Roof static test displacement sensor detection system, detection method, terminal and application

Abstract

The application discloses a roof static pressure test displacement sensor detection system, a detection method, a terminal and application, and relates to the technical field of roof static pressure test. The roof static pressure test displacement sensor detection system comprises a displacement sensor for acquiring displacement data generated by a vehicle body at different heights and angles in roof static pressure test; a data collector compares and analyzes the acquired displacement data with a preset threshold value; displacement data exceeding a certain data range is given a prewarning prompt; and a data acquisition and processing system visually presents the information of the prewarning prompt on a display interface. The four planar grooves of the aluminum profile frame can be used to realize the installation and fixation of displacement sensors in different directions. The application is simple to operate and easy to use, and the cost of raw materials is low. Even one person can also calmly complete the entire operation, saving personnel. A large amount of working hours is saved, and time and effort are saved.

Description

Technical Field

[0001] The present invention belongs to the technical field of vehicle roof static pressure testing, and in particular relates to a vehicle roof static pressure testing displacement sensor detection system, detection method, terminal and application. Background Art

[0002] As an independent automotive component, the car roof undergoes post-production testing to ensure proper fit with the vehicle body. This testing process often requires support. Existing technologies typically place the car roof directly on a testing table for testing. To achieve this, existing techniques simply apply tape to the bottom of the vehicle body before testing and then measure the extent of the penetration of the vehicle body into the tape to determine the displacement. This method suffers from low measurement accuracy.

[0003] Furthermore, during the inspection process, a roof quality inspection device is needed to inspect the quality of the car. Traditional quality inspection devices are not very safe and are prone to damage due to excessive pressure, which shortens the service life of the quality inspection device, increases costs, reduces work efficiency, and brings inconvenience to users.

[0004] Through the above analysis, the problems and defects of the existing technology are as follows:

[0005] (1) In the existing technology, the height and angle of the displacement sensor cannot be adjusted according to the actual situation, resulting in low measurement accuracy of the vehicle displacement. It cannot guarantee accurate measurement of the displacement and real-time data collection during vehicle body experiments.

[0006] (2) In the existing vehicle body displacement measurement, the operation is complicated, the cost of raw materials is high, and the measurement efficiency is low.

[0007] The difficulty of solving the above problems and defects is:

[0008] (1) When detecting the displacement of different parts of the vehicle side, it is necessary to assemble many iron blocks together to reach the height of the detection position, and then connect the displacement sensor to the detection position. Since the iron blocks are heavy and difficult to move and adjust, this task is quite difficult.

[0009] (2) The displacement sensor is small in size and cannot be firmly fixed on the iron block.

[0010] (3) Using tape to detect displacement cannot guarantee the accuracy of measurement.

[0011] The significance of solving the above problems and defects is that when the vehicle roof is subjected to downward pressure from the pressure plate of the test equipment, the Y-axis displacement of the vehicle body can be accurately measured, thereby determining whether the test data is valid. Summary of the Invention

[0012] To overcome the problems in the related art, the application discloses a roof static test displacement sensor detection system, a detection method, a terminal and application. Specifically, the application discloses a roof static test displacement sensor installation jig. The technical solution is as follows.

[0013] According to a first aspect of the application, a roof static test displacement sensor detection method is provided, including:

[0014] Obtaining displacement data generated by a vehicle body at different heights and angles in a roof static test;

[0015] If the value detected by the displacement sensor exceeds 3 mm during the test, it is confirmed that the test is unqualified.

[0016] According to a second aspect of the application, a roof static test displacement sensor detection system is provided, including:

[0017] A displacement sensor is used to obtain displacement data generated by a vehicle body at different heights and angles in a roof static test;

[0018] A data collector is a device for collecting real-time data of various types of sensors, connected to the displacement sensor, and compares and analyzes the obtained displacement data with a preset threshold value; displacement data exceeding a certain data range is prewarned;

[0019] A data acquisition and processing system is used to display and process data collected by the data collector in real time, connected to the data collector, and used to visually present the display interface of the prewarning information.

[0020] In an embodiment of the application, in a preferred embodiment of the application, the roof static test displacement sensor detection system further includes an aluminum profile frame; the aluminum profile frame is fixed on a roof static test fixed disc. As shown in Figure 3 .

