A device for solving the problem of glaze avoidance defects in inkjet ceramic tiles
By designing a device including a rack, combustion mechanism and gas conveying mechanism, the inkjet ceramic tiles are automatically transported and glaze baked, the glaze avoidance defects in the wet glaze coating process of inkjet ceramic tiles are solved, and cost reduction and process simplification are achieved.
Patent Information
- Application Number
- CN202111108963.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-09-22
- Publication Date
- 2025-07-11
- Estimated Expiration
- 2041-09-22
AI Technical Summary
The prior art is prone to glaze avoidance defects during the wet glaze process of inkjet ceramic tiles, especially products with darker colors are not effective, and the cost and process complexity after printing and printing of rubber rollers cannot be completely solved.
Design a device to solve the glaze avoidance defects of inkjet ceramic tiles, including a rack, a combustion mechanism, a combustion aid mechanism and a gas conveying mechanism. The inkjet ceramic tiles are automatically transported through the conveying components on the rack, so that the open flame generated by the combustion mechanism bakes the glaze surface, burns out oil-soluble and lipid substances, and removes substances that cause glaze avoidance defects.
It effectively removes oil-soluble and lipid substances in ceramic ink, solves the problem of glaze avoidance defects, reduces costs, increases the degree of process simplification, and ensures the yield rate.
Smart Images

Figure CN113803992B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of ceramic processing, and particularly relates to a device for solving the glaze avoidance defect of inkjet ceramic tiles. Background Art
[0002] At present, the ceramic industry mostly adopts the inkjet printing process of inkjet printers to achieve the pattern texture decoration on the surface of ceramic tiles, replacing the early screen printing and gravure printing processes. Among them, ceramic ink is mainly composed of ceramic powder, solvent, dispersant and binder, and contains a lot of oil-soluble and lipid substances. When the color of ceramic tile products is relatively deep, the inkjet volume of ceramic ink increases, and it will repel with the water-based glaze during wet glaze application, resulting in the glaze avoidance defect.
[0003] Regarding the problem of glaze avoidance defect, usually an additional gravure printing isolation glaze is added after inkjetting. Although this can alleviate the glaze avoidance defect caused by wet glaze application to a certain extent; however, this method increases the cost and process complexity to a certain extent, and cannot completely solve the glaze avoidance defect problem, especially the effect on products with darker inkjet colors is even worse.
[0004] Therefore, there are defects and deficiencies in the existing technology, which need to be further improved and developed. Summary of the Invention
[0005] In view of the above deficiencies of the existing technology, the purpose of the present invention is to provide a device for solving the glaze avoidance defect of inkjet ceramic tiles, aiming to solve the problem that glaze avoidance defects are likely to occur during wet glaze application after inkjet printing of ceramic tiles in the existing technology.
[0006] One technical solution adopted by the present invention to solve the technical problem is as follows: A device for solving the glaze avoidance defect of inkjet ceramic tiles, used to solve the glaze avoidance defect generated by the wet glaze application process of ceramic tiles, includes:
[0007] A frame, on which a conveying component for conveying ceramic tiles is arranged;
[0008] A combustion mechanism, which is arranged on the frame and is located above the conveying component;
[0009] An auxiliary combustion mechanism, which is arranged on the frame and is communicated with the combustion mechanism;
[0010] A gas conveying mechanism, which is arranged on the frame and is communicated with the combustion mechanism.
[0011] Further, the frame includes:
[0012] A casing, which is provided with a combustion chamber, and the conveying component and the combustion mechanism are arranged in the combustion chamber;
[0013] An exhaust pipe, the exhaust pipe is arranged on the top of the casing and is communicated with the combustion chamber;
[0014] A hanger, the hanger is arranged at both sides of the combustion chamber of the casing, the combustion mechanism is arranged on the hanger and is located in the combustion chamber;
[0015] Longitudinal steel, the longitudinal steel is arranged on the casing, and the combustion-supporting mechanism is arranged on the longitudinal steel;
[0016] Wherein, the conveying component is configured as a plurality of transmission rollers.
