An electrically heated aluminum profile smelting furnace
By adopting electric heating and dual-coil heating technology in aluminum profile smelting furnaces, combined with the automatic control of temperature sensors and servo motors, the existing smelting furnace energy loss and safety hazards are solved, and an efficient, energy-saving and safe smelting process is achieved.
Patent Information
- Application Number
- CN202110614374.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-06-02
- Publication Date
- 2025-03-14
- Estimated Expiration
- 2041-06-02
AI Technical Summary
The existing smelting furnaces have energy loss during their working process, low smelting efficiency, and the melted part is still heated by high power, resulting in energy waste, and the manual disassembly and installation of the cap is slow and there are safety risks.
The electric heating aluminum profile smelting furnace is used to reduce energy loss through eddy current heating, and the heating position is adjusted using temperature sensors and servo motors to improve heating efficiency. At the same time, the automatic opening and closing of the box cover is achieved through the motor-driven control mechanism to avoid manual operation.
It significantly reduces energy loss, improves smelting efficiency, saves energy, and improves safety through automated operations, avoiding the risk of staff being scalded.
Smart Images

Figure CN113532127B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aluminum profile processing equipment, and in particular to an electric heating aluminum profile smelting furnace. Background Art
[0002] A smelting furnace is a furnace that melts iron ore, such as hematite (Fe2O3) or magnetite (Fe3O4), to turn it into pig iron. This furnace is a tall columnar structure lined with refractory materials, filled with selected ore, coke and solvent (usually limestone) from the top. The conversion of iron oxide into metallic iron is a reduction process, in which carbon monoxide and hydrogen are used as reducing agents.
[0003] An invention patent with the patent number CN110207488B discloses an electric heating aluminum profile smelting furnace, including a box body and a furnace body, the inner cavity of the box body is provided with the furnace body, the vertical surface of the outer wall of the furnace body is wound and connected with a heating resistance wire, the bottom of the heating resistance wire is welded with a fixed plate, the bottom of the fixed plate is provided with a rotating plate, and the fixed plate and the rotating plate are movably connected through an engaging protrusion; the present invention evenly arranges multiple sets of automatic clamping devices around the furnace body. In the process of placing the furnace body on the rotating plate, the bottom of the furnace body first contacts the extrusion roller at the lower end of the C-shaped clamp, and then the arc structure on the upper end of the C-shaped clamp realizes clamping of the outer wall of the furnace body, thereby increasing the stability of the furnace body during rotation, and thus being able to meet the requirements of the furnace body rotation speed required by different materials; at the same time, automatic clamping is realized in the process without human intervention, thereby ensuring the convenient use of the automatic clamping device.
[0004] Aluminum profiles require a smelting furnace during the processing process. Existing smelting furnaces often work by flame heating, and there is energy loss during the flame heating process, which reduces the smelting efficiency; the comparative document uses single coil heating, and when small aluminum materials have melted and large aluminum materials have not yet melted, the melted part is still heated by high power, which easily causes energy waste; at the same time, the cap on the top of the existing smelting furnace is often connected by manual screw connection, which makes the removal and installation process of the cap slow, and the aluminum is in a high temperature environment during smelting. The manual method will have safety hazards and put the workers at risk of being scalded. Summary of the invention
[0005] The purpose of the present invention is to provide an electrically heated aluminum profile smelting furnace to solve the problems of energy loss and low smelting efficiency in the existing smelting furnace during operation, the melted part is still heated by high power which causes energy waste, and the manual removal and installation of the cap are relatively slow and there is a risk of scalding of the workers.
[0006] To achieve this object, the present invention adopts the following technical solutions:
[0007] The present invention provides an electrically heated aluminum profile smelting furnace, comprising a box body, a box cover and a motor, wherein the box body is movably connected to the box cover, the motor is arranged outside the box body and close to the bottom end of the box body, a control mechanism is fixedly installed at the bottom end of the box body, a heating mechanism is arranged at the upper end of the control mechanism, and a heat insulation plate is arranged between the heating mechanism and the control mechanism.
[0008] Preferably, the box cover includes a first box cover and a second box cover, the second box cover includes a base plate, the base plate is fixedly connected to the box body, a slide groove is provided at one end of the base plate close to the first box cover, a slide plate is slidably installed in the slide groove, the slide plate is L-shaped, a spur gear, a first rack and a second rack are movably arranged on the upper end of the base plate, a first connecting rod is provided at one end of the first rack close to the first box cover, the first connecting rod passes through the slide plate, and an end of the first connecting rod away from the first rack is fixedly connected to the first box cover, a second connecting rod is provided at one end of the second rack close to the slide plate, and an end of the second connecting rod away from the second rack is fixedly connected to the slide plate, and the first rack and the second rack are adapted to and tightly meshed with the spur gear.
