A brick edge scraping machine with high scraping efficiency

Abstract

The invention discloses a brick scraping machine with high scraping efficiency, comprising a main frame, a transport module and a scraping module. The transport module is arranged above the main frame, and the scraping module is arranged at the center of the main frame. The scraping module consists of a scraping frame, a synchronization mechanism, a lifting mechanism, a baffle mechanism and a scraper mechanism. The synchronization mechanism is arranged on both sides of the scraping frame and connected to the main frame. A lifting mechanism is arranged at the center of the scraping frame and is placed at the center of the main frame. A baffle mechanism is arranged on the top of the scraping frame, and a scraper mechanism is arranged on the left side of the scraping frame. Sliding grooves are arranged on the left and right sides of the main frame. The synchronous mechanism can realize synchronous scraping operation, which better adapts to the problem that the scraping machine cannot realize parallel operation and simultaneous scraping of multiple machines during work. The scraping module is provided with a lifting mechanism, a baffle mechanism and a scraper mechanism in the scraping module, so as to perform scraping operation on the bricks.

Description

Technical Field

[0001] The invention belongs to the technical field of ceramic processing, and in particular relates to a brick edge scraping machine with high scraping efficiency. Background Art

[0002] In the production of ceramic wall and floor tiles, after the bricks go through the glazing process, excess glaze will appear on the edges of the bricks, which needs to be scraped before entering the next process. If the excess glaze material is not processed, it is very likely that during the firing kiln, when the front edge of the brick comes into contact with other bricks, the bricks will stick to each other. Therefore, it is necessary to scrape the edges after glazing to avoid adhesion between the bricks and cause waste products.

[0003] The current scraping machines cannot achieve effective synchronous scraping operations. The existing scraping machines cannot achieve parallel operation of multiple machines during operation, which will cause the subsequent production process to be too slow and reduce work efficiency. It does not meet the current factory production needs, and the traditional scraping machines do not have a baffle mechanism, which cannot fix the working position of the brick blank, causing the scraping edge of the brick blank to deviate and cause the product to be scrapped. When scraping operations are required, a scraper mechanism is often required, but the existing scraper mechanism often uses a grinding wheel for scraping. When using a grinding wheel to scrape the brick blank, a large amount of dust is often generated, which pollutes the working environment and affects the quality of the product. Summary of the invention

[0004] The object of the present invention is to provide a brick edge scraping machine with high scraping efficiency to solve the problems raised in the above background technology.

[0005] To solve the above technical problems, the technical solution adopted by the present invention is: a tile scraping machine with high scraping efficiency, including a main frame, a transport module, and a scraping module. A transport module is arranged above the main frame, and the transport module is composed of a glaze line gearbox motor, a glaze line pulley, and a glaze line belt. The glaze line gearbox motor is arranged on one side of the main frame, and a plurality of glaze line pulleys are arranged on the transmission shaft of the glaze line gearbox motor. The glaze line pulleys are symmetrically designed, and each group of glaze line pulleys is connected with a glaze line belt. The scraping module is arranged at the center of the main frame, and the scraping module is composed of a scraping frame, a synchronous mechanism, a lifting mechanism, a baffle mechanism, and a scraper mechanism. The synchronous mechanism is arranged on both sides of the scraping frame and connected to the main frame. A lifting mechanism is arranged at the center of the scraping frame and is placed at the center of the main frame. A baffle mechanism is arranged on the top of the scraping frame, and a scraper mechanism is arranged on the left side of the scraping frame. Sliding grooves are arranged on the left and right sides of the main frame, and the synchronous mechanism is composed of a support seat, a synchronous mechanism, and a lifting mechanism. The step tool holder gearbox motor, synchronous wheel, transmission shaft and synchronous belt are composed. Support seats are arranged on the left and right sides of the frame. A synchronous tool holder gearbox motor is arranged on one side of the support seat. The output shaft of the synchronous tool holder gearbox motor is connected to the synchronous wheel. A transmission shaft is arranged at the center of the synchronous wheel. The synchronous wheels are arranged at the front and rear sides of the synchronous mechanism. The synchronous wheels at the front and rear sides are driven by synchronous belts. The synchronous mechanism is symmetrically designed. The transmission shaft drives another set of synchronous wheels. The synchronous wheels, the lifting mechanism are composed of a top brick rod, a support column, a connecting baffle, a movable shaft, a fixed rod and a connecting cross bar. A top brick rod is arranged at the center of the lifting mechanism. The top brick rod is connected to the connecting baffle through a support column. The two end heads of the connecting baffle are connected with movable shafts. The movable shaft is fixed to the connecting cross bar with a fixed rod. Fixing bolts are arranged at the two end heads on the connecting cross bar. The fixing bolts are connected to the scraping frame. A lifting mechanism motor is arranged at the bottom of the scraping frame. The output end of the lifting mechanism motor is connected to the movable shaft.

