Environmentally friendly waste plastic finishing mobile workshop
Through the integrated layout of waste plastic processing equipment and environmentally friendly treatment systems, the transportation and labor costs in waste plastic recycling are solved, and on-site finishing and environmentally friendly treatment are realized, reducing the costs of recycling companies and improving competitiveness.
Patent Information
- Application Number
- CN202110865272.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-07-29
- Publication Date
- 2025-07-04
- Estimated Expiration
- 2041-07-29
AI Technical Summary
In the prior art, the recycling and treatment of waste plastics has problems such as high mid-way transfer costs and high manual operation costs, which affects recycling efficiency.
An environmentally friendly waste plastic finishing flow workshop was designed, and the plastic crusher, storage box, extruder, pelletizer and other equipment was integrated, and combined with water circulation tank, waste gas treatment components and dust adsorption machine to realize flow processing and environmentally friendly treatment.
The waste plastics can be finished on site, which reduces transportation and labor costs, improves the competitiveness and business volume of recycling companies, and meets environmental protection requirements.
Smart Images

Figure CN113524492B_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of waste plastic recycling and processing, and particularly relates to an environment-friendly waste plastic fine processing mobile workshop. Background Art
[0002] Waste plastics are plastics that have been used and finally phased out or replaced in civilian, industrial and other applications; waste plastics take 50 to 100 years to decompose, and if directly discarded, they often cause large-scale pollution; therefore, for waste plastic production enterprises, they often transport waste plastics to a recycling and treatment center. Due to the large intermediate transfer costs and manual operation costs, this causes great inconvenience to both waste plastic production enterprises and recycling centers, increases the costs of both parties, and affects the recycling and treatment efficiency of waste plastics. Summary of the Invention
[0003] In view of the deficiencies of the existing technology, the present invention provides an environment-friendly waste plastic fine processing mobile workshop, and the specific technical solutions are as follows:
[0004] The environment-friendly waste plastic fine processing mobile workshop includes a carriage. Inside the carriage, two rows of equipment are integrally and juxtaposedly installed; one row of equipment includes a plastic crusher, a storage tank, and a support platform installed in sequence from the rear of the carriage to the front of the carriage. On the top surface of the support platform, a power control cabinet and a negative pressure adsorber are installed. The negative pressure adsorber is located outside the power control cabinet. At the bottom of the support platform, a water circulation pool and a generator set are installed. The water circulation pool is arranged outside the generator set; an axially distributed transmission rod is installed at the bottom of the carriage. A gear transmission box is sleeved on the outer wall of the transmission rod. The gear transmission box is drivingly connected to the generator set. The generator set is electrically connected to the power control cabinet. The power control cabinet is used to supply power to each device;
[0005] The other row of equipment includes an extruder, an extrusion material cooling mechanism, and a granulator installed in sequence from the front of the carriage to the rear of the carriage; the discharge port of the plastic crusher is communicated with the top inlet of the extruder. The extrusion material cooling mechanism is used to cool the plastic wire drawing. The granulator is used to cut the plastic wire. The storage tank is used to store the cut plastic particles. The inside of the extrusion material cooling mechanism is communicated with the water circulation pool. The water circulation pool is used to perform circulating purification treatment on water. Exhaust gas treatment components are installed at intervals on the top of the extrusion material cooling mechanism. The exhaust gas treatment components are used to adsorb and purify the exhaust gas generated by the extrusion material. The exhaust gas treatment components are communicated with the negative pressure adsorber;
[0006] A dust adsorber is installed on the inner top surface of the carriage. The dust adsorber is communicated with the extruder through a second suction hose.
[0007] Further, the carriage includes a bottom plate, a front plate body, a top plate, a carriage door, a first opening and closing side plate, and a second opening and closing side plate; one end of the surface of the bottom plate is vertically provided with a front plate body, and the other side of the surface is hinged with a carriage door. A top plate is provided on the top of the bottom plate. One side of the top plate is rotatably connected to the first opening and closing side plate, and the other side is rotatably connected to the second opening and closing side plate.