[0009] Preferably, the control mechanism includes a first transmission shaft, a first mounting seat, a second mounting seat and a third mounting seat, the first transmission shaft passes through the side wall of the box body, the first mounting seat, the second mounting seat and the third mounting seat, and one end of the first transmission shaft is connected to the output end of the motor, a first lead screw is provided between the third mounting seat and the heat insulation board, two ends of the first lead screw are rotatably connected to the upper end of the third mounting seat and the lower end of the heat insulation board respectively, a second lead screw is provided between the second mounting seat and the heat insulation board, two ends of the second lead screw are rotatably connected to the upper end of the second mounting seat and the lower end of the heat insulation board respectively, a supporting device is slidably installed on the first lead screw and the second lead screw, a second transmission shaft is rotatably installed on the upper end of the first mounting seat, and the second transmission shaft passes through the heat insulation board and the second box cover , and one end of the second transmission shaft away from the first mounting seat is fixedly connected to the spur gear, a first bevel gear is provided on the first transmission shaft on a side located between the first mounting seat and the second mounting seat and close to the first mounting seat, a third bevel gear is provided on the first transmission shaft on a side located between the first mounting seat and the second mounting seat and close to the second mounting seat, a fifth bevel gear is provided on one end of the first transmission shaft away from the third mounting seat, a second bevel gear is provided on one end of the second transmission shaft close to the first mounting seat, a fourth bevel gear is provided on one end of the second lead screw close to the second mounting seat, and a sixth bevel gear is provided on one end of the first lead screw close to the third mounting seat, and the first bevel gear and the second bevel gear, the third bevel gear and the fourth bevel gear, the fifth bevel gear and the sixth bevel gear are tightly meshed respectively.
[0010] Preferably, the supporting device comprises a base plate, a supporting column is fixedly mounted on the upper end of the base plate, the supporting column passes through the heat insulation board, and a supporting claw is provided at one end of the supporting column away from the base plate.
[0011] Preferably, the sizes and the number of teeth of the first bevel gear, the fourth bevel gear and the sixth bevel gear are respectively smaller than the sizes and the number of teeth of the second bevel gear, the third bevel gear and the fifth bevel gear, so as to control different transmission ratios.
[0012] Preferably, the heating mechanism comprises a first coil, a furnace body and a heating unit, the furnace body is arranged on a supporting claw, the first coil is wound around a surface of the furnace body with a gap between the first coil and the furnace body surface, and the heating unit is arranged outside the first coil.
[0013] Preferably, the heating unit includes a servo motor, a third screw is provided at the output end of the servo motor, a slider is slidably provided on the third screw, a wire is provided in the slider for connecting to an external power supply, a second coil is installed on one side of the slider, the second coil is wound around the outer edge of the first coil and a gap is left between the second coil and the first coil.
[0014] Preferably, a mesh is provided in the middle of the furnace body for separating aluminum profiles of different sizes, and a temperature sensor is provided on the outer wall of the furnace body for transmitting a signal to the servo motor to control the operation of the servo motor.
[0015] Preferably, the distance between the upper and lower ends of the first coil is greater than the distance between the two ends of the second coil.
[0016] Preferably, all the mechanisms are made of high temperature resistant materials.
[0017] Beneficial effects of the present invention:
[0018] 1. The present invention smelts aluminum profiles by eddy current heating, which greatly reduces energy loss and improves smelting efficiency compared to flame heating;
[0019] 2. The present invention sets a double coil, the first coil is wound around the entire outer surface of the furnace body to preheat the aluminum material in the furnace body, the second coil heats the local part, and adjusts the position according to the signal transmitted by the temperature sensor. The melting point of aluminum is 660°C. When the temperature of the furnace body at the heating position reaches about 700°C, the temperature sensor transmits a signal to drive the servo motor to operate, so that the second coil heats the other parts, and the melted part can be kept warm by the first coil. Since the small aluminum parts at the bottom are easier to melt than the large aluminum parts at the top, the second coil is used to heat the aluminum parts at the bottom first, and after the aluminum parts at the bottom are melted, the second coil is moved upward to heat the large aluminum materials above, thereby improving the melting efficiency and saving energy.