[0017] Furthermore, the combustion mechanism comprises a plurality of combustion assemblies arranged in parallel, and the plurality of combustion assemblies comprise a flamethrower, an air chamber and a combustion tube connected in sequence;
[0018] One end of the flamethrower away from the wind cavity is connected to the gas delivery mechanism; the wind cavity is arranged on the hanger, and the combustion tube is located in the combustion cavity and connected to the hanger;
[0019] A plurality of combustion holes are arranged at intervals on one side of the combustion tube facing the conveying assembly. The diameter of the combustion holes is 4 to 6 mm, and the interval between the combustion holes is 15 to 25 mm.
[0020] Furthermore, the combustion-supporting mechanism comprises:
[0021] A fan, wherein the fan is arranged on the longitudinal steel;
[0022] An air duct, one end of which is connected to the fan;
[0023] A plurality of hoses, one end of each of the hoses is connected to the air duct, and the hoses are connected to the air cavities in a one-to-one correspondence;
[0024] Among them, several of the hoses are provided with air volume regulating valves.
[0025] Furthermore, the gas delivery mechanism comprises:
[0026] Gas intake pipe;
[0027] A plurality of gas branch pipes, one end of each of which is connected to the gas inlet pipe, and the other end of each of which is connected to the flamethrower in a one-to-one correspondence;
[0028] Wherein, each of the several gas branch pipes is provided with a manual gas valve and a gas solenoid valve.
[0029] Furthermore, the device for solving the glaze avoidance defect of inkjet ceramic tiles also includes a combustion control mechanism, which is used to control the operation of the combustion mechanism, the combustion-supporting mechanism, the gas delivery mechanism and the delivery assembly.
[0030] Furthermore, the combustion control mechanism includes:
[0031] A combustion controller, the gas solenoid valve and the delivery assembly are both connected to the combustion controller.
[0032] Furthermore, the combustion control mechanism also includes:
[0033] A plurality of photoelectric switches are connected to the combustion controller, and the plurality of photoelectric switches are arranged one by one at the conveying components at the front end of the material incoming direction of the plurality of combustion components.
[0034] Furthermore, the combustion control mechanism also includes:
[0035] An ultraviolet flame detector is arranged at the combustion mechanism and connected to the combustion controller.
[0036] Furthermore, the combustion control mechanism also includes:
[0037] A plurality of electric igniters are provided at a plurality of the combustion components, and the plurality of the electric igniters are all connected to the combustion controller.
[0038] Compared with the prior art, the present invention provides a device for solving the glaze avoidance defect of inkjet ceramic tiles, which includes: a frame, on which a conveying assembly for conveying ceramic tiles is arranged; a combustion mechanism, which is arranged on the frame and is located at the upper end of the conveying assembly; a combustion-supporting mechanism, which is arranged on the frame and is connected to the combustion mechanism; a gas conveying mechanism, which is arranged on the frame and is connected to the combustion mechanism. It can be understood that by setting the frame, protection and support can be provided for the combustion mechanism, the combustion-supporting mechanism and the gas conveying mechanism; by setting the conveying assembly on the frame, the inkjet ceramic tiles to be glazed (brick blanks with decorative patterns printed by inkjet) can be automatically conveyed through the combustion mechanism, so that the open flame generated by the combustion mechanism bakes the glaze surface of the ceramic tiles after inkjet printing, completely burns the oil-soluble and lipid substances in the ceramic ink, removes the substances in the ceramic ink that can cause the glaze avoidance defect caused by wet glazing, and thus solves the glaze avoidance defect of the inkjet ceramic tiles. BRIEF DESCRIPTION OF THE DRAWINGS
[0039] Figure 1It is a schematic diagram of the three-dimensional structure of the device for solving the glaze avoidance defect of inkjet ceramic tiles provided by the present invention from a first viewing angle;
[0040] Figure 2 It is a schematic diagram of the three-dimensional structure of the device for solving the glaze avoidance defect of inkjet ceramic tiles provided by the present invention from a second viewing angle;
