Unmanned fully automatic welding machine
By designing an unmanned fully automatic welding machine, automatic wiring and welding of long wires and wide wires is realized, which solves the problem of manual wiring and welding wires increasing labor intensity in the prior art and improves production efficiency.
Patent Information
- Application Number
- CN202110923507.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-08-12
- Publication Date
- 2025-08-26
- Estimated Expiration
- 2041-08-12
AI Technical Summary
The production of line networks in the prior art requires artificial wiring and welding wires, which increases the labor intensity of production personnel.
Unmanned fully automatic welding machines are designed, including machines, wire bearing plate parts, material storage and wiring devices, wire transfer devices, plate transfer devices and wire welding devices. Through the coordinated work of these devices, automatic wiring and welding of long and wide wires are achieved.
It reduces the labor intensity of production personnel and improves the automation and efficiency of line network production.
Smart Images

Figure CN113787282B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of wire mesh production equipment, and in particular to an unmanned fully automatic welding machine. Background Art
[0002] In the existing technology, referring to Figure 10 Some wire meshes a require production personnel to manually arrange the long wires a1 and the wide wires a2 at intervals, and to perform wire welding on the long wires a1 and the wide wires a2 in order to obtain wire mesh a. However, manual wire arrangement and welding work will increase the labor intensity of production personnel. Summary of the Invention
[0003] The present invention aims to solve at least one of the technical problems existing in the prior art. To this end, the present invention proposes an unmanned fully automatic welding machine that can reduce the labor intensity of production personnel.
[0004] According to an embodiment of the present invention, an unmanned fully automatic welding machine is used for arranging and welding long wires and wide wires, and includes a machine platform, a wire receiving plate, a material storage and arranging device, a wire moving device, a plate moving device and a wire welding device. The wire receiving plate is provided on the machine platform, the material storage and arranging device is provided on the machine platform, the material storage and arranging device can store a plurality of the long wires and a plurality of the wide wires, the material storage and arranging device can take out a preset number of the long wires and arrange them at intervals, and the material storage and arranging device can take out a preset number of the wide wires and arrange them at intervals. They are arranged at intervals, and the wire moving device is arranged on the machine. The wire moving device can transfer the taken out long wire and the wide wire to the wire receiving plate in sequence so that the wide wire abuts against the long wire. The plate moving device is arranged on the machine. The plate moving device can clamp and drive the wire receiving plate to a preset position. The wire welding device is arranged on the machine. The wire welding device can weld the long wire and the wide wire on the wire receiving plate at a preset position so that the intersection of the long wire and the wide wire is connected.
[0005] The unmanned fully automatic welding machine according to the embodiment of the present invention has at least the following beneficial effects: through the above structure, the wire supporting plate, material storage and wire arrangement device, wire moving device, plate moving device and wire welding device provided on the machine cooperate with each other to realize the wire arrangement and welding work of long wires and wide wires, thereby reducing the labor intensity of production personnel.
[0006] According to some embodiments of the present invention, the material storage and wire arranging device includes a first material storage rack, a first wire arranging mechanism, a second material storage rack and a second wire arranging mechanism, the first material storage rack is arranged on the machine, the first material storage rack is provided with a first accommodating cavity for accommodating the long wire, the first accommodating cavity has a first wire outlet, the first wire arranging mechanism is arranged on the machine, the first wire arranging mechanism can take out a preset number of the long wires from the first wire outlet, and can arrange the long wires at intervals, the second material storage rack is arranged on the machine, the second material storage rack is provided with a second accommodating cavity for accommodating the wide wire, the second accommodating cavity has a second wire outlet, the second wire arranging mechanism is arranged on the machine, the second wire arranging mechanism can take out a preset number of the wide wires from the second wire outlet, and can arrange the wide wires at intervals.
[0007] According to some embodiments of the present invention, the first wire arrangement mechanism includes a roller, a first driving member, a sliding member and a first driving assembly, the roller is rotatably provided on the machine, the roller is located at the first wire outlet to block the long wire, the side wall of the roller is provided with a first adsorption member, the first driving member is provided on the machine, the first driving member is connected to the roller, the first driving member can drive the roller to rotate so that the first adsorption member adsorbs and takes away the corresponding long wire at the first wire outlet, the sliding member is slidably provided on the machine, the sliding member is provided with a preset number of first wire grooves, the preset number of first wire grooves are arranged at intervals, the first driving assembly is provided on the machine, the first driving assembly is connected to the sliding member, the first driving assembly can drive the sliding member to slide so that the preset number of first wire grooves move and sequentially receive the long wires adsorbed and taken away by the first adsorption member.
[0008] According to some embodiments of the present invention, a material guide component is further included. The material guide component is arranged on the machine platform. The material guide component is provided with a material guide channel. The long wire material adsorbed and taken away by the first adsorption component can fall into the corresponding first wire groove through the material guide channel.
