A quick installation mechanism and construction method for prefabricated pipe gallery parts

Abstract

The present invention discloses a quick installation mechanism for prefabricated pipe gallery parts, comprising a lower pipe gallery, an upper pipe gallery is arranged on the top outer wall of the lower pipe gallery, and hanging rings are arranged at the four corners of the top outer wall of the upper pipe gallery, and the cross sections of the upper pipe gallery and the lower pipe gallery are both of a mountain-shaped structure, and the top outer wall of the lower pipe gallery is provided with mounting grooves distributed at equal distances, and the inner walls of the mounting grooves are provided with mounting mechanisms, and the bottom outer wall of the upper pipe gallery is fixedly connected with positioning columns, and the outer walls of the positioning columns are provided with limiting grooves distributed at equal distances, and the mounting mechanism includes mounting columns, and the top outer wall of the mounting columns is provided with positioning grooves, and the inner walls on both sides of the positioning grooves are slidably connected with the same positioning plate. The present invention is convenient and quick to install and position by arranging the mounting mechanism in the lower pipe gallery, and by the mutual cooperation between the mounting mechanism and the positioning columns on the upper pipe gallery, and by the cooperation between the driving rod, the positioning plate and the locking plate in the mounting mechanism.

Description

Technical Field

[0001] The invention relates to the technical field of pipe gallery, and in particular to a quick installation mechanism and construction method of pipe gallery prefabricated parts. Background Art

[0002] Pipeline gallery is the corridor of pipelines. In chemical and related factories, many pipelines are concentrated together and arranged along the equipment or outside the factory building. They are usually in the air and supported by brackets, forming a corridor-like appearance. There are also a few pipeline galleries located underground, which are generally "open" type. They are the main places for the concentrated laying of pipelines of large equipment. They are composed of steel structure or reinforced concrete structure columns, beams and trusses. According to the type, they can be divided into single-layer or multi-layer, passable or impassable, etc.

[0003] The prefabricated parts of the pipe gallery are installed by hoisting equipment, but the existing prefabricated parts of the pipe gallery are not convenient to be quickly positioned during the installation process, resulting in low efficiency of the pipe gallery installation. In addition, the pipe gallery cannot be installed quickly due to its relatively large size and needs to be hoisted by a crane all the time, which is both dangerous and a waste of resources. Summary of the invention

[0004] Based on the technical problems existing in the background technology, the present invention proposes a quick installation mechanism and construction method for prefabricated pipe gallery parts.

[0005] The present invention proposes a quick installation mechanism for prefabricated pipe gallery parts, comprising a lower pipe gallery, an upper pipe gallery is arranged on the top outer wall of the lower pipe gallery, and hanging rings are arranged at the four corners of the top outer wall of the upper pipe gallery. The cross-sections of the upper pipe gallery and the lower pipe gallery are both of a mountain-shaped structure. The top outer wall of the lower pipe gallery is provided with equidistantly distributed installation grooves, and the inner walls of the installation grooves are provided with installation mechanisms. The bottom outer wall of the upper pipe gallery is fixedly connected with positioning columns, and the outer walls of the positioning columns are provided with equidistantly distributed limit grooves. The installation mechanism comprises a mounting column, and the top outer wall of the mounting column is provided with a positioning groove, and the inner walls on both sides of the positioning groove are slidably connected with the same positioning plate.

[0006] Preferably, a circular opening is provided on the inner wall at the bottom of the positioning groove, and the inner wall of the circular opening is slidably connected to a support column of a T-shaped structure, a first spring is sleeved on the outer wall of the support column, and a driving rod of an L-shaped structure is fixed to the inner walls on both sides of the mounting column through bearings, and a second spring is connected between the outer wall of one side of the two driving rods and the outer wall of the bottom of the support column.

[0007] Preferably, it is characterized in that arc-shaped openings are provided on the inner walls on both sides of the positioning groove, and the inner walls of the two arc-shaped openings are slidably connected with locking plates, and arc-shaped protrusions are provided on the outer walls on one side of the two locking plates, and one end of the two driving rods is movably connected to the two locking plates.