[0041] Figure 3 It is a schematic diagram of the three-dimensional structure of the device for solving the glaze avoidance defect of inkjet ceramic tiles provided in the present invention from a third viewing angle;
[0042] Figure 4 It is a three-dimensional structural schematic diagram of a combustion assembly of a combustion mechanism of a device for solving the glaze avoidance defect of inkjet ceramic tiles provided in the present invention;
[0043] Figure 5 It is a three-dimensional structural schematic diagram of the combustion-supporting mechanism of the device for solving the glaze-avoiding defect of inkjet ceramic tiles provided in the present invention;
[0044] Figure 6 It is a three-dimensional structural schematic diagram of the gas delivery mechanism of the device for solving the glaze avoidance defect of inkjet ceramic tiles provided in the present invention;
[0045] Figure 7 The present invention Figure 2 A magnified schematic diagram of the middle part;
[0046] Description of reference numerals:
[0047] 10. Device for solving the glaze avoidance defect of inkjet ceramic tiles; 11. Frame; 12. Combustion mechanism; 13. Combustion-supporting mechanism; 14. Gas delivery mechanism; 15. Combustion control mechanism; 111. Delivery assembly; 112. Casing; 113. Exhaust pipe; 114. Hanger; 115. Longitudinal steel; 116. Combustion chamber; 120. Combustion assembly; 121. Flamethrower; 122. Wind chamber; 123. Combustion pipe; 124. Combustion hole; 131. Fan; 132. Wind duct; 133. Hose; 134. Air volume regulating valve; 141. Gas inlet pipe; 142. Gas branch pipe; 143. Manual gas valve; 144. Gas solenoid valve; 145. Gas pressure regulating valve; 151. Combustion controller; 152. Photoelectric switch; 153. Ultraviolet flame detector; 154. Electric igniter. DETAILED DESCRIPTION
[0048] Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.
[0049] In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be construed as a limitation to the present invention. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present invention, unless otherwise specified, the meaning of "plural" is two or more.
[0050] In the description of the present invention, it should be noted that unless otherwise clearly specified and defined, the terms "mounted", "connected" and "coupled" shall be construed in a broad sense. For example, it may be a fixed connection, a detachable connection or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention may be understood according to specific circumstances.
[0051] At present, the ceramic industry mostly adopts the inkjet printing process of inkjet printers to achieve the decorative pattern texture on the surface of ceramic tiles, replacing the early screen printing and gravure printing processes. Among them, ceramic inks are mainly composed of ceramic powders, solvents, dispersants and binders, containing more oil-soluble and lipid substances. When the color of ceramic tile products is relatively dark, the inkjet volume of ceramic inks increases, and it will repel with the water-based glaze during wet glazing, forming an anti-glaze defect. For the problem of anti-glaze defects, usually an additional gravure printing isolation glaze is added after inkjetting. Although this can alleviate the anti-glaze defects caused by wet glazing; however, this not only increases the cost and the complexity of the process, but also cannot completely overcome the anti-glaze defects, especially the solution effect for products with darker colors is even worse. Based on the problem that anti-glaze defects are likely to occur during wet glazing after inkjet printing of ceramic tiles in the prior art, the present invention provides a device for solving the anti-glaze defects of inkjet ceramic tiles. By setting the frame, it can provide protection and support for the combustion mechanism, the combustion-supporting mechanism and the gas delivery mechanism; by setting a conveying component on the frame, it realizes the automatic conveyance of the inkjet ceramic tiles to be glazed (the tile blanks printed with decorative patterns by inkjet printing) through the combustion mechanism, so that the open flame generated by the combustion mechanism bakes the glazed surface after inkjet printing of the ceramic tiles, completely burns the oil-soluble and lipid substances in the ceramic ink, removes the substances in the ceramic ink that can cause anti-glaze defects during wet glazing, and thus solves the anti-glaze defects of inkjet ceramic tiles; for specific details, please refer to the following embodiments.