[0009] According to some embodiments of the present invention, the wire moving device includes a first wire moving mechanism, a second driving member, a second wire moving mechanism and a third driving member. The first wire moving mechanism is slidably provided on the machine platform, and the first wire moving mechanism can absorb the long wire taken out through the material storage and wire arrangement device. The second driving member is provided on the machine platform, and the output end of the second driving member is connected to the first wire moving mechanism. The second driving member can drive the first wire moving mechanism to slide to transfer the absorbed long wire to the wire receiving plate. The second wire moving mechanism is slidably provided on the machine platform, and the second wire moving mechanism can clamp the wide wire taken out through the material storage and wire arrangement device. The third driving member is provided on the machine platform, and the output end of the third driving member is connected to the second wire moving mechanism. The third driving member can drive the second wire moving mechanism to slide to transfer the clamped wide wire to the wire receiving plate.
[0010] According to some embodiments of the present invention, the first wire moving mechanism includes a first mounting member, a fourth driving member and a first wire moving member, the first mounting member is slidably provided on the machine platform, the first mounting member is connected to the second driving member, the second driving member can drive the first mounting member to slide, the fourth driving member is provided on the first mounting member, the first wire moving member is connected to the output end of the fourth driving member, the first wire moving member is provided with a second adsorption member, and the fourth driving member can drive the first wire moving member to move so that the second adsorption member absorbs the long wire taken out through the material storage and wire arrangement device.
[0011] According to some embodiments of the present invention, the second wire moving mechanism includes a second mounting member, a fifth driving member, a second wire moving member and an anti-slip assembly, the second mounting member is slidably provided on the machine platform, the second mounting member is connected to the third driving member, the third driving member can drive the second mounting member to slide, the fifth driving member is provided on the second mounting member, the second wire moving member is connected to the output end of the fifth driving member, the second wire moving member is provided with a second wire groove for accommodating the wide wire, the second wire groove has an opening, the fifth driving member can drive the second wire moving member to move so that the wide wire taken out through the material storage and wire arrangement device is embedded in the corresponding second wire groove through the corresponding opening, the anti-slip assembly is provided on the second wire moving member, and the anti-slip assembly can close the opening to clamp the wide wire together with the second wire moving member.
[0012] According to some embodiments of the present invention, the anti-slip component includes an anti-slip member and a sixth driving member, the anti-slip member is slidably provided on the second wire-moving member, the anti-slip member is provided with an anti-slip portion, the sixth driving member is provided on the second wire-moving member, the output end of the sixth driving member is connected to the anti-slip member, and the sixth driving member can drive the anti-slip member to move so that the anti-slip portion closes the opening.
[0013] According to some embodiments of the present invention, the plate moving device includes a mounting plate, a second drive component, a clamping component and a third drive component, the mounting plate is slidably provided on the machine, the second drive component is provided on the machine, the second drive component is connected to the mounting plate, the clamping component is slidably provided on the mounting plate, the clamping component can clamp the wire receiving plate, the third drive component is provided on the mounting plate, and the third drive component is connected to the clamping component, wherein the second drive component and the third drive component can respectively drive the clamping component to move along the width direction and the length direction of the wire receiving plate to drive the clamped wire receiving plate to move to a preset position.
[0014] According to some embodiments of the present invention, a lifting assembly is provided on the machine, and two wire receiving plates are provided. Both of the wire receiving plates are provided on the lifting assembly, and the two wire receiving plates are arranged side by side in the vertical direction. When the plate moving device clamps and takes away one of the wire receiving plates at the top, the lifting assembly can drive the other wire receiving plate to rise, so that the wire moving device can transfer the taken out long wires and wide wires to the other wire receiving plate in sequence. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The above and / or additional aspects and advantages of the present invention will become apparent and readily understood from the following description of the embodiments with reference to the accompanying drawings, in which:
[0016] Figure 1 This is a schematic top view of an embodiment of an unmanned fully automatic welding machine of the present invention;
[0017] Figure 2 for Figure 1 The structural diagram of the lifting assembly, line moving device and material storage and line arrangement device shown in FIG;
[0018] Figure 3 for Figure 1 The structural diagram of the second material storage rack and the second wire arrangement mechanism shown in ;
[0019] Figure 4 for Figure 2 The structural diagram of the second wire-moving member and the anti-slip assembly shown in FIG;
[0020] Figure 5 for Figure 4 A structural diagram of the second wire shifting member after some components are removed;
[0021] Figure 6 This is a structural diagram of an alignment device in an embodiment of an unmanned fully automatic welding machine of the present invention;
[0022] Figure 7 for Figure 1 The structural diagram of the wire support plate shown in ;
[0023] Figure 8 for Figure 1 The structural diagram of the net moving device shown in ;
[0024] Figure 9 for Figure 1 The structural diagram of the wire bonding device shown in ;
[0025] Figure 10 It is a structural diagram of the centerline network in the prior art.
