Automatic capping and covering machine and automatic capping and covering method thereof
By designing an automatic capping and capping machine, and utilizing components such as roller conveyors, lifting belt conveyors, and vacuum suction cups, automatic capping and capping of powder material packaging barrels is realized, solving the problem of manual operations in the existing technology. The problem of low efficiency is improved by improving work efficiency and accuracy.
Patent Information
- Application Number
- CN202110734211.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-06-30
- Publication Date
- 2025-01-24
- Estimated Expiration
- 2041-06-30
AI Technical Summary
In the prior art, the pick-up and placement of the packaging bucket lid of the powdered material needs to be done manually, which is inefficient and has high labor intensity.
A type of automatic covering machine is designed, including roller conveyor, lifting band conveyor, arc clip holding mechanism, and vacuum suction cups to achieve mechanized automatic caps and upper lids.
It improves the efficiency of work, reduces the labor intensity of the staff, and has high accuracy of the cover and upper cover, and strong work continuity.
Smart Images

Figure CN113371653B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of taking and placing barrel covers of packaging barrels, and in particular relates to an automatic cover taking and placing machine and an automatic cover taking and placing method thereof. Background Art
[0002] At present, powdered materials need to be first put into a plastic inner bag, and then the plastic inner bag containing the materials is put into a packaging barrel. In the above process, the barrel cover on the packaging barrel needs to be removed and covered. At present, the above work is done manually by staff, which has low work efficiency and high labor intensity. Summary of the invention
[0003] The embodiment of the present invention provides an automatic cover taking and covering machine to achieve the purpose of mechanized automatic cover taking and covering and improving work efficiency.
[0004] In order to solve the above technical problems, the technical solution of the embodiment of the present invention is: an automatic cover removing and capping machine, comprising a roller conveyor, one end of which is provided with a lifting belt conveyor mechanism, and the lifting belt conveyor mechanism is arranged perpendicular to the conveying direction of the roller conveyor;
[0005] Barrel body clamping devices are provided on both sides of the roller conveyor located upstream of the lifting belt conveyor mechanism, and a barrel cover picking and placing device is provided on the body of the roller conveyor located above the barrel body clamping device.
[0006] As an improvement, the barrel body clamping device includes an arc-shaped clamping mechanism, which includes connecting seats arranged on both sides of the machine body, each of the connecting seats is provided with a first linear drive element, each of the first linear drive elements drives a slide, the sliding directions of the two slides are opposite, and each of the slides is provided with a clamping plate located above the roller conveyor, and the sides of the two clamping plates close to each other are provided with an arc-shaped positioning groove.
[0007] As a further improvement, a plurality of rollers are rotatably mounted on the clamping plate, the rollers are vertically arranged and disposed on both sides of the arc-shaped positioning groove; and a rubber protective layer is provided on the rollers.
[0008] As a further improvement, a vertically arranged connecting rod is provided between the clamping plate and the sliding seat, and the connecting rod is arranged between two adjacent roller shafts; at least two guide rods are located below the roller shafts between the two connecting seats, and the two sliding seats are slidably installed on the guide rods.
[0009] As a further improvement, the barrel body clamping device also includes a square clamping mechanism, which includes columns arranged on both sides of the roller conveyor, and the columns are provided with a second linear drive element arranged higher than the clamping plate, and the second linear drive element is provided with a clamping arm, and the clamping arm is provided with a square positioning groove; the clamping arm is arranged directly above the clamping plate.
[0010] As a further improvement, a mounting seat is provided on the guide rod, and vertically arranged third linear drive elements are provided at both ends of the mounting seat. Each of the third linear drive elements drives multiple gear rods, and the gear rods are vertically arranged and set between two adjacent conveying rollers. The gear rods on the two third linear drive elements are distributed at both ends of the clamping plate.
[0011] As a further improvement, the barrel cover taking and placing device includes a support seat provided on the machine body, the support seat is provided with a mounting platform driven by a vertical sliding mechanism, and the mounting platform is arranged at an angle relative to the conveying direction of the roller conveyor;
[0012] The mounting platform is provided with a vacuum generator and a plurality of suction cups connected to the vacuum generator, wherein the suction ends of the suction cups face the roller conveyor; and the suction cups are vacuum suction cups with springs.
[0013] As a further improvement, both ends of the mounting platform are provided with a clamping mechanism, and the clamping mechanism includes at least two guide rods arranged on the mounting platform, both ends of the guide rods protrude from both ends of the mounting platform, and both ends of the guide rods are provided with mounting plates, and the mounting plates are provided with a fourth linear drive element;
[0014] A slide plate is slidably mounted on the guide rod between the mounting plate and the mounting platform, and the slide plate is driven by the fourth linear drive element. The slide plate is provided with at least two clamping rods extending toward the roller conveyor, and the bottom end of the suction cup is arranged higher than the lower end of the clamping rod.