[0020] 3. The present invention sets a control mechanism and a box cover with a special structure. It only needs to start the motor to drive the first transmission shaft to rotate, and then drive the second transmission shaft and the lead screw to rotate at the same time through the transmission of different bevel gear sets. The second transmission shaft drives the spur gear to operate, and the box cover is automatically opened and closed through the meshing of the gear and the rack. At the same time, the rotation of the lead screw allows the bottom plate to move along the direction of the lead screw, so that the supporting device moves up and down, and then the furnace body can be pushed out of the box body or supported to return to the heating position in the box body. This scheme saves manpower by controlling the operation through a motor without manual operation, making the opening and closing of the box cover more convenient, and at the same time can avoid direct contact between the staff and the high-temperature box cover, eliminating the risk of being scalded by the high-temperature box cover, and improving safety. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments of the present invention. Obviously, the drawings described below are only some embodiments of the present invention, and for ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0022] Figure 1 It is a schematic diagram of the structure of the present invention;
[0023] Figure 2 It is a schematic diagram of the box cover of the present invention when it is closed;
[0024] Figure 3 It is a schematic diagram of the box cover of the present invention when it is opened;
[0025] Figure 4 It is a structural schematic diagram of the furnace body of the present invention.
[0026] In the figure: box body 1, box cover 2, first box cover 21, second box cover 22, base plate 221, slide groove 222, slide plate 223, spur gear 23, first rack 24, first connecting rod 241, second rack 25, second connecting rod 251, motor 3, control mechanism 4, first transmission shaft 41, first mounting seat 42, second mounting seat 43, third mounting seat 44, first lead screw 45, sixth bevel gear 451, second lead screw 46, fourth bevel gear 461, first bevel gear 47, third bevel gear 48, fifth bevel gear 49, heating mechanism 5, first coil 51, furnace body 52, leakage net 521, temperature sensor 522, heating unit 53, servo motor 531, third lead screw 532, slider 533, second coil 534, heat insulation board 6, support device 7, bottom plate 71, support column 72, support claw 73, second transmission shaft 8, second bevel gear 81. DETAILED DESCRIPTION
[0027] The technical solution of the present invention is further described below in conjunction with the accompanying drawings and through specific implementation methods. The accompanying drawings are only used for exemplary descriptions, and only represent schematic diagrams rather than physical drawings, and cannot be understood as limitations on this patent; in order to better illustrate the embodiments of the present invention, some parts of the accompanying drawings may be omitted, enlarged or reduced, and do not represent the size of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the accompanying drawings may be omitted.
[0028] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if the terms "upper", "lower", "left", "right", "inner", "outer", etc. appear, the orientation or position relationship indicated is based on the orientation or position relationship shown in the drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, the terms describing the position relationship in the drawings are only used for illustrative purposes and cannot be understood as a limitation on this patent. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.
[0029] In the description of the present invention, unless otherwise clearly specified and limited, if the term "connection" or the like appears to indicate the connection relationship between components, the term should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two components or the interaction relationship between two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0030] Reference Figures 1 to 4 An electrically heated aluminum profile smelting furnace shown includes a box body 1, a box cover 2 and a motor 3. The box body 1 is slidably connected to the box cover 2. The motor 3 is arranged outside the box body 1 and close to the bottom end of the box body 1. A control mechanism 4 is fixedly installed at the bottom end of the box body 1. A heating mechanism 5 is provided at the upper end of the control mechanism 4, and an insulation plate 6 is provided between the heating mechanism 5 and the control mechanism 4.
[0031] Specifically, the box cover 2 includes a first box cover 21 and a second box cover 22. The second box cover 22 includes a base plate 221. A slide groove 222 is provided at one end of the base plate 221 close to the first box cover 21. A slide plate 223 is slidably installed in the slide groove 222. The slide plate 223 is L-shaped. A spur gear 23, a first rack 24 and a second rack 25 are movably provided at the upper end of the base plate 221. A first connecting rod 241 is provided at one end of the first rack 24 close to the first box cover 21. The first connecting rod 241 penetrates the slide plate 223, and the end of the first connecting rod 241 away from the first rack 24 is fixedly connected to the first box cover 21. The second rack 25 is close to the first box cover 21. A second connecting rod 251 is provided at one end near the slide plate 223, and an end of the second connecting rod 251 away from the second rack 25 is fixedly connected to the slide plate 223. The first rack 24 and the second rack 25 are adapted to and tightly meshed with the spur gear 23. When the spur gear 23 rotates clockwise, the first rack 24 moves toward the slide plate 223, and the second rack 25 moves away from the slide plate 223, thereby driving the first box cover 21 to move away from the base plate 221 through the first connecting rod 241, and driving the slide plate 223 to move toward the base plate 221 through the second connecting rod 251, so that the box cover 2 is opened.