[0026] Reference numerals:
[0027] The machine 100, the lifting assembly 110, the lifting frame 111, the eleventh driving member 112, and the second clamping member 113;
[0028] The wire receiving plate 200, the third wire groove 210, the fourth wire groove 220, the first protrusion 230, and the second protrusion 240;
[0029] Material storage and cable arrangement device 300, first material storage rack 310, first accommodating chamber 311, first cable outlet 311A, rotating roller 321, first suction member 321A, sliding member 322, first cable groove 322A, first drive assembly 323, seventh drive member 323A, first transmission member 323B, second material storage rack 330, second accommodating chamber 331, second cable outlet 331A;
[0030] First wire-moving mechanism 410, first mounting member 411, fourth driving member 412, first wire-moving member 413, second suction member 413A, second wire-moving mechanism 420, second mounting member 421, fifth driving member 422, second wire-moving member 423, second wire groove 423A, sliding hole 423B, anti-slip assembly 424, anti-slip member 424A, anti-slip portion 424A1, slider 424A2, sixth driving member 424B;
[0031] The plate moving device 500, the mounting plate 510, the second driving assembly 520, the tenth driving member 521, the third transmission member 522, the clamping assembly 530, the connecting member 531, the first clamping member 532, the third driving assembly 540, the ninth driving member 541, and the second transmission member 542;
[0032] Wire bonding device 600, twelfth driving member 610, welding head 620;
[0033] Material guide assembly 700, limiting member 710, material guide plate 720, material guide channel A;
[0034] Alignment device 800, eighth driving member 810, push plate 820;
[0035] Net moving device 900 , connecting frame 910 , thirteenth driving member 920 , net moving frame 930 , net clamping assembly 940 . DETAILED DESCRIPTION
[0036] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it should not be understood as a limitation on the scope of protection of the present invention.
[0037] In the description of the present invention, if there are descriptions of first, second, third, fourth, fifth, etc., they are only used to distinguish the technical features, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features or implicitly indicating the order of the indicated technical features.
[0038] In the description of the present invention, it should be understood that descriptions involving orientations, such as up, down, front, back, left, right, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.
[0039] In the present invention, unless otherwise expressly defined, terms such as "disposed," "installed," and "connected" should be interpreted broadly. For example, they may refer to direct connection or indirect connection through an intermediate medium; fixed connection or detachable connection or integral molding; mechanical connection; and internal communication between two components or interaction between two components. Those skilled in the art can reasonably determine the specific meanings of these terms in the present invention based on the specific content of the technical solution.
[0040] Reference Figures 1 to 9 The unmanned fully automatic welding machine of the embodiment of the present invention is used for arranging and welding long and wide wires, and includes a machine platform 100, a wire supporting plate 200, a material storage and wire arranging device 300, a wire moving device, a plate moving device 500, and a wire welding device 600.
[0041] The wire receiving plate 200 is provided on the machine 100, and the material storage and wire arranging device 300 is provided on the machine 100. The material storage and wire arranging device 300 can store multiple long wires and multiple wide wires. The material storage and wire arranging device 300 can take out a preset number of long wires and arrange them at intervals. The material storage and wire arranging device 300 can take out a preset number of wide wires and arrange them at intervals. The wire moving device is provided on the machine 100. The wire moving device can transfer the taken-out long wires and wide wires to the wire receiving plate 200 in sequence so that the wide wires abut against the long wires. The plate moving device 500 is provided on the machine 100. The plate moving device 500 can clamp and drive the wire receiving plate 200 to a preset position. The wire welding device 600 is provided on the machine 100. The wire welding device 600 can weld the long wires and wide wires on the wire receiving plate 200 at a preset position so that the intersection of the long wires and the wide wires is connected.
[0042] Through the above structure, the wire supporting plate 200, the material storage and wire arrangement device 300, the wire moving device, the plate moving device 500 and the wire welding device 600 provided on the machine 100 cooperate with each other to realize the wire arrangement and welding work of long wires and wide wires, thereby reducing the labor intensity of production personnel.
[0043] It should be noted that the minimum number of presets is two.
[0044] The wire moving device can sequentially move the long wires and wide wires taken out to the wire receiving plate 200 so that the wide wires are located on the long wires. Figure 7 The wire receiving plate 200 is provided with a third wire groove 210 and a fourth wire groove 220 arranged vertically. The groove depth of the third wire groove 210 is greater than the groove depth of the fourth wire groove 220. The number of third wire grooves 210 is the same as the number of long wires taken out by the material storage and wire arrangement device 300, and the number of fourth wire grooves 220 is the same as the number of wide wires taken out by the material storage and wire arrangement device 300. The wire moving device can first transfer the taken out long wire to the third wire groove 210, and then transfer the taken out wide wire to the fourth wire groove 220, so that the wide wire is located on the long wire.
[0045] It is understandable that the wire receiving plate 200 is provided with a third wire groove 210 and a fourth wire groove 220 arranged vertically, that is, when the long wire is located in the third wire groove 210 and the short wire is located in the fourth wire groove 220, the long wire is perpendicular to the short wire.
[0046] The material storage and cable arrangement device 300 includes a first material storage rack 310 , a first cable arrangement mechanism, a second material storage rack 320 and a second cable arrangement mechanism.