[0021] In an embodiment of the application, as shown in Figure 4 , the aluminum profile frame is divided into an upper layer and a lower layer; the upper layer and the lower layer can be horizontally and vertically installed according to test requirements, and the size of the upper layer and the lower layer are suitable for the upper layer and the lower layer of the aluminum profile frame;

[0022] The aluminum profile frame (as shown in Figure 5-Figure 8 ) is a rectangular "flat sun" structure, and four planes are provided with two-layer grooves for sliding installation of the displacement sensor fixing rod in the grooves through the fixing foot 4.

[0023] The displacement sensor 1 is fixed on the displacement sensor fixing rod and accommodated in the displacement sensor fixing rod sliding groove, and can slide freely up and down.

[0024] A plurality of displacement sensor fixing rods are installed in the upper aluminum profile frame and the lower aluminum profile frame.

[0025] In this way, the height and angle of the displacement sensor can be adjusted, and the measurement accuracy of the displacement of the vehicle body is improved, so that accurate measurement of the displacement and real-time acquisition of data during the vehicle body experiment are ensured.

[0026] According to a third aspect of the disclosed embodiment, a receiving user input program storage medium is provided, and the stored computer program enables an electronic device to execute the roof static pressure test displacement sensor detection method, including the following steps:

[0027] Obtaining displacement data generated by the vehicle body at different heights and angles during the roof static pressure experiment;

[0028] Comparing and analyzing the obtained displacement data with a preset threshold value, and prewarning and displaying displacement data exceeding a certain data range.

[0029] According to a fourth aspect of the disclosed embodiment, a computer program product stored on a computer readable medium is provided, including a computer readable program, which, when executed on an electronic device, provides a user input interface to implement the roof static pressure test displacement sensor detection method.

[0030] According to a fifth aspect of the disclosed embodiment, an information data processing terminal is provided, including a memory and a data collector, the memory stores a computer program, and the computer program is executed by the data collector to enable the data collector to perform the following steps.

[0031] Comparing and analyzing the obtained displacement data with a preset threshold value, and prewarning and displaying displacement data exceeding a certain data range.

[0032] According to a sixth aspect of the disclosed embodiment, a vehicle body static pressure test detection line is provided, which executes the roof static pressure test displacement sensor detection method.

[0033] The technical scheme provided by the disclosed embodiment can include the following beneficial effects:

[0034] The present application includes an aluminum profile frame and a displacement sensor fixing foot seat, and can accurately measure the overall displacement of the test vehicle body during the roof static pressure experiment, and meets the test standard requirements of GB 26134-2010 Roof Crush Resistance of Passenger Cars.

[0035] The effects and advantages obtained by combining the experimental or test data with the prior art are as follows:

[0036] The four flat grooves of the aluminum profile allow the displacement sensor to be installed and fixed in different directions, thereby enabling the displacement measurement of different heights of the vehicle body. The operation is simple and easy to use, and the cost of raw materials is low. Accurate measurement of vehicle displacement is achieved. The present invention relies on the aluminum profile frame to be fixed on the fixed plate, ensuring that the aluminum profile frame does not displace during the experiment. The four flat grooves of the aluminum profile frame allow the displacement sensor to be installed and fixed in different directions. The operation is simple and easy to use, and the cost of raw materials is low. Even one person can complete the entire operation calmly, saving manpower. A large amount of work hours is saved, saving time and effort.

[0037] It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the present disclosure. BRIEF DESCRIPTION OF THE DRAWINGS

[0038] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments consistent with the present disclosure and, together with the description, serve to explain the principles of the present disclosure.

[0039] Figure 1 This is a flow chart of a roof static pressure test displacement sensor detection method provided by an embodiment of the present invention.

[0040] Figure 2 It is a schematic diagram of a roof static pressure test displacement sensor detection system provided by an embodiment of the present invention.

[0041] Figure 3 It is a schematic diagram of an aluminum profile frame provided by an embodiment of the present invention being fixed on a fixed plate.

[0042] Figure 4 This is a schematic diagram of the installation position of the displacement sensor provided by an embodiment of the present invention.

