A four-stage full-row diversion device for cup-shaped jelly

Abstract

The present invention discloses a four-stage device for shunting cup-type jelly in a row, comprising a vibrator, a conveying platform and a loading platform, wherein the conveying platform comprises a first section conveyor belt, a second section conveyor belt, a third section conveyor belt and a fourth section conveyor belt, wherein the first section conveyor belt is provided with an auxiliary cup-turning brush roller, and the second section conveyor belt and the third section conveyor belt are respectively provided with a first shunting body and a second shunting body, wherein the first or second shunting body respectively comprises a shunting gate and a flow-blocking gate, and the running speeds of the first section conveyor belt, the second section conveyor belt, the third section conveyor belt and the fourth section conveyor belt gradually increase. The device for shunting and adjusting cup-type jelly of the present invention can make the cup-type jelly dispersed on the conveying platform in a better and uniform manner, effectively improve efficiency, reduce the labor load intensity of workers, and ensure the product quality of the cup-type jelly.

Description

Technical Field

[0001] The invention relates to a four-stage integrated flow-dividing device for cup-type jelly. Background Art

[0002] Jelly is a snack suitable for all ages, and is deeply loved by the public for its smooth texture and sweet and sour taste. Jelly is a jelly food made from water and sugar as the main raw materials, with or without added fruit juice, pulp, nutritional energy, and thickeners and other food additives, and processed through the processes of batching, sol, mixing, filling, sterilization, cooling, air drying, and packaging.

[0003] There are two main processes in the processing of jelly. The first process is the filling process, and the products produced are called semi-finished products; the second process is the packaging process, and the products produced are called finished products. The packaging process is mainly to further package and process the semi-finished products of the first process, put them in different packaging materials, and form products of different specifications and different packaging forms to meet different consumer needs. Only after packaging to form finished products can they be shipped out of the factory for sale.

[0004] Traditional jelly packaging operations all use square stainless steel tables or a one-section flat conveyor belt to package. There are interruptions between each process, and a continuous production flow is not formed. The pace between processes is uneven, the production efficiency is low, the labor intensity is high, the operation requires many people, the output stability is poor, the quality assurance is weak, and the operation order is chaotic. Summary of the invention

[0005] In order to solve the above technical problems, the object of the present invention is to provide a four-stage integrated flow-dividing device for cup-type jelly.

[0006] The present invention is achieved through the following technical scheme: a four-stage full-row diversion device for cup-packed jelly, comprising a vibrator, a conveying platform and a loading platform, wherein the vibrator is installed at the upper end of the conveying platform, and the loading platform is installed at the end of the conveying platform, the conveying platform comprises a first section conveyor belt, a second section conveyor belt, a third section conveyor belt and a fourth section conveyor belt, the first section conveyor belt is provided with an auxiliary cup turning brush roller, the second section conveyor belt and the third section conveyor belt are respectively provided with a first diversion body and a second diversion body, the first or second diversion body respectively comprises a diversion gate and a flow blocking gate, wherein the running speeds of the first section conveyor belt, the second section conveyor belt, the third section conveyor belt and the fourth section conveyor belt gradually increase.

[0007] Preferably, the ratio of the running speeds of the first conveyor belt section, the second conveyor belt section, the third conveyor belt section and the fourth conveyor belt section is 20-25:30-40:50-55:55-60.

[0008] Preferably, the first flow diversion body at least includes a first flow diversion gate, a second flow diversion gate, a third flow diversion gate and a fourth flow diversion gate, and the first flow diversion gate and the fourth flow diversion gate are respectively arranged on the outermost sides of the first flow diversion body.

[0009] Preferably, the width of the first diversion gate or the fourth diversion gate is smaller than the width of the second diversion gate or the third diversion gate.

[0010] Preferably, the first flow diversion body is composed of an outer flow diversion plate and a middle flow diversion plate, the outer flow diversion plates are respectively arranged on the outermost sides of the first flow diversion body, the outer flow diversion plates are arranged inclined outward, and the middle flow diversion plate is arranged in a straight line along the conveying direction of the conveying platform.

[0011] Preferably, the outer diverter plate is arranged to be inclined outward at 15°.