[0015] As a further improvement, the vertical sliding mechanism includes a fixed seat fixedly mounted on the support seat, and a fifth linear drive element connected to the mounting platform is vertically arranged on the fixed seat; at least two vertically arranged guide shafts are also slidably mounted on the fixed seat, and one end of the guide shaft is fixedly connected to the mounting platform;
[0016] The mounting platform or the slide is provided with a first limiting column for limiting the movement displacement of the slide; the other end of all the guide shafts is provided with a limiting plate, the limiting plate is provided with a second limiting column, and the second limiting column is vertically arranged and faces the fixing seat;
[0017] A protective cover is also provided on the body of the roller conveyor, and the lifting belt conveyor mechanism, the barrel clamping device and the barrel cover picking and placing device are all located inside the protective cover; a protective door is provided on the protective cover, and a travel switch is provided on the protective door; a barrel inlet, a barrel outlet and a feed port are also provided on the protective cover, and the barrel inlet and the barrel outlet are distributed in the conveying direction of the roller conveyor and are arranged on both sides of the protective cover, and the feed port is arranged on the protective cover in the conveying direction of the lifting belt conveyor mechanism.
[0018] After adopting the above technical solution, the effects of the embodiment of the present invention are:
[0019] Since the automatic cover removing and capping machine includes a roller conveyor, one end of the roller conveyor is provided with a lifting belt conveyor mechanism, and the lifting belt conveyor mechanism is arranged perpendicular to the conveying direction of the roller conveyor; barrel body clamping devices are arranged on both sides of the roller conveyor located upstream of the lifting belt conveyor mechanism, and a barrel cover picking and placing device is arranged on the body of the roller conveyor located above the barrel body clamping device. Based on the above structure, when the automatic cover removing and capping machine is working, the roller conveyor conveys the packaging barrel, and then the barrel body of the packaging barrel is clamped by the barrel body clamping device to ensure the fixity of the barrel body position, so as to ensure the accuracy of subsequent cover removal and capping, and then the barrel cover picking and placing device is used to The barrel cover is picked up, and then the barrel body clamping device returns to its position and the roller conveyor continues to convey the barrel body. When the barrel body reaches the lifting belt conveyor mechanism, the lifting belt conveyor mechanism rises and conveys it. Then, the inner bag containing the material is put into the packaging barrel, and then it is conveyed in the direction of the lifting belt conveyor mechanism. After being conveyed to the roller conveyor, the lifting belt conveyor mechanism descends, and the barrel body containing the material falls onto the roller conveyor. Then the roller conveyor conveys it back and is clamped after reaching the barrel body clamping device. The barrel cover picking and placing device places the picked up barrel cover on the barrel body. Then, the roller conveyor conveys it in the direction of the lifting belt conveyor mechanism again to complete the output work.
[0020] In summary, the automatic capping and dispensing machine can realize mechanized automatic capping and dispensing, and the capping and dispensing are of high precision and strong working continuity, which not only effectively improves the work efficiency but also greatly reduces the labor intensity of the staff.
[0021] Since the barrel body clamping device includes an arc-shaped clamping mechanism, the arc-shaped clamping mechanism includes connecting seats arranged on both sides of the machine body, each connecting seat is provided with a first linear driving element, each first linear driving element drives a slide, the sliding directions of the two slides are opposite, and each slide is provided with a clamping plate located above the roller conveyor, and the sides of the two clamping plates close to each other are provided with arc-shaped positioning grooves. Therefore, when the packaging barrel with an arc-shaped structure is conveyed to the clamping plate position, the two first linear driving elements respectively drive the slide and the clamping plate arranged on the slide to approach the barrel body. During the movement, the barrel body with the arc-shaped structure is clamped by the clamping plate, and the barrel body with the arc-shaped structure is clamped by the arc-shaped positioning groove. The structure is simple and the clamping and positioning effect is good.
[0022] Since a plurality of rollers are rotatably mounted on the clamping plate, the rollers are vertically arranged and disposed on both sides of the arc-shaped positioning groove, the rotating rollers can guide the packaging barrels into and out of the arc-shaped positioning grooves during the conveyance of the packaging barrels with the arc-shaped structures by the roller conveyor, thereby ensuring the smooth movement of the packaging barrels during the precise clamping process; since a rubber protective layer is provided on the rollers, the elasticity of the rubber protective layer itself can play a protective role of elastic buffering, thereby avoiding damage to the packaging barrels caused by hard contact between the rollers and the packaging barrels.