[0047] Reference Figure 1 、 Figure 2 as well as Figure 3The first storage rack 310 is provided on the machine 100. The first storage rack 310 is provided with a first accommodating chamber 311 for accommodating long wires. The first accommodating chamber 311 has a first wire outlet 311A. The first wire arranging mechanism is provided on the machine 100. The first wire arranging mechanism can take out a preset number of long wires from the first wire outlet 311A and can arrange the long wires at intervals. The second storage rack 330 is provided on the machine 100. The second storage rack 330 is provided with a second accommodating chamber 331 for accommodating wide wires. The second accommodating chamber 331 has a second wire outlet 331A. The second wire arranging mechanism is provided on the machine 100. The second wire arranging mechanism can take out a preset number of wide wires from the second wire outlet 331A and can arrange the wide wires at intervals.
[0048] The first cable arranging mechanism includes a roller 321 , a first driving member (not shown), a sliding member 322 and a first driving assembly 323 .
[0049] Reference Figure 2 The first driving member 323 is connected to the sliding member 322, and the first driving member 323 is capable of driving the sliding member 322 to slide, so that the preset number of first wire grooves 322A are moved and the long wires adsorbed and taken away by the first adsorption member 321A are received in sequence. The first driving member may be configured as a motor, which is connected to the roller 321 via a coupling; the first adsorption member 321A may be configured as an electromagnet or the like.
[0050] Reference Figure 2 The working process of the first cable arrangement mechanism taking out the long cable from the first cable outlet 311A is as follows: the first driving member drives the roller 321 to rotate, and the first suction member 321A sucks and takes away the corresponding long cable at the first cable outlet 311A. When the roller 321 rotates to a preset angle, the first suction member 321A stops sucking and the long cable falls. During this process, the first driving component 323 drives the sliding member 322 to slide, and the corresponding first cable groove 322A moves to receive the above-mentioned fallen long cable.
[0051] As described above, it can be understood that the long wire taken away by the first adsorption member 321A is the long wire that falls off from the first adsorption member 321A when the roller 321 rotates a preset angle and the first adsorption member 321A stops adsorption.
[0052] It should be noted that when the long wires fall into the preset number of first wire slots 322A one by one, it can be considered that the first wire arrangement mechanism takes out the preset number of long wires from the first wire outlet 311A.
[0053] In order to make the long wire more accurately fall into the first wire groove 322A, refer to Figure 2 , and also includes a material guiding component 700, which is arranged on the machine 100. The material guiding component 700 is provided with a material guiding channel A. The long wire removed by the first adsorption component 321A can fall into the corresponding first wire groove 322A through the material guiding channel A.
[0054] Reference Figure 2 After applying the material guide assembly 700, the working process of the first wire arrangement mechanism taking out the long wire from the first wire outlet 311A is as follows: the roller 321 rotates a preset angle to move the long wire taken away by adsorption to the inlet of the material guide channel A, the first adsorption member 321A stops adsorption, and the long wire is guided from the inlet of the material guide channel A to its outlet. During this process, the corresponding first wire groove 322A just moves to the above-mentioned outlet to receive the fallen long wire.
[0055] The material guide assembly 700 includes a limiter 710 and a material guide plate 720 . Both the limiter 710 and the material guide plate 720 are disposed on the machine 100 . The limiter 710 is located above the material guide plate 720 . The limiter 710 and the material guide plate 720 together form the material guide channel A.
[0056] The first driving component 323 can drive the sliding member 322 to slide. Figure 2 The first drive assembly 323 includes a seventh drive member 323A and a first transmission member 323B. The first transmission member 323B is rotatably mounted on the machine 100 and is threadedly connected to the sliding member 322. The seventh drive member 323A is mounted on the machine 100, and the output end of the seventh drive member 323A is connected to the first transmission member 323B. The seventh drive member 323A can drive the first transmission member 323B to rotate, thereby driving the sliding member 322 to slide. The seventh drive member 323A can be configured as a motor, and the first transmission member 323B can be configured as a screw. The seventh drive member 323A is connected to the first transmission member 323B via a coupling.
[0057] In this embodiment, an alignment device 800 is further included. The alignment device 800 is disposed on the machine 100 and can align the long wires on the sliding member 322 .
[0058] Reference Figure 6 The alignment device 800 includes two eighth driving members 810 and two push plates 820. The two eighth driving members 810 are both arranged on the machine 100. The two push plates 820 are connected to the output ends of the two eighth driving members 810 in a one-to-one correspondence. The two push plates 820 are arranged opposite to each other. The two eighth driving members 810 can drive the two push plates 820 to move toward each other so as to respectively abut against the two ends of the long wire.
[0059] In this embodiment, referring to Figure 2 and Figure 3 The second cable arrangement mechanism is the same as the first cable arrangement mechanism, so it will not be repeated here.
[0060] The wire moving device includes a first wire moving mechanism 410 , a second driving member (not shown in the figure), a second wire moving mechanism 420 and a third driving member (not shown in the figure).
[0061] Reference Figure 1 and Figure 2 The first wire moving mechanism 410 is slidably provided on the machine 100, and the first wire moving mechanism 410 can absorb the long wire taken out by the material storage and wire arrangement device 300. The second driving member is provided on the machine 100, and the output end of the second driving member is connected to the first wire moving mechanism 410. The second driving member can drive the first wire moving mechanism 410 to slide to transfer the absorbed long wire to the wire receiving plate 200. The second wire moving mechanism 420 is slidably provided on the machine 100, and the second wire moving mechanism 420 can clamp the wide wire taken out by the material storage and wire arrangement device 300. The third driving member is provided on the machine 100, and the output end of the third driving member is connected to the second wire moving mechanism 420. The third driving member can drive the second wire moving mechanism 420 to slide to transfer the clamped wide wire to the wire receiving plate 200.