[0008] Preferably, arc-shaped openings are provided on the inner walls on both sides of the positioning groove, and locking plates are slidably connected to the inner walls of the two arc-shaped openings, arc-shaped protrusions are provided on the outer walls on one side of the two locking plates, the inner walls on both sides of the mounting column are fixedly connected to the mounting frame, and the inner walls on both sides of the mounting frame are slidably connected to T-shaped structure driving columns, a third spring is connected between the outer walls on one side of the two driving columns and the mounting frame, and the outer walls at the bottom of the two driving columns are movably connected to the two driving rods.

[0009] A construction method for a quick installation mechanism of a pipe gallery prefabricated component comprises the following steps:

[0010] S1: First, dig the installation groove of the lower pipe gallery at the designated location, and then set the installation base of the lower pipe gallery in the installation groove;

[0011] S2: The lower pipe gallery is hoisted into the installation groove through the hoisting mechanism, and fixedly installed through the installation base. After the lower pipe gallery is installed, the installation mechanism is fixed in the installation groove by cement;

[0012] S3: When the cement solidifies, the upper pipe gallery is installed on the lower pipe gallery through the lifting ring on the upper pipe gallery. The upper pipe gallery is conveniently and quickly positioned and installed through the cooperation between the positioning columns on the upper pipe gallery and the installation mechanism;

[0013] S4: When the positioning column on the upper pipe gallery is inserted into the positioning groove in the installation mechanism, the positioning column is locked by the locking plate in the installation mechanism, and the linkage mechanism in the installation mechanism conveniently locks the positioning column;

[0014] S5: After the positioning and installation of the upper pipe gallery is completed, the outer walls of the upper pipe gallery and the lower pipe gallery are reinforced with concrete to complete the installation of the pipe gallery prefabricated parts.

[0015] Preferably, in S1, when installing the lower pipe gallery, the positioning of the lower pipe gallery must be determined first to prevent deviation of the lower pipe gallery from affecting the installation of the upper pipe gallery.

[0016] Preferably, in S5, after the installation of the upper pipe gallery is completed, the lower hanging ring is removed, and concrete reinforcement is performed, and the management part is buried when the concrete solidifies.

[0017] The beneficial effects of the present invention are:

[0018] 1. The quick installation mechanism and construction method of the prefabricated pipe gallery is convenient and quick to install and position by setting the installation mechanism in the lower pipe gallery and cooperating with the positioning columns on the upper pipe gallery.

[0019] 2. The quick installation mechanism and construction method of the prefabricated pipe gallery, through the cooperation between the driving rod, the positioning plate and the locking plate in the installation mechanism, facilitates the locking of the positioning column to prevent the formation of gaps between the upper and lower pipe galleries during the installation process, resulting in water seepage problems in the later stage. The more the positioning plate descends, the tighter the locking plate clamps. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a structural schematic diagram of a quick installation mechanism for prefabricated pipe gallery parts proposed by the present invention;

[0021] Figure 2 This is a schematic structural diagram of a cross-section of a pipe gallery under a quick installation mechanism for pipe gallery prefabricated parts proposed by the present invention;

[0022] Figure 3 A schematic diagram of the upper pipe gallery structure of a lower pipe gallery section of a pipe gallery prefabricated parts quick installation mechanism proposed by the present invention;

[0023] Figure 4 This is a schematic diagram of the installation mechanism structure of a first embodiment of a quick installation mechanism for prefabricated pipe gallery parts proposed by the present invention;

[0024] Figure 5 This is a schematic diagram of the installation mechanism structure of a second embodiment of a quick installation mechanism for prefabricated pipe gallery parts proposed by the present invention;

[0025] Figure 6 This is a schematic diagram of the mounting frame structure of a second embodiment of a quick installation mechanism for prefabricated pipe gallery parts proposed by the present invention.