[0023] Since a vertically arranged connecting rod is provided between the clamping plate and the slide seat, the connecting rod is arranged between two adjacent roller shafts; at least two guide rods located below the roller shafts are provided between the two connecting seats, and the two slide seats are slidably installed on the guide rods, so that the structural strength between the two connecting seats is improved through the transition of the connecting rod between the clamping plate and the slide seat, and at the same time, guidance and support are provided for the sliding of the slide seat, and the connection between the slide seat located below the conveying roller and the clamping plate located above the conveying roller is realized through the transition of the guide rod between the two connecting seats; the structure in which the guide rod is located below the conveying roller makes full use of the space below the conveying roller to avoid occupying too much space above the conveying roller and interfering with other components, and at the same time facilitates the arrangement of the third linear drive element and the gear rod.
[0024] Since the barrel body clamping device also includes a square clamping mechanism, the square clamping mechanism includes columns arranged on both sides of the roller conveyor, the columns are provided with a second linear drive element arranged higher than the clamping plate, the second linear drive element is provided with a clamping arm, and the clamping arm is provided with a square positioning groove. Therefore, when the packaging barrel (square) is transported to the position of the square clamping mechanism by the roller conveyor, the two second linear drive elements respectively drive the clamping arms to approach the barrel body and clamp it, and the square barrel body is positioned by the square positioning groove. The structure is simple and the clamping and positioning effect is good.
[0025] Since the clamping arm is arranged directly above the clamping plate, the barrel cover taking and placing device can complete the removal and placement of square barrel covers and arc-shaped barrel covers at the same position without moving, with fewer processes and high precision in the removal and placement of covers.
[0026] Since a mounting seat is provided on the guide rod, vertically arranged third linear drive elements are provided at both ends of the mounting seat, and each third linear drive element drives a plurality of shift rods, which are arranged vertically and set between two adjacent conveying rollers. The shift rods on the two third linear drive elements are distributed at both ends of the clamping plate, so that the packaging barrel is blocked by the shift rods, thereby avoiding the problem that the arc-shaped clamping mechanism or the square clamping mechanism does not clamp the packaging barrel and is transported downstream by the roller conveyor; at the same time, the roller conveyor does not need to perform frequent shutdown operations during the conveying operation.
[0027] The barrel cover picking and placing device includes a support seat arranged on the machine body, and the support seat is provided with a mounting platform driven by a vertical sliding mechanism, and the mounting platform is arranged to be deflected at an angle relative to the conveying direction of the roller conveyor; a vacuum generator and a plurality of suction cups connected to the vacuum generator are provided on the mounting platform, and the suction ends of the suction cups face the roller conveyor; the suction cups are vacuum suction cups with springs, so that after the barrel body clamping device clamps the packaging barrel, the vertical sliding mechanism drives the mounting platform downward and approaches the packaging barrel, and then the vacuum generator works and generates suction, and the suction cup will absorb the barrel cover, otherwise, the barrel cover will be released, the structure is simple, the effect of absorbing and releasing the barrel cover is good, and the action is completed quickly; because the suction cups are vacuum suction cups with springs, when they come into contact with the barrel cover, the springs can make the suction cups perform floating buffering to avoid hard contact and mutual damage.
[0028] Since both ends of the mounting platform are provided with a clamping mechanism, the clamping mechanism includes at least two guide rods arranged on the mounting platform, both ends of the guide rods protrude from the two ends of the mounting platform, and both ends of the guide rods are provided with mounting plates, and the mounting plates are provided with a fourth linear drive element; a slide plate is slidably installed on the guide rod between the mounting plate and the mounting platform, and the slide plate is driven by the fourth linear drive element, and at least two clamping rods extending in the direction of the roller conveyor are provided on the slide plate, and the bottom end of the suction cup is higher than the lower end of the clamping rod, so that after the mounting platform moves downward and approaches the barrel cover, the fourth linear drive elements at both ends of the mounting platform drive the slide plate to move on the guide rod (the two slide plates are close to each other), and in the process of the movement of the two slide plates, the clamping rod will move the packaging barrel to align the packaging barrel with the center of the mounting platform (especially for a square barrel, the two slide plates are distributed at two opposite corners of the square barrel, and the clamping rods are conveniently distributed on the four sides of the square barrel, and then the slide plate completes the alignment work during movement), the structure is simple, the conception is ingenious, the alignment effect is good, and it is conducive to the accurate absorption and release of the barrel cover.
[0029] Since the vertical sliding mechanism includes a fixed seat fixedly mounted on the support seat, a fifth linear drive element connected to the mounting platform is vertically provided on the fixed seat; at least two vertically arranged guide shafts are also slidably mounted on the fixed seat, and one end of the guide shaft is fixedly connected to the mounting platform. Therefore, when the vertical movement of the mounting platform is realized, the fifth linear drive element drives the mounting platform to move, and during the movement, the guide shaft moves linearly on the fixed seat. The structure is simple, and the vertical movement is stable and reliable.
