A method for preparing DIY bowl candy
The puffing candies are prepared through physical puffing process and instant tableting process, and packaged into the shape of a bowl, which solves the complex operation and safety of existing DIY candies products, and realizes the safety, simplicity and convenience of self-service DIY consumption for children.
Patent Information
- Application Number
- CN202110726253.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-06-29
- Publication Date
- 2025-01-03
- Estimated Expiration
- 2041-06-29
AI Technical Summary
The existing DIY candy products require complex equipment and high operating conditions during the production process, which is difficult to meet the self-service DIY needs of children aged 3-5 years old, and there are great concerns about safety and health.
The physical puffing process is used to extrude the sugar powder with high pressure to form crispy porous tissue, and the candy is prepared in combination with the instant tablet process, and package it into the shape of a bowl with a bowl cover and a spoon, which is simplified and suitable for children's self-service consumption.
It realizes the fun of children DIY eating candy anytime and anywhere, while ensuring safety and hygiene, simplifying the production process, and reducing operational complexity and equipment needs.
Smart Images

Figure CN113519679B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of food processing, and in particular relates to a preparation method of DIY bowl candy. Background Art
[0002] There are many kinds of candies on the current market, including cream candies, hard candies, jelly candies, polished candies, gum-based candies, inflated candies, compressed candies, etc., but these candies are all ready-to-eat candies, and their main selling points are the product's taste, flavor, appearance, nutrition, health, and culture.
[0003] DIY candy is self-service candy. DIY non-instant candy has a small market share and few varieties, and requires high personnel and tools for making DIY candy. In particular, DIY candy products for younger children aged 3-5 are rare. To develop a simple DIY candy suitable for younger children, the product must not only be safe enough, but also convenient for younger children to DIY and enjoy the fun of eating at any time during the making process, so as to satisfy children's interest in exploration and at the same time eat delicious candy.
[0004] There are some DIY products such as chocolate, soft candy and jelly on the market. They are heated and mixed, molded, and then frozen or dried and left to stand before being eaten in various shapes. This process is time-consuming and complicated. The DIY production process requires high conditions for equipment, tools, etc. For example, chocolate needs to be tempered. Only by controlling the temperature can a bright and smooth chocolate be made. This requires a heating furnace, a water bath heating device, a thermometer, a refrigerator, a mold, a piping bag, etc., and the production staff is required to prepare and operate carefully. In addition, the production of soft candy jelly also requires boiling sugar water to a certain degree, and then mixing, stirring, steaming, refrigerating or drying before it can be formed. The above multiple steps require grasping details and control point parameters, and can only be completed by older children or adults with these operating capabilities. Preschool children do not have the ability to operate these equipment or tools, so there is no market for DIY candy for preschool children. Summary of the invention
[0005] The purpose of the present invention is to provide a preparation method of DIY bowl candy, which is produced by a physical puffing process, wherein a mixture with glucose, water and the like as main raw materials is put into a puffing device, and the sugar powder mixture is extruded from a conical hole under high pressure by two mechanical structures from top to bottom and from inside to outside in the puffing device, and the pressure of the mixture is suddenly released after the high pressure, so that the extruded sugar particles release the pressure quickly, thereby forming a crisp and porous structure, and then baked at a specific temperature to form an instant pressed candy. The DIY candy adopts the most common bowl in life as a creative idea, and a reduced version of the bowl is matched with a lid with a spoon as an overall package, thereby solving the problem that the existing DIY candy is not suitable for small children to play and eat by themselves at any time.
[0006] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0007] The present invention is a method for preparing DIY bowl candy, comprising the following steps:
[0008] S1: Raw materials are inspected and mixed according to the proportion to obtain mixed raw materials;
[0009] S2: preparing instant compressed candies by using the production equipment of instant compressed candies, and mixing the instant compressed candies with sour and sweet instant needle candies to seal and package them into candy bags;
[0010] S3: preparing a bowl by injection molding, wherein the bowl includes a bowl body, a bowl cover and a spoon;
[0011] S4: Put the sugar bag into the bowl body, then buckle the bowl cover on the bowl body, stick the pattern sticker on the bowl cover, and then fold the spoon so that the reserved clamping hole on the spoon and the reserved clamping column on the bowl cover are interlocked, so that the one-piece spoon can be folded and fixed on the bowl cover;
[0012] S5: The entire bowl is then packaged with a film to obtain the DIY bowl candy.