[0062] The first wire-moving mechanism 410 includes a first mounting member 411 , a fourth driving member 412 , and a first wire-moving member 413 .
[0063] Reference Figure 1 and Figure 2 The first mounting member 411 is slidably mounted on the machine 100 and is connected to the second driving member. The second driving member is capable of driving the first mounting member 411 to slide. The fourth driving member 412 is mounted on the first mounting member 411. The first wire moving member 413 is connected to the output end of the fourth driving member 412. The first wire moving member 413 is provided with a second suction member 413A. The fourth driving member 412 is capable of driving the first wire moving member 413 to move so that the second suction member 413A absorbs the long wire removed from the material storage and wire arrangement device 300. The second suction member 413A can be configured as an electromagnet, etc.; the fourth driving member 412 can be configured as a pneumatic cylinder, a hydraulic cylinder, an electric push rod, etc.
[0064] The first mounting member 411 is connected to the second driving member. Specifically, the second driving member is configured as one of a pneumatic cylinder, a hydraulic cylinder and an electric push rod, and the output end of the second driving member is connected to the first mounting member 411 .
[0065] Reference Figure 2 The working process of transferring the long wire taken out by the material storage and wire arrangement device 300 to the wire receiving plate 200 is as follows: the fourth driving member 412 drives the first wire moving member 413 to move downward, the second adsorption member 413A absorbs the long wire on the sliding member 322, the fourth driving member 412 drives the first wire moving member 413 to move upward, the second driving member drives the first mounting member 411 to slide, so that the first wire moving member 413 moves to the top of the wire receiving plate 200, the fourth driving member 412 drives the first wire moving member 413 to move downward, the second adsorption member 413A stops adsorption, and the long wire on the second adsorption member 413A falls off to the wire receiving plate 200.
[0066] The second wire-moving mechanism 420 includes a second mounting member 421 , a fifth driving member 422 and a second wire-moving member 423 .
[0067] Reference Figure 1 、 Figure 2 、 Figure 4 as well as Figure 5 The second mounting member 421 is slidably mounted on the machine 100 and is connected to the third driving member. The third driving member can drive the second mounting member 421 to slide. The fifth driving member 422 is mounted on the second mounting member 421. The second wire moving member 423 is connected to the output end of the fifth driving member 422. The second wire moving member 423 is provided with a second wire groove 423A for accommodating wide wires. The second wire groove 423A has an opening. The fifth driving member 422 can drive the second wire moving member 423 to move so that the wide wire removed from the material storage and wire arrangement device 300 passes through the corresponding opening and is inserted into the corresponding second wire groove 423A. The anti-slip assembly 424 is mounted on the second wire moving member 423 and can close the opening to clamp the wide wire together with the second wire moving member 423. The fifth driving member 422 can be configured as a pneumatic cylinder, a hydraulic cylinder, an electric push rod, etc.
[0068] The second mounting member 421 is connected to the third driving member. Specifically, the third driving member is configured as one of a cylinder, a hydraulic cylinder and an electric push rod, and the output end of the third driving member is connected to the second mounting member 421 .
[0069] The anti-slip assembly 424 includes an anti-slip member 424A and a sixth driving member 424B.
[0070] Reference Figure 2 、 Figure 4 as well as Figure 5The anti-slip member 424A is slidably mounted on the second wire-moving member 423 and includes an anti-slip portion 424A1. The sixth driving member 424B is mounted on the second wire-moving member 423. The output end of the sixth driving member 424B is connected to the anti-slip member 424A. The sixth driving member 424B can drive the anti-slip member 424A to move, thereby closing the opening of the anti-slip portion 424A1 and allowing the anti-slip portion 424A1 and the second wire-moving member 423 to jointly clamp the wide wire. The sixth driving member 424B can be configured as a pneumatic cylinder, a hydraulic cylinder, an electric push rod, or the like.
[0071] The anti-dropping member 424A is slidably provided on the second line shifting member 423. For details, refer to Figure 4 and Figure 5 The anti-slip component 424A is provided with a slider 424A2, and the second line-moving component 423 is provided with a sliding hole 423B, and the slider 424A2 can be slidably passed through the sliding hole 423B.