[0052] Please refer to Figure 1 and Figure 2 In the first embodiment of the present invention, a device 10 for solving the anti-glaze defects of inkjet ceramic tiles is provided, which is used to solve the anti-glaze defects generated by the wet glazing process of ceramic tiles. The device 10 for solving the anti-glaze defects of inkjet ceramic tiles includes: a frame 11, a combustion mechanism 12, a combustion-supporting mechanism 13 and a gas delivery mechanism 14; a conveying component 111 for conveying ceramic tiles is arranged on the frame 11; the combustion mechanism 12 is arranged on the frame 11, and the combustion mechanism 12 is located above the conveying component 111; the combustion-supporting mechanism 13 is arranged on the frame 11, and the combustion-supporting mechanism 13 is communicated with the combustion mechanism 12; the gas delivery mechanism 14 is arranged on the frame 11, and the gas delivery mechanism 14 is communicated with the combustion mechanism 12.
[0053] It can be understood that by setting the frame 11, protection and support can be provided for the combustion mechanism 12, the combustion assisting mechanism 13, and the gas delivery mechanism 14; by setting the conveying assembly 111 on the frame 11, an inkjet ceramic tile to be glazed (a tile blank printed with a decorative pattern by inkjet printing) is automatically conveyed through the combustion mechanism 12, so that the open flame generated by the combustion mechanism 12 bakes the glazed surface after the ceramic tile is inkjet printed, completely burns the oil-soluble and lipid substances in the ceramic ink, and removes the substances in the ceramic ink that can cause glaze avoidance defects in wet glaze application, thereby solving the glaze avoidance defects of the inkjet ceramic tile; it should be emphasized that by controlling the combustion mechanism 12 to be located above the conveying assembly 111, the glazed surface of the tile blank printed with a decorative pattern by inkjet printing is passed through the combustion mechanism 12 with the glaze surface facing up, which can not only effectively remove the substances in the ceramic ink that can cause glaze avoidance defects in wet glaze application, but also avoid the flow and deviation of the ink on the glazed surface, ensuring the finished product rate of the fired ceramic tile.
[0054] Please refer to Figure 3 In some other embodiments, the frame 11 includes: a housing 112, an exhaust pipe 113, a suspension bracket 114, and a longitudinal steel 115; a combustion chamber 116 is provided in the housing 112, and the conveying assembly 111 and the combustion mechanism 12 are arranged in the combustion chamber 116; the exhaust pipe 113 is provided at the top of the housing 112, and the exhaust pipe 113 is communicated with the combustion chamber 116; the suspension bracket 114 is provided on both sides of the combustion chamber 116 of the housing 112, the combustion mechanism 12 is arranged on the suspension bracket 114 and is located in the combustion chamber 116; the longitudinal steel 115 is provided on the housing 112, and the combustion assisting mechanism 13 is arranged on the longitudinal steel 115; wherein, the conveying assembly 111 is set as a plurality of driving rollers.
[0055] It can be understood that by providing the combustion chamber 116 on the housing 112, the combustion stability of the combustion mechanism 12 is ensured; at the same time, the conveying assembly 111 is also arranged in the combustion chamber 116, so as to convey the ceramic tile through the combustion chamber 116, so that the open flame generated by the combustion mechanism 12 bakes the glazed surface after the ceramic tile is inkjet printed, completely burns the oil-soluble and lipid substances in the ceramic ink, and removes the substances in the ceramic ink that can cause glaze avoidance defects in wet glaze application, thereby solving the glaze avoidance defects of the inkjet ceramic tile; by providing the exhaust pipe 113, the combustion exhaust gas can be effectively discharged, preventing the combustion exhaust gas from polluting the production environment and ensuring the safety of workers, and at the same time providing a guarantee for the unified collection and treatment of the combustion exhaust gas; by providing the suspension bracket 114 and the longitudinal steel 115, the combustion mechanism 12 and the combustion assisting mechanism 13 are stably fixed, providing a guarantee for the stable operation of the device 10 for solving the glaze avoidance defects of the inkjet ceramic tile.