[0006] Furthermore, the baffle mechanism consists of a cylinder, a connecting block, a transverse rod, and an L-shaped baffle. Cylinders are arranged on both sides of the left side of the bottom of the scraper frame. The output end of the cylinder is connected to the interface at one end of the connecting seat, and the other end of the connecting seat is connected to the connecting block. A transverse rod is arranged on one side of the connecting block, and an L-shaped baffle is arranged at the bottom of the transverse rod.

[0007] Furthermore, the scraper mechanism is composed of a scraper motor, a scraper drive wheel, and an alloy scraper. A scraper motor is provided on one side of the scraper mechanism, and the output shaft of the scraper motor is connected to the scraper drive wheel through a belt. A transverse plate is connected to one side of the scraper drive wheel, and the transverse plate is symmetrically designed, and the two groups of transverse plates are connected by a sliding rod. One end of the sliding rod passes through the transverse plate and is connected to the alloy scraper. The alloy scraper is composed of a linear bearing seat, a linear bearing support plate, and a connecting rod. The linear bearing seat is provided with two groups, and the two groups of linear bearing seats are connected to the linear bearing support plate. A bearing is provided inside the linear bearing seat, and the linear bearing seat is connected to the sliding rod. The linear bearing support plate is connected to the connecting rod. A buckle is provided at the connection position between the linear bearing support plate and the connecting rod for fixing. A knife handle is provided at one end of the connecting rod, and an alloy knife head is provided on the top of the knife handle.

[0008] Furthermore, two groups of sensors are arranged on the transport module, the control box is electrically connected to the glaze wire gearbox motor, the synchronous knife holder gearbox motor, the lifting mechanism motor, the cylinder and the scraper motor, and the sensors are connected to the control box.

[0009] The beneficial effects of the present invention are:

[0010] 1. The present invention provides a brick scraper with high scraping efficiency, and realizes effective synchronous scraping operation by setting a synchronization mechanism, which effectively adapts to the problem that the scraper cannot realize multiple machines working in parallel and scraping at the same time. By providing a scraping module with a lifting mechanism, a baffle mechanism and a scraper mechanism in the scraping module, the brick scraping operation can be performed more efficiently.

[0011] 2. The present invention can better control the horizontal position of the brick blank through the brick-blocking rod in the baffle mechanism, can better position and scrape the brick blank, protect the brick blank from falling during scraping, and improve work efficiency.

[0012] 3. The present invention connects the sliding rod of the scraper through a linear bearing, which can better control the horizontal position change of the scraper. Further, by providing two sets of linear bearing seats, it can be more stable during translation. By providing multiple sets of mounting holes on the linear bearing support plate, the installation length of the connecting rod can be better controlled, which can better adapt to the size changes of brick blanks. By using alloy knife particles for scraping, dust is greatly reduced, the cleanliness of the workshop is protected, and the health of the workers is effectively protected. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the present invention.

[0014] Figure 2 It is a schematic diagram of the structure of the transport module and the synchronization mechanism of the present invention.

[0015] Figure 3 It is a structural schematic diagram of the lifting mechanism of the present invention.

[0016] Figure 4 It is a schematic structural diagram of the baffle mechanism and the scraper mechanism of the present invention.

[0017] Figure 5 It is a schematic diagram of the structure of the alloy scraper of the present invention.