[0072] Reference Figure 2 and Figure 4 The working process of transferring the wide wire taken out by the material storage and wire arrangement device 300 to the wire receiving plate 200 is as follows: the fifth driving member 422 drives the second wire moving member 423 to move downward, so that the taken out wide wire is embedded in the corresponding second wire groove 423A; the sixth driving member 424B drives the anti-slip member 424A to move, so that the anti-slip portion 424A1 closes the opening, and the anti-slip portion 424A1 and the second wire moving member 423 jointly clamp the wide wire; the fifth driving member 422 drives the second wire moving member 423 to move downward, so that the taken out wide wire is embedded in the corresponding second wire groove 423A; the sixth driving member 424B drives the anti-slip member 424A to move, so that the anti-slip portion 424A1 closes the opening, and the anti-slip portion 424A1 and the second wire moving member Part 422 drives the second wire moving part 423 to move upward, the third driving part drives the second mounting part 421 to slide, so that the second wire moving part 423 moves to the top of the wire receiving plate 200, the fifth driving part 422 drives the second wire moving part 423 to move downward, and the sixth driving part 424B drives the anti-slip part 424A to move, so that the anti-slip part 424A1 opens and the wide wire located in the second wire groove 423A falls onto the wire receiving plate 200.
[0073] The plate moving device 500 includes a mounting plate 510 , a second driving assembly 520 , a clamping assembly 530 and a third driving assembly 540 .
[0074] Reference Figure 1 The mounting plate 510 is slidably provided on the machine 100, the second driving component 520 is provided on the machine 100, the second driving component 520 is connected to the mounting plate 510, the clamping component 530 is slidably provided on the mounting plate 510, the clamping component 530 can clamp the wire receiving plate 200, the third driving component 540 is provided on the mounting plate 510, the third driving component 540 is connected to the clamping component 530, wherein the second driving component 520 and the third driving component 540 can respectively drive the clamping component 530 to move along the width direction and the length direction of the wire receiving plate 200, so as to drive the clamped wire receiving plate 200 to move to a preset position.
[0075] The clamping assembly 530 includes a connecting member 531 and a first clamping member 532 .
[0076] Reference Figure 1 The connecting member 531 is slidably provided on the mounting plate 510, and the connecting member 531 is connected to the third driving component 540. The third driving component 540 can drive the connecting member 531 to slide along the length direction of the wire receiving plate 200. The first clamping member 532 is provided on the connecting member 531, and the first clamping member 532 can clamp the wire receiving plate 200.
[0077] The first clamping member 532 can clamp the wire support plate 200. Figure 1 and Figure 7 One end portion of the wire receiving plate 200 is provided with a first protrusion 230 for clamping by the first clamping member 532 .
[0078] The connecting member 531 is connected to the third driving assembly 540. For details, refer to Figure 1 The third drive assembly 540 includes a ninth drive member 541 and a second transmission member 542. The second transmission member 542 is rotatably mounted on the mounting plate 510 and is threadedly connected to the connecting member 531. The ninth drive member 541 is mounted on the mounting plate 510. The output end of the ninth drive member 541 is connected to the second transmission member 542. The ninth drive member 541 can drive the second transmission member 542 to rotate, thereby driving the connecting member 531 to slide along the length of the wire receiving plate 200. The ninth drive member 541 is configured as a motor, and the second transmission member 542 is configured as a screw. The output end of the ninth drive member 541 is connected to the second transmission member 542 via a coupling.
[0079] The second drive assembly 520 is connected to the mounting plate 510. For details, refer to Figure 1 The second drive assembly 520 includes a tenth drive member 521 and a third transmission member 522. The third transmission member 522 is rotatably mounted on the machine platform 100 and is threadedly connected to the mounting plate 510. The tenth drive member 521 is mounted on the machine platform 100. The output end of the tenth drive member 521 is connected to the third transmission member 522. The tenth drive member 521 can drive the third transmission member 522 to rotate, thereby driving the mounting plate 510 to slide along the width direction of the wire receiving plate 200. The tenth drive member 521 is configured as a motor, and the third transmission member 522 is configured as a screw. The output end of the tenth drive member 521 is connected to the third transmission member 522 via a coupling.
[0080] The wire support plate 200 is provided on the machine 100. For details, refer to Figure 2A lifting assembly 110 is provided on the machine 100, and two wire receiving plates 200 are provided. Both wire receiving plates 200 are provided on the lifting assembly 110, and the two wire receiving plates 200 are arranged side by side in the vertical direction. When the plate moving device 500 clamps and takes away one of the top wire receiving plates 200 and moves it to a preset position, the lifting assembly 110 can drive the other wire receiving plate 200 to rise, so that the wire moving device can transfer the taken out long wires and wide wires to the other wire receiving plate 200 in sequence.
[0081] The above structure can improve the production efficiency of the equipment to the line network.
[0082] The lifting assembly 110 includes a lifting frame 111 and an eleventh driving member 112 .
[0083] Reference Figure 2 The lifting frame 111 is slidably mounted on the machine platform 100. The lifting frame 111 has a first accommodation position and a second accommodation position disposed vertically. Two wire receiving plates 200 are disposed at the first accommodation position and the second accommodation position, respectively. An eleventh driving member 112 is mounted on the machine platform 100. The output end of the eleventh driving member 112 is connected to the lifting frame 111. The eleventh driving member 112 can drive the lifting frame 111 to move upward and downward. The eleventh driving member 112 can be configured as a pneumatic cylinder, a hydraulic cylinder, an electric push rod, or the like.
[0084] The second clamping member 113 is further included. The second clamping member 113 is disposed on the lifting frame 111 . A second protrusion 240 is disposed on the other end of the wire receiving plate 200 . When the wire receiving plate 200 is disposed on the lifting frame 111 , the second clamping member 113 clamps the second protrusion 240 .