[0026] In the figure: 1 lower pipe gallery, 2 upper pipe gallery, 3 lifting ring, 4 mounting mechanism, 5 positioning column, 6 limiting groove, 7 mounting column, 8 positioning plate, 9 first spring, 10 supporting column, 11 driving rod, 12 second spring, 13 positioning groove, 14 locking plate, 15 protrusion, 16 mounting frame, 17 driving column, 18 third spring. DETAILED DESCRIPTION

[0027] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0028] Embodiment 1

[0029] Reference Figure 1-4A quick installation mechanism for prefabricated pipe gallery parts, comprising a lower pipe gallery 1, an upper pipe gallery 2 is arranged on the top outer wall of the lower pipe gallery 1, and hanging rings 3 are arranged at the four corners of the top outer wall of the upper pipe gallery 2. The cross-sections of the upper pipe gallery 2 and the lower pipe gallery 1 are both of a mountain-shaped structure, and the top outer wall of the lower pipe gallery 1 is provided with equidistantly distributed installation grooves, and the inner walls of the installation grooves are provided with installation mechanisms 4, the bottom outer wall of the upper pipe gallery 2 is fixedly connected with positioning columns 5, and the outer walls of the positioning columns 5 are provided with equidistantly distributed limiting grooves 6, the installation mechanism 4 includes installation columns 7, and the top outer wall of the installation columns 7 is provided with positioning grooves 13, and the inner walls on both sides of the positioning grooves 13 are slidably connected with the same positioning plate 8.

[0030] In the present invention, a circular opening is provided on the bottom inner wall of the positioning groove 13, and the inner wall of the circular opening is slidably connected to the support column 10 of the T-shaped structure, the outer wall of the support column 10 is sleeved with a first spring 9, and the inner walls on both sides of the mounting column 7 are fixed with an L-shaped driving rod 11 through bearings, and a second spring 12 is connected between the outer wall of one side of the two driving rods 11 and the outer wall of the bottom of the support column 10, and the inner walls on both sides of the positioning groove 13 are provided with an arc opening, and the inner walls of the two arc openings are slidably connected with a locking plate 14, which is an arc-shaped mechanism and its curvature just matches the positioning column. Then, the positioning column pushes the positioning plate down under the gravity of the upper pipe gallery, and the outer walls on one side of the two locking plates 14 are provided with an arc-shaped protrusion 15, and one end of the two driving rods 11 is movably connected to the two locking plates 14.

[0031] A construction method for a quick installation mechanism of a pipe gallery prefabricated component comprises the following steps:

[0032] S1: First, dig the installation groove of the lower pipe gallery at the designated location, and then set the installation base of the lower pipe gallery in the installation groove;

[0033] S2: The lower pipe gallery is hoisted into the installation groove through the hoisting mechanism, and fixedly installed through the installation base. After the lower pipe gallery is installed, the installation mechanism is fixed in the installation groove by cement;

[0034] S3: When the cement solidifies, the upper pipe gallery is installed on the lower pipe gallery through the lifting ring on the upper pipe gallery. The upper pipe gallery is conveniently and quickly positioned and installed through the cooperation between the positioning columns on the upper pipe gallery and the installation mechanism;

[0035] S4: When the positioning column on the upper pipe gallery is inserted into the positioning groove in the installation mechanism, the positioning column is locked by the locking plate in the installation mechanism. At the same time, due to the linkage mechanism in the installation mechanism, the positioning column is conveniently locked. The driving rod, the positioning plate and the locking plate in the installation mechanism cooperate with each other. During installation, the positioning column pushes the positioning plate and the support column down, and the support column presses the two driving rods at the same time; the two driving rods rotate to drive the locking plate to lock the positioning column, and the protrusion on the locking plate and the limit groove on the positioning column are locked with each other;

[0036] S5: After the positioning and installation of the upper pipe gallery is completed, the outer walls of the upper and lower pipe galleries are reinforced with concrete to complete the installation of the prefabricated pipe gallery parts. In S1, when installing the lower pipe gallery, the positioning of the lower pipe gallery must be determined first to prevent the deviation of the lower pipe gallery from affecting the installation of the upper pipe gallery. In S5, when the installation of the upper pipe gallery is completed, the lower lifting ring is removed, and concrete reinforcement is carried out. When the concrete solidifies, the management part is buried.