[0018] As shown in the figure: main frame 1, transport module 2, glaze line gearbox motor 201, glaze line pulley 202, glaze line belt 203, scraping module 3, scraping frame 301, synchronization mechanism 302, support seat 3021, synchronous knife frame gearbox motor 3022, synchronous wheel 3023, transmission shaft 3024, synchronous belt 3025, lifting mechanism 303, top brick rod 3031, support column 3032, connecting baffle 3033, movable shaft 3034, fixed rod 3035, connecting cross Rod 3036, fixing bolt 3037, lifting mechanism motor 3038, baffle mechanism 304, cylinder 3041, connecting block 3042, transverse rod 3043, L-shaped baffle 3044, scraper mechanism 305, scraper motor 3051, scraper drive wheel 3052, alloy scraper 3053, linear bearing seat 30531, linear bearing support plate 30532, connecting rod 30533, tool handle 30534, alloy tool head 30535, sliding groove 306, control box 4. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in this embodiment to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] like Figure 1-5As shown, a tile edge scraping machine with high edge scraping efficiency includes a main frame 1, a transport module 2, and a scraping module 3. The transport module 2 is arranged above the main frame 1. The transport module 2 is composed of a glaze line gearbox motor 201, a glaze line pulley 202, and a glaze line belt 203. The glaze line gearbox motor 201 is arranged on one side of the main frame 1. A plurality of glaze line pulleys 202 are arranged on the transmission shaft 3024 of the glaze line gearbox motor 201. The glaze line pulleys 202 are symmetrically designed. Each group of glaze line pulleys 202 is connected with a glaze line belt 203. Block 3 is arranged at the center of the main frame 1, and the scraping module 3 is composed of a scraping frame 301, a synchronization mechanism 302, a lifting mechanism 303, a baffle mechanism 304, and a scraper mechanism 305. The synchronization mechanism 302 is arranged on both sides of the scraping frame 301 and connected to the main frame 1. The lifting mechanism 303 is arranged at the center of the scraping frame 301 and is placed at the center of the main frame 1. The baffle mechanism 304 is arranged on the top of the scraping frame 301, and the scraper mechanism 305 is arranged on the left side of the scraping frame 301. Sliding grooves 306 are arranged on the left and right sides of the main frame 1.

[0021] like Figure 1-5 As shown, the synchronization mechanism 302 is composed of a support seat 3021, a synchronous tool holder gearbox motor 3022, a synchronous wheel 3023, a transmission shaft 3024, and a synchronous belt 3025. Support seats 3021 are arranged on the left and right sides of the frame, a synchronous tool holder gearbox motor 3022 is arranged on one side of the support seat 3021, the output shaft of the synchronous tool holder gearbox motor 3022 is connected to the synchronous wheel 3023, a transmission shaft 3024 is arranged at the center of the synchronous wheel 3023, the synchronous wheel 3023 is arranged on the front and rear sides of the synchronization mechanism, and the synchronous wheels 3023 on the front and rear sides are driven by a synchronous belt 3025. The synchronization mechanism 302 is symmetrically designed, and the transmission shaft 3024 drives another set of synchronous wheels 3023, the synchronous wheels 3023.

[0022] like Figure 1-5As shown, the lifting mechanism 303 is composed of a top brick rod 3031, a support column 3032, a connecting baffle 3033, a movable shaft 3034, a fixed rod 3035, and a connecting cross bar 3036. A top brick rod 3031 is arranged at the center of the lifting mechanism 303. The top brick rod 3031 is connected to the connecting baffle 3033 through the support column 3032. The two ends of the connecting baffle 3033 are connected with movable shafts 3034. The movable shaft 3034 is fixed to the connecting cross bar 3036 by a fixed rod 3035. Fixing bolts 3037 are arranged at both ends of the connecting cross bar 3036. The fixing bolts 3037 are connected to the scraping frame 301. A lifting mechanism motor 3038 is arranged at the bottom of the scraping frame 301. The output end of the lifting mechanism motor 3038 is connected to the movable shaft 3034.

[0023] like Figure 1-5 As shown, the baffle mechanism 304 consists of a cylinder 3041, a connecting block 3042, a transverse rod 3043, and an L-shaped baffle 3044. Cylinders 3041 are arranged on both sides of the left side of the bottom of the scraper frame 301. The output end of the cylinder 3041 is connected to the interface of one end of the connecting seat 3045, and the other end of the connecting seat 3045 is connected to the connecting block 3042. A transverse rod 3043 is arranged on one side of the connecting block 3042, and an L-shaped baffle 3044 is arranged at the bottom of the transverse rod 3043.