[0030] Since a first limit column for limiting the movement of the slide is provided on the installation platform or the slide, the movement of the slide is limited by the first limit column, thereby preventing the clamping rod from moving too far and causing damage to the barrel cover; since a limit plate is provided at the other end of all guide shafts, a second limit column is provided on the limit plate, and the second limit column is vertically arranged and facing the fixed seat, multiple guide shafts are connected by the limit plate, thereby ensuring the linearity of the movement of the guide shafts, and limiting the movement of the installation platform by the second limit column, thereby preventing the normal barrel cover removal and placement work from being affected by excessive movement.
[0031] Since a protective cover is also provided on the body of the roller conveyor, the lifting belt conveyor mechanism, the barrel clamping device and the barrel cover taking and placing device are all located inside the protective cover, so that the protective cover plays a protective role and ensures safety during the working process; since a protective door is provided on the protective cover and a travel switch is provided on the protective door, the effect of stopping the machine when the protective door is opened is achieved, which further ensures safety in use; since a barrel inlet, a barrel outlet and a feed port are also provided on the protective cover, the barrel inlet and the barrel outlet are distributed in the conveying direction of the roller conveyor and are arranged on both sides of the protective cover, and the feed port is arranged on the protective cover in the conveying direction of the lifting belt conveyor mechanism, so that the entry and output of the packaging barrel and the input of the material all have corresponding independent working ports without interfering with each other.
[0032] The embodiment of the present invention also provides an automatic cover removal and cover placement method to achieve the purpose of mechanized automatic cover removal and cover placement and improve work efficiency.
[0033] An automatic capping and covering method, the automatic capping and covering method using the automatic capping and covering machine described above, comprising the following steps:
[0034] S1. The packaging barrel is transported by a roller conveyor and enters the protective cover through the barrel inlet;
[0035] S2. When the packaging barrel is transported to the vicinity of the barrel clamping device, the stopper located downstream of the barrel clamping device is driven by the third linear drive element to block the packaging barrel, and then the barrel is clamped by the barrel clamping device;
[0036] S3. When the packaging barrel is in an arc-shaped transition shape, an arc-shaped clamping mechanism is used for clamping. Specifically, during the transportation of the packaging barrel, the first linear drive element drives the slide to approach the packaging barrel, and at the same time, the packaging barrel is guided into the arc-shaped positioning groove by the roller, so that the clamping plate clamps the packaging barrel;
[0037] S4. When the packaging barrel is square, a square clamping mechanism is used for clamping. Specifically, during the transportation of the packaging barrel, the second linear drive element drives the clamping arm to approach the packaging barrel and constrain the packaging barrel through the square positioning groove, thereby completing the clamping of the packaging barrel by the clamping arm;
[0038] S5, after the packaging barrel in the above S3 or S4 process is securely clamped, the fifth linear drive element drives the mounting platform to approach the packaging barrel, and at the same time, the vacuum generator works, and the suction cup sucks the barrel cover on the packaging barrel;
[0039] S6. Since the mounting platform is set at an angle relative to the conveying direction of the roller conveyor, before the suction cup absorbs the barrel cover, the fourth linear drive element drives the slide plate to move on the guide rod. At the same time, the clamping rod will move the packaging barrel to realize the alignment of the packaging barrel position and can assist in clamping the packaging barrel after it is absorbed. After that, the absorbed barrel cover is driven up by the mounting platform.
[0040] S7, the barrel clamping device and the lever return to their original positions, and the barrel of the packaging barrel is transported to the position of the lifting belt conveyor mechanism through the roller conveyor;
[0041] S8, the lifting belt conveyor mechanism rises and drives the barrel body to be conveyed toward the feeding port, and then the inner bag containing the material is loaded into the barrel body, and then the lifting belt conveyor mechanism conveys the material in the reverse direction, and after conveying it to the roller conveyor position, the lifting belt conveyor mechanism descends, and the barrel body containing the material falls onto the conveying roller on the roller conveyor;
[0042] S9, the roller conveyor transports in the reverse direction. When transporting to the barrel body clamping device, the stopper located upstream of the barrel body clamping device is driven by the third linear drive element to block the barrel body. Then, the barrel body clamping device clamps the barrel body, the mounting platform falls, and the barrel cover is released onto the barrel body. Then, the barrel body clamping device and the stopper return to their original positions.
[0043] S10, the roller conveyor transports the material in the reverse direction again and outputs the material through the barrel outlet.
[0044] After adopting the above technical scheme, the effect of the embodiment of the present invention is: realizing mechanized automatic lid removal and lid placement, and the lid removal and lid placement are high in precision and strong in working continuity, which not only effectively improves work efficiency but also greatly reduces the labor intensity of staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0045] The present invention is further described below in conjunction with the accompanying drawings and embodiments.