[0032] Specifically, the control mechanism 4 includes a first transmission shaft 41, a first mounting seat 42, a second mounting seat 43 and a third mounting seat 44. The first transmission shaft 41 passes through the side wall of the box body 1, the first mounting seat 42, the second mounting seat 43 and the third mounting seat 44, and one end of the first transmission shaft 41 is connected to the output end of the motor 3. A first lead screw 45 is provided between the third mounting seat 44 and the heat insulation board 6. The two ends of the first lead screw 45 are rotatably connected to the upper end of the third mounting seat 44 and the lower end of the heat insulation board 6 respectively. A second lead screw 46 is provided between the second mounting seat 43 and the heat insulation board 6. The second lead screw 46 is provided between the second mounting seat 43 and the heat insulation board 6. The two ends of 6 are rotatably connected with the upper end of the second mounting seat 43 and the lower end of the heat insulation plate 6 respectively, and the supporting device 7 is slidably installed on the first lead screw 45 and the second lead screw 46. The second transmission shaft 8 is rotatably installed on the upper end of the first mounting seat 42. The second transmission shaft 8 passes through the heat insulation plate 6 and the second box cover 22, and the end of the second transmission shaft 8 away from the first mounting seat 42 is fixedly connected to the spur gear 23. The first transmission shaft 41 is located between the first mounting seat 42 and the second mounting seat 43 and is close to the first mounting seat 42. A first bevel gear 47 is provided on the first transmission shaft 41 at the first mounting seat A third bevel gear 48 is provided between the seat 42 and the second mounting seat 43 and on a side close to the second mounting seat 43, a fifth bevel gear 49 is provided on an end of the first transmission shaft 41 away from the third mounting seat 44, a second bevel gear 81 is provided on an end of the second transmission shaft 8 close to the first mounting seat 42, a fourth bevel gear 461 is provided on an end of the second lead screw 46 close to the second mounting seat 43, a sixth bevel gear 451 is provided on an end of the first lead screw 45 close to the third mounting seat 44, the first bevel gear 47 and the second bevel gear 81, the third bevel gear 48 and the fourth bevel gear 461, and the fifth bevel gear 4 9 and the sixth bevel gear 451 are tightly meshed respectively, the sizes and the number of teeth of the first bevel gear 47, the fourth bevel gear 461 and the sixth bevel gear 451 are respectively smaller than the sizes and the number of teeth of the second bevel gear 81, the third bevel gear 48 and the fifth bevel gear 49, so as to control different transmission ratios, the supporting device 7 comprises a bottom plate 71, a supporting column 72 is fixedly mounted on the upper end of the bottom plate 71, the supporting column 72 passes through the insulation board 6, and a supporting claw 73 is arranged at one end of the supporting column 72 away from the bottom plate 71, which is used to support the furnace body 52 during heating and to assist the furnace body 52 to rise out of the box when smelting is complete.
[0033] By adopting the above technical solution, the motor 3 is started to drive the first transmission shaft 41 to rotate, so that the first bevel gear 47, the third bevel gear 48 and the fifth bevel gear 49 rotate, and the second transmission shaft 8, the first lead screw 45 and the second lead screw 46 rotate through the gear meshing transmission. The rotation of the second transmission shaft 8 drives the spur gear 23 to rotate, thereby controlling the opening and closing of the box cover 2. Since the first lead screw 45 and the second lead screw 46 are connected to the bottom plate 71 through threads, the rotation of the first lead screw 45 and the second lead screw 46 causes the bottom plate 71 to move in the vertical direction, thereby The entire support device 7 slides in the vertical direction. Since the sizes and the number of teeth of the first bevel gear 47, the fourth bevel gear 461 and the sixth bevel gear 451 are respectively smaller than the sizes and the number of teeth of the second bevel gear 81, the third bevel gear 48 and the fifth bevel gear 49, and the sizes and the number of teeth of the third bevel gear 48 and the fifth bevel gear 49, the fourth bevel gear 461 and the sixth bevel gear 451 are equal, the two groups of support devices 7 can be controlled to rise and fall synchronously. By controlling the different transmission ratios, when the box cover 2 is fully opened, the furnace body 52 can be pushed out of the box body 1 by the support device 7.