[0043] Figure 5 It is a top view of the aluminum profile frame provided by an embodiment of the present invention.

[0044] Figure 6 It is a bottom view of the aluminum profile frame provided by an embodiment of the present invention.

[0045] Figure 7 It is an axonometric view of the aluminum profile frame provided by an embodiment of the present invention.

[0046] Figure 8 It is a side view of the aluminum profile frame provided by an embodiment of the present invention.

[0047] In the figure: 1. Displacement sensor; 2. Data collector; 3. Data acquisition and processing system; 4. Displacement sensor fixing foot; 5. Aluminum profile frame; 6. Groove; 7. Displacement sensor fixing rod; 8. Upper aluminum profile frame; 9. Lower aluminum profile frame; 10. Displacement sensor fixing rod slide. DETAILED DESCRIPTION

[0048] Exemplary embodiments will be described in detail herein, with examples illustrated in the accompanying drawings. In the following description, when referring to the drawings, identical numerals in different figures represent identical or similar elements, unless otherwise indicated. The embodiments described in the following exemplary embodiments are not intended to represent all possible embodiments consistent with the present disclosure. Rather, they are merely examples of apparatus and methods consistent with certain aspects of the present disclosure, as detailed in the appended claims.

[0049] like Figure 1 As shown, the present invention provides a method for detecting a displacement sensor for a roof static pressure test, comprising:

[0050] S101, obtaining displacement data of a vehicle body at different heights and angles during a roof static pressure test;

[0051] S102 , comparing and analyzing the obtained displacement data with a preset threshold, issuing an early warning for displacement data that exceeds a certain data range, and visually presenting the data on a display interface.

[0052] like Figure 2 As shown, the roof static pressure test displacement sensor detection system provided by the present invention specifically includes:

[0053] Displacement sensor 1, used to obtain displacement data of the vehicle body at different heights and angles during the roof static pressure test;

[0054] Data collector 2 is a device used to collect real-time data from various types of sensors. It is connected to the displacement sensor and compares and analyzes the obtained displacement data with the preset threshold value. It also issues an early warning if the displacement data exceeds a certain data range.

[0055] The data acquisition and processing system 3 is used to display and process the data collected by the data collector in real time. It is connected to the data collector and is used to visualize the early warning information on the display interface.

[0056] In a preferred embodiment of the present invention, the roof static pressure test displacement sensor detection system further comprises an aluminum profile frame 5; the aluminum profile frame 5 is fixed on the roof static pressure test fixed plate. Figure 3 shown.

[0057] In a preferred embodiment of the present invention, Figure 4 As shown, the aluminum profile frame 5 is divided into an upper layer and a lower layer; upper layer sub-aluminum profile frames 8 and lower layer sub-aluminum profile frames 9 of suitable sizes can be installed horizontally and vertically in the two layers according to test requirements.

[0058] The aluminum profile frame 5 (such as Figure 5-Figure 8As shown in FIG, it is a rectangular "flat sun" structure, in which four planes are opened to two layers of grooves 6, for moving the sensor fixing rod 7 to be slidably installed in the groove 6 through the fixed foot 4.

[0059] The movement sensor 1 is fixed on the movement sensor fixing rod 7 and is accommodated in the movement sensor fixing rod sliding groove 10 and can slide freely up and down.

[0060] A plurality of movement sensor fixing rods 7 are installed in the upper sub-aluminum profile frame 8 and the lower sub-aluminum profile frame 9.

[0061] This allows the height and angle of the displacement sensor to be adjusted, improving the measurement accuracy of the vehicle displacement, thereby ensuring accurate displacement measurement and real-time data collection during vehicle body experiments.

[0062] The technical solution of the present invention is further described below in conjunction with experiments.

[0063] experiment:

[0064] During the experiment, the displacement sensor fixture is installed opposite to the test side of the vehicle body and fixed on the fixed plate (iron floor).

[0065] According to the experimental requirements, adjust the horizontal and vertical displacement sensor fixing rods inside the fixture to determine the installation position of the displacement sensor.

[0066] Install the displacement sensor and determine the installation height of the displacement sensor at the location of the displacement sensor fixing rod.

