A data measurement and monitoring device for a mixing station
By monitoring the remaining amount and type of concrete in the mixing plant in real time through the monitoring center and the vehicle controller system, combined with wireless transmission and other modules, the problem of uneven distribution of concrete resources in the mixing plant has been solved, transportation efficiency and safety have been improved, and the rational allocation of concrete and the rational scheduling of vehicles have been ensured.
Patent Information
- Application Number
- CN202111027693.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-09-02
- Publication Date
- 2025-01-07
- Estimated Expiration
- 2041-09-02
AI Technical Summary
The difficulty in accurately measuring the amount and type of concrete remaining in the batching plant leads to insufficient concrete when vehicles arrive or excessively long waiting times for multiple vehicles, resulting in resource waste and inefficiency.
The system employs a monitoring center and vehicle-mounted controller to monitor the remaining amount and type of concrete at the mixing plant in real time. The data is then wirelessly transmitted to the vehicle's display screen, where the driver inputs the required information for dispatching. The system also incorporates modules such as positioning and temperature sensors and cameras to improve information transmission and safety.
It enables precise scheduling of resources at the mixing plant, reduces vehicle waiting time, improves transportation efficiency and safety, avoids concrete waste, and ensures concrete quality and the rational arrangement of transport vehicles.
Smart Images

Figure CN113878712B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of mixing stations, in particular to a data measurement and monitoring device for mixing stations. Background Art
[0002] Mixing station is mainly used in concrete construction projects, and its main purpose is to mix concrete, also known as concrete mixing station. HZS series commercial concrete mixing station adopts internationally popular modular quick assembly structure, high-performance imported or domestic mixing host, dual-machine dual-control computer control method, anti-noise, anti-dust pollution, environmental protection design, is a new generation of cement concrete mixing equipment, suitable for urban and rural commercial ready-mixed concrete, roads and bridges, water conservancy, airports, ports and other large infrastructure construction projects and places with large concrete demand. Concrete mixing station has a high intelligent automation function, belongs to intermittent forced mixing station, its compact structure, flexible layout, low investment, convenient disassembly and transportation are very popular with users. According to user needs, it can realize a variety of combination methods and feeding methods, can produce dry hard, semi-dry hard, plastic and various proportions of concrete, and realize the mixing process of stone wrapping method, which greatly improves the quality of concrete. It is an ideal equipment for small and medium-sized construction, highway and bridge construction, commercial concrete, pipe piles, and cement prefabrication plants.
[0003] The amount of remaining concrete in the mixing station cannot be displayed well to each vehicle, which will result in a lack of appropriate amount of concrete to be loaded when a vehicle arrives at the mixing station. At the same time, when different vehicles enter the mixing station together, it is easy to cause a long waiting time and waste time. Summary of the invention
[0004] In view of the existing problems, the purpose of the present invention is to provide a mixing station data measurement and monitoring device to solve the problems raised in the above background technology.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A data measurement and monitoring device for a mixing station comprises a monitoring center and a vehicle-mounted controller. The monitoring center is installed in the mixing station and is connected to a concrete remaining amount module, a concrete type statistics module, and a new discharge time module through a wire. The concrete remaining amount module measures the amount of remaining concrete in the mixing station at any time. The concrete type statistics module conveniently counts the type and label of the remaining concrete in the mixing station. The new discharge time module estimates the time required for preparing the mixing of concrete. A database is provided inside the monitoring center, and a statistics module is provided inside the monitoring center. The statistics module counts the amount and type of remaining concrete in the mixing station and the time of new discharge, and counts the time required for each transport vehicle lock. The monitoring center is equipped with a dispatching control module, which dispatches different vehicles. The monitoring center is connected to the on-board controller through a wireless transmission device. The on-board controller is installed on the concrete transport vehicle. The on-board controller is provided with a display screen and a reminder module. The on-board controller is provided with an input module. The monitoring center transmits the amount and type of remaining concrete in the mixing station and the time of new discharge to the on-board controller of each concrete transport vehicle in a timely manner through the wireless transmission device, and displays it on the display screen. The driver inputs the required quantity and type of concrete load through the input module, and transmits the information to the monitoring center for dispatching.
[0007] As a further solution of the present invention: the monitoring center is connected to the positioning chip through a wire, and the positioning chip transmits the location information of each mixing station to the vehicle-mounted controller.
