Bubble washing machine
By designing a bubble cleaning machine, the tipping bucket and exhaust assembly are used to create a bubble-like water flow to clean the sealing cover step by step, which solves the problems of low cleaning efficiency and poor effect in the existing technology and achieves a high-efficiency and non-damaging cleaning effect.
Patent Information
- Application Number
- CN202111051849.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-09-08
- Publication Date
- 2026-02-24
- Estimated Expiration
- 2041-09-08
AI Technical Summary
Existing technologies are inefficient in cleaning sealing caps, easily cause surface scratches, and have poor cleaning effects, resulting in low production efficiency and increased costs.
A bubble cleaning machine was designed, which includes multiple cleaning chambers and a drain tank. It uses a tipping bucket and an exhaust assembly to form a bubble-like water flow to clean the sealing cap step by step. The rotation of the tipping bucket is used to transfer the sealing cap, and the cap is drained in the drain tank.
It improves cleaning efficiency and effectiveness, reduces surface damage, is easy to use, and significantly enhances production efficiency through a step-by-step cleaning and draining process.
Smart Images

Figure CN113560268B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of cleaning machine technology, and more specifically to a bubble cleaning machine. Background Technology
[0002] Packaging bottles used in pharmaceutical or food packaging mostly use aluminum foil caps, plastic caps, or rubber stoppers for sealing. During the production of these sealing caps, oil stains and debris are often generated. Currently, ultrasonic cleaning and rotary drum cleaning are commonly used to clean sealing caps, but this method can easily cause scratches and damage to the surfaces of aluminum and plastic caps, resulting in low efficiency. After cleaning, the sealing caps undergo water control and drying to complete the production of the sealing caps. However, this method is inefficient in cleaning sealing caps and easily leaves contaminants on the surface of the sealing caps, requiring multiple treatments, which greatly reduces production efficiency and increases costs. Summary of the Invention
[0003] In view of this, the present invention provides a bubble cleaning machine that not only improves cleaning efficiency but also provides good cleaning results and is easy to use.
[0004] To solve the above-mentioned technical problems, the present invention provides a bubble cleaning machine, including a fixed frame, a plurality of cleaning devices are provided on one side of the fixed frame, and a drain box is provided on the other side of the fixed frame, the drain box being positioned corresponding to the cleaning devices;
[0005] The cleaning device includes a cleaning tank with multiple evenly distributed partitions on the inner wall of the cleaning tank, dividing the interior of the cleaning tank into multiple cleaning chambers. A tipping bucket is installed inside each cleaning chamber, and the inner wall of the tipping bucket has mesh openings. A drive mechanism for rotating the tipping bucket is installed on the top of the tipping bucket near the drain tank. An exhaust assembly is installed at the bottom of the inner wall of the cleaning chamber, located below the tipping bucket. An air supply pipe communicating with the exhaust assembly is installed on one side of the inner wall of the cleaning chamber, and the top end of the air supply pipe extends to the outside of the cleaning tank.
[0006] Furthermore, the drain box is fixedly connected to the four corners of the bottom, the drain box has a drain outlet at the bottom, the drain outlet is provided with a guide plate around the top, the guide plate is inclined, the drain box is fixedly connected to the four corners of the inner wall, and a filter plate is provided above the guide plate.
[0007] Furthermore, the drive mechanism includes a rotating shaft disposed above the fixed frame, with two symmetrically arranged sleeves fixedly connected to the outer wall of the rotating shaft. The sleeves are fixedly connected to the tipping bucket via a first connecting rod. A second connecting rod is fixedly connected to one end of the inner side of the rotating shaft, and a cylinder for driving the second connecting rod to rotate around the rotating shaft is hinged to the end of the second connecting rod away from the rotating shaft.
[0008] Furthermore, the rotation angle range of the tipping bucket is greater than 90°.
[0009] Furthermore, the exhaust assembly is fixedly connected to the inner wall of the cleaning tank via a bracket. The exhaust assembly includes an exhaust pipe, which is rectangular. A first exhaust branch pipe, a second exhaust branch pipe, and a third exhaust branch pipe are provided on the inner side of the exhaust pipe. Multiple evenly distributed exhaust holes are opened on the top outer wall of the exhaust pipe and the first, second, and third exhaust branch pipes.