[0013] Furthermore, a clamping ring is integrally formed around the upper end of the bowl body, and a clamping groove that is clamped with the clamping ring is provided on the inner wall of the bowl cover.
[0014] Furthermore, a support ear for opening the bowl cover is integrally formed on one side of the bowl cover, and a spoon is integrally formed on the other side of the bowl cover. A groove is provided on the top of the bowl cover, and a pattern sticker is attached to the groove. The pattern sticker is printed with ingredient lists, flavors and other data. The DIY candy has orange flavor, strawberry flavor and blueberry flavor, and is equipped with different cartoon patterns such as Donald Duck and Mickey.
[0015] Furthermore, a clamping hole is provided on one end of the spoon close to the bowl cover, and a clamping column is integrally formed at the edge of the bowl cover at the interface with the spoon. The clamping hole and the clamping column are interlocked with each other, and the interface between the spoon and the bowl cover is made of slightly thinner material during injection molding so that the spoon can be folded.
[0016] Furthermore, the diameter of the bowl cover is set to 48 mm, the thickness is set to 5.1 mm, the total length of the spoon is set to 42 mm, and the spoon body is set to an ellipse with a major axis of 15.5 mm.
[0017] Furthermore, the production equipment of the instant compressed candy comprises a stainless steel cylindrical barrel and a spinning mechanism, a surface of the stainless steel cylindrical barrel is provided with a plurality of conical holes evenly distributed along the circumference, and a spinning mechanism is provided inside the stainless steel cylindrical barrel.
[0018] Furthermore, the angle of the tapered hole is set to 5° to 10°.
[0019] Furthermore, the spinning mechanism includes a cylinder, a motor frame, a motor, a spiral pressure plate, a spiral discharge plate and a guide rod. The cylinder is fixed on the top of the stainless steel cylindrical barrel. The piston rod of the cylinder passes through the top surface of the stainless steel cylindrical barrel and is fixedly connected to the motor frame. Two guide rods are symmetrically arranged on the top of the motor frame. The guide rods movably penetrate the top surface of the stainless steel cylindrical barrel. A motor is fixed inside the motor frame. A spiral pressure plate and a spiral discharge plate are fixedly sleeved on the output shaft of the motor. The spiral pressure plate is arranged above the spiral discharge plate. The size of the spiral pressure plate and the spiral discharge plate matches the size of the stainless steel cylindrical barrel.
[0020] Furthermore, the mixed raw material includes 96% glucose powder, 2.7% maltodextrin, 0.8% citric acid, 0.4% DL-malic acid, 0.09% flavor and 0.01% pigment.
[0021] Furthermore, the specific preparation process of the instant compressed candy includes:
[0022] S21: adding the mixed raw materials into a stainless steel cylindrical barrel, driving the spiral pressing plate to rotate at high speed by a motor, continuously pressing the mixed raw materials downward to increase the density of the mixed raw materials;
[0023] S22: The spiral discharging plate also rotates at a high speed driven by the motor, pressing the compacted high-density mixed raw materials to the inner wall of the stainless steel cylindrical barrel. The mixed raw materials then pass through the tapered hole which is larger inside and smaller outside. After the double pressurization of the spiral pressing plate and the spiral discharging plate and the extrusion and contraction of the tapered hole, the pressure on the material reaches more than 1800Pa. After coming out of the tapered hole, the pressure is suddenly released, and the stress between the particles of the mixture turns it into a short, needle-shaped, crispy candy crude product, which is then dried at low temperature and granulated to make crispy, instant, and delicious instant pressed candy.
