An intelligent mobile pipeline hoisting device for oil pipeline laying
Through the combined use of support arms, hydraulic cylinders, hydraulic telescopic frames and balance mechanisms, the shaking problem during lifting of oil pipelines is solved, stable lifting and precise alignment of oil pipelines is achieved, welding accuracy is ensured, and the efficiency and quality of oil pipeline laying are improved.
Patent Information
- Application Number
- CN202111139273.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-09-28
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2041-09-28
AI Technical Summary
Existing cranes are prone to shake when lifting oil pipelines through ropes, resulting in inaccurate placement accuracy and prone to deviations during welding, which is difficult to effectively solve the problem of existing technology.
Support arms, hydraulic cylinders, hydraulic telescopic frames, adjustment mechanisms and balance mechanisms are used in conjunction with each other to achieve stable lifting and precise alignment of oil pipelines, hydraulic and mechanical structures are used to avoid shaking, and welding accuracy is ensured through laser rangefinders and adjustment mechanisms.
The stable lifting and precise alignment of oil pipelines is achieved, which avoids welding deviations, and improves laying efficiency and welding quality.
Smart Images

Figure CN113879985B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a pipe hanging device, and in particular to an intelligent mobile pipe hoisting device for oil pipeline laying. Background Art
[0002] When laying an oil pipeline at present, the oil pipeline is usually hoisted by a crane. When the existing crane hoists the oil pipeline, the oil pipeline is fixed by a rope. After the oil pipeline is hoisted, since the rope of the crane is made of a soft material, the oil pipeline is prone to shaking in the air after being hoisted, which will affect the placement accuracy of the oil pipeline. Moreover, when aligning the welding joints of two oil pipelines, it is mostly aligned and calibrated by manual observation, which easily leads to inaccurate alignment of the welding joints of the oil pipeline, resulting in deviation of the oil pipeline welding, so that the welded oil pipeline cannot be used and needs to be disassembled, thus wasting resources.
[0003] In view of the deficiencies of the prior art, we have developed an intelligent mobile oil pipeline hoisting device that avoids shaking and is convenient for alignment. Summary of the Invention
[0004] In order to overcome the disadvantages that the oil pipeline hoisted by a rope is prone to shaking, which affects the placement accuracy of the oil pipeline, and the oil pipelines are aligned and calibrated by manual observation, resulting in inaccurate alignment and welding deviation, the technical problem of the present invention is: to provide an intelligent mobile pipe hoisting device that avoids shaking and is convenient for alignment.
[0005] The technical solution of the present invention is: an intelligent mobile pipe hoisting device for oil pipeline laying, including a support arm, a first hydraulic cylinder, a hydraulic telescopic frame, a second hydraulic cylinder, an adjustment mechanism and a balance mechanism. A support arm and a first hydraulic cylinder are rotatably arranged on a crawler vehicle. The first hydraulic cylinder is located on the left side of the support arm and is rotatably connected to the side wall of the support arm. A hydraulic telescopic frame is rotatably arranged on the upper part of the support arm. A second hydraulic cylinder is rotatably arranged between the hydraulic telescopic frame and the side wall of the support arm. The second hydraulic cylinder is located above the first hydraulic cylinder. An adjustment mechanism is arranged on the right part of the hydraulic telescopic frame, and a balance mechanism is arranged on the adjustment mechanism.