[0010] Furthermore, a support frame is fixedly connected to the bottom of the inner wall of the cleaning chamber, and a buffer pad is provided on the top of the support frame, with the top of the buffer pad fitting against the bottom of the tipping bucket.
[0011] Furthermore, a baffle for preventing material spillage is fixedly connected to the top of the tipping bucket near the drain box.
[0012] Furthermore, the air supply pipe and the cleaning box are detachably connected by multiple evenly distributed clamps.
[0013] Furthermore, a drain port is provided at the bottom of the cleaning chamber.
[0014] The beneficial effects of the above-mentioned technical solution of the present invention are as follows:
[0015] 1. This invention features multiple cleaning chambers and a draining tank, with a tipping bucket and an exhaust system inside each cleaning chamber. During cleaning, the sealing cap passes through these chambers sequentially for rinsing, then drains in the draining tank before drying. This step-by-step cleaning method ensures high efficiency. Furthermore, detergent can be added to the cleaning chambers as needed, and the exhaust system causes the water to bubble. The bursting of these bubbles creates a powerful impact within a small environment, significantly improving the cleaning effect. The tipping bucket facilitates the transfer of the sealing caps during the step-by-step cleaning process, making it easy to clean, less prone to mixing, and convenient to use.
[0016] 2. This invention, by setting a filter plate inside the drain box, allows water on the filter plate to be discharged to the drain outlet, while also facilitating material discharge.
[0017] 3. By installing a support frame at the bottom of the inner wall of the cleaning chamber and a buffer pad at the top of the support frame, the tipping bucket can be prevented from hitting the exhaust assembly during its descent. In addition, the buffer pad can protect the tipping bucket.
[0018] 4. By installing a baffle on the top of the tipping bucket, the sealing cover can be prevented from spilling to both sides when the tipping bucket rotates upward; by opening a drain port at the bottom of the cleaning chamber, the wastewater after use can be discharged in a timely manner. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of the present invention from the main view.
[0020] Figure 2 This is a top view of the structure of the present invention;
[0021] Figure 3 This is a cross-sectional structural diagram of the cleaning device in this invention;
[0022] Figure 4 This is a cross-sectional structural diagram of the cleaning tank in this invention;
[0023] Figure 5 This is a schematic diagram of the exhaust assembly in this invention.
[0024] In the diagram: 1. Cleaning device; 2. Drainage box; 3. Fixing frame; 4. Support leg; 5. Cleaning tank; 6. Tipping bucket; 7. Baffle; 8. First connecting rod; 9. Rotating shaft; 10. Drain outlet; 11. Second connecting rod; 12. Cylinder; 13. Conical bucket; 14. Limiting block; 15. Partition plate; 16. Cleaning chamber; 17. Exhaust assembly; 171. Exhaust pipe; 172. First exhaust branch pipe; 173. Second exhaust branch pipe; 174. Connector; 175. Third exhaust branch pipe; 176. Exhaust hole; 18. Bracket; 19. Support frame; 20. Buffer pad; 21. Air supply pipe; 22. Clamp; 23. Sleeve; 24. Guide plate; 25. Drain outlet; 26. Filter plate. Detailed Implementation
[0025] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the following will be described in conjunction with the accompanying drawings of the embodiments of the present invention. Figure 1-5 The technical solutions of the embodiments of the present invention will be clearly and completely described herein. Obviously, the described embodiments are only a part of the embodiments of the present invention, and not all of them. All other embodiments obtained by those skilled in the art based on the described embodiments of the present invention are within the scope of protection of the present invention.
[0026] like Figure 1-5 As shown: A bubble cleaning machine includes a fixed frame 3. Multiple cleaning devices 1 are arranged on one side of the fixed frame 3, and a drain box 2 is arranged on the other side of the fixed frame 3. The drain box 2 is positioned corresponding to the cleaning devices 1. The cleaning device 1 includes a cleaning box 5. Multiple evenly distributed partitions 15 are fixedly installed on the inner wall of the cleaning box 5. The multiple partitions 15 divide the interior of the cleaning box 5 into multiple cleaning chambers 16. A tipping bucket 6 is installed inside the cleaning chamber 16. A drive mechanism for driving the tipping bucket 6 to rotate towards the side closer to the drain box 2 is arranged on the top side of the tipping bucket 6. An exhaust assembly 17 is installed at the bottom of the inner wall of the cleaning chamber 16. The exhaust assembly 17 is located below the tipping bucket 6.