[0024] The present invention has the following beneficial effects:
[0025] The present invention provides a bowl body, a bowl cover and a spoon. The DIY candy adopts the most common bowl in life as a creative idea. A reduced version of the bowl body is matched with a bowl cover with a spoon and then packaged as a whole. The DIY candy of the invention is easy to eat and does not require any tools or equipment. It can be DIYed anytime and anywhere, allowing children to enjoy the fun of doing it themselves. In addition, the design of the invention is safe and hygienic, and the operation is simple, which avoids the worries of parents about the health and safety of children. The candy is suitable for small children to play and eat by themselves at any time.
[0026] The invention provides a spiral pressing plate, a spiral discharging plate and a conical hole, and produces the mixture through a physical puffing process. A mixture with glucose, water and the like as main raw materials is put into a puffing device. The sugar powder mixture is extruded from the conical hole under high pressure by two mechanical structures from top to bottom and from inside to outside in the puffing device. The pressure of the mixture is suddenly released after the high pressure, so that the extruded sugar particles release the pressure quickly, thereby forming a crisp and porous structure. After being baked at a specific temperature, the instant pressed candy is made. The instant pressed candy does not require any process attention points and technical parameter control, and is simple to prepare. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0028] Figure 1 This is a schematic diagram of the overall structure and appearance of the DIY bowl candy of the present invention;
[0029] Figure 2 It is a schematic diagram of the bowl structure of the present invention;
[0030] Figure 3 It is a schematic diagram of the bowl cover and spoon structure of the present invention;
[0031] Figure 4 It is a structural schematic diagram of the DIY candy bowl production equipment of the present invention;
[0032] Figure 5 It is a schematic diagram of the structure of the spinning mechanism of the present invention;
[0033] Figure 6 It is a schematic diagram of the tapered hole structure of the present invention.
[0034] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0035] 1. Bowl body; 2. Bowl cover; 3. Spoon; 4. Stainless steel cylindrical barrel; 5. Spinning mechanism; 11. Snap ring; 21. Ear; 22. Groove; 23. Clamping column; 24. Pattern sticker; 31. Clamping hole; 41. Conical hole; 51. Cylinder; 52. Motor frame; 53. Motor; 54. Spiral pressing plate; 55. Spiral discharge plate; 56. Guide rod. DETAILED DESCRIPTION
[0036] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0037] See also Figure 1-6 As shown, the present invention is a method for preparing DIY bowl candy, comprising the following steps:
[0038] S1: Acceptance of raw materials, and mixing of ingredients based on the ratio to obtain mixed raw materials, the mixed raw materials include 96% glucose powder, 2.7% maltodextrin, 0.8% citric acid, 0.4% DL-malic acid, 0.09% flavor and 0.01% pigment;
[0039] S2: preparing instant compressed candies by using the production equipment of instant compressed candies, and mixing the instant compressed candies with sour and sweet instant needle candies to seal and package them into candy bags;
[0040] S3: preparing a bowl by injection molding, wherein the bowl includes a bowl body 1, a bowl cover 2 and a spoon 3;
[0041] S4: Put the sugar bag into the bowl body 1, then buckle the bowl cover 2 on the bowl body 1, attach the pattern sticker 24 to the bowl cover 2, and then fold the spoon 3 so that the reserved clamping hole 31 on the spoon 3 and the reserved clamping column 23 on the bowl cover 2 are interlocked, so that the spoon 3 is folded and fixed on the bowl cover 2;
[0042] S5: The entire bowl is then packaged with a film to obtain the DIY bowl candy.
[0043] Among them Figure 1-3 As shown, a snap ring 11 is integrally formed around the upper end of the bowl body 1, a snap groove engaged with the snap ring 11 is provided on the inner wall of the bowl cover 2, a support ear 21 for opening the bowl cover 2 is integrally formed on one side of the bowl cover 2, a spoon 3 is integrally formed on the other side of the bowl cover 2, a groove 22 is provided on the top of the bowl cover 2, a pattern sticker 24 is attached to the groove 22, a snap hole 31 is provided on one end of the spoon 3 close to the bowl cover 2, a snap column 23 is integrally formed at the edge of the bowl cover 2 at the interface with the spoon 3, the snap hole 31 and the snap column 23 are buckled with each other, and the material used at the interface between the spoon 3 and the bowl cover 2 is slightly thin during injection molding so that the spoon 3 can be folded.