[0008] As a further solution of the present invention: the monitoring center is connected to the temperature sensor via a wire, and a plurality of groups of temperature sensors are provided, and the plurality of groups of temperature sensors are arranged in the stirring.
[0009] As a further solution of the present invention: the monitoring center is connected to the camera via a wire, and the camera is provided in multiple groups, and the multiple groups of cameras are arranged in the mixing.
[0010] As a further solution of the present invention: the monitoring center and the license plate recognition component are electrically connected.
[0011] Compared with the prior art, the beneficial effects of the present invention are as follows: the present invention measures the amount of remaining concrete in the mixing station at any time through the concrete remaining module, and the concrete type statistics module conveniently counts the type number of the remaining concrete in the mixing station. At the same time, the new discharge time module estimates the time required for preparing the mixing of concrete, and transmits the information to the monitoring center, which is convenient for subsequent transmission to each transport vehicle, making it convenient for people to understand and choose, and conveniently records the number of types of concrete mixed by the mixing station each time and the number of types of concrete transported out through the database, which is convenient for subsequent query as data. The statistical module counts the amount, type and time of new discharge of remaining concrete in the mixing station at any time, and counts the amount and type of concrete required by each transport vehicle at the same time, so as to facilitate subsequent scheduling and ensure safety. Scheduling is carried out according to the amount, type and time of new discharge of remaining concrete in the mixing station, as well as the amount and type of concrete required by each transport vehicle, so as to facilitate notifying different vehicles to pick up goods at different times, to facilitate the diversion of different vehicles, to reduce the waiting time of vehicles in the mixing station, to avoid blockage in the mixing station, and to ensure safety. The monitoring center transmits the amount, type and time of new discharge of remaining concrete in the mixing station to the on-board controller of each concrete transport vehicle in a timely manner through a wireless transmission device, and displays it on the display screen, so that each driver can view it and avoid finding that there is no concrete or the concrete is not enough to be loaded after arriving at the mixing station, thus saving time, improving the effect and efficiency of transportation, and ensuring safety. Each driver can conveniently input the quantity that his concrete transport truck can load and the type of concrete he needs through the input module, and transmit the information to the monitoring center, which can be dispatched through the monitoring center to predict the time when each transport truck enters the mixing station, which is conducive to the driver's reasonable arrangement of time, improve safety, save time, and facilitate the use of the device. When the type and quantity of concrete entered by the driver are not available in the mixing station, the reminder module will remind the driver to change to a different mixing station for concrete transportation. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a schematic diagram of the structure of the mixing station data measurement and monitoring device. DETAILED DESCRIPTION
[0013] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without creative work are within the scope of protection of the present invention.
[0014] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", and "connected" should be understood in a broad sense; for example, it can be a fixed connection, a detachable connection, or an integral connection, a mechanical connection, or an electrical connection, a direct connection, or an indirect connection through an intermediate medium, or the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0015] See also Figure 1 As shown, a mixing station data measurement and monitoring device includes a monitoring center and a vehicle-mounted controller. The monitoring center is installed in the mixing station. The monitoring center is connected to a concrete remaining amount module, a concrete type statistics module, and a new discharge time module through wires. The amount of remaining concrete in the mixing station is measured at any time through the concrete remaining amount module. The concrete type statistics module is convenient for counting the type numbers of the remaining concrete in the mixing station. At the same time, the time required for preparing the mixing of concrete is estimated through the new discharge time module, and the information is transmitted to the monitoring center, which is convenient for subsequent transmission to each transport vehicle, so that people can understand and choose, and it is convenient for people to use the device.
[0016] A database is set up inside the monitoring center, which is used to record the types and quantities of concrete mixed by the mixing station each time, as well as the types and quantities of concrete transported out, so as to facilitate subsequent query as data.
[0017] The monitoring center is equipped with a statistical module, which counts the amount and type of remaining concrete in the mixing station and the time of new discharge at any time. It also counts the amount and type of concrete required by each transport vehicle, which is convenient for subsequent scheduling, ensures safety, and facilitates the use of the device.