[0085] With the above structure, when the wire moving device sequentially moves the taken-out long wires and wide wires onto the wire receiving plate 200 , the connection stability between the wire receiving plate 200 and the lifting frame 111 can be enhanced.
[0086] The wire bonding device 600 includes two twelfth driving members 610 and two bonding heads 620 .
[0087] Reference Figure 1 and Figure 9 The two twelfth driving members 610 are both provided on the machine 100, and the two welding heads 620 are connected to the output ends of the two twelfth driving members 610 in a one-to-one correspondence. The two twelfth driving members 610 can drive the two welding heads 620 to move toward each other to weld the long wires and the wide wires on the wire supporting plate 200 at the preset position.
[0088] Reference Figure 1 and Figure 8 , further comprising a mesh moving device 900, which is disposed on the machine 100 and can move the welded wire mesh out.
[0089] The net moving device 900 includes a connecting frame 910, a thirteenth driving member 920, a net moving frame 930, a net clamping assembly 940 and a fourteenth driving member (not shown in the figure).
[0090] The connecting frame 910 is slidably provided on the machine 100, the fourteenth driving member is provided on the machine 100, the output end of the fourteenth driving member is connected to the connecting frame 910, and the fourteenth driving member can drive the connecting frame 910 to slide, the thirteenth driving member 920 is provided on the connecting frame 910, the output end of the thirteenth driving member 920 is connected to the mesh moving frame 930, and the thirteenth driving member 920 can drive the mesh moving frame 930 to move, and the mesh clamping assembly 940 is provided on the mesh moving frame 930, and the mesh clamping assembly 940 can clamp the welded wire mesh.
[0091] Of course, the present invention is not limited to the above-mentioned embodiments. Those skilled in the art may make equivalent modifications or substitutions without violating the spirit of the present invention. These equivalent modifications and substitutions are all included in the scope defined by the claims of this application.
Claims
1. Unmanned fully automatic welding machine, used for arranging and welding long and wide wires, featuring: include Machine (100); A wire receiving plate (200) is provided on the machine (100); A material storage and wire arrangement device (300) is provided on the machine (100), the material storage and wire arrangement device (300) is capable of storing a plurality of the long wires and a plurality of the wide wires, the material storage and wire arrangement device (300) is capable of taking out a preset number of the long wires and arranging them at intervals, and the material storage and wire arrangement device (300) is capable of taking out a preset number of the wide wires and arranging them at intervals; A line moving device is provided on the machine (100) and includes a first line moving mechanism (410), a second driving member, a second line moving mechanism (420) and a third driving member, wherein the first line moving mechanism (410) is slidably provided on the machine (100) and includes a first mounting member (411), a fourth driving member (412) and a first line moving member (413), wherein the first mounting member (411) is slidably provided on the machine (100), the first mounting member (411) is connected to the second driving member, and the second driving member can drive the first mounting member (411) to slide, the fourth driving member (412) is provided on the first mounting member (411), the first line moving member (413) is connected to the fourth driving member (412) ), the first wire moving member (413) is provided with a second adsorption member (413A), the fourth driving member (412) can drive the first wire moving member (413) to move, so that the second adsorption member (413A) absorbs the long wire material taken out by the material storage and wire arrangement device (300), the second driving member is provided on the machine (100), the output end of the second driving member is connected to the first wire moving mechanism (410), the second driving member can drive the first wire moving mechanism (410) to slide, so as to transfer the absorbed long wire material to the wire supporting plate (200), the second wire moving mechanism (420) can be slidably provided on the machine (100) and includes a second mounting member (421), a first mounting member (422), a second mounting member (423), a second mounting member (424), a second mounting member (425), a second mounting member (426), a second mounting member (427), a second mounting member (428), a second mounting member (429), a second mounting member (430), a second mounting member (431), a second mounting member (432), a second mounting member (433), a second mounting member (434), a second mounting member (435), a second mounting member (436), a second mounting member (437), a second mounting member (438), a second mounting member (439), a second mounting member (431), a second mounting member (439), a second mounting member (431), a second mounting member (431), a second mounting member (432), a second mounting member (433), a second mounting member (434), a second mounting member (435), a second mounting member (436), a second mounting member (437), a second mounting member (438), a second mounting member (439), a second mounting member (439), a The invention relates to a fifth driving member (422), a second wire moving member (423) and an anti-slip assembly (424), wherein the second mounting member (421) is slidably provided on the machine (100), the second mounting member (421) is connected to the third driving member, and the third driving member can drive the second mounting member (421) to slide, the fifth driving member (422) is provided on the second mounting member (421), the second wire moving member (423) is connected to the output end of the fifth driving member (422), the second wire moving member (423) is provided with a second wire groove (423A) for accommodating the wide wire, the second wire groove (423A) has an open end, and the fifth driving member (422) can drive the second wire moving member (423) to move. The second wire trough (423A) is adapted to move so that the wide wire taken out by the material storage and wire arrangement device (300) is embedded into the corresponding second wire groove (423A) through the corresponding opening. The anti-slip component (424) is provided on the second wire moving member (423) and includes an anti-slip component (424A) and a sixth driving member (424B). The anti-slip component (424A) is slidably provided on the second wire moving member (423). The anti-slip component (424A) is provided with an anti-slip portion (424A1). The sixth driving member (424B) is provided on the second wire moving member (423). The output end of the sixth driving member (424B) is connected to the anti-slip component (424A). The sixth driving member (424B) can drive the anti-slip component (424A) to move.The anti-slip portion (424A1) closes the opening, thereby cooperating with the second wire moving member (423) to clamp the wide wire taken out by the material storage and wire arrangement device (300). The third driving member is provided on the machine (100). The output end of the third driving member is connected to the second wire moving mechanism (420). The third driving member can drive the second wire moving mechanism (420) to slide, so as to transfer the clamped wide wire to the wire receiving plate (200). The wire moving device can transfer the taken out long wire and wide wire to the wire receiving plate (200) in sequence, so that the wide wire abuts against the long wire. A plate moving device (500) is provided on the machine (100), and the plate moving device (500) is capable of clamping and driving the wire receiving plate (200) to move to a preset position; A wire welding device (600) is provided on the machine (100), and the wire welding device (600) is capable of welding the long wire and the wide wire on the wire supporting plate (200) at a preset position, so as to connect the intersection of the long wire and the wide wire.
