limiting structure 8 of the container connecting corner fitting die forging die 100 of this embodiment plays a guiding role during forging, and can produce forgings with higher precision under the condition of poor forging hammer precision, and is convenient for installation and positioning.

[0038] This specification uses specific examples to illustrate the principles and implementation methods of the present invention. The above examples are only intended to help understand the method and core concept of the present invention. At the same time, those skilled in the art will find that the specific implementation methods and application scopes may vary based on the concept of the present invention. In summary, the contents of this specification should not be construed as limiting the present invention.

Claims

1. A die forging mold for connecting corner pieces for containers, characterized by: The forging die comprises an upper forging die and a lower forging die, wherein the upper forging die is provided with an upper die cavity, and the lower forging die is provided with a lower die cavity. The upper forging die and the lower forging die are arranged opposite to each other, and the upper die cavity and the lower die cavity form a forging die cavity. The shape of the forging die cavity matches the shape of the part. A flash bridge opening is provided on the outer side of the upper die cavity, and a first flash structure is provided on the outer side of the flash bridge opening. A second flash structure is provided on the outer side of the lower die cavity. The flash bridge opening and the first flash structure are arranged opposite to the second flash structure, and the first flash structure and the second flash structure form a flash bin. The front end face and the rear end face of the lower forging die are provided with notches, and the notches are connected to the flash bin. The first fin structure protrudes from the upper die cavity, and the fin bridge protrudes from the first fin structure; the second fin structure protrudes from the lower die cavity; The top of the upper forging die is provided with a first dovetail structure, and the bottom of the lower forging die is provided with a second dovetail structure, and both the first dovetail structure and the second dovetail structure are provided with assembly keyways; When the upper forging die and the lower forging die are buckled together, a gap exists between the burr bridge opening and the second burr structure; The first fin structure and the second fin structure are both curved surfaces, and the first fin structure and the second fin structure are both bent outward.

2. The container corner piece forging die according to claim 1, characterized in that: The container connection corner piece forging die also includes a limiting structure, which includes a first limiting portion and a second limiting portion. The first limiting portion is located on the lower surface of the upper forging die, and the second limiting portion is located on the upper surface of the lower forging die. The first limiting portion matches the second limiting portion.

3. The container corner connection piece forging die according to claim 2, characterized in that: There are four of the first limiting parts and the second limiting parts. The four first limiting parts are located at the four corners of the upper forging die, and the four second limiting parts are located at the four corners of the lower forging die. The first limiting parts are concave lock buckles, and the second limiting parts are convex lock buckles.

4. The container corner piece forging die according to claim 2, characterized in that: When the upper forging die and the lower forging die are buckled together, there is a gap between each of the first limiting portions and the corresponding second limiting portions.

5. The container corner connection piece forging die according to claim 1, characterized in that: Each end surface of the upper forging die is provided with a first lifting hole, and each end surface of the lower forging die is provided with a second lifting hole.

Citation Information

Patent Citations

  • Positioning shaft die for rail train bogie

    CN209953721U

  • Die forging forming die for connecting corner fittings for containers

    CN215467834U