[0018] The monitoring center is equipped with a dispatching control module, which is used to dispatch concrete according to the amount and type of remaining concrete in the mixing station, the time of new discharge, and the amount and type of concrete required by each transport vehicle. This facilitates the notification of different vehicles to pick up the goods at different times, the diversion of different vehicles, and the reduction of waiting time of vehicles in the mixing station, avoiding blockage in the mixing station, ensuring safety, and facilitating the use of the device.
[0019] The monitoring center is connected to the vehicle controller through a wireless transmission device. The vehicle controller is installed on the concrete transport vehicle. The vehicle controller is provided with a display screen and a reminder module. The vehicle controller is provided with an input module. The monitoring center transmits the amount, type and time of new discharge of the remaining concrete in the mixing station to the vehicle controller of each concrete transport vehicle in a timely manner through the wireless transmission device, and displays it on the display screen, which is convenient for each driver to check, so as to avoid finding that there is no concrete or the concrete is not enough to load after arriving at the mixing station, saving time, improving the effect and efficiency of transportation, and ensuring safety. Each driver can conveniently input the amount of concrete that can be loaded by his concrete transport vehicle and the type of concrete required through the input module, and transmit the information to the monitoring center, which is dispatched through the monitoring center, so as to facilitate the prediction of the time when each transport vehicle enters the mixing station, which is conducive to the driver's reasonable arrangement of time, improving safety, saving time and facilitating the use of the device. When the type and quantity of concrete entered by the driver are not in the mixing station, the reminder module is used to remind the driver to change different mixing stations for concrete transportation.
[0020] The monitoring center is connected through wires and positioning chips. The location information of each mixing station is transmitted to the vehicle controller through the positioning chip, which is convenient for the driver to choose a suitable mixing station. At the same time, the positioning chip directly locates the location of concrete discharge and transportation, which is beneficial for the driver to drive the transport vehicle directly to the discharge and transportation location for direct loading, avoiding wasting time searching, improving the loading effect and efficiency, saving time and ensuring safety.
[0021] The monitoring center is connected to the temperature sensor through wires. There are multiple groups of temperature sensors. The multiple groups of temperature sensors are set in the mixing station. The temperature conditions in the mixing station are measured at any time through the multiple groups of temperature sensors. When the weather in the mixing station is cold and the temperature is too low, the monitoring center controls the mixing to be shut down to prevent the stirred concrete from condensing together, which affects the quality of the concrete. At the same time, the information is transmitted to the vehicle controller to notify each transport vehicle in time to ensure safety and facilitate the use of the device.
[0022] The monitoring center is connected to the camera through wires. There are multiple groups of cameras, which are set in the mixing station. The situation in the mixing station can be monitored at any time through the cameras, which can play the role of anti-theft monitoring, ensure safety and facilitate the use of the device.
[0023] The monitoring center is electrically connected to the license plate recognition component, which recognizes the license plate of the vehicle entering the vehicle. The number of concrete required is directly determined for different transport vehicles based on the type and quantity of concrete previously input by the driver in the on-board controller, thereby reducing the handover between the driver and the staff in the mixing station, improving the work effect and efficiency, ensuring safety, and facilitating the use of the device.
[0024] The working principle of the present invention is as follows: the present invention measures the amount of remaining concrete in the mixing station at any time through the concrete remaining module, and the concrete type statistics module is convenient for counting the type numbers of the remaining concrete in the mixing station. At the same time, the time required for preparing the mixing of concrete is estimated through the new discharge time module, and the information is transmitted to the monitoring center, which is convenient for subsequent transmission to each transport vehicle, making it convenient for people to understand and choose. The database is convenient for recording the number of types of concrete mixed by the mixing station each time, as well as the number of types of concrete transported out, so as to facilitate subsequent query as data. The statistical module counts the amount, type and time of new discharge of remaining concrete in the mixing station at any time, and counts the amount and type of concrete required by each transport vehicle at the same time, so as to facilitate subsequent scheduling and ensure safety. Scheduling is carried out according to the amount, type and time of new discharge of remaining concrete in the mixing station, as well as the amount and type of concrete required by each transport vehicle, so as to facilitate notifying different vehicles to pick up goods at different times, to facilitate the diversion of different vehicles, to reduce the waiting time of vehicles in the mixing station, to avoid blockage in the mixing station, and to ensure safety. The monitoring center transmits the amount, type and time of new discharge of remaining concrete in the mixing station to the on-board controller of each concrete transport vehicle in a timely manner through a wireless transmission device, and displays it on the display screen, so that each driver can view it and avoid finding that there is no concrete or the concrete is not enough to be loaded after arriving at the mixing station, thus saving time, improving the effect and efficiency of transportation, and ensuring safety. Each driver can conveniently input the quantity that his concrete transport truck can load and the type of concrete he needs through the input module, and transmit the information to the monitoring center, which can be dispatched through the monitoring center to predict the time when each transport truck enters the mixing station, which is conducive to the driver's reasonable arrangement of time, improve safety, save time, and facilitate the use of the device. When the type and quantity of concrete entered by the driver are not available in the mixing station, the reminder module will remind the driver to change to a different mixing station for concrete transportation.