[0056] Please refer toFigure 4 , in some other embodiments, the combustion mechanism 12 includes a plurality of combustion components 120 arranged in parallel. The plurality of combustion components 120 include a blowtorch 121, an air chamber 122, and a combustion tube 123 connected in sequence; one end of the blowtorch 121 facing away from the air chamber 122 is connected to the gas delivery mechanism 14; the air chamber 122 is disposed on the hanger 114, and the combustion tube 123 is located in the combustion chamber 116 and is connected to the hanger 114; a plurality of combustion holes 124 are spacedly arranged on one side of the combustion tube 123 facing the conveying component 111.
[0057] It can be understood that in the device 10 for solving the glaze avoidance defect of inkjet ceramic tiles provided in this embodiment, the blowtorch 121 is connected to the gas delivery mechanism 14 to deliver the gas delivered by the gas delivery mechanism 14 into the combustion tube 123. The air chamber 122 is connected to the combustion assisting mechanism 13 for delivering the air delivered by the combustion assisting mechanism 13 into the combustion tube 123. Then, the gas and air are mixed and burned in the combustion tube 123. At the same time, by providing a plurality of combustion holes 124 on the combustion tube 123, the open fire in the combustion tube 123 can be led out, ensuring the baking effect on the glaze surface after inkjet printing of the ceramic tile, burning the oil-soluble and lipid substances in the ceramic ink completely, and removing the substances in the ceramic ink that can cause the glaze avoidance defect in wet glaze spraying, thereby solving the glaze avoidance defect of the inkjet ceramic tile. Specifically, the aperture of the combustion hole 124 is 4 - 6 mm, the spacing between the combustion holes 124 is 20 - 25 mm, and the number of the combustion holes 124 is determined according to the size of the ceramic tile to be burned.
[0058] Please refer to Figure 5 , in some preferred embodiments, the combustion assisting mechanism 13 includes: a blower 131, an air duct 132, and a plurality of flexible hoses 133; the blower 131 is disposed on the longitudinal steel 115; one end of the air duct 132 is connected to the blower 131; one ends of the plurality of flexible hoses 133 are all connected to the air duct 132, and the flexible hoses 133 are connected to the air chamber 122 in one-to-one correspondence; wherein, a air volume regulating valve 134 is provided on each of the plurality of flexible hoses 133.
[0059] It can be understood that by providing the blower 131, the air duct 132, and the plurality of flexible hoses 133, and controlling the one-to-one correspondence between the plurality of flexible hoses 133 and the plurality of combustion components 120, sufficient oxygen is ensured for each group of the combustion components 120, and the treatment effect of the device 10 for solving the glaze avoidance defect of the inkjet ceramic tile on the glaze avoidance defect of the ceramic tile is ensured.
[0060] Please refer to Figure 6, in some other embodiments, the gas delivery mechanism 14 includes: a gas inlet pipe 141 and a plurality of gas branch pipes 142; one ends of the plurality of gas branch pipes 142 are all connected to the gas inlet pipe 141, and the other ends of the gas branch pipes 142 are respectively connected to the torch 121 in one-to-one correspondence; wherein, manual gas valves 143 and gas solenoid valves 144 are provided on each of the plurality of gas branch pipes 142.
[0061] It can be understood that by providing a plurality of gas branch pipes 142, the gas supply to each combustion component 120 can be effectively ensured; at the same time, by providing manual gas valves 143 and gas solenoid valves 144 on the gas branch pipes 142, it provides a guarantee for automatically controlling the gas supply. Further, a gas pressure stabilizing valve 145 is also provided on the gas inlet pipe 141, thereby effectively stabilizing the gas in the gas inlet pipe 141.