[0024] like Figure 1-5 As shown, the scraper mechanism 305 is composed of a scraper motor 3051, a scraper drive wheel 3052, and an alloy scraper 3053. A scraper motor 3051 is arranged on one side of the scraper mechanism 305. The output shaft of the scraper motor 3051 is connected to the scraper drive wheel 3052 through a belt. A transverse plate 3054 is connected to one side of the scraper drive wheel 3052. The transverse plates 3054 are symmetrically designed, and two groups of transverse plates 3054 are connected by a sliding rod 3055. One end of the sliding rod 3055 passes through the transverse plate 3054 to connect the alloy scraper 3053. The alloy scraper 3053 is composed of a linear bearing seat 30531 and a linear bearing support plate 30532 and a connecting rod 30534, the linear bearing seat 30531 is provided with two groups, the two groups of linear bearing seats 30531 are connected to the linear bearing support plate 30532, the linear bearing seat 30531 is provided with a bearing inside, the linear bearing seat 30531 is connected to the sliding rod 3055, the linear bearing support plate 30532 is connected to the connecting rod 30533, the connection position of the linear bearing support plate 30532 and the connecting rod 30533 is fixed with a buckle, one end of the connecting rod 30533 is provided with a knife handle 30534, and the top of the knife handle 30534 is provided with an alloy knife head 30535.

[0025] like Figure 1-5 As shown, two groups of sensors are arranged on the transport module 2, the control box 4 is electrically connected to the glaze line gearbox motor 201, the synchronous knife holder gearbox motor 3022, the lifting mechanism motor 3038, the cylinder 3041 and the scraper motor 3051, and the sensors are connected to the control box 4 with each other.

[0026] Working principle: When the present invention works, firstly put the brick blank on the transport module 2, and then open the glaze line gearbox motor 201 to transport the brick blank and push it forward. A sensor is arranged on the main frame 1, and the sensor detects the brick blank feeding. Then, after the sensor detects it, the synchronous tool holder gearbox motor 3022 is turned on to control the synchronous mechanism 302 and the lifting mechanism 303 to work. The synchronous scraping operation can be effectively solved by the synchronous mechanism 302. Then, the lifting mechanism 303 is used to control the rising operation of the brick blank, and the rising operation of the lifting mechanism 303 is effectively controlled. Then, the baffle mechanism 304 is opened, and the brick blocking rod in the baffle mechanism 304 can better control the horizontal position of the tile, and can better position and scrape the tile, so as to protect the tile from falling when scraping the edge. Then, the scraping mechanism is controlled by the linear bearing 3053 1 is connected to the edge scraper sliding rod 3055, which can better control the horizontal position change of the scraper. Further, by providing two sets of linear bearings 30531, it can be more stable during translation. By providing multiple sets of mounting holes on the linear bearing support plate 30532, it can better match the installation length of the connecting rod 30533 and better adapt to the size changes of tiles. By using the alloy cutter head 30535 for scraping, dust is greatly reduced during work, the cleanliness of the workshop is protected, and the health of the workers is effectively protected. After the scraping operation is completed, the lifting mechanism 303 is controlled to sink. When the lifting mechanism 303 sinks, the baffle mechanism 304 is opened and the scraping mechanism is removed. Subsequently, the synchronous tool holder is used for reset operation. When the synchronous tool holder is reset, the brick blank can be transported forward through the conveyor belt on the conveying module 2.