[0044] The diameter of the bowl cover 2 is set to 48 mm, the thickness is set to 5.1 mm, the total length of the spoon 3 is set to 42 mm, and the spoon body is set to be an ellipse with a major axis of 15.5 mm.
[0045] Among them Figure 4 , 6 As shown, the production equipment of instant compressed candy includes a stainless steel cylindrical barrel 4 and a spinning mechanism 5. A plurality of conical holes 41 evenly distributed along the circumference are arranged on the surface of the stainless steel cylindrical barrel 4. The angle of the conical holes 41 is set to 5° to 10°. The spinning mechanism 5 is arranged inside the stainless steel cylindrical barrel 4.
[0046] Among them Figure 5 As shown, the spinning mechanism 5 includes a cylinder 51, a motor frame 52, a motor 53, a spiral pressure plate 54, a spiral discharge plate 55 and a guide rod 56. The cylinder 51 is fixed on the top of the stainless steel cylindrical barrel 4. The piston rod of the cylinder 51 passes through the top surface of the stainless steel cylindrical barrel 4 and is fixedly connected to the motor frame 52. Two guide rods 56 are symmetrically arranged on the top of the motor frame 52. The guide rods 56 movably penetrate the top surface of the stainless steel cylindrical barrel 4. The motor 53 is fixed inside the motor frame 52. The output shaft of the motor 53 is respectively fixedly sleeved with a spiral pressure plate 54 and a spiral discharge plate 55. The spiral pressure plate 54 is arranged above the spiral discharge plate 55. The size of the spiral pressure plate 54 and the spiral discharge plate 55 matches the size of the stainless steel cylindrical barrel 4.
[0047] The specific preparation process of instant compressed candy includes:
[0048] S21: Add the mixed raw materials into the stainless steel cylindrical barrel 4, and drive the spiral pressing plate 54 to rotate at high speed through the motor 53 to continuously press the mixed raw materials downward to increase the density of the mixed raw materials;
[0049] S22: The spiral discharging plate 55 also rotates at a high speed driven by the motor 53, pressing the compacted high-density mixed raw materials to the inner wall of the stainless steel cylindrical barrel 4. The mixed raw materials then pass through the tapered hole 41 which is larger inside and smaller outside. After the double pressurization of the spiral pressing plate 54 and the spiral discharging plate 55 and the extrusion and contraction of the tapered hole 41, the pressure on the material reaches more than 1800Pa. After coming out of the tapered hole 41, the pressure is suddenly released, and the stress between the particles of the mixture turns the raw materials into short, needle-shaped, crispy candy products. After low-temperature drying and whole graining, the raw materials are made into crispy, instant, and delicious instant pressed candies.
[0050] The specific edible method of the present invention is:
[0051] One method is to tear open the sugar bag directly, pour the sugar granules into the bowl body 1, and eat it directly. The other method is to tear open the package, pour the sugar granules into the bowl body 1, then add warm water into the bowl body 1, stir with a spoon 3 to dissolve it, and then eat it.
[0052] The above are only preferred embodiments of the present invention and do not limit the present invention. Any modification to the technical solutions recorded in the aforementioned embodiments, any equivalent replacement of some of the technical features therein, and any modification, equivalent replacement, and improvement made are all within the protection scope of the present invention.