[0046] Figure 1 is a schematic structural diagram of an embodiment of the present invention;
[0047] Figure 2 yes Figure 1 Schematic diagram of the structure with a protective cover;
[0048] Figure 3 yes Figure 1 axonometric drawing;
[0049] Figure 4 yes Figure 3 Schematic diagram of the structure of the middle barrel clamping device cooperating with the roller conveyor;
[0050] Figure 5 yes Figure 4 A schematic diagram of the structure of the middle barrel clamping device;
[0051] Figure 6 yes Figure 1 An enlarged view of the coordination between the barrel cover pick-up and placement device and the roller conveyor;
[0052] Figure 7 yes Figure 6 A schematic diagram of the structure of the device for taking and placing the middle barrel cover;
[0053] Figure 8 yes Figure 7 A top view of
[0054] Fig. 9 yes Figure 7 Left view of
[0055] Among them, 1-roller conveyor; 101-machine body; 102-conveying roller; 103-shield; 104-protective door; 105-guardrail; 2-lifting belt conveyor mechanism; 201-lifting seat; 202-conveying belt; 203-sixth linear drive element; 204-guide shaft; 3-barrel clamping device; 300-guide rod; 301-connecting seat; 302-first linear drive element; 303-sliding seat; 304-clamping plate; 305-arc positioning groove; 306-roller; 307-connecting rod; 308-mounting seat; 309-third linear drive element; 310-gear lever; 311 -column; 312-second linear drive element; 313-clamping arm; 314-square positioning groove; 4-barrel cover picking and placing device; 401-support seat; 402-mounting platform; 403-vacuum generator; 404-suction cup; 405-spring; 5-vertical sliding mechanism; 501-fixed seat; 502-fifth linear drive element; 503-guide shaft; 504-limiting plate; 505-second limiting column; 6-clamping mechanism; 601-guide rod; 602-mounting plate; 603-fourth linear drive element; 604-slide plate; 605-clamping rod; 7-first limiting column; 8-sensor. DETAILED DESCRIPTION
[0056] The present invention is further described in detail below through specific examples.
[0057] like Figures 1 to 3 As shown in the figure, an automatic cover removing and capping machine comprises a roller conveyor 1, one end of which is provided with a lifting belt conveyor mechanism 2, and the lifting belt conveyor mechanism 2 is arranged perpendicular to the conveying direction of the roller conveyor 1; both sides of the roller conveyor 1 located upstream of the lifting belt conveyor mechanism 2 are provided with a packing barrel (see Figure 1 A barrel body clamping device 3 is provided for clamping the barrel body (as shown by the double-dotted line), and a barrel cover picking and placing device 4 is provided on the body 101 of the roller conveyor 1 located above the barrel body clamping device 3.
[0058] like Figure 4 and Figure 5 As shown together, the barrel body clamping device 3 includes an arc-shaped clamping mechanism, which includes connecting seats 301 arranged on both sides of the machine body 101, each connecting seat 301 is provided with a first linear drive element 302, each first linear drive element 302 drives a slide 303, the sliding directions of the two slides 303 are opposite, and each slide 303 is provided with a clamping plate 304 located above the roller conveyor 1, and the two clamping plates 304 are provided with an arc-shaped positioning groove 305 on the side close to each other.
[0059] Preferably, a plurality of rollers 306 are rotatably mounted on the clamping plate 304 . The rollers 306 are vertically arranged and disposed on both sides of the arc-shaped positioning groove 305 . A rubber protective layer is provided on the rollers 306 .
[0060] In the present embodiment, a vertically arranged connecting rod 307 is provided between the clamping plate 304 and the slide 303, and the connecting rod 307 is arranged between two adjacent roller shafts 306 on the roller conveyor 1; at least two guide rods 300 are located below the roller shafts 306 between the two connecting seats 301, and the two slides 303 are slidably installed on the guide rods 300; a mounting seat 308 is provided on the guide rod 300, and both ends of the mounting seat 308 are provided with vertically arranged third linear drive elements 309, and each third linear drive element 309 drives multiple gear rods 310, which are arranged vertically and set between two adjacent conveying rollers 102, and the gear rods 310 on the two third linear drive elements 309 are distributed at both ends of the clamping plate 304, that is, distributed upstream and downstream of the clamping plate 304.
[0061] The barrel body clamping device 3 also includes a square clamping mechanism, which includes columns 311 arranged on both sides of the roller conveyor 1, and the columns 311 are provided with a second linear drive element 312 arranged higher than the clamping plate 304, and the second linear drive element 312 is provided with a clamping arm 313, and the clamping arm 313 is provided with a square positioning groove 314; the clamping arm 313 is arranged directly above the clamping plate 304.
[0062] like Figures 6 to 9 As shown together, the barrel cover picking and placing device 4 includes a support base 401 arranged on the body 101, and the support base 401 is provided with a mounting platform 402 driven by a vertical sliding mechanism 5, and the mounting platform 402 is set to be deflected at an angle relative to the conveying direction of the roller conveyor 1. In this embodiment, the deflection angle is between 30-60 degrees, preferably 45 degrees; a vacuum generator 403 and a plurality of suction cups 404 connected to the vacuum generator 403 are provided on the mounting platform 402, and the suction end of the suction cup 404 faces the roller conveyor 1; the suction cup 404 is a vacuum suction cup with a spring 405.