[0006] Preferably, the adjusting mechanism includes a rotating frame, a fixing plate, a first mounting plate, a third hydraulic cylinder, a fourth hydraulic cylinder, a mounting seat, a fifth hydraulic cylinder, a mounting frame, a circular sliding plate, a fixing frame, a hollow plate, a T-shaped sliding plate, a connecting plate, a second mounting plate, a sixth hydraulic cylinder, a first fixing block, a limiting component and a clamping component. The right part of the bottom surface of the hydraulic telescopic frame is rotatably installed with a rotating frame. The lower parts on both sides of the rotating frame are rotatably connected with fixing plates. A first mounting plate is installed between the bottoms of the fixing plates on both sides. A third hydraulic cylinder is rotatably connected between the rotating frame and the hydraulic telescopic frame. The two parts on the upper side wall of the first mounting plate are rotatably connected with the side walls on both sides of the rotating frame by fourth hydraulic cylinders. Two mounting seats are arranged on the upper side wall of the first mounting plate on both sides of the rotating frame. A fifth hydraulic cylinder is arranged between two adjacent mounting seats. Two sliding grooves are opened on the upper side wall of the first mounting plate at both parts. Two first sliding grooves are opened on the upper side wall of the first mounting plate at both parts. The sliding grooves on the left and right sides are located outside the first sliding grooves on the left and right sides. A second sliding groove is opened on the upper side wall of the first mounting plate at both parts. The second sliding groove is located between two adjacent first sliding grooves on the left and right. A mounting frame is slidably arranged between the two first sliding grooves. Circular sliding plates are rotatably arranged on both side walls of the mounting frame. The four circular sliding plates are respectively slidably arranged in the four sliding grooves. A fixing frame is arranged at the bottom of the mounting frame. A hollow plate is fixedly connected to the inner bottom of the fixing frame. Two T-shaped sliding plates are slidably arranged in the hollow plate. A connecting plate is installed at the bottom of the T-shaped sliding plate. A second mounting plate is installed in the middle of the bottom of the fixing frame. Sixth hydraulic cylinders are embedded in both parts of the second mounting plate. The fixed ends and the telescopic ends of the sixth hydraulic cylinders are rotatably provided with first fixing blocks. The fixed ends of the front and rear two sixth hydraulic cylinders on the right side are respectively rotatably connected with the two first fixing blocks inside the right side. The telescopic ends of the front and rear two sixth hydraulic cylinders on the right side are respectively rotatably connected with the two first fixing blocks outside the right side. The fixed ends of the front and rear two sixth hydraulic cylinders on the left side are respectively rotatably connected with the two first fixing blocks outside the left side. The telescopic ends of the front and rear two sixth hydraulic cylinders on the left side are respectively rotatably connected with the two first fixing blocks inside the left side. The eight first fixing blocks are respectively fixedly connected with the four connecting plates. A limiting component is arranged on the upper part of the mounting frame. The limiting component is fixedly connected with the T-shaped sliding plate. A clamping component is arranged at the bottom of the connecting plate.
[0007] Preferably, the limiting component includes a first ratchet plate, a sliding rod, a second ratchet plate, a return spring, an auxiliary sliding plate, a mounting block, and a seventh hydraulic cylinder. A first ratchet plate is installed on the top of the T-shaped sliding plate. Two sliding rods are slidably provided on both parts of the top of the mounting frame. A second ratchet plate is installed between the lower ends of two adjacent sliding rods. The second ratchet plate cooperates with the two adjacent first ratchet plates on the lower side. Two return springs are fixedly connected between the second ratchet plates adjacent up and down and the mounting frame. The four return springs are respectively wound around the outer sides of the four sliding rods. Auxiliary sliding plates are installed in the middle of the two side walls of the second ratchet plate. The four auxiliary sliding plates are respectively slidably arranged with the two mounting frames. A mounting block is arranged in the middle of the upper side wall of the second mounting plate. A seventh hydraulic cylinder is arranged on the upper side wall of the mounting block. The telescopic end of the seventh hydraulic cylinder is fixedly connected to the bottom of the second ratchet plate.
[0008] Preferably, the clamping component includes a first clamping block, an eighth hydraulic cylinder, and a second clamping block. A first clamping block is installed at the bottom of the connecting plate. An eighth hydraulic cylinder is arranged at the bottom of the first clamping block. The telescopic end of the eighth hydraulic cylinder is installed with a second clamping block.
[0009] Preferably, the balancing mechanism includes an electric push rod, a sliding sleeve, a lifting frame, an arc-shaped block, a ninth hydraulic cylinder, a third mounting plate, an L-shaped plate, a laser rangefinder, and a control module. Electric push rods are installed on both parts of the upper side wall of the first mounting plate. The electric push rods on both sides are located inside the second sliding grooves on both sides. The telescopic end of the electric push rod is installed with a sliding sleeve. The sliding sleeve is slidably arranged with the second sliding groove. A lifting frame is slidably arranged inside the sliding sleeve. An arc-shaped block is arranged at the lower part of the lifting frame. A ninth hydraulic cylinder and a third mounting plate are installed on the side wall of the sliding sleeve. The telescopic end of the ninth hydraulic cylinder is fixedly connected to the lifting frame. The third mounting plate is located below the ninth hydraulic cylinder. Three L-shaped plates are arranged at the bottom of the third mounting plate. A laser rangefinder is arranged at the lower part of the L-shaped plate. A control module is arranged at the top of the lifting frame. The control module, the third hydraulic cylinder, and the fourth hydraulic cylinder are all electrically connected to the control device.