[0034] Specifically, the heating mechanism 5 includes a first coil 51, a furnace body 52 and a heating unit 53. The furnace body 52 is arranged on the supporting claw 73. The first coil 51 is wound around the surface of the furnace body 52 and a gap is left between the first coil 51 and the surface of the furnace body 52. The heating unit 53 is arranged on the outside of the first coil 51. The heating unit 53 includes a servo motor 531. The output end of the servo motor 531 is provided with a third screw 532. A slider 533 is slidably provided on the third screw 532. The slider 533 contains a heating power supply. A second coil 534 is installed on one side of the slider 533. The second coil 534 is wound around the outer edge of the first coil 51 and a gap is left between the first coil 51. The distance between the upper and lower ends of the first coil 51 is greater than the distance between the two ends of the second coil 534.
[0035] By adopting the above technical solution, the first coil 51 first preheats all the aluminum materials in the furnace body 52, and the second coil 534 gradually heats and smelts the aluminum materials in the furnace body 52 from bottom to top. Since the small aluminum parts at the bottom are easier to melt than the large aluminum parts at the top, 534 is first used to heat the aluminum parts at the bottom. After the aluminum parts at the bottom are melted, 534 is moved upward to heat the large aluminum materials above, thereby improving the melting efficiency and saving energy.
[0036] Specifically, a mesh 521 is provided in the middle of the furnace body 52 for separating aluminum profiles of different sizes, so that small aluminum profiles that are easy to melt are deposited at the bottom of the furnace body 52, while larger aluminum profiles are above the mesh 521, and gradually heated from bottom to top by the second coil 534, which can improve the heating efficiency. A temperature sensor 522 is provided on the outer wall of the furnace body 52 for transmitting signals to the servo motor 531 to control the operation of the servo motor 531. The melting point of aluminum is 660°C. When the temperature of the lower part of the furnace body 52 rises to 700°C, the temperature sensor 522 sends a signal to control the servo motor 531 to start, drive the third screw 532 to rotate, and make the slider 533 slide away from the servo motor 531, so that the second coil starts to heat the aluminum profile in the upper part of the furnace body 52.
[0037] Specifically, all the mechanisms are made of high temperature resistant materials. Since the melting point of aluminum is 660° C., the temperature of the working environment is relatively high. The use of high temperature resistant materials can extend the service life of the present invention.
[0038] Working principle: When in use, the motor 3 is started to rotate forward, driving the first transmission shaft 41 to rotate, so that the first bevel gear 47, the third bevel gear 48 and the fifth bevel gear 49 rotate, and through the gear meshing transmission, the second transmission shaft 8, the first lead screw 45 and the second lead screw 46 are driven to rotate. The rotation of the second transmission shaft 8 drives the spur gear 23 to rotate, thereby controlling the opening of the box cover 2. The rotation of the first lead screw 45 and the second lead screw 46 causes the support device 7 to slide in the direction close to the box cover 2, so that the furnace body 52 is pushed out of the box body 1. At this time, the aluminum material to be smelted is added. After the filling is completed, the motor 3 is started to reverse, so that the furnace body 52 returns to the original position in the box body 1, the box cover 2 is closed, the power is turned on, and the aluminum material begins to be heated and melted. The first coil 51 first preheats all the aluminum materials in the furnace body 52. Since the small aluminum parts at the bottom are easier to melt than the large aluminum parts at the top, the second coil 534 gradually heats and smelts the aluminum materials in the furnace body 52 from bottom to top. A leakage net is provided in the middle position inside the furnace body 52 521 is used to separate aluminum profiles of different sizes, so that small aluminum profiles that are easy to melt are deposited at the bottom of the furnace body 52, while larger aluminum profiles are above the filter 521. The second coil 534 is used to heat the aluminum profiles gradually from bottom to top, and the small aluminum profiles are heated first. A temperature sensor 522 is provided on the outer wall of the furnace body 52, which is used to transmit signals to the servo motor 531 to control the operation of the servo motor 531. The melting point of aluminum is 660°C. When the temperature of the lower part of the furnace body 52 rises to 700°C, the small aluminum profiles are completely melted. The temperature sensor 522 sends a signal to control the servo motor 531 to start, drive the third lead screw 532 to rotate, and make the slider 533 slide away from the servo motor 531, so that the second coil starts to heat the aluminum profiles in the upper part of the furnace body 52, and the first coil 51 keeps the aluminum profiles in the lower part of the furnace body 52 completely heated. After a certain period of time, when the aluminum profiles are completely melted, the motor 3 is started to rotate forward, so that the furnace body 52 is ejected out of the box 1, and the subsequent process is carried out after the staff takes it out.