[0008] Further, the extrusion material cooling mechanism includes a cooling tank, a heat dissipation fan, a guiding idler, and a conveying wheel. Inside the cooling tank, a first cooling chamber, a second cooling chamber, and a third cooling chamber that are independent of each other are sequentially arranged along the conveying direction. The discharge port of the extruder extends into the first cooling chamber. A heat dissipation fan is installed at the bottom of the interior of the first cooling chamber. A cooling water spraying mechanism is installed at the top of the interior of the second cooling chamber. A conveying wheel is installed in the third cooling chamber. Guiding idlers are installed in both the first cooling chamber and the second cooling chamber. An exhaust gas treatment component is installed on the top of the cooling tank.
[0009] Further, the cooling water spraying mechanism includes a water guide pipe, a wind guide cover, a cooling fan, a nozzle, and a heat conducting copper rod. A wind guide cover is provided on the top of the water guide pipe. A cooling fan is installed at one end of the interior of the wind guide cover. A plurality of nozzles are vertically and spacedly arranged on the bottom surface of the water guide pipe. The area between the interior of the water guide pipe and the adjacent nozzles is a cooling section. Heat conducting copper rods are installed in each cooling section. A part of each heat conducting copper rod is placed inside the water guide pipe, and the other part extends into the wind guide cover. The number of heat conducting copper rods in each cooling section along the water conveying direction increases sequentially. The distribution of the heat conducting copper rods is used to make the temperature in each cooling section along the water conveying direction decrease sequentially.
[0010] Further, an adsorption hood is installed at the discharge port of the granulator. The top of the adsorption hood is communicated with a second suction hard pipe. The second suction hard pipe is fixed to the bottom surface of the top plate. The discharge end of the second suction hard pipe is communicated with a negative pressure adsorption machine. An inclined downward mesh structure deflector is installed inside the negative pressure adsorption machine. A blower is provided at the bottom end of the deflector. A discharge pipe is provided at the position of the side wall of the negative pressure adsorption machine opposite to the deflector. The discharge pipe extends obliquely downward to the top of the storage box.
[0011] Further, the exhaust gas treatment component includes an upper pipe body, a filter cylinder, a guide pipe, and an attracting hood. The attracting hood is spacedly arranged on the top of the cooling tank. The top of the attracting hood is communicated with the guide pipe. An upper pipe body is vertically provided on the bottom surface of the second suction hard pipe. A filter cylinder is installed between the upper pipe body and the guide pipe.
[0012] Furthermore, an inner guide rail is provided on the surface of the bottom plate. A tail plate is rotatably installed at the rear of the carriage. The bottom end of the tail plate is connected to a flipping drive assembly. The flipping drive assembly is installed at the rear part of the bottom surface of the carriage. An outer guide rail is provided on the surface of the tail plate. The outer guide rail and the inner guide rail are arranged opposite to each other. The plastic crusher is slidably installed on the outer guide rail or the inner guide rail. A first suction hard pipe is communicated with the top side wall of the extruder. One end of the first suction hard pipe is connected to a first suction hose. The first suction hose is communicated with the outlet of the plastic crusher. The first suction hard pipe is bent and fixed at the bottom edge of the top plate.
[0013] Furthermore, both the inner guide rail and the outer guide rail are in a strip-shaped cuboid structure. A sunken activity groove is opened in the middle of the outer end surface of the inner guide rail. A storage hole is opened inside the inner guide rail. The storage hole is communicated with the inner side of the activity groove. A middle support rod is slidably embedded inside the activity groove. The inner end of the middle support rod is slidably embedded inside the storage hole. A positioning groove is opened on the end surface of the outer guide rail for inserting and matching with the middle support rod.
[0014] The beneficial effects of the present invention are as follows:
[0015] 1. Each waste plastic processing equipment of the present invention is reasonably arranged in the carriage, making the whole carriage highly integrated, enabling mobile processing, being able to complete the processing of waste plastics on-site, eliminating the costs of separately transporting waste plastics, manual sorting, and loading and unloading operations, eliminating the trouble of waste plastic treatment for production enterprises, and at the same time reducing the recycling costs of recycling enterprises, increasing the competitiveness of recycling enterprises in the same industry, and increasing the business volume of recycling enterprises. Therefore, this mobile workshop is beneficial to both parties and is easy to promote and use.
[0016] 2. By integrating the extruder, the extrusion material cooling mechanism, and the granulator in the carriage, fine processing of waste plastics can be achieved, the processing is more thorough, there is no need for secondary processing and transfer, and the granular materials in the storage box can be directly taken out and sold later.