[0012] Preferably, the second flow diversion body is composed of a plurality of baffles evenly arranged in a straight line on the third section of the conveyor belt to form baffle gates, and the baffle gates are spaced evenly from one another.

[0013] Preferably, the second flow diversion body is composed of an outer baffle and a plurality of intermediate baffles, the outer baffle is located at the outermost side of the first flow diversion body, and the intermediate baffles are arranged to abut against each other at their tip positions to form an inclined angle, and the widths of the baffle gates are unequal.

[0014] Preferably, the inclination angle is 30°.

[0015] Preferably, the ratio of the width of the first or fourth diversion gate to the width of the second or third diversion gate is 4:7-13:22.

[0016] The four-stage rate, the effective coordination of each diversion body and the brush roller of the present invention can make the cup-type jelly dispersed on the conveying platform in a better and uniform manner, effectively improve the efficiency, reduce the labor load intensity of the workers, and ensure the product quality of the cup-type jelly. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] In order to more clearly illustrate the technical solution of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0018] Figure 1 It is a connection structure diagram of the first embodiment of the present invention.

[0019] Figure 2 It is a structural diagram of the first and second bodies in embodiment 1 of the present invention.

[0020] Figure 3 It is a connection structure diagram of the second embodiment of the present invention.

[0021] Figure 4 It is a structural diagram of the first and second bodies in the second embodiment of the present invention.

[0022] Figure 5 It is a schematic diagram of the cup turning process of the present invention. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0024] Embodiment 1

[0025] Reference Manual Attached Figure 1 and attached Figure 2 A four-stage whole-row diversion device for cup-shaped jelly comprises a vibrator 1, a conveying platform 2 and a loading platform 3. The vibrator 1 is used to uniformly discharge the cup-shaped jelly poured into the vibrator hopper by vibration, and preliminarily disperse the cup-shaped jelly; the conveying platform 2 comprises a first conveyor belt 21, a second conveyor belt 22, a third conveyor belt 23 and a fourth conveyor belt 24. The running speeds of the first conveyor belt 21, the second conveyor belt 22, the third conveyor belt 23 and the fourth conveyor belt 24 are all different, or in other words, the first, second, third and fourth conveyor belts are arranged on the conveyor belt 21, the second conveyor belt 22, the third conveyor belt 23 and the fourth conveyor belt 24 are arranged on the conveyor belt 24. The rotation speeds of the running motors of the respective belts are inconsistent, and the running speeds of the first, second, third and fourth sections of the conveyor belts tend to gradually increase. The running speed ratios of the first section of the conveyor belt 21, the second section of the conveyor belt 22, the third section of the conveyor belt 23 and the fourth section of the conveyor belt 24 are 20-25:30-40:50-55:55-60. In this way, when the cup-shaped jelly is discharged through the hopper of the vibrating machine, the jelly is transported by four sections of conveyor belts with different speeds, which can well disperse the cup-shaped jelly evenly on the conveying platform 2, which is beneficial to the subsequent inspection process.

[0026] Refer to the attached Figure 1 The first section of the conveyor belt 21 is provided with an auxiliary cup-turning brush roller 31, which can further disperse the cup-shaped jelly discharged from the vibrating machine. Figure 5Since the auxiliary cup-turning brush roller can also turn over the cup-shaped jelly in an upright or sideways state to a horizontal state (the film surface of the jelly is set downward), it is preferred to set the height of the auxiliary cup-turning brush roller 31 and the conveying platform 2 so that a single jelly can pass through in a horizontal state but not in a sideways state. Specifically, the height between the lowest point of the auxiliary cup-turning brush roller 31 and the conveying platform 2 is adjusted within the range of 41-70 mm, so that jellies of different specifications can be turned over, which can not only disperse the cup-shaped jelly well, but also turn over the sideways or upright cup-shaped jelly.