[0062] Please refer to Figure 2 and Figure 7 , in some other preferred embodiments, the device 10 for solving the glaze avoidance defect of the inkjet ceramic tile further includes a combustion control mechanism 15, and the combustion control mechanism 15 is used to control the combustion mechanism 12, the combustion-supporting mechanism 13, the gas delivery mechanism 14 and the conveying component 111. It can be understood that by providing the combustion control mechanism 15, the combustion mechanism 12, the combustion-supporting mechanism 13, the gas delivery mechanism 14 and the automatic operation of the conveying component 111 can be automatically controlled, ensuring that the device 10 for solving the glaze avoidance defect of the inkjet ceramic tile starts combustion and drying in time when there is a ceramic tile, and when there is no ceramic tile on the device 10 for solving the glaze avoidance defect of the inkjet ceramic tile, the combustion mechanism 12 is closed in time; ultimately, it can effectively overcome the glaze avoidance defect, avoid energy consumption, and improve the automation level.
[0063] In some other embodiments, the combustion control mechanism 15 includes: a combustion controller 151, the combustion controller 151 is connected to the gas solenoid valve 144, and the combustion controller 151 is also connected to the conveying component 111. Specifically, the combustion controller 151 is arranged on the machine shell 112 and is communicatively connected to the gas solenoid valve 144 and the conveying component 111. By providing the combustion controller 151 and controlling the combustion controller 151 to be respectively connected to the gas solenoid valve 144 and the conveying component 111, the gas delivery mechanism 14 and the conveying component 111 are controlled to operate through the combustion controller 151, and then the combustion mechanism 12 is controlled to operate. Further, the combustion controller 151 is connected to the blower 131 of the combustion-supporting mechanism 13 and controls the operation of the blower 131.
[0064] In some embodiments, the combustion control mechanism 15 further includes: a plurality of photoelectric switches 152, the plurality of photoelectric switches 152 are connected to the combustion controller 151, and the plurality of photoelectric switches 152 are respectively arranged at the conveying component 111 at the front end in the feeding direction of the plurality of combustion components 120.
[0065] It can be understood that by arranging the photoelectric switch 152 at the front end in the feeding direction of the combustion component 120, it is possible to detect and know whether there is a ceramic tile on the conveying component 111, and the ceramic tile first passes through the photoelectric switch 152 and then passes through the combustion component 120; thus, the device 10 for solving the glaze avoidance defect of the inkjet ceramic tile can start the combustion mechanism 12 only when there is a ceramic tile on the conveying component 111; specifically, when the photoelectric switch 152 detects that there is a ceramic tile on the conveying component 111, it sends an electrical signal to the combustion controller 151, and when the combustion controller 151 receives the electrical signal from the photoelectric switch 152, the combustion controller 151 controls the combustion mechanism 12 to start, thereby effectively solving the glaze avoidance defect of the ceramic tile.
[0066] In other embodiments, the combustion control mechanism 15 further includes: an ultraviolet flame detector 153, the ultraviolet flame detector 153 is arranged at the combustion mechanism 12, and the ultraviolet flame detector 153 is connected to the combustion controller 151.
[0067] It can be understood that by arranging the ultraviolet flame detector 153, it is possible to effectively detect whether the combustion mechanism 12 is burning normally, which not only ensures the treatment effect of the glaze avoidance defect but also improves the safety of the device 10 for solving the glaze avoidance defect of the inkjet ceramic tile.
[0068] In other embodiments, the combustion control mechanism 15 further includes: a plurality of electric igniters 154, the plurality of electric igniters 154 are arranged at the plurality of combustion components 120, and the plurality of electric igniters 154 are all connected to the combustion controller 151. It can be understood that by arranging the electric igniters 154, it is possible to effectively control the automatic ignition of the combustion mechanism 12 and effectively improve the automation level of the device 10 for solving the glaze avoidance defect of the inkjet ceramic tile.