[0017] 3. Through the water circulation pool, the waste gas treatment component, and the dust adsorber, water purification treatment, harmful gas purification treatment, and dust purification treatment in the workshop can be achieved, enabling the entire workshop to meet environmental protection requirements. Description of the Drawings
[0018] Figure 1 Shows the structural schematic diagram of the environment-friendly waste plastic fine processing mobile workshop of the present invention;
[0019] Figure 2 Shows the partial cross-sectional structural schematic diagram inside the carriage of the present invention;
[0020] Figure 3 Shows the structural schematic diagram in the open state of the tail plate of the present invention;
[0021] Figure 4 Shows a schematic structural diagram of the tail plate in the closed state of the present invention;
[0022] Figure 5 Shows a schematic top cross-sectional structure diagram of the middle support rod of the present invention;
[0023] Figure 6 Shows a schematic side cross-sectional structure diagram of the middle support rod of the present invention;
[0024] Figure 7 Shows a schematic structural diagram of the negative pressure adsorption machine of the present invention;
[0025] Figure 8 Shows a schematic structural diagram of the suction part of the negative pressure adsorption machine of the present invention;
[0026] Figure 9 Shows a schematic structural diagram of the extrusion material cooling mechanism of the present invention;
[0027] Figure 10 Shows a schematic structural diagram of the cooling water spraying mechanism of the present invention;
[0028] Figure 11 Shows a schematic side cross-sectional structure diagram of the cooling water spraying mechanism of the present invention;
[0029] As shown in the figure: 1. Carriage; 101. Bottom plate; 1011. Inner guide rail; 10111. Movable groove; 10112. Storage hole; 102. Front plate body; 103. Top plate; 104. Carriage door; 105. First opening and closing side plate; 1051. Transparent cover plate; 106. Second opening and closing side plate; 2. Plastic crusher; 3. Storage box; 4. Negative pressure adsorption machine; 401. Deflector; 402. Fan; 403. Discharge pipe; 5. Granulator; 6. Extrusion material cooling mechanism; 601. Cooling tank; 6011. First cooling chamber; 6012. Second cooling chamber; 6013. Third cooling chamber; 602. Heat dissipation fan; 603. Guide idler; 604. Conveyor wheel; 7. Waste gas treatment component; 701. Upper pipe body; 702. Filter cartridge; 703. Air duct; 704. Suction hood; 8. Extruder; 801. First suction hard pipe; 802. First suction hose; 9. Dust adsorption machine; 901. Second suction hose; 10. Inner traction motor; 11. Outer traction motor; 12. Tail plate; 1201. Outer guide rail; 12011. Positioning groove; 13. Flip drive assembly; 14. Middle support rod; 15. Second suction hard pipe; 1501. Adsorption hood; 16. Cooling water spraying mechanism; 1601. Water pipe; 1602. Air guide hood; 1603. Cooling fan; 1604. Nozzle; 1605. Heat conducting copper rod; 17. Power control cabinet; 18. Support bench; 19. Water circulation pool; 20. Generator set; 21. Gear transmission box; 22. Transmission rod. Detailed implementation manners
[0030] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Apparently, the described embodiments are some, but not all, of the embodiments of the present invention. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without making creative efforts shall fall within the protection scope of the present invention.