Claims
1. A method for preparing DIY bowl candy, characterized in that: The following steps are involved: S1: Raw materials are inspected and mixed according to the proportion to obtain mixed raw materials; S2: preparing instant compressed candies by using the production equipment of instant compressed candies, and mixing the instant compressed candies with sour and sweet instant needle candies to seal and package them into candy bags; S3: preparing a bowl by injection molding, wherein the bowl comprises a bowl body (1), a bowl cover (2) and a spoon (3); S4: placing the sugar bag into the bowl body (1), then buckling the bowl cover (2) onto the bowl body (1), attaching the pattern sticker (24) onto the bowl cover (2), and then folding the spoon (3) so that the retaining hole (31) reserved on the spoon (3) and the retaining column (23) reserved on the bowl cover (2) interlock; S5: The whole bowl is then packaged with a film to obtain the DIY bowl candy; The production equipment of instant compressed candy comprises a stainless steel cylindrical barrel (4) and a spinning mechanism (5); a plurality of conical holes (41) evenly distributed along the circumference are arranged on the surface of the stainless steel cylindrical barrel (4); the spinning mechanism (5) is arranged inside the stainless steel cylindrical barrel (4); the angle of the conical holes (41) is set to 5° to 10°; the spinning mechanism (5) comprises a cylinder (51), a motor frame (52), a motor (53), a spiral pressing plate (54), a spiral discharge plate (55) and a guide rod (56); the cylinder (51) is fixed on the top of the stainless steel cylindrical barrel (4); the cylinder (51) The piston rod passes through the top surface of the stainless steel cylindrical barrel (4) and is fixedly connected to the motor frame (52); two guide rods (56) are symmetrically arranged on the top of the motor frame (52); the guide rods (56) movably pass through the top surface of the stainless steel cylindrical barrel (4); a motor (53) is fixed inside the motor frame (52); a spiral pressing plate (54) and a spiral discharge plate (55) are respectively fixedly sleeved on the output shaft of the motor (53); the spiral pressing plate (54) is arranged above the spiral discharge plate (55); the sizes of the spiral pressing plate (54) and the spiral discharge plate (55) match the size of the stainless steel cylindrical barrel (4); The specific preparation process of instant compressed candy includes: S21: adding the mixed raw material into the stainless steel cylindrical barrel (4), and driving the spiral pressing plate (54) to rotate at high speed by the motor (53) to continuously press the mixed raw material downward to increase the density of the mixed raw material; S22: The spiral discharge plate (55) is also driven by the motor (53) to rotate at a high speed, pressing the compacted high-density mixed raw materials toward the inner wall of the stainless steel cylindrical barrel (4). The mixed raw materials then pass through the tapered hole (41) which is larger inside and smaller outside. After the double pressure of the spiral pressing plate (54) and the spiral discharge plate (55) and the extrusion and contraction of the tapered hole (41), the pressure on the material reaches more than 1800 Pa. After coming out of the tapered hole (41), a needle-shaped crisp candy crude product is obtained, which is then dried at low temperature and granulated to be made into a crisp, instant, and delicious instant pressed candy.
2. The method for preparing DIY bowl candy according to claim 1, characterized in that: A clamping ring (11) is integrally formed around the upper end of the bowl body (1), and a clamping groove that is clamped to the clamping ring (11) is provided on the inner wall of the bowl cover (2).
3. The method for preparing DIY bowl candy according to claim 1, characterized in that: A support ear (21) for opening the bowl cover (2) is integrally formed on one side of the bowl cover (2), a spoon (3) is integrally formed on the other side of the bowl cover (2), a groove (22) is provided on the top of the bowl cover (2), and a pattern sticker (24) is attached to the inside of the groove (22).
4. The method for preparing DIY bowl candy according to claim 1, characterized in that: A clamping hole (31) is provided on one end of the spoon (3) close to the bowl cover (2), and a clamping column (23) is integrally formed at the edge of the bowl cover (2) where it interfaces with the spoon (3), and the clamping hole (31) and the clamping column (23) are interlocked.
5. The method for preparing DIY bowl candy according to claim 1, characterized in that: The diameter of the bowl cover (2) is set to 48 mm, and the thickness is set to 5.1 mm. The total length of the spoon (3) is set to 42 mm, and the spoon body is set to be an ellipse with a major axis of 15.5 mm.
6. The method for preparing DIY bowl candy according to claim 1, characterized in that: The mixed raw materials include 96% glucose powder, 2.7% maltodextrin, 0.8% citric acid, 0.4% DL-malic acid, 0.09% flavor and 0.01% pigment.