[0069] Please refer back to Figures 1 to 7, in some specific embodiments, a device 10 for solving the glaze avoidance defect of inkjet ceramic tiles is provided. The device 10 for solving the glaze avoidance defect of inkjet ceramic tiles includes: a frame 11, and a combustion mechanism 12, a combustion-supporting mechanism 13, a gas delivery mechanism 14, and a combustion control mechanism 15 provided on the frame 11; the combustion control mechanism 15 is connected to the combustion mechanism 12, the combustion-supporting mechanism 13, the gas delivery mechanism 14, and a conveying component 111; the combustion mechanism 12 is provided with two groups of combustion components 120, the flexible hoses 133 of the combustion-supporting mechanism 13 are provided with two groups, the gas delivery mechanism 14 is provided with two groups of gas branch pipes 142, and the combustion mechanism 12 is provided with two groups of photoelectric switches 152 and two groups of electric igniters 154. The glazed surface of the ceramic tile after inkjet printing is facing up and carried on the transmission roller, and is sequentially transmitted by the conveying component 111 to the first photoelectric switch. After the first photoelectric switch detects the ceramic tile, it sends a first photoelectric signal to the combustion controller 151. After receiving the first photoelectric signal, the combustion controller 151 simultaneously sends electrical signals to the blower 131, the gas solenoid valve 144 on the first gas branch pipe 142, and the first electric igniter 154. The blower 131 and the gas solenoid valve 144 are synchronously opened, and the first electric igniter 154 ignites after a delay of 0.5 seconds to perform glaze avoidance defect treatment on the ceramic tile passing under the first combustion component; then, the ceramic tile after passing through the first combustion component is sequentially transmitted by the conveying component 111 to the second photoelectric switch. After the second photoelectric switch detects the ceramic tile, it sends a second photoelectric signal to the combustion controller 151. After receiving the second photoelectric signal, the combustion controller 151 simultaneously sends electrical signals to the blower 131, the gas solenoid valve 144 on the second gas branch pipe, and the second electric igniter. The gas solenoid valve 144 on the second gas branch pipe is opened, and the second electric igniter ignites after a delay of 0.5 seconds to perform glaze avoidance defect treatment on the ceramic tile passing under the second combustion component; the ceramic tile continues to be conveyed. When the two photoelectric switches 152 do not detect the ceramic tile, they respectively feedback to the combustion controller 151. The combustion controller 151 stops supplying voltage to the gas solenoid valve 144 after a delay of 1.5 seconds, and the gas solenoid valve 144 closes, waiting for the next instruction; during this period, the ultraviolet flame detector 153 is always in an operating state to detect the flame state inside the frame 11. In the normal burning state, if the flame suddenly goes out, the ultraviolet flame detector 153 does not detect the flame signal and feedbacks to the combustion controller 151. The combustion controller 151 immediately issues an instruction to the electric igniter 154 to ignite. If ignition still cannot be achieved, the ultraviolet flame detector 153 feedbacks to the combustion controller 151 again, and the combustion controller 151 stops outputting voltage to the gas solenoid valve 144 to close the gas solenoid valve 144, thereby preventing gas leakage and improving the automation level of the device 10 for solving the glaze avoidance defect of inkjet ceramic tiles.
[0070] In summary, the present invention provides a device for solving the glaze avoidance defect of inkjet ceramic tiles, which includes: a frame, on which a conveying component for conveying ceramic tiles is arranged; a combustion mechanism, which is arranged on the frame and is located above the conveying component; a combustion-supporting mechanism, which is arranged on the frame and is communicated with the combustion mechanism; a gas conveying mechanism, which is arranged on the frame and is communicated with the combustion mechanism. It can be understood that by arranging the frame, protection and support can be provided for the combustion mechanism, the combustion-supporting mechanism and the gas conveying mechanism; by arranging the conveying component on the frame, the inkjet ceramic tiles to be glazed (the tile blanks printed with decorative patterns by inkjet) are automatically conveyed through the combustion mechanism, so that the open flame generated by the combustion mechanism bakes the glaze surface after inkjet printing of the ceramic tiles, completely burns the oil-soluble and lipid substances in the ceramic ink, and removes the substances in the ceramic ink that can cause the glaze avoidance defect in wet glaze application, thereby solving the glaze avoidance defect of inkjet ceramic tiles.