2. The unmanned fully automatic welding machine according to claim 1, characterized in that: The material storage and wire arrangement device (300) comprises: A first material storage rack (310) is provided on the machine (100), wherein the first material storage rack (310) is provided with a first accommodating cavity (311) for accommodating the long wire, and the first accommodating cavity (311) has a first wire outlet (311A); a first wire arrangement mechanism, provided on the machine (100), capable of taking out a preset number of the long wires from the first wire outlet (311A) and arranging the long wires at intervals; A second material storage rack (330) is provided on the machine (100), the second material storage rack (330) is provided with a second accommodating cavity (331) for accommodating the wide wire, and the second accommodating cavity (331) has a second wire outlet (331A); The second wire arrangement mechanism is provided on the machine (100), and the second wire arrangement mechanism can take out a preset number of the wide wires from the second wire outlet (331A) and can arrange the wide wires at intervals.
3. The unmanned fully automatic welding machine according to claim 2, characterized in that: The first cable arrangement mechanism includes: A roller (321) is rotatably provided on the machine (100), the roller (321) is located at the first wire outlet (311A) to block the long wire, and a first adsorption member (321A) is provided on a side wall of the roller (321); A first driving member is provided on the machine (100), the first driving member is connected to the rotating roller (321), and the first driving member can drive the rotating roller (321) to rotate, so that the first adsorption member (321A) adsorbs and takes away the corresponding long wire at the first wire outlet (311A); A sliding member (322) is slidably disposed on the machine platform (100), wherein the sliding member (322) is provided with a preset number of first wire grooves (322A), and the preset number of first wire grooves (322A) are arranged at intervals; A first driving component (323) is provided on the machine (100). The first driving component (323) is connected to the sliding member (322). The first driving component (323) can drive the sliding member (322) to slide, so that a preset number of the first wire slots (322A) move and sequentially receive the long wires adsorbed and taken away by the first adsorption member (321A).
4. The unmanned fully automatic welding machine according to claim 3, characterized in that: The machine also includes a material guide assembly (700), which is arranged on the machine platform (100). The material guide assembly (700) is provided with a material guide channel (A), and the long wire material adsorbed and taken away by the first adsorption member (321A) can fall into the corresponding first wire groove (322A) through the material guide channel (A).
5. The unmanned fully automatic welding machine according to claim 1, characterized in that: The plate moving device (500) comprises: A mounting plate (510) slidably mounted on the machine platform (100); A second driving component (520) is provided on the machine (100), and the second driving component (520) is connected to the mounting plate (510); A clamping assembly (530) is slidably disposed on the mounting plate (510), and the clamping assembly (530) is capable of clamping the wire receiving plate (200); A third driving assembly (540) is provided on the mounting plate (510), and the third driving assembly (540) is connected to the clamping assembly (530), wherein: The second driving assembly (520) and the third driving assembly (540) can respectively drive the clamping assembly (530) to move along the width direction and the length direction of the wire receiving plate (200), so as to drive the clamped wire receiving plate (200) to move to a preset position.
6. The unmanned fully automatic welding machine according to claim 1, characterized in that: The machine (100) is provided with a lifting assembly (110), and the wire receiving plates (200) are provided in two numbers. The two wire receiving plates (200) are both provided on the lifting assembly (110), and the two wire receiving plates (200) are arranged side by side in a vertical direction. When the plate moving device (500) clamps and takes away one of the wire receiving plates (200) at the top, the lifting assembly (110) can drive the other wire receiving plate (200) to rise, so that the wire moving device can sequentially transfer the taken-out long wires and the wide wires to the other wire receiving plate (200).
Citation Information
Patent Citations
Automatic welding production line for ruler mesh
CN110153610A
Unmanned full-automatic welding machine
CN215999203U