[0037] Embodiment 2

[0038] Reference Figure 1-3 , 5 and 6, a quick installation mechanism for prefabricated pipe gallery parts, comprising a lower pipe gallery 1, an upper pipe gallery 2 is arranged on the top outer wall of the lower pipe gallery 1, and lifting rings 3 are arranged at the four corners of the top outer wall of the upper pipe gallery 2, the cross-sections of the upper pipe gallery 2 and the lower pipe gallery 1 are both of mountain-shaped structures, the top outer wall of the lower pipe gallery 1 is provided with equidistantly distributed installation grooves, and the inner walls of the installation grooves are provided with installation mechanisms 4, the bottom outer walls of the upper pipe gallery 2 are fixedly connected with positioning columns 5, and the outer walls of the positioning columns 5 are provided with equidistantly distributed limit grooves 6, the installation mechanism 4 includes installation columns 7, and the top outer wall of the installation columns 7 is provided with positioning grooves 13, and the inner walls on both sides of the positioning grooves 13 are slidably connected with the same positioning plate 8.

[0039] In the present invention, a circular opening is formed on the inner wall at the bottom of the positioning groove 13, and the inner wall of the circular opening is slidably connected to the support column 10 of the T-shaped structure, the outer wall of the support column 10 is sleeved with the first spring 9, the inner walls on both sides of the mounting column 7 are fixed with L-shaped driving rods 11 through bearings, and the second spring 12 is connected between the outer wall of one side of the two driving rods 11 and the outer wall at the bottom of the support column 10, the inner walls on both sides of the positioning groove 13 are formed with arc-shaped openings, and the inner walls of the two arc-shaped openings are slidably connected with locking plates 14, and the locking plates are The arc of the arc mechanism just matches the positioning column, and the positioning column pushes the positioning plate down under the gravity of the upper pipe gallery. The outer walls of one side of the two locking plates 14 are provided with arc-shaped protrusions 15, and the inner walls of both sides of the mounting column 7 are fixedly connected with mounting frames 16, and the inner walls of both sides of the mounting frames 16 are slidably connected with T-shaped structure driving columns 17. A third spring 18 is connected between the outer walls of one side of the two driving columns 17 and the mounting frames 16, and the outer walls at the bottom of the two driving columns 17 are movably connected to the two driving rods 11.

[0040] A construction method for a quick installation mechanism of a pipe gallery prefabricated component comprises the following steps:

[0041] S1: First, dig the installation groove of the lower pipe gallery at the designated location, and then set the installation base of the lower pipe gallery in the installation groove;

[0042] S2: The lower pipe gallery is hoisted into the installation groove through the hoisting mechanism, and fixedly installed through the installation base. After the lower pipe gallery is installed, the installation mechanism is fixed in the installation groove by cement;

[0043] S3: When the cement solidifies, the upper pipe gallery is installed on the lower pipe gallery through the lifting ring on the upper pipe gallery. The upper pipe gallery is conveniently and quickly positioned and installed through the cooperation between the positioning columns on the upper pipe gallery and the installation mechanism;

[0044] S4: When the positioning column on the upper pipe gallery is inserted into the positioning groove in the installation mechanism, the positioning column is locked by the locking plate in the installation mechanism. At the same time, due to the linkage mechanism in the installation mechanism, the positioning column is conveniently locked. The driving rod, the positioning plate and the locking plate in the installation mechanism cooperate with each other. During installation, the positioning column pushes the positioning plate and the support column down, and the support column presses the two driving rods at the same time; the two driving rods rotate to drive the locking plate to lock the positioning column, and the protrusion on the locking plate and the limit groove on the positioning column are locked with each other;

[0045] S5: After the positioning and installation of the upper pipe gallery is completed, the outer walls of the upper and lower pipe galleries are reinforced with concrete to complete the installation of the prefabricated pipe gallery parts. In S1, when installing the lower pipe gallery, the positioning of the lower pipe gallery must be determined first to prevent the deviation of the lower pipe gallery from affecting the installation of the upper pipe gallery. In S5, when the installation of the upper pipe gallery is completed, the lower lifting ring is removed, and concrete reinforcement is carried out. When the concrete solidifies, the management part is buried.