[0063] Both ends of the mounting platform 402 are provided with a clamping mechanism 6, and the clamping mechanism 6 includes at least two guide rods 601 arranged on the mounting platform 402, both ends of the guide rod 601 protrude from the two ends of the mounting platform 402, and both end portions of the guide rod 601 are provided with a mounting plate 602, and the mounting plate 602 is provided with a fourth linear drive element 603; a slide plate 604 is slidably installed on the guide rod 601 located between the mounting plate 602 and the mounting platform 402, and the slide plate 604 is driven by the fourth linear drive element 603, and at least two clamping rods 605 extending toward the direction of the roller conveyor 1 are provided on the slide plate 604, and the bottom end of the suction cup 404 is arranged higher than the lower end of the clamping rod 605.
[0064] The vertical sliding mechanism 5 includes a fixed seat 501 fixedly mounted on the support seat 401, and a fifth linear drive element 502 connected to the mounting platform 402 is vertically provided on the fixed seat 501; at least two vertically arranged guide shafts 503 are also slidably mounted on the fixed seat 501, and one end of the guide shaft 503 is fixedly connected to the mounting platform 402.
[0065] A first limiting column 7 for limiting the movement of the slide 604 is provided on one of the mounting platform 402 or the slide 604; a limiting plate 504 is provided at the other end of all guide shafts 503, and a second limiting column 505 is provided on the limiting plate 504. The second limiting column 505 is vertically arranged and faces the fixed seat 501.
[0066] like Figure 2 As shown, a protective cover 103 is also provided on the body 101 of the roller conveyor 1, and the lifting belt conveyor mechanism 2, the barrel clamping device 3 and the barrel cover taking and placing device 4 are all located in the protective cover 103; a protective door 104 is provided on the protective cover 103, and a travel switch (not shown in the figure) is provided on the protective door 104; a barrel inlet, a barrel outlet and a feed port (not shown in the figure) are also provided on the protective cover 104, and the barrel inlet and the barrel outlet are distributed in the conveying direction of the roller conveyor 1 and are arranged on both sides of the protective cover 103, and the feed port is arranged on the protective cover 103 in the conveying direction of the lifting belt conveyor mechanism 2, that is, the barrel inlet and the barrel outlet are arranged in a straight line, and the straight line at the position of the feed port is arranged perpendicular to the line connecting the barrel inlet and the barrel outlet.
[0067] like Figure 3As shown, the lifting belt conveyor mechanism 2 includes a lifting seat 201, on which a plurality of conveyor belts 202 driven by driving mechanisms (motor-driven belt transmission mechanisms, chain transmission mechanisms, etc.) are provided. The conveying direction of the conveyor belts 202 is arranged parallel to the length direction of the conveying rollers 102, and each conveyor belt 202 is arranged between two adjacent conveying rollers 102; the lifting seat 201 is vertically driven by a sixth linear driving element 203, and a plurality of guide shafts 204 are also arranged between the lifting seat 201 and the machine body 101.
[0068] In this solution, the first linear drive element 302 to the sixth linear drive element 203 are all air cylinders or oil cylinders; guardrails 105 are provided on both sides of the machine body 101 located on both sides of the conveying roller 102, and on both sides of the machine body 101 corresponding to the lifting belt conveyor mechanism 2; sensors 8 are provided on the machine body 101 upstream and downstream of the clamping plate 304, and on the lifting seat 201 (see Figure 3 and Figure 4 ).
[0069] The embodiment of the present invention further provides an automatic cover removal and cover placement method, which uses the automatic cover removal and cover placement machine described above, and comprises the following steps:
[0070] S1, conveying the packaging barrel (including packaging barrels of square, round, etc. shapes) through the roller conveyor 1, and entering the protective cover 103 through the barrel body inlet;
[0071] S2, when conveyed to the vicinity of the barrel clamping device 3, the stopper rod 310 located downstream of the barrel clamping device 3 is driven by the third linear drive element 309 to block the packaging barrel, and then the barrel is clamped by the barrel clamping device 3;
[0072] S3. When the packaging barrel is in an arc-shaped transition shape, an arc-shaped clamping mechanism is used for clamping. Specifically, during the transportation of the packaging barrel, the first linear driving element 302 drives the slide 303 to approach the packaging barrel, and at the same time, the roller 306 guides the packaging barrel into the arc-shaped positioning groove 305, thereby completing the clamping of the packaging barrel by the clamping plate 304.
[0073] S4. When the packaging barrel is square, a square clamping mechanism is used for clamping. Specifically, during the transportation of the packaging barrel, the second linear drive element 312 drives the clamping arm 313 to approach the packaging barrel and constrain the packaging barrel through the square positioning groove 314, thereby completing the clamping of the packaging barrel by the clamping arm 313.