[0031] Embodiment
[0032] As Figure 1 and Figure 2 shown, an environment-friendly waste plastic fine processing mobile workshop includes a carriage 1, and two rows of equipment are integrally and juxtaposedly installed inside the carriage 1; one row of equipment includes a plastic crusher 2, a storage box 3, and a support stand 18 installed in sequence from the rear of the vehicle to the front of the vehicle. A power control cabinet 17 and a negative pressure adsorber 4 are installed on the top surface of the support stand 18. The negative pressure adsorber 4 is located outside the power control cabinet 17. A water circulation pool 19 and a generator set 20 are installed at the bottom of the support stand 18. The water circulation pool 19 is arranged outside the generator set 20;
[0033] Axially distributed transmission rods 22 are installed at the bottom of the carriage 1. A gear transmission box 21 is sleeved on the outer wall of the transmission rods 22. The gear transmission box 21 is drivingly connected to the generator set 20. The generator set 20 is electrically connected to the power control cabinet 17. The power control cabinet 17 is used to supply power to each device; the design of the gear transmission box and the generator set can make the power of the entire processing workshop come from the rotation of the vehicle transmission rod, eliminating the need for a separate power source and reducing the production cost of the vehicle; the power control cabinet can control each device;
[0034] The other row of equipment includes an extruder 8, an extrusion material cooling mechanism 6, and a granulator 5 installed in sequence from the front of the vehicle to the rear of the vehicle; the discharge port of the plastic crusher 2 is communicated with the top inlet of the extruder 8. The extrusion material cooling mechanism 6 is used to cool the plastic filaments. The granulator 5 is used to cut the plastic filaments. The storage box 3 is used to store the cut plastic particles; by integrating the extruder, the extrusion material cooling mechanism and the granulator in the carriage, fine processing of waste plastics can be realized, the processing is more thorough, there is no need for secondary processing and transfer, and the granular material in the storage box can be directly taken down and sold later;
[0035] The interior of the extruded material cooling mechanism 6 is in communication with the water circulation pool 19, and the water circulation pool 19 is used for circulating and purifying water. The top of the extruded material cooling mechanism 6 is provided with an exhaust gas treatment component 7 at intervals. The exhaust gas treatment component 7 is used for adsorbing and purifying the exhaust gas generated by the extruded material, and the exhaust gas treatment component 7 is in communication with the negative pressure adsorber 4; a dust adsorber 9 is installed on the inner top surface of the carriage 1, and the dust adsorber 9 is connected to the extruder 8 through a second material suction hose 901;
[0036] Through the water circulation pool, the exhaust gas treatment component, and the dust adsorber, water purification treatment, harmful gas purification treatment, and dust purification treatment in the workshop can be realized, enabling the entire workshop to meet environmental protection requirements;
[0037] Each of the above-mentioned devices has been structurally designed and reasonably arranged in the carriage, making the entire carriage highly integrated, enabling mobile processing, capable of completing processing at the waste plastic site, eliminating the costs of separately transporting waste plastic, manual sorting, and loading and unloading operations; compared with existing devices, the investment cost and production cost can be greatly reduced.
[0038] As Figure 1 and Figure 2 shown, the carriage 1 includes a bottom plate 101, a front plate body 102, a top plate 103, a carriage door 104, a first opening and closing side plate 105, and a second opening and closing side plate 106; one end of the surface of the bottom plate 101 is vertically provided with a front plate body 102, and the other side of the surface is hinged with a carriage door 104. The top of the bottom plate 101 is provided with a top plate 103. One side of the top plate 103 is rotatably connected to the first opening and closing side plate 105, and the other side is rotatably connected to the second opening and closing side plate 106; both sides are designed as side plates that can be automatically opened and closed, and the power source is a pneumatic rod. Both sides can be opened to facilitate heat dissipation, maintenance, and loading and unloading; a square hole is opened inside the first opening and closing side plate 105, and a transparent cover plate 1051 is hinged inside the square hole. The transparent cover plate is arranged opposite to the power control cabinet, facilitating workers' observation. At the same time, when opening and closing regulation is required, the transparent cover plate can be opened without opening all the side plates, facilitating on-site control and reducing the operation difficulty;
[0039] As Figure 9As shown, the extruded material cooling mechanism 6 includes a cooling tank 601, a heat dissipation fan 602, a guiding idler 603, and a conveying wheel 604. Inside the cooling tank 601, a first cooling chamber 6011, a second cooling chamber 6012, and a third cooling chamber 6013 that are independent of each other are sequentially arranged along the conveying direction. The discharge port of the extruder 8 extends into the first cooling chamber 6011. A heat dissipation fan 602 is installed at the inner bottom of the first cooling chamber 6011. A cooling water spraying mechanism 16 is installed at the inner top of the second cooling chamber 6012. A conveying wheel 604 is installed in the third cooling chamber 6013. Guiding idlers 603 are installed inside both the first cooling chamber 6011 and the second cooling chamber 6012. An exhaust gas treatment component 7 is installed on the top of the cooling tank 601; the extruded plastic wire first passes through the first cooling chamber. At this time, the strength of the wire is the lowest and it cannot directly contact water. Therefore, the heat dissipation fan is first used to cool down the wire to achieve preliminary solidification. In this way, the preliminarily solidified wire can contact water in the second cooling chamber, and at the same time, by adjusting the wind speed, the cooling effect can be adjusted, and the regulation is simple; the wire is sprayed with water for cooling in the second cooling chamber, so that the wire solidifies to the required strength; the design of each guiding idler can support and guide the wire to prevent the wire from sagging.