Claims

1. A brick edge scraping machine with high scraping efficiency, comprising a main frame (1), a transport module (2), and a scraping module (3), characterized in that: A transport module (2) is arranged above the main frame (1), and the transport module (2) is composed of a glaze wire gearbox motor (201), a glaze wire pulley (202), and a glaze wire belt (203). The glaze wire gearbox motor (201) is arranged on one side of the main frame (1), and a plurality of glaze wire pulleys (202) are arranged on the transmission shaft (3024) of the glaze wire gearbox motor (201). The glaze wire pulleys (202) are symmetrically designed, and each group of glaze wire pulleys (202) is connected by a glaze wire belt (203). The scraping module (3) is arranged at the center of the main frame (1), and the scraping module (3) is composed of a scraping frame (301), a synchronization mechanism (302), a lifting mechanism (303), a baffle mechanism, and a plurality of glaze wire pulleys (202). The invention relates to a machine tool comprising a scraping frame (301) and a scraper mechanism (304). The scraping frame (301) is provided with a synchronous mechanism (302) on both sides thereof and connected to a main frame (1). A lifting mechanism (303) is provided at the center of the scraping frame (301) and is placed at the center of the main frame (1). A baffle mechanism (304) is provided at the top of the scraping frame (301). A scraper mechanism (305) is provided on the left side of the scraping frame (301). Sliding grooves (306) are provided on the left and right sides of the main frame (1). A control box (4) is provided on one side of the main frame (1). The synchronous mechanism (302) is composed of a support seat (3021), a synchronous knife frame gearbox motor (3022), a synchronous wheel (3023), and a transmission shaft. (3024), and a synchronous belt (3025), the left and right sides of the frame are provided with support seats (3021), one side of the support seat (3021) is provided with a synchronous tool holder gearbox motor (3022), the output shaft of the synchronous tool holder gearbox motor (3022) is connected to a synchronous wheel (3023), the center of the synchronous wheel (3023) is provided with a transmission shaft (3024), the synchronous wheel (3023) is provided with a transmission shaft (3024), the synchronous wheel (3023) is provided at the front and rear sides of the synchronous mechanism (302), the synchronous wheels (3023) at the front and rear sides are driven by a synchronous belt (3025), the synchronous mechanism (302) is symmetrically designed, the transmission shaft (3024) drives another set of synchronous wheels (3023), the lifting mechanism (303) The lifting mechanism (303) is composed of a top brick rod (3031), a support column (3032), a connecting baffle (3033), a movable shaft (3034), a fixed rod (3035), and a connecting cross bar (3036). The top brick rod (3031) is arranged at the center of the lifting mechanism (303). The top brick rod (3031) is connected to the connecting baffle (3033) through the support column (3032). The two ends of the connecting baffle (3033) are connected to the movable shaft (3034). The movable shaft (3034) is fixed to the connecting cross bar (3036) by a fixed rod (3035). The two ends of the connecting cross bar (3036) are provided with fixing bolts (3037). The fixing bolts (3037) are connected to the scraping frame (301).A lifting mechanism motor (3038) is disposed at the bottom of the scraping frame (301), and an output end of the lifting mechanism motor (3038) is connected to the movable shaft (3034).

2. A brick edge scraping machine with high edge scraping efficiency according to claim 1, characterized in that: The baffle mechanism (304) comprises a cylinder (3041), a connecting block (3042), a transverse rod (3043), and an L-shaped baffle (3044). The cylinder (3041) is arranged on both sides of the left side of the bottom of the scraper frame (301). The output end of the cylinder (3041) is connected to an interface at one end of a connecting seat (3045). The other end of the connecting seat (3045) is connected to the connecting block (3042). A transverse rod (3043) is arranged on one side of the connecting block (3042). The bottom of the transverse rod (3043) is provided with an L-shaped baffle (3044).

3. The brick edge scraping machine with high edge scraping efficiency according to claim 1 is characterized in that: The scraper mechanism (305) is composed of a scraper motor (3051), a scraper drive wheel (3052), and an alloy scraper (3053). A scraper motor (3051) is arranged on one side of the scraper mechanism (305). The output shaft of the scraper motor (3051) is connected to the scraper drive wheel (3052) via a belt. A transverse plate (3054) is connected to one side of the scraper drive wheel (3052). The transverse plates (3054) are symmetrically designed, and two groups of transverse plates (3054) are connected by a sliding rod (3055). One end of the sliding rod (3055) passes through the transverse plate (3054) to connect the alloy scraper (3053). The alloy scraper (3053) is composed of a linear bearing seat (30531), a linear bearing support plate (30532), and a connecting rod (30533), the linear bearing seat (30531) is provided with two groups, the two groups of linear bearing seats (30531) are connected to the linear bearing support plate (30532), a bearing is arranged inside the linear bearing seat (30531), the linear bearing seat (30531) is connected to the sliding rod (3055), the linear bearing support plate (30532) is connected to the connecting rod (30533), a buckle is provided at the connection position between the linear bearing support plate (30532) and the connecting rod (30533) for fixing, a knife handle (30534) is arranged at one end of the connecting rod (30533), and an alloy knife head (30535) is arranged on the top of the knife handle (30534).

4. According to the brick scraping machine with high scraping efficiency as described in claim 1, two groups of sensors are arranged on the transport module (2), the control box (4) is electrically connected to the glaze line gearbox motor (201), the synchronous knife holder gearbox motor (3022), the lifting mechanism motor (3038), the cylinder (3041) and the scraper motor (3051), and the sensors are connected to the control box (4) with each other.

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