[0027] The second section of the conveyor belt 22 is provided with a first diverter body 32, which includes at least a first diverter gate 3a, a second diverter gate 3b, a third diverter gate 3c and a fourth diverter gate 3d. The diverter gates are formed by a plurality of diverter plates a1 arranged in a straight line. The diverter plate a1 is provided with a pointed end facing the conveying direction of the conveyor line, which is conducive to the smooth transportation of the jelly on the conveyor line without obstruction. The first diverter gate 3a and the fourth diverter gate 3d are arranged on both sides of the second diverter gate 3b and the third diverter gate 3c, respectively, and the first diverter gate The width of the first diversion gate 3a is equal to that of the fourth diversion gate 3d, and the width of the two is D1. The distance between the second diversion gate 3b and the third diversion gate 3c is equal, and the width of the two is D2. Preferably, the values ​​between the widths D1 and D2 are not equal. The width D1 of the first diversion gate 3a or the fourth diversion gate 3d is smaller than the width D2 of the second diversion gate 3b or the third diversion gate 3c. By setting the widths of the diversion gates separately, the dispersion rate of the jelly can be further improved. Compared with the conventional flow rate line, the diversion gate structure design of the conveyor belt increases the dispersion rate by at least 3 times.

[0028] The third section conveyor belt 23 is further provided with a second flow dividing body 33, the flow dividing body 33 is formed by a plurality of baffles a2 arranged in a straight line, the baffles a2 are arranged in a pointed shape at one end facing the conveying direction of the conveyor line, and the baffles a2 form at least a plurality of baffle gates 33a, for example, as shown in the attached Figure 1 , the number of the blocking gates 33a is six, and the widths D3 between the blocking gates 33a are equal, that is, the blocking plates a2 are evenly arranged on the third section of the conveyor belt 23, so that the cup-shaped jelly passing through the first and second diverter bodies can be well dispersed on the conveyor belt in a horizontal manner, which is conducive to the efficient QC online inspection of the next section. Preferably, an auxiliary brush roller 30 can also be provided between the first diverter body 31 and the second diverter body 32, and the auxiliary brush roller 30 can further perform a cup-turning operation on the cup-shaped jelly.

[0029] The fourth section of the conveyor belt 24 is connected to the loading platform 3. The length of the fourth section of the conveyor belt 24 is greater than the lengths of the first, second and third sections of the conveyor belt, which is convenient for employees to perform inspection operations on this section of the conveyor belt. A guide plate 34 is arranged on the fourth section of the conveyor belt 24. The guide plate 34 is arranged adjacent to the position where the fourth section of the conveyor belt 24 and the loading platform 3 are connected. The guide plate 34 can guide the cup-shaped jelly that meets the requirements after inspection by the fourth section of the conveyor belt 24 to the loading platform 3, which is convenient for subsequent operations such as packing, sealing, stacking, and warehousing for qualified products.

[0030] Embodiment 2

[0031] Reference Manual Attached Figure 3 and attached Figure 4 , which is another structural form of the device for diverting and adjusting cup-type jelly in the second embodiment of the present invention. Here, for the same structure as the first embodiment, it will not be repeated in the second embodiment, and only the differences between the second embodiment and the above-mentioned first embodiment will be described.

[0032] In this embodiment, a first diverter body 32' is arranged on the second section conveyor belt 22' of the equipment. The first diverter body 32' is composed of a plurality of outer diverter plates a11 and a middle diverter plate a12. The outer diverter plates a11 on the outermost sides of the first diverter body 32' have an outward inclination. Preferably, the inclination is 15°, that is, the outer diverter plates a11 on the outermost sides are inclined outward by 15°. The distance between the outer diverter plate a11 and the adjacent middle diverter plate a12 is D1, and the middle diverter plate a12 is arranged in a straight line along the conveying direction of the conveyor belt, and the distance between the middle diverter plates a12 is equal, that is, the distance between two adjacent middle diverter plates a12 is D2, and the width D1 of the outer diverter plate a11 and the adjacent middle diverter plate a12 is less than the width D2 of the above-mentioned two middle diverter plates a12.

[0033] In addition, the third section of the conveyor belt 23' is provided with a second flow diversion body 33', which is composed of a plurality of outer baffles b11 and a middle baffle b12. The outer baffles b11 are located at the outermost side of the first flow diversion body 23', and the middle baffles b12 are arranged at a 30° inclination angle at the tip positions of each other, so that the widths D3' of each baffle gate 33a' are not equal to each other, that is, the baffles are arranged at non-equidistant intervals on the third section of the conveyor belt 23'. In this way, the cup-type jelly passing through the first and second flow diversion bodies can be well dispersed on the conveyor belt in a horizontal and non-uniform manner, which is more conducive to detection, reduces the workload of personnel, and improves the efficiency of the subsequent detection.