[0025] The location information of each mixing station is transmitted to the on-board controller through the positioning chip, which is convenient for the driver to choose a suitable mixing station. At the same time, the positioning chip directly locates the location of the concrete discharge and transportation, which is conducive to the driver to directly drive the transport vehicle to the location of the discharge and transportation for direct loading, avoiding wasting time searching, improving the effect and efficiency of loading, saving time and ensuring safety. The temperature in the mixing station is measured at any time through multiple sets of temperature sensors. When the temperature in the measured mixing station is too low, the monitoring center controls the mixing to be closed to avoid the condensation of the mixed concrete, which affects the quality of the concrete. At the same time, the information is transmitted to the on-board controller to notify each transport vehicle in time to ensure safety. The situation in the mixing station is monitored at any time through the camera, which plays the role of anti-theft monitoring and other effects to ensure safety. The license plate recognition component recognizes the license plate of the vehicle entering the vehicle. The type and quantity of concrete required by the driver in the on-board controller are used to directly determine the amount of concrete for different transport vehicles, reducing the handover between the driver and the staff in the mixing station, improving the effect and efficiency of the work, ensuring safety and facilitating the use of the device.
[0026] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered in all respects as exemplary and non-restrictive, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is therefore intended that all changes that fall within the meaning and range of equivalents of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
[0027] In addition, it should be understood that although the present specification is described in accordance with implementation methods, not every implementation method includes only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A mixing station data measurement and monitoring device, comprising a monitoring center and a vehicle-mounted controller, characterized in that: The monitoring center is installed in the mixing station. The monitoring center is connected to the concrete remaining amount module, the concrete type statistics module, and the new discharge time module through wires. The concrete remaining amount module measures the amount of remaining concrete in the mixing station at any time. The concrete type statistics module conveniently counts the type number of the remaining concrete in the mixing station. The new discharge time module estimates the time required for preparing the mixing of concrete. The monitoring center is equipped with a database and a statistical module. The statistical module counts the amount and type of remaining concrete in the mixing station and the time of new discharge, and counts the amount and type of concrete required by each transport vehicle. The monitoring center is equipped with a dispatching control module, which dispatches different vehicles. The monitoring center is connected to the on-board controller through a wireless transmission device. The on-board controller is installed on the concrete transport vehicle. The on-board controller is provided with a display screen and a reminder module, and the on-board controller is provided with an input module. The monitoring center transmits the amount and type of remaining concrete in the mixing station and the time of new discharge to the on-board controller of each concrete transport vehicle in a timely manner through the wireless transmission device, and displays it on the display screen. The driver inputs the required quantity and type of concrete load through the input module, and transmits the information to the monitoring center for scheduling.
2. The mixing station data measurement and monitoring device according to claim 1 is characterized in that: The monitoring center is connected to the positioning chip via a wire, and the positioning chip transmits the location information of each mixing station to the vehicle-mounted controller.
3. The mixing station data measurement and monitoring device according to claim 1 is characterized in that: The monitoring center is connected to the temperature sensor through a wire. A plurality of groups of temperature sensors are provided. The plurality of groups of temperature sensors are arranged in the mixing station.
4. The mixing station data measurement and monitoring device according to claim 1 is characterized in that: The monitoring center is connected to the camera via a wire, and a plurality of cameras are provided, and the plurality of cameras are arranged in the mixing station.
5. The mixing station data measurement and monitoring device according to claim 1 is characterized in that: The monitoring center is electrically connected to the license plate recognition component.
Citation Information
Patent Citations
Vehicle distribution method and system
CN112288373A