[0040] As Figure 10 and Figure 11 shown, the cooling water spraying mechanism 16 includes a water guide pipe 1601, a wind guide cover 1602, a cooling fan 1603, a nozzle 1604, and a heat conducting copper bar 1605. A wind guide cover 1602 is provided at the top of the water guide pipe 1601. A cooling fan 1603 is installed at one end inside the wind guide cover 1602. A plurality of nozzles 1604 are vertically and spaced apart on the bottom surface of the water guide pipe 1601. The area between the inside of the water guide pipe 1601 and the adjacent nozzles 1604 is a cooling section. Heat conducting copper bars 1605 are installed inside each cooling section. A part of the heat conducting copper bar 1605 is placed inside the water guide pipe 1601, and the other part extends into the wind guide cover 1602. The number of heat conducting copper bars 1605 in each cooling section along the water conveying direction increases in sequence. The distribution of the heat conducting copper bars 1605 is used to make the temperature in each cooling section along the water conveying direction decrease in sequence; the water guide pipe is communicated with the water circulation pool. When water flows, the heat in it will be conducted to the upper part through the heat conducting copper bar. The cooling fan can cool down each heat conducting copper bar to achieve rapid cooling of the water, ensure that the discharged water temperature is relatively low, and achieve cooling of the wire; at the same time, because the number of heat conducting copper bars in each cooling section is different, the temperature of the water will gradually decrease during transportation, which ensures that the water temperatures sprayed by each nozzle are different, realizes slow and segmented cooling of the wire, and avoids premature contact of the plastic wire with low-temperature cold water.
[0041] As Figure 1 , Figure 7 and Figure 8As shown in the figure, an adsorption hood 1501 is installed at the discharge port of the pelletizer 5. The top of the adsorption hood 1501 is connected to a second rigid suction pipe 15. The second rigid suction pipe 15 is fixed to the bottom surface of the top plate 103. The discharge end of the second rigid suction pipe 15 is connected to a negative pressure adsorption machine 4. An inclined downward mesh-structured guide plate 401 is installed inside the negative pressure adsorption machine 4. A blower 402 is provided at the bottom end of the guide plate. A discharge pipe 403 is provided at a position on the side wall of the negative pressure adsorption machine 4 opposite to the guide plate 401. The discharge pipe 403 extends obliquely downward to the top of the storage tank 3; the granular materials cut by the pelletizer will be discharged to the adsorption hood, then sucked by negative pressure to the second rigid suction pipe, and finally discharged into the storage tank through the guide plate and the discharge pipe. The whole process realizes automatic material suction and collection, without the need for workers to transfer in the middle, and the automation degree of the whole workshop is higher.
[0042] As Figure 8 shown, the waste gas treatment component 7 includes an upper pipe body 701, a filter cylinder 702, a guide air pipe 703 and an attracting hood 704. The attracting hood 704 is spaced above the cooling tank 601. The top of the attracting hood 704 is connected to the guide air pipe 703. An upper pipe body 701 is vertically provided on the bottom surface of the second rigid suction pipe 15. A filter cylinder 702 is installed between the upper pipe body 701 and the guide air pipe 703; the upper pipe body is connected in parallel to the second rigid suction pipe, so that the negative pressure of the whole waste gas treatment component comes from the negative pressure adsorption machine, without the need to design a blower separately. At the same time, the filter cylinder is designed at the lower part of the upper pipe body to prevent waste gas from being conducted into the second rigid suction pipe and avoid the influence of waste gas on the finished product quality of the granular materials. A filter screen, non-woven fabric and activated carbon layer are successively arranged in the filter cylinder from bottom to top; the filter cylinder is detachable and replaceable; the attracting hoods are distributed on the cooling tank and can adsorb harmful gases effectively over a large area.