[0071] It should be understood that the application of the present invention is not limited to the above examples. For those of ordinary skill in the art, improvements or changes can be made according to the above description, and all such improvements and changes should fall within the protection scope of the appended claims of the present invention.
Claims
1. A device for solving the glaze avoidance defect of inkjet ceramic tiles, which is used to solve the glaze avoidance defect generated by the wet glazing process of ceramic tiles, and is characterized in that, Comprising: A frame, and a combustion mechanism, an auxiliary combustion mechanism, a gas delivery mechanism, and a combustion control mechanism provided on the frame; A conveying assembly for conveying ceramic tiles is provided on the frame; the combustion mechanism is located above the conveying assembly; the auxiliary combustion mechanism is communicated with the combustion mechanism; the gas delivery mechanism is communicated with the combustion mechanism; The combustion control mechanism is connected to the combustion mechanism, the auxiliary combustion mechanism, the gas delivery mechanism, and the conveying assembly; The frame includes: A casing, the casing is provided with a combustion chamber, and the conveying assembly and the combustion mechanism are provided in the combustion chamber; An exhaust pipe, the exhaust pipe is provided on the top of the casing, and the exhaust pipe is communicated with the combustion chamber; Hangers, the hangers are provided on both sides of the combustion chamber of the casing, the combustion mechanism is provided on the hangers and is located in the combustion chamber; Longitudinal steels, the longitudinal steels are provided on the casing, and the auxiliary combustion mechanism is provided on the longitudinal steels; Wherein, the conveying assembly is provided as a plurality of driving rollers; The combustion mechanism includes a plurality of parallel combustion assemblies, and the plurality of combustion assemblies include a blowtorch, a wind chamber, and a combustion pipe connected in sequence; One end of the blowtorch facing away from the wind chamber is connected to the gas delivery mechanism; the wind chamber is provided on the hanger, the combustion pipe is located in the combustion chamber and is connected to the hanger; The auxiliary combustion mechanism includes: A blower, the blower is provided on the longitudinal steel; An air duct, one end of the air duct is connected to the blower; A plurality of hoses, one ends of the plurality of hoses are all connected to the air duct, and the hoses are connected to the wind chambers in one-to-one correspondence; Wherein, a plurality of air volume regulating valves are provided on the plurality of hoses; The combustion control mechanism includes a combustion controller and a plurality of photoelectric switches, the plurality of photoelectric switches are connected to the combustion controller, and the plurality of photoelectric switches are provided on the conveying assembly at the front end of the incoming material direction of the plurality of combustion assemblies in one-to-one correspondence; The combustion control mechanism further includes: An ultraviolet flame detector, the ultraviolet flame detector is provided at the combustion mechanism, and the ultraviolet flame detector is connected to the combustion controller; The ceramic tile is carried on the driving roller with the glaze facing up and is sequentially conveyed to a plurality of photoelectric switches by the conveying assembly.
2. The device for solving the glaze defect of inkjet ceramic tiles according to claim 1, wherein A plurality of combustion holes are spaced on one side of the combustion pipe facing the conveying assembly, the diameter of the combustion holes is 4-6 mm, and the spacing of the combustion holes is 15-25 mm.
3. The device for solving the glaze avoidance defect of inkjet ceramic tiles according to claim 2, characterized in that, The gas delivery mechanism includes: A gas inlet pipe; A plurality of gas branch pipes, one ends of the plurality of gas branch pipes are all connected to the gas inlet pipe, and the other ends of the gas branch pipes are connected to the blowtorches in one-to-one correspondence; Wherein, a manual gas valve and a gas solenoid valve are provided on the plurality of gas branch pipes.
4. The device for solving the glaze avoidance defect of inkjet ceramic tiles according to any one of claims 1-3, characterized in that, The combustion control mechanism further includes: A plurality of electric igniters, the plurality of electric igniters are provided at the plurality of combustion assemblies, and the plurality of electric igniters are all connected to the combustion controller.
Citation Information
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