[0027] Specifically, a bubble cleaning machine includes a fixed frame 3, with multiple cleaning devices 1 arranged on one side of the fixed frame 3 and a drain box 2 installed on the other side of the fixed frame 3, the drain box 2 corresponding to the position of the cleaning devices 1; the cleaning device 1 includes a cleaning box 5, with multiple evenly distributed partitions 15 fixedly connected to the inner wall of the cleaning box 5, the multiple partitions 15 dividing the interior of the cleaning box 5 into multiple cleaning chambers 16, a tipping bucket 6 is arranged inside the cleaning chamber 16, the inner wall of the tipping bucket 6 has mesh openings, a drive mechanism for driving the tipping bucket 6 to rotate towards the side closer to the drain box 2 is installed on the top side of the tipping bucket 6, the rotation angle range of the tipping bucket 6 is greater than 90°, an exhaust assembly 17 is arranged at the bottom of the inner wall of the cleaning chamber 16, the exhaust assembly 17 is located below the tipping bucket 6, an air supply pipe 21 communicating with the exhaust assembly 17 is arranged on one side of the inner wall of the cleaning chamber 16, the top end of the air supply pipe 21 extends to the outside of the cleaning box 5;
[0028] The drive mechanism includes a rotating shaft 9 fixed above the fixed frame 3 by a bearing seat. Two symmetrically arranged sleeves 23 are fixedly connected to the outer wall of the rotating shaft 9. The sleeves 23 are fixedly connected to the tipping bucket 6 by a first connecting rod 8. A second connecting rod 11 is fixedly connected to one end of the inner side of the rotating shaft 9. A cylinder 12 for driving the second connecting rod 11 to rotate around the rotating shaft 9 is hinged to the end of the second connecting rod 11 away from the rotating shaft 9.
[0029] When the drive mechanism is working, the cylinder 12 drives the second connecting rod 11 to rotate, and the second connecting rod 11 drives the rotating shaft 9 and the sleeve 23 to rotate synchronously. The sleeve 23 drives the tipping bucket 6 to rotate upward through the first connecting rod 8. The tipping bucket 6 is tilted on the side close to the drain box 2. When the tipping bucket 6 rotates to a certain angle, the sealing cover inside the tipping bucket 6 can be transferred to the next tipping bucket 6 or transferred to the drain box 2.
[0030] The exhaust assembly 17 is fixedly connected to the inner wall of the cleaning tank 5 via the bracket 18. The exhaust assembly 17 includes an exhaust pipe 171, which is rectangular. The inner side of the exhaust pipe 171 is provided with a first exhaust branch pipe 172, a second exhaust branch pipe 173, and a third exhaust branch pipe 175. The top outer wall of the exhaust pipe 171 and the first exhaust branch pipe 172, the second exhaust branch pipe 173, and the third exhaust branch pipe 175 are all provided with multiple evenly distributed exhaust holes 176.
[0031] When the exhaust assembly 17 is in use, one end of the air supply pipe 21 is connected to the exhaust assembly 17 through the connector 174, and the other end of the air supply pipe 21 is connected to a high-pressure blower. Water and a cleaning machine are added to the cleaning chamber 16. Under the action of the high-pressure blower, the water is made into bubbles. A large number of bubbles burst to form a small environment with impact force to generate kinetic energy. The bubbles can clean the oil or aluminum shavings on the sealing cover, greatly improving the cleaning effect of the sealing cover.
[0032] In this embodiment, multiple cleaning chambers 16 and a draining tank 2 are provided. Inside the cleaning chambers 16, a tipping bucket 6 and an exhaust assembly 17 are installed. When cleaning the sealing cap, the sealing cap passes through multiple cleaning chambers 16 in sequence for rinsing. After rinsing, the sealing cap passes through the draining tank 2 for draining before proceeding to the next drying step. This method cleans the sealing cap step by step, resulting in high cleaning efficiency. In addition, detergent is added to the cleaning chambers 16 during the cleaning process. Under the action of the exhaust assembly 17, the water becomes bubbles, which can greatly improve the cleaning effect. During the step-by-step cleaning, the sealing cap can be transferred by the tipping bucket 6, making it convenient to use.