[0043] As Figure 3 and Figure 4 shown, an inner guide rail 1011 is provided on the surface of the bottom plate 101. A tail plate 12 is rotatably installed at the rear of the carriage 1. The bottom end of the tail plate 12 is connected to a flipping drive assembly 13. The flipping drive assembly 13 is installed at the rear part of the bottom surface of the carriage 1. An outer guide rail 1201 is provided on the surface of the tail plate 12. The outer guide rail 1201 and the inner guide rail 1011 are arranged oppositely. The plastic crusher 2 is slidably installed on the outer guide rail 1201 or the inner guide rail 1011; during processing, the flipping drive assembly can drive the tail plate to flip open and be flush with the bottom plate. Then the plastic crusher can be moved out to the tail plate along the inner guide rail and the outer guide rail. Then the flipping drive assembly opens the tail plate and lowers it to the ground, facilitating workers to feed materials; the flipping drive assembly includes a flipping hydraulic rod, a lifting hydraulic rod and a fixing block. The lifting hydraulic rod is fixed to the bottom surface of the carriage. The bottom end of the lifting hydraulic rod is connected to the fixing block. The outer wall of the fixing block is connected to the flipping hydraulic rod. The end of the flipping hydraulic rod is rotatably connected to the movable end of the tail plate; it is a conventional structure in the prior art;
[0044] The top side wall of the extruder 8 communicates with a first rigid suction pipe 801. One end of the first rigid suction pipe 801 is connected to a first flexible suction pipe 802. The first flexible suction pipe 802 communicates with the outlet of the plastic crusher 2. The first rigid suction pipe 801 is bent and fixed at the bottom edge of the top plate 103. The first rigid suction pipe can achieve long-distance transportation and avoid the negative pressure adsorption machine, optimizing the structural design. The design of the first flexible suction pipe can meet the needs of connecting the plastic crusher at different positions.
[0045] As Figure 5 and Figure 6 shown, both the inner guide rail 1011 and the outer guide rail 1201 are strip-shaped cuboid structures. A sunken movable groove 10111 is formed in the middle of the outer end surface of the inner guide rail 1011. A storage hole 10112 is formed inside the inner guide rail 1011. The storage hole 10112 communicates with the inner side of the movable groove 10111. A middle support rod 14 is slidably embedded in the movable groove 10111. The inner end of the middle support rod 14 is slidably embedded in the storage hole 10112. A positioning groove 12011 for fitting and inserting the middle support rod 14 is formed in the end surface of the outer guide rail 1201. When the tail plate is turned and opened, there is a large gap between the tail plate and the bottom plate. This causes the plastic crusher to be dragged outwards not smoothly and with insufficient stability. With the design of the above-mentioned middle support rod, it is convenient to compensate for the gap and then support the plastic crusher, so that the plastic crusher can be stably pulled out. The design of the movable groove enables the middle support rod to be retracted, facilitating integration with the inner guide rail and not affecting the closing of the compartment door. It can also ensure that when the middle support rod is pulled out, the two side parts of the movable groove of the inner guide rail can support the plastic crusher, enabling the plastic crusher to move outwards along the two side parts of the movable groove and the middle support rod. The design of the positioning groove can position the middle support rod pulled outwards to ensure stability. The middle support rod includes a support part and a limiting part. The limiting part is slidably embedded in the guide storage hole, and the support part is slidably embedded in the movable groove.
[0046] An outer traction motor 11 is installed on the bottom surface of the tail plate 12. An inner guide rail 1011 is provided on the surface of the bottom plate 101. An inner traction motor 10 is arranged at the inner end of the inner guide rail 1011. The inner traction motor 10 is connected to the inner end of the plastic crusher 2. The outer traction motor 11 is connected to the outer end of the plastic crusher 2. The outer traction motor 11 and the inner traction motor 10 are used to drive the plastic crusher to automatically enter and exit without manual operation.