[0074] S5, after the packaging barrel in the above step S3 or S4 is securely clamped, the fifth linear drive element 502 drives the mounting platform 402 to approach the packaging barrel, and at the same time, the vacuum generator 403 works, and the suction cup 404 sucks the barrel cover on the packaging barrel;
[0075] S6. Since the mounting platform 402 is set at an angle relative to the conveying direction of the roller conveyor 1, before the suction cup 404 absorbs the barrel cover, the fourth linear drive element 603 drives the slide plate 604 to move on the guide rod 601. At the same time, the clamping rod 605 will move the packaging barrel to realize the alignment of the packaging barrel position and can assist in clamping the packaging barrel after it is absorbed; then, the absorbed barrel cover is driven up by the mounting platform 402;
[0076] S7, the barrel clamping device 3 and the lever 310 return to their original positions, and the barrel of the packaging barrel is transported to the position of the lifting belt conveyor mechanism 2 through the roller conveyor 1;
[0077] S8, the lifting belt conveyor mechanism 2 rises and drives the barrel body to be conveyed toward the feed port, and then the inner bag containing the material is loaded into the barrel body, and then the lifting belt conveyor mechanism 2 conveys in the reverse direction, and after conveying to the position of the roller conveyor 1, the lifting belt conveyor mechanism 2 descends, and the barrel body containing the material falls onto the conveying roller 102 on the roller conveyor 1;
[0078] S9, the roller conveyor 1 transports in the reverse direction. When transporting to the barrel body clamping device, the stopper 310 located upstream of the barrel body clamping device 3 is driven by the third linear drive element 309 to block the barrel body. Then, the barrel body clamping device 3 clamps the barrel body, the mounting platform 402 falls, and releases the barrel cover onto the barrel body. Then, the barrel body clamping device 3 and the stopper 310 return to their original positions.
[0079] S10, the roller conveyor 1 transports in the reverse direction again and outputs through the barrel outlet.
[0080] The above-described embodiments are merely descriptions of preferred implementations of the present invention and are not intended to limit the scope of the present invention. Various modifications and alterations to the technical solutions of the present invention without departing from the spirit of the present invention should fall within the scope of protection defined by the claims of the present invention.
Claims
1. An automatic capping and capping machine, comprising a roller conveyor, characterized in that: One end of the roller conveyor is provided with a lifting belt conveyor mechanism, and the lifting belt conveyor mechanism is arranged perpendicular to the conveying direction of the roller conveyor; Barrel body clamping devices are provided on both sides of the roller conveyor located upstream of the lifting belt conveyor mechanism, and a barrel cover picking and placing device is provided on the body of the roller conveyor located above the barrel body clamping device. The barrel cover taking and placing device comprises a support seat provided on the machine body, the support seat is provided with a mounting platform driven by a vertical sliding mechanism, and the mounting platform is arranged at an angle relative to the conveying direction of the roller conveyor; The mounting platform is provided with a vacuum generator and a plurality of suction cups connected to the vacuum generator, wherein the suction ends of the suction cups face the roller conveyor; and the suction cups are vacuum suction cups with springs.
2. The automatic capping and capping machine according to claim 1, characterized in that: The barrel body clamping device includes an arc-shaped clamping mechanism, which includes connecting seats arranged on both sides of the machine body, each of the connecting seats is provided with a first linear drive element, each of the first linear drive elements drives a slide, the sliding directions of the two slides are opposite, and each slide is provided with a clamping plate located above the roller conveyor, and the sides of the two clamping plates close to each other are provided with an arc-shaped positioning groove.
3. The automatic capping and capping machine according to claim 2, characterized in that: A plurality of rollers are rotatably mounted on the clamping plate. The rollers are vertically arranged and disposed on both sides of the arc-shaped positioning groove. A rubber protective layer is provided on the rollers.
4. The automatic capping and covering machine according to claim 3, characterized in that: A vertically arranged connecting rod is provided between the clamping plate and the sliding seat, and the connecting rod is arranged between two adjacent roller shafts; at least two guide rods are located below the roller shafts between the two connecting seats, and the two sliding seats are slidably installed on the guide rods.
5. The automatic capping and capping machine according to claim 4, characterized in that: The barrel body clamping device also includes a square clamping mechanism, which includes columns arranged on both sides of the roller conveyor, and the columns are provided with a second linear drive element arranged higher than the clamping plate, and the second linear drive element is provided with a clamping arm, and the clamping arm is provided with a square positioning groove; the clamping arm is arranged directly above the clamping plate.
6. The automatic capping and capping machine according to claim 5, characterized in that: A mounting seat is provided on the guide rod, and vertically arranged third linear drive elements are provided at both ends of the mounting seat. Each of the third linear drive elements drives multiple gear rods, and the gear rods are vertically arranged and set between two adjacent conveying rollers. The gear rods on the two third linear drive elements are distributed at both ends of the clamping plate.