[0033] According to one embodiment of the present invention, such as Figure 4 As shown,
[0034] Support legs 4 are fixedly connected to the four corners of the bottom of the drain box 2. A drain outlet 25 is opened at the bottom of the drain box 2. A guide plate 24 is installed around the top of the drain outlet 25. The guide plate 24 is inclined and multiple guide plates 24 are combined to form a conical bucket 13. The bottom of the conical bucket 13 is connected to the drain outlet 25. Limiting blocks 14 are fixedly connected to the four corners of the inner wall of the drain box 2. A filter plate 26 is set above the limiting block 14. The setting of the limiting block 14 can limit the position of the filter plate 26. By setting the filter plate 26 inside the drain box 2, the water on the filter plate can be discharged to the drain outlet 25 through the filter plate 26, and the discharge is convenient.
[0035] According to another embodiment of the invention, such as Figure 3 As shown,
[0036] To prevent the bottom of the tipping bucket 6 from colliding with the exhaust assembly 17 when it falls, a support frame 19 is fixedly connected to the bottom of the inner wall of the cleaning chamber 16. A buffer pad 20 is provided on the top of the support frame 19. The buffer pad 20 is a rubber pad and the top of the buffer pad 20 is in contact with the bottom of the tipping bucket 6.
[0037] In one embodiment of the present invention, such as Figure 3 As shown,
[0038] A baffle 7 is fixedly connected to the top of the tipping bucket 6 near the drain box 2 to prevent material from spilling. The baffle 7 is designed to prevent the sealing cover from spilling to both sides when the tipping bucket 6 rotates upward.
[0039] In one embodiment of the present invention, such as Figure 3 As shown,
[0040] To facilitate the installation and fixing of the air supply pipe 21, multiple evenly distributed clamps 22 are installed on the inner wall of the cleaning box 5. The air supply pipe 21 and the cleaning box 5 are detachably connected through the multiple evenly distributed clamps 22.
[0041] In addition, a drain outlet 10 is provided at the bottom of the cleaning chamber 16 to facilitate the discharge of wastewater inside the cleaning chamber 16.
[0042] Working principle of the invention:
[0043] When cleaning the sealing cap, water is injected into the cleaning chamber 16, and cleaning agent is added as needed. The sealing cap is placed into the tipping bucket 6. One end of the air supply pipe 21 is connected to the exhaust assembly 17, and the other end of the air supply pipe 21 is connected to a high-pressure blower. The water in the cleaning chamber 16 becomes a rolling bubble under the action of the exhaust assembly 17, thereby cleaning the sealing cap. After the initial cleaning is completed, the cylinder 12 drives the second connecting rod 11 to rotate. The second connecting rod 11 drives the rotating shaft 9 and the sleeve 23 to rotate synchronously. The sleeve 23 drives the tipping bucket 6 to rotate upward through the first connecting rod 8. The tipping bucket 6 is tilted on the side close to the drain box 2. When the tipping bucket 6 rotates to a certain angle, the sealing cap in the tipping bucket 6 can be transferred to the next tipping bucket 6. Similarly, a second cleaning is performed in the second tipping bucket 6. After multiple cleanings, the tipping bucket 6 finally transfers the sealing cap to the drain box 2 for draining. After draining the water, it is dried to complete the cleaning of the sealing cap.
[0044] In addition, when cleaning the sealing cap, the present invention can first add cleaning agent to the first cleaning chamber 16 for cleaning, and then drain water in the adjacent second cleaning chamber 16. During the draining process, the sealing cap can be blown by the exhaust component 17 to make the sealing cap flip, thereby increasing the draining speed. At the same time, it can greatly reduce the amount of cleaning machine and dirt entering the next cleaning chamber 16. After the first draining, clean water can be added to the next cleaning chamber 16 for rinsing. Finally, the cleaning work is completed by draining and drying.
[0045] Furthermore, it should be noted that, in order to save water, the clean water used in the last step can be pumped back into the first cleaning chamber for reuse. In addition, to improve the flexibility of the usage environment, heating tubes can be added to different cleaning chambers 16 as needed for use in cold environments.
[0046] In this invention, unless otherwise explicitly specified and limited, for example, it can be a fixed connection, a detachable connection, or an integral part; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two elements or an interaction between two elements. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this invention according to the specific circumstances.
[0047] The above description represents the preferred embodiments of the present invention. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principles of the present invention, and these improvements and modifications should also be considered within the scope of protection of the present invention.