[0047] When the present invention is implemented:
[0048] During recycling and processing, the circulation vehicle drives into the factory area. Then, the flipping drive assembly 13 drives the tailboard 12 to flip outward by 90°. The tailboard 12 is flush with the bottom plate 101. Then, the worker pulls the middle support rod 14 outward, so that the end of the middle support rod 14 is inserted into the positioning groove 12011 for positioning; the inner guide rail 1011 and the outer guide rail 1201 are made continuous as a whole;
[0049] Then, the external traction motor 11 drives the plastic crusher 2 in the carriage 1 to move outward. The plastic crusher 2 moves along the inner guide rail 1011 and the middle support rod 14 to the outer guide rail 1201 of the tailboard 12. During the movement, then the flipping drive assembly 13 drives the tailboard 12 to move downward. During the movement of the above plastic crusher 2, the first suction hose 802 is stretched to ensure normal feeding of the material by negative pressure suction;
[0050] Then, start each device through the power control cabinet 17. The worker puts the waste plastic into the plastic crusher 2. The dust generated during processing is sucked by the negative pressure of the dust adsorber 9. The filter screen in the dust adsorber 9 filters the dust, and then discharges the qualified air;
[0051] The crushed plastic is sucked to the extruder 8 by negative pressure. The plastic is melted and extruded, and then the plastic is pulled out by traction. The cooling fan 602 cools the drawn wire preliminarily. Then, the plastic wire moves into the second cooling chamber 6012, and the guiding roller 603 supports and guides the plastic wire; the water in the water circulation pool 19 is filtered by the filter screen and activated carbon particles, and then discharged to one end of the water guide pipe 1601 close to the extruder 8 through the water pump. When the water circulates, the heat in the water is conducted out to the air guide cover 1602 by the heat conducting copper rod 1605, and the cooling fan dissipates the heat of each heat conducting copper rod 1605, so that the water cools down section by section during the flow. The water temperature discharged by each nozzle decreases in turn along the water flow direction, realizing the sectional cooling of the plastic wire; the water gathered in the second cooling chamber 6012 is pumped to the water circulation pool 19 for circulating purification;
[0052] During the above cooling process, the plastic wire will emit a lot of harmful gases. The negative pressure adsorption machine 4 generates negative pressure, so that the harmful gases are adsorbed into the suction hood 704 above, and then the harmful gases are purified by the filtering material in the filter cartridge 702, and finally the purified gas is discharged;
[0053] The plastic wire after cooling and shaping is output to the granulator 5, and the plastic wire is cut into small particles. The negative pressure adsorption machine 4 can suck the plastic particles by negative pressure, so that the plastic particles move onto the guide plate 401, and then are discharged to the storage box 3 along the discharge pipe 403 to realize storage;
[0054] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising the said element.
[0055] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit them; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. An environmentally friendly waste plastic fine processing mobile workshop, characterized in that: It includes a carriage, and two rows of equipment are integrally installed side by side inside the carriage; one row of equipment includes a plastic crusher, a storage tank, and a support stand installed in sequence from the rear of the carriage to the front. On the top surface of the support stand, a power control cabinet and a negative pressure adsorber are installed. The negative pressure adsorber is located outside the power control cabinet. At the bottom of the support stand, a water circulation pool and a generator set are installed. The water circulation pool is arranged outside the generator set; an axially distributed transmission rod is installed at the bottom of the carriage, and a gear transmission box is sleeved on the outer wall of the transmission rod. The gear transmission box is drivingly connected to the generator set, and the generator set is electrically connected to the power control cabinet. The power control cabinet is used to supply power to each device; The other row of equipment includes an extruder, an extrusion material cooling mechanism, and a granulator installed in sequence from the front of the carriage to the rear; the discharge port of the plastic crusher is communicated with the top inlet of the extruder. The extrusion material cooling mechanism is used to cool the plastic wire drawing. The granulator is used to cut the plastic wire, and the storage tank is used to store the cut plastic particles. The inside of the extrusion material cooling mechanism is communicated with the water circulation pool, and the water circulation pool is used to perform cyclic purification treatment on water. Exhaust gas treatment components are installed at intervals on the top of the extrusion material cooling mechanism. The exhaust gas treatment components are used to adsorb and purify the exhaust gas generated by the extrusion material, and the exhaust gas treatment components are communicated with the negative pressure adsorber; A dust adsorber is installed on the inner top surface of the carriage, and the dust adsorber is communicated with the extruder through a second suction hose; The carriage includes a bottom plate, a front plate body, a top plate, a carriage door, a first opening and closing side plate, and a second opening and closing side plate; a front plate body is vertically provided at one end of the