7. The automatic capping and capping machine according to claim 6, characterized in that: Both ends of the mounting platform are provided with a clamping mechanism, and the clamping mechanism includes at least two guide rods arranged on the mounting platform, both ends of the guide rods protrude from both ends of the mounting platform, and both ends of the guide rods are provided with mounting plates, and the mounting plates are provided with a fourth linear drive element; A slide plate is slidably mounted on the guide rod between the mounting plate and the mounting platform, and the slide plate is driven by the fourth linear drive element. The slide plate is provided with at least two clamping rods extending toward the roller conveyor, and the bottom end of the suction cup is arranged higher than the lower end of the clamping rod.
8. The automatic capping and covering machine according to claim 7, characterized in that: The vertical sliding mechanism comprises a fixed seat fixedly mounted on the support seat, and a fifth linear drive element connected to the mounting platform is vertically arranged on the fixed seat; at least two vertically arranged guide shafts are also slidably mounted on the fixed seat, and one end of the guide shaft is fixedly connected to the mounting platform; The mounting platform or the slide is provided with a first limiting column for limiting the movement displacement of the slide; the other end of all the guide shafts is provided with a limiting plate, the limiting plate is provided with a second limiting column, and the second limiting column is vertically arranged and faces the fixing seat; A protective cover is also provided on the body of the roller conveyor, and the lifting belt conveyor mechanism, the barrel clamping device and the barrel cover picking and placing device are all located inside the protective cover; a protective door is provided on the protective cover, and a travel switch is provided on the protective door; a barrel inlet, a barrel outlet and a feed port are also provided on the protective cover, and the barrel inlet and the barrel outlet are distributed in the conveying direction of the roller conveyor and are arranged on both sides of the protective cover, and the feed port is arranged on the protective cover in the conveying direction of the lifting belt conveyor mechanism.
9. A method for automatically removing and covering a cover, characterized in that: The automatic capping and covering method uses the automatic capping and covering machine described in claim 8, and comprises the following steps: S1, conveying the packaging barrel by the roller conveyor and entering the protective cover through the barrel body inlet; S2, when conveyed to the vicinity of the barrel clamping device, the stopper located downstream of the barrel clamping device is driven by the third linear drive element to block the packaging barrel, and then the barrel is clamped by the barrel clamping device; S3, when the packaging barrel is in an arc-shaped transition shape, the arc-shaped clamping mechanism is used for clamping, specifically: during the transportation of the packaging barrel, the first linear drive element drives the slide to approach the packaging barrel, and at the same time, the packaging barrel is guided into the arc-shaped positioning groove by the roller, so that the clamping plate clamps the packaging barrel; S4. When the packaging barrel is square, the square clamping mechanism is used for clamping. Specifically, during the transportation of the packaging barrel, the second linear drive element drives the clamping arm to approach the packaging barrel and constrain the packaging barrel through the square positioning groove, thereby completing the clamping of the packaging barrel by the clamping arm. S5, after the packaging barrel in the above step S3 or S4 is securely clamped, the fifth linear drive element drives the mounting platform to approach the packaging barrel, and at the same time, the vacuum generator works, and the suction cup sucks the barrel cover on the packaging barrel; S6. Since the mounting platform is set at an angle relative to the conveying direction of the roller conveyor, before the suction cup absorbs the barrel cover, the fourth linear drive element drives the slide plate to move on the guide rod, and at the same time, the clamping rod moves the packaging barrel to realize the alignment of the packaging barrel position, and can play an auxiliary clamping role after the packaging barrel is absorbed; thereafter, the absorbed barrel cover is driven up by the mounting platform; S7, the barrel body clamping device and the shift lever return to their positions, and the barrel body of the packaging barrel is conveyed to the position of the lifting belt conveyor mechanism by the roller conveyor; S8, the lifting belt conveyor mechanism rises and drives the barrel body to be conveyed toward the feeding port, and then the inner bag containing the material is loaded into the barrel body, and then the lifting belt conveyor mechanism conveys the material in the reverse direction, and after conveying the material to the roller conveyor position, the lifting belt conveyor mechanism descends, and the barrel body containing the material falls onto the conveying roller on the roller conveyor; S9, the roller conveyor conveys in the reverse direction. When conveying to the barrel body clamping device, the stopper located upstream of the barrel body clamping device is driven by the third linear drive element to block the barrel body. Then, the barrel body clamping device clamps the barrel body, the mounting platform falls, and releases the barrel cover onto the barrel body. Then, the barrel body clamping device and the stopper return to their original positions. S10, the roller conveyor transports the mixture in the reverse direction again and outputs the mixture through the barrel outlet.
Citation Information
Patent Citations
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