[0046] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A quick installation mechanism for prefabricated pipe gallery parts, characterized in that: The invention comprises a lower pipe gallery (1), wherein an upper pipe gallery (2) is arranged on the top outer wall of the lower pipe gallery (1), and hanging rings (3) are arranged at the four corners of the top outer wall of the upper pipe gallery (2), and the cross-sections of the upper pipe gallery (2) and the lower pipe gallery (1) are both of a mountain-shaped structure, and the top outer wall of the lower pipe gallery (1) is provided with installation grooves distributed at equal distances, and the inner walls of the installation grooves are provided with installation mechanisms (4), and the bottom outer wall of the upper pipe gallery (2) is fixedly connected with a positioning column (5), and the outer wall of the positioning column (5) is The walls are provided with limit grooves (6) distributed at equal distances, the installation mechanism (4) comprises an installation column (7), and the top outer wall of the installation column (7) is provided with a positioning groove (13), the inner walls on both sides of the positioning groove (13) are slidably connected to the same positioning plate (8), the bottom inner wall of the positioning groove (13) is provided with a round opening, and the inner wall of the round opening is slidably connected to a T-shaped support column (10), the outer wall of the support column (10) is sleeved with a first spring (9), and the two sides of the installation column (7) are provided with a first spring (9) and a first spring (9) is sleeved on the first spring (9) and a first spring (9) is sleeved on the first spring (9) and a first spring (9) is sleeved on the first spring (9) and a first spring (9) is sleeved on the second ... second spring (9) and a first spring (9) is sleeved on the first spring (9) and a first spring (9) is sleeved on the second spring (9) and a first spring (9) is sleeved on the first spring (9) and a first spring (9) is sleeved on the second spring (9) and a first spring (9) is sleeved on the second spring (9) and a first spring (9) is sleeved on the first spring (9) and a first spring (9) is sleeved on the second spring (9) and a first spring The inner walls of the two sides are fixed with L-shaped driving rods (11) through bearings, and a second spring (12) is connected between the outer wall of one side of the two driving rods (11) and the outer wall of the bottom of the support column (10). The inner walls of the two sides of the positioning groove (13) are provided with arc-shaped openings, and the inner walls of the two arc-shaped openings are slidably connected with locking plates (14). The locking plates (14) are arc-shaped mechanisms, and their curvatures are exactly matched with the positioning columns (5). The positioning columns (5) push the positioning columns (13) under the gravity of the upper pipe gallery (2). The positioning plate (8) descends, one side outer wall of the two locking plates (14) is provided with an arc-shaped protrusion (15), the inner walls on both sides of the mounting column (7) are fixedly connected to the mounting frame (16), and the inner walls on both sides of the mounting frame (16) are slidably connected to the T-shaped structure driving column (17), a third spring (18) is connected between the outer wall on one side of the two driving columns (17) and the mounting frame (16), and the outer walls at the bottom of the two driving columns (17) are movably connected to the two driving rods (11).

2. The construction method of a quick installation mechanism for prefabricated pipe gallery parts according to claim 1 is characterized in that: The following steps are involved: S1: First, dig the installation groove of the lower pipe gallery at the designated location, and then set the installation base of the lower pipe gallery in the installation groove; S2: The lower pipe gallery is hoisted into the installation groove through the hoisting mechanism, and fixedly installed through the installation base. After the lower pipe gallery is installed, the installation mechanism is fixed in the installation groove by cement; S3: After the cement solidifies, the upper pipe gallery is installed on the lower pipe gallery through the lifting ring on the upper pipe gallery. The positioning columns on the upper pipe gallery and the installation mechanism cooperate to facilitate and quickly position and install the upper pipe gallery. S4: When the positioning column on the upper pipe gallery is inserted into the positioning groove in the installation mechanism, the positioning column is locked by the locking plate in the installation mechanism, and the linkage mechanism in the installation mechanism conveniently locks the positioning column; S5: After the positioning and installation of the upper pipe gallery is completed, the outer walls of the upper pipe gallery and the lower pipe gallery are reinforced with concrete to complete the installation of the pipe gallery prefabricated parts.

3. The construction method of a quick installation mechanism for prefabricated pipe gallery parts according to claim 2 is characterized in that: In S1, when installing the lower pipe gallery, the positioning of the lower pipe gallery must be determined first to prevent the deviation of the lower pipe gallery from affecting the installation of the upper pipe gallery.

4. The construction method of a quick installation mechanism for prefabricated pipe gallery parts according to claim 2 is characterized in that: In S5, after the installation of the upper pipe gallery is completed, the lower hanging ring is removed, and concrete reinforcement is carried out. When the concrete is solidified, the management part is buried.

Images