Claims
1. A bubble cleaning machine, characterized in that, The system includes a fixed frame (3), with multiple cleaning devices (1) on one side and a drain box (2) on the other side. The drain box (2) corresponds to the position of the cleaning devices (1). The cleaning device (1) includes a cleaning tank (5), with multiple evenly distributed partitions (15) fixedly installed on the inner wall of the cleaning tank (5). The partitions (15) divide the interior of the cleaning tank (5) into multiple cleaning chambers (16). A tipping bucket (6) is installed inside the cleaning chamber (16), and the inner wall of the tipping bucket (6) is open. The tipping bucket (6) is equipped with a mesh. A drive mechanism is provided on the top of the tipping bucket (6) near the drain box (2) to drive the tipping bucket (6) to rotate towards the drain box (2). The rotation angle range of the tipping bucket (6) is greater than 90°. An exhaust assembly (17) is installed at the bottom of the inner wall of the cleaning chamber (16). The exhaust assembly (17) is located below the tipping bucket (6). An air supply pipe (21) communicating with the exhaust assembly (17) is provided on one side of the inner wall of the cleaning chamber (16). The top end of the air supply pipe (21) extends to the outside of the cleaning box (5). The exhaust assembly (17) is fixedly connected to the inner wall of the cleaning box (5) via a bracket (18). The exhaust assembly (17) includes an exhaust pipe (171), which is rectangular. The inner side of the exhaust pipe (171) is provided with a first exhaust branch pipe (172), a second exhaust branch pipe (173), and a third exhaust branch pipe (175). The top outer wall of the exhaust pipe (171) and the first exhaust branch pipe (172), the second exhaust branch pipe (173), and the third exhaust branch pipe (175) are all provided with multiple evenly distributed exhaust holes (176). When the exhaust assembly (17) is in use, one end of the air supply pipe (21) is connected to the exhaust assembly (17) through the connector (174), and the other end of the air supply pipe (21) is connected to a high-pressure blower. Water and a cleaning machine are added to the cleaning chamber (16). Under the action of the high-pressure blower, the water is made into bubbles. A large number of bubbles burst to form a small environment with impact force to generate kinetic energy. The bubbles can clean the oil or aluminum shavings on the sealing cover. A support frame (19) is fixedly connected to the bottom of the inner wall of the cleaning chamber (16), and a buffer pad (20) is provided on the top of the support frame (19). The top of the buffer pad (20) is in contact with the bottom of the tipping bucket (6). The top of the tipping bucket (6) is fixedly connected to a baffle (7) on the side near the drain box (2) to prevent material spillage. The air supply pipe (21) and the cleaning box (5) are detachably connected by multiple evenly distributed clamps (22); The drive mechanism includes a rotating shaft (9) disposed above the fixed frame (3). Two symmetrically arranged sleeves (23) are fixedly connected to the outer wall of the rotating shaft (9). The sleeves (23) are fixedly connected to the tipping bucket (6) through a first connecting rod (8). A second connecting rod (11) is fixedly connected to one end of the inner side of the rotating shaft (9). A cylinder (12) for driving the second connecting rod (11) to rotate around the rotating shaft (9) is hinged to the end of the second connecting rod (11) away from the rotating shaft (9). By setting up multiple cleaning chambers (16) and a drain box (2), and setting a tipping bucket (6) and an exhaust assembly (17) inside the cleaning chamber (16), when cleaning the sealing cover, the sealing cover passes through multiple cleaning chambers (16) in sequence for rinsing. After rinsing, the sealing cover passes through the drain box (2) for draining, and then proceeds to the next drying step. The sealing cover is cleaned step by step. In addition, during the cleaning process, detergent is added to the cleaning chamber (16), and the water becomes bubble-like under the action of the exhaust assembly (17). During the step-by-step cleaning, the sealing cover is transferred by the tipping bucket (6).
2. The bubble cleaning machine as described in claim 1, characterized in that: The drain box (2) is fixedly connected to the four corners of the bottom with support legs (4). The drain box (2) has a drain outlet (25) at the bottom. The drain outlet (25) is provided with a guide plate (24) around the top of the drain outlet (25). The guide plate (24) is inclined. The drain box (2) is fixedly connected to the four corners of the inner wall of the drain box (2). A filter plate (26) is provided above the guide plate (14).
3. The bubble cleaning machine as described in claim 1, characterized in that: The bottom of the cleaning chamber (16) is provided with a drain port (10).
Citation Information
Patent Citations
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