[0067] Connect the vehicle body to measure position and displacement sensor.

[0068] Connect the displacement sensor to the data collector to implement displacement detection.

[0069] If the displacement exceeds the range value (3mm) during the test, the test is confirmed to be unqualified.

[0070] Experiments show that:

[0071] The invention is simple to operate and easy to use, and the manufacturing cost of raw materials is low.

[0072] Even one person can complete the entire operation easily, saving manpower.

[0073] Save a lot of working hours and save time and effort.

[0074] Those skilled in the art will readily appreciate other embodiments of the present disclosure after considering the specification and practicing the disclosure disclosed herein. This application is intended to cover any variations, uses, or adaptations of the present disclosure that follow the general principles of the present disclosure and include common knowledge or customary techniques in the art not disclosed herein. The description and examples are to be considered as exemplary only, with the true scope and spirit of the present disclosure being indicated by the appended claims.

[0075] It should be understood that the present disclosure is not limited to the exact structures described above and shown in the drawings, and that various modifications and changes may be made without departing from the scope thereof. The scope of the present disclosure should be limited by the appended claims.

Claims

1. A roof static pressure test displacement sensor detection method, characterized in that: The roof static pressure test displacement sensor detection method includes: Adjust the height and angle of the displacement sensor to obtain the displacement data of the vehicle body during the roof static pressure test; Compare and analyze the obtained displacement data with the preset threshold, and visualize the displacement data that exceeds the data range on the display interface; If the displacement exceeds 3mm, the test result is confirmed to be unqualified; A roof static pressure test displacement sensor detection system for implementing the roof static pressure test displacement sensor detection method includes: Displacement sensor, used to obtain displacement data of the vehicle body at different heights and angles during the roof static pressure test; Data collector, a device used to collect real-time data from various types of sensors, is connected to the displacement sensor to compare and analyze the obtained displacement data with the preset threshold value; it will issue an early warning if the displacement data exceeds a certain data range; The data acquisition and processing system is used to display and process the data collected by the data collector in real time. It is connected to the data collector and is used to visualize the early warning information on the display interface. The roof static pressure test displacement sensor detection system further includes an aluminum profile frame; the aluminum profile frame is fixed on the roof static pressure test fixed plate; The aluminum profile frame is divided into an upper layer and a lower layer; the upper layer sub-aluminum profile frame and the lower layer sub-aluminum profile frame are installed horizontally and vertically in the two layers according to the test requirements; The aluminum profile frame is a rectangular flat sun structure with two layers of grooves on the four planes for the displacement sensor fixing rod to be slidably installed in the grooves through the fixed foot. The displacement sensor is fixed on the displacement sensor fixing rod and is accommodated in the sliding groove of the displacement sensor fixing rod, sliding freely up and down; A plurality of displacement sensor fixing rods are installed in the upper sub-aluminum profile frame and the lower sub-aluminum profile frame.

2. A computer program storage medium for receiving user input, wherein the computer program stored therein causes an electronic device to execute the roof static pressure test displacement sensor detection method of claim 1, comprising the following steps: Adjust the height and angle of the displacement sensor to obtain the displacement data of the vehicle body during the roof static pressure test; The obtained displacement data is compared and analyzed with the preset threshold value, and an early warning prompt is given for the displacement data that exceeds the data range, and the data is visualized on the display interface.

3. A computer program product stored on a computer-readable medium, comprising a computer-readable program, which, when executed on an electronic device, provides a user input interface to implement the roof static pressure test displacement sensor detection method according to claim 1.

4. An information data processing terminal, characterized in that: The information data processing terminal implements the roof static pressure test displacement sensor detection method according to claim 1, and the information data processing terminal includes a memory and a data collector. The memory stores a computer program. When the computer program is executed by the data collector, the data collector performs the following steps: Adjust the height and angle of the displacement sensor to obtain the displacement data of the vehicle body during the roof static pressure test; Compare and analyze the obtained displacement data with the preset threshold; issue an early warning for displacement data that exceeds a certain data range.

5. A vehicle body static pressure test line, characterized in that: The vehicle body static pressure test detection line implements the roof static pressure test displacement sensor detection method described in claim 1.

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