surface of the bottom plate, and a carriage door is hinged to the other side of the surface. A top plate is provided on the top of the bottom plate. One side of the top plate is rotatably connected to the first opening and closing side plate, and the other side is rotatably connected to the second opening and closing side plate; The extrusion material cooling mechanism includes a cooling tank, a heat dissipation fan, a guiding idler, and a conveying wheel. Inside the cooling tank, a first cooling chamber, a second cooling chamber, and a third cooling chamber that are independent of each other are sequentially opened along the conveying direction. The discharge port of the extruder extends into the first cooling chamber. A heat dissipation fan is installed at the bottom inside the first cooling chamber. A cooling water spraying mechanism is installed at the top inside the second cooling chamber. A conveying wheel is installed inside the third cooling chamber. Guiding idlers are installed inside both the first cooling chamber and the second cooling chamber. An exhaust gas treatment component is installed on the top of the cooling tank; Inner guide rails are provided on the surface of the bottom plate. A tail plate is rotatably installed at the rear of the carriage. The bottom end of the tail plate is connected to a flipping drive assembly. The flipping drive assembly is installed at the rear part of the bottom surface of the carriage. Outer guide rails are provided on the surface of the tail plate. The outer guide rails and the inner guide rails are arranged oppositely. The plastic crusher is slidably installed on the outer guide rails or the inner guide rails; a first suction hard pipe is communicated with the side wall at the top of the extruder. One end of the first suction hard pipe is connected to a first suction hose, and the first suction hose is communicated with the outlet of the plastic crusher. The first suction hard pipe is bent and fixed at the bottom edge of the top plate; The flipping drive assembly includes a flipping hydraulic rod, a lifting hydraulic rod, and a fixing block. The lifting hydraulic rod is fixed to the bottom surface of the carriage. The bottom end of the lifting hydraulic rod is connected to the fixing block. The outer wall of the fixing block is connected to the flipping hydraulic rod. The end of the flipping hydraulic rod is rotatably connected to the movable end of the tail plate.
2. The environmentally friendly waste plastic finishing mobile workshop according to claim 1, characterized in that: The cooling water spraying mechanism includes a water guide pipe, a wind guide cover, a cooling fan, a nozzle, and a heat conducting copper rod. A wind guide cover is provided at the top of the water guide pipe. A cooling fan is installed at one end inside the wind guide cover. A plurality of nozzles are vertically and spacedly provided on the bottom surface of the water guide pipe. The area between the inside of the water guide pipe and adjacent nozzles is a cooling section. A heat conducting copper rod is installed inside each cooling section. A part of the heat conducting copper rod is placed inside the water guide pipe and another part extends into the wind guide cover. The number of heat conducting copper rods in each cooling section along the water transportation direction increases in sequence. The distribution of the heat conducting copper rods is used to make the temperature in each cooling section along the water transportation direction decrease in sequence.
3. The environmentally friendly waste plastic finishing mobile workshop according to claim 1, wherein: An adsorption hood is installed at the discharge port of the pelletizer. The top of the adsorption hood is communicated with a second suction hard pipe. The second suction hard pipe is fixed to the bottom surface of the top plate. The discharge end of the second suction hard pipe is communicated with a negative pressure adsorption machine. An inclined downwardly arranged mesh structure deflector is installed inside the negative pressure adsorption machine. A fan is provided at the bottom end of the deflector. A discharge pipe is provided at a position on the side wall of the negative pressure adsorption machine opposite to the deflector. The discharge pipe extends obliquely downward to the top of the storage tank.
4. The environmentally friendly waste plastic finishing mobile workshop according to claim 3, characterized in that: The waste gas treatment assembly includes an upper pipe body, a filter cylinder, a guide air pipe, and an attracting hood. The attracting hood is spacedly arranged on the top of the cooling tank. The top of the attracting hood is communicated with the guide air pipe. An upper pipe body is vertically provided on the bottom surface of the second suction hard pipe. A filter cylinder is installed between the upper pipe body and the guide air pipe.
5. The environmentally friendly waste plastic finishing mobile workshop according to claim 1, characterized in that: Both the inner guide rail and the outer guide rail are strip-shaped cuboid structures. A concave movable groove is formed in the middle of the outer surface of the outer end of the inner guide rail. A storage hole is formed inside the inner guide rail. The storage hole is communicated with the inner side of the movable groove. A middle support rod is slidably embedded inside the movable groove. The inner end of the middle support rod is slidably embedded inside the storage hole. A positioning groove for mating and inserting with the middle support rod is formed on the end surface of the outer guide rail.
Citation Information
Patent Citations
Waste plastic treatment system
CN105500554A
Environment-friendly waste plastic finish machining mobile workshop
CN215791012U
Mobile plastic recycling system and recycling method using the same
US20180290340A1