[0034] In the second conveyor belt in the first and second embodiments, the ratio of the width D1 of the first or fourth diversion gate to the width D2 of the second or third diversion gate is 4:7-13:22, thereby achieving a good dispersion effect.

[0035] In the above embodiment, the dispersion rate and turnover rate of a cup-shaped jelly on a conveyor belt with a single speed and a conveyor belt with four-stage speed differences are shown in Table 1 below:

[0036]

[0037]

[0038] The turnover rate of the same cup-shaped jelly on a single-speed conveyor belt and a four-stage speed difference conveyor belt is shown in Table 2 below:

[0039]

[0040] It can be easily seen from the comparison of the above tables that the four-stage rate, the lean structure of the effective coordination of each diversion body and the brush roller of the present invention can make the cup-type jelly better dispersed on the conveying platform in a uniform manner, effectively improve efficiency, reduce the labor load intensity of workers, and at the same time ensure the product quality of the cup-type jelly.

[0041] The above description shows and describes the preferred embodiments of the present invention. As mentioned above, it should be understood that the present invention is not limited to the form disclosed herein, and should not be regarded as excluding other embodiments, but can be used in various other combinations, modifications and environments, and can be modified within the scope of the invention concept described herein through the above teachings or the technology or knowledge of the relevant field. The changes and modifications made by those skilled in the art do not depart from the spirit and scope of the present invention, and should be within the scope of protection of the claims attached to the present invention.

Claims

1. A four-stage integrated flow-dividing device for cup-shaped jelly, characterized in that: Including vibrating machine, conveying platform and charging The platform, the vibrator is installed at the upper end of the conveying platform, the loading platform is installed at the lower end of the conveying platform, the conveying platform includes a first section of conveyor belt, a second section of conveyor belt, a third section of conveyor belt and a fourth section of conveyor belt, the first section The conveyor belt is provided with an auxiliary cup turning brush roller, and the first diverter body and the second diverter body are respectively installed on the second section of the conveyor belt and the third section of the conveyor belt, the first diverter body is composed of an outer diverter plate and a middle diverter plate, the outer diverter plates are respectively arranged on the outermost sides of the first diverter body, the outer diverter plates are arranged outwardly inclined, and the middle diverter plate is arranged in a straight line along the conveying direction of the conveying platform, the second diverter body is composed of an outer baffle plate and a plurality of middle baffle plates, the outer baffle plate is located at the outermost side of the first diverter body, and the middle baffle plates are arranged at the tip positions of each other at an inclined angle, the widths of the baffle gates are unequal, and the The first or second diverter body includes a diverter gate and a baffle gate respectively, the first diverter body includes at least a first diverter gate, a second diverter gate, a third diverter gate and a fourth diverter gate, the first diverter gate and the fourth diverter gate are respectively arranged on the outermost sides of the first diverter body, the width of the first diverter gate or the fourth diverter gate is smaller than the width of the second diverter gate or the third diverter gate, wherein the running speeds of the first section of the conveyor belt, the second section of the conveyor belt, the third section of the conveyor belt and the fourth section of the conveyor belt gradually increase, and the ratio of the running speeds of the first section of the conveyor belt, the second section of the conveyor belt, the third section of the conveyor belt and the fourth section of the conveyor belt is 20~25:30~40:50~55:55~60.

2. The four-stage arranging and diverting device for cup-shaped jelly according to claim 1, characterized in that: The outer diverter plate is arranged to be inclined outward at 15°.

3. The four-stage arranging and diverting device for cup-shaped jelly according to claim 1, characterized in that: The said The two-channel flow diversion body is composed of a plurality of baffles evenly arranged in a straight line on the third section of the conveyor belt to form a baffle gate, and the distances between the baffle gates are equal.

4. The four-stage arranging and diverting device for cup-shaped jelly according to claim 1, characterized in that: The inclination angle is 30°.

5. The four-stage arranging and diverting device for cup-shaped jelly according to claim 1, characterized in that: Said The ratio of the width of the first or fourth diversion gate to the width of the second or third diversion gate is 4:7 to 13:22.

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