[0039] It should be noted that the above specific implementations are only preferred embodiments of the present invention and the technical principles used. Those skilled in the art should understand that various modifications, equivalent substitutions, changes, etc. can be made to the present invention. However, as long as these changes do not deviate from the spirit of the present invention, they should be within the scope of protection of the present invention. In addition, some terms used in the specification and claims of this application are not restrictive, but are only for the convenience of description.
Claims
1. An electrically heated aluminum profile smelting furnace, comprising a box body (1), a box cover (2) and a motor (3), characterized in that: The box body (1) is movably connected to the box cover (2); the motor (3) is arranged outside the box body (1) and close to the bottom end of the box body (1); a control mechanism (4) is fixedly installed at the bottom end of the box body (1); a heating mechanism (5) is arranged at the upper end of the control mechanism (4); and a heat insulation board (6) is arranged between the heating mechanism (5) and the control mechanism (4); The box cover (2) comprises a first box cover (21) and a second box cover (22), the second box cover (22) comprises a base plate (221), the base plate (221) is fixedly connected to the box body (1), a slide groove (222) is provided at one end of the base plate (221) close to the first box cover (21), a slide plate (223) is slidably installed in the slide groove (222), the slide plate (223) is L-shaped, a spur gear (23), a first rack (24) and a second rack (25) are movably arranged at the upper end of the base plate (221), the first rack (24) is close to the first rack (25) and the second rack (25) is movably arranged at the upper end of the base plate (221), A first connecting rod (241) is provided at one end near the first box cover (21), the first connecting rod (241) passes through the slide plate (223), and the end of the first connecting rod (241) away from the first rack (24) is fixedly connected to the first box cover (21), a second connecting rod (251) is provided at one end of the second rack (25) near the slide plate (223), and the end of the second connecting rod (251) away from the second rack (25) is fixedly connected to the slide plate (223), and the first rack (24) and the second rack (25) are adapted to and tightly meshed with the spur gear (23); The control mechanism (4) comprises a first transmission shaft (41), a first mounting seat (42), a second mounting seat (43) and a third mounting seat (44); the first transmission shaft (41) passes through the side wall of the box body (1), the first mounting seat (42), the second mounting seat (43) and the third mounting seat (44); one end of the first transmission shaft (41) is connected to the output end of the motor (3); a first lead screw (45) is provided between the third mounting seat (44) and the heat insulation board (6); two ends of the first lead screw (45) are respectively connected to the third mounting seat (44); ) is rotatably connected to the upper end of the second mounting seat (43) and the lower end of the heat insulation plate (6); a second lead screw (46) is provided between the second mounting seat (43) and the heat insulation plate (6); the two ends of the second lead screw (46) are rotatably connected to the upper end of the second mounting seat (43) and the lower end of the heat insulation plate (6); a supporting device (7) is slidably mounted on the first lead screw (45) and the second lead screw (46); a second transmission shaft (8) is rotatably mounted on the upper end of the first mounting seat (42); the second transmission shaft (8) passes through the heat insulation plate (6) and the second box cover (22); and the second transmission shaft (8) One end of the shaft (8) away from the first mounting seat (42) is fixedly connected to the spur gear (23); a first bevel gear (47) is provided on the first transmission shaft (41) at a side located between the first mounting seat (42) and the second mounting seat (43) and close to the first mounting seat (42); a third bevel gear (48) is provided on the first transmission shaft (41) at a side located between the first mounting seat (42) and the second mounting seat (43) and close to the second mounting seat (43); and a fifth bevel gear (48) is provided on the end of the first transmission shaft (41) away from the third mounting seat (44). A wheel (49), a second bevel gear (81) is provided at one end of the second transmission shaft (8) close to the first mounting seat (42), a fourth bevel gear (461) is provided at one end of the second lead screw (46) close to the second mounting seat (43), a sixth bevel gear (451) is provided at one end of the first lead screw (45) close to the third mounting seat (44), the first bevel gear (47) and the second bevel gear (81), the third bevel gear (48) and the fourth bevel gear (461), the fifth bevel gear (49) and the sixth bevel gear (451) are respectively tightly meshed; The support device (7) comprises a bottom plate (71), a support column (72) is fixedly mounted on the upper end of the bottom plate (71), the support column (72) passes through the heat insulation board (6), and a support claw (73) is provided at one end of the support column (72) away from the bottom plate (71); The heating mechanism (5) comprises a first coil (51), a furnace body (52) and a heating unit (53); the furnace body (52) is arranged on a supporting claw (73); the first coil (51) is wound around the surface of the furnace body (52) with a gap between the first coil (51) and the surface of the furnace body (52); and the heating unit (53) is arranged outside the first coil (51); The heating unit (53) comprises a servo motor (531), a third lead screw (532) is provided at the output end of the servo motor (531), a slider (533) is slidably provided on the third lead screw (532), a wire is provided inside the slider (533) for connecting to an external power supply, a second coil (534) is installed on one side of the slider (533), and the second coil (534) is wound around the outer edge of the first coil (51) and a gap is left between the second coil (534) and the first coil (51); A mesh (521) is provided in the middle of the furnace body (52) for separating aluminum profiles of different sizes, and a temperature sensor (522) is provided on the outer wall of the furnace body (52) for transmitting a signal to the servo motor (531) to control the operation of the servo motor (531); When in use, the motor (3) is started to rotate forward, driving the first transmission shaft (41) to rotate, so that the first bevel gear (47), the third bevel gear (48) and the fifth bevel gear (49) rotate, and the second transmission shaft (8), the first lead screw (45) and the second lead screw (46) rotate through gear meshing transmission. The rotation of the second transmission shaft (8) drives the spur gear (23) to rotate, thereby controlling the opening of the box cover (2). The rotation of the first lead screw (45) and the second lead screw (46) causes the support device (7) to slide in a direction close to the box cover (2), so that The furnace body (52) is pushed out of the box body (1), and the aluminum material to be smelted is added. After the filling is completed, the motor (3) is started to reverse, so that the furnace body (52) returns to its original position in the box body (1). The box cover (2) is closed, and the power is turned on to start heating and melting the aluminum material. The first coil (51) first preheats all the aluminum material in the furnace body (52). Since the small aluminum pieces at the bottom are easier to melt than the large aluminum pieces at the top, the second coil (534) gradually heats and smelts the aluminum material in the furnace body (52) from bottom to top. The middle position of the furnace body (52) is provided with a A mesh (521) is provided to separate aluminum profiles of different sizes, so that small aluminum profiles that are easy to melt are deposited at the bottom of the furnace body (52), while larger aluminum profiles are above the mesh (521). The second coil (534) is used to heat the small aluminum profiles gradually from bottom to top, and the small aluminum profiles are heated first. A temperature sensor (522) is provided on the outer wall of the furnace body (52) to transmit a signal to the servo motor (531) to control the operation of the servo motor (531). The melting point of aluminum is 660°C. When the temperature of the lower part of the furnace body (52) rises to 700°C, the small aluminum profiles melt. When the furnace is completely heated, the temperature sensor (522) sends a signal to control the servo motor (531) to start, driving the third lead screw (532) to rotate, so that the slider (533) slides in a direction away from the servo motor (531), so that the second coil starts to heat the aluminum material in the upper part of the furnace body (52), and the first coil (51) keeps the aluminum material in the lower part of the furnace body (52) completely heated. After a certain period of time, when the aluminum material is completely melted, the motor (3) is started to rotate forward, so that the furnace body (52) is ejected out of the box body (1), and the subsequent process is carried out after the staff takes it out.
2. The electrically heated aluminum profile smelting furnace according to claim 1, characterized in that: The transmission ratios between the first bevel gear (47) and the second bevel gear (81), the fourth bevel gear (461) and the third bevel gear (48), and the sixth bevel gear (451) and the fifth bevel gear (49) are all less than 1.
3. The electrically heated aluminum profile smelting furnace according to claim 1, characterized in that: The distance between the upper and lower ends of the first coil (51) is greater than the distance between the two ends of the second coil (534).
4. The electrically heated aluminum profile smelting furnace according to claim 1, characterized in that: All mechanisms are made of high temperature resistant materials.
Citation Information
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