[0010] Preferably, it further includes a servo motor, a first bevel gear, a connecting block, a rotating block, a second bevel gear, a rotating plate, a first rotating shaft, a second fixing block, a first torsion spring, an arc-shaped plate, and an anti-slip component. A servo motor is embedded in the upper part of the side wall of the first clamping block. The output shaft of the servo motor is installed with a first bevel gear. Two connecting blocks are installed on the side wall of the first clamping block. The connecting blocks are located below the servo motor. A rotating block is rotatably installed between two adjacent connecting blocks up and down through a rotating rod. A second bevel gear is installed on the rotating rod above the rotating block. The second bevel gears adjacent up and down are meshed with the first bevel gear. The rotating block is installed with a rotating plate. The upper part of the rotating plate is rotatably arranged with a first rotating shaft. Second fixing blocks are installed at both ends of the first rotating shaft. A first torsion spring is wound around the middle of the first rotating shaft. One end of the first torsion spring is fixedly connected to the first rotating shaft. The other end of the first torsion spring is fixedly connected to the rotating plate. An arc-shaped plate is installed between two adjacent second fixing blocks. The arc-shaped plate is provided with an anti-slip component.
[0011] Preferably, the anti-slip member includes a third fixing block, a fixing rod, a rotating sleeve, a second torsion spring, a rotating roller and a grinding belt. Two third fixing blocks are fixedly connected to both the upper and lower parts of the side wall of the arc-shaped plate. A fixing rod is rotatably installed between two adjacent third fixing blocks. A rotating sleeve is rotatably arranged in the middle of the fixing rod. A second torsion spring is sleeved outside the fixing rod. One end of the second torsion spring is fixedly connected to the fixing rod, and the other end of the second torsion spring is fixedly connected to the rotating sleeve. Rotating rollers are rotatably installed in both the upper and lower parts of the arc-shaped plate. A grinding belt is wound between two adjacent rotating sleeves up and down. The grinding belt bypasses the rotating rollers adjacent up and down, and the grinding belt passes through the arc-shaped plate.
[0012] Preferably, it further includes a fourth fixing block, a second rotating shaft, a swinging frame, a clamping block and a tenth hydraulic cylinder. Two fourth fixing blocks are fixedly connected to both the lower side walls of the first mounting plate. A second rotating shaft is rotatably installed between two adjacent fourth fixing blocks. A swinging frame is arranged in the middle of the second rotating shaft. A clamping block is rotatably arranged at the lower part of the swinging frame. Tenth hydraulic cylinders are rotatably arranged on both the lower side walls of the first mounting plate. The telescopic ends of the tenth hydraulic cylinders on both sides are respectively rotatably connected to the tops of the swinging frames on both sides.
[0013] Preferably, a groove inclined inward is formed at the bottom of the clamping block.
[0014] The present invention uses the cooperation of the balance mechanism and the adjustment mechanism to lift and directly clamp and fix the oil pipeline, thus avoiding the shaking of the oil pipeline after being lifted by the rope, which affects the placement accuracy of the oil pipeline. Then, the position of the oil pipeline is adjusted and moved to the welding place. The balance mechanism measures the welding position height and adjusts the welding height, so as to facilitate the welding of the oil pipeline and avoid the deviation of the oil pipeline position during welding, which hinders the welding. The oil pipeline after welding is fixed by the swinging of the arc-shaped plates and the grinding belts on both sides inward, so as to facilitate the welding of the oil pipeline, and the downward swinging of the clamping block facilitates the positioning of the oil pipeline. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a three-dimensional structural diagram of the present invention.
[0016] Figure 2 It is a three-dimensional structural diagram of the adjustment mechanism of the present invention.
[0017] Figure 3 It is a first partial three-dimensional structural diagram of the adjustment mechanism of the present invention.
[0018] Figure 4 It is a second partial three-dimensional structural diagram of the adjustment mechanism of the present invention.
[0019] Figure 5Schematic cross-sectional three-dimensional structure diagram of the adjustment mechanism of the present invention.
[0020] Figure 6 Schematic three-dimensional structure diagram of the third partial structure of the adjustment mechanism of the present invention.
[0021] Figure 7 Schematic three-dimensional structure diagram of the fourth partial structure of the adjustment mechanism of the present invention.
[0022] Figure 8 Schematic three-dimensional structure diagram of the balance mechanism of the present invention.
[0023] Figure 9 Schematic three-dimensional structure diagram of the first partial structure of the present invention.
[0024] Figure 10 Schematic cross-sectional three-dimensional structure diagram of a part of the present invention.
[0025] Figure 11 Schematic three-dimensional structure diagram of the second partial structure of the present invention.
[0026] Figure 12 Schematic three-dimensional structure diagram of the third partial structure of the present invention.
[0027] Description of reference numerals: 1 - crawler vehicle, 2 - support arm, 3 - first hydraulic cylinder, 4 - hydraulic telescopic frame, 5 - second hydraulic cylinder, 6 - adjusting mechanism, 601 - rotating frame, 602 - fixed plate, 603 - first mounting plate, 604 - third hydraulic cylinder, 605 - fourth hydraulic cylinder, 606 - mounting seat, 607 - fifth hydraulic cylinder, 608 - chute, 609 - first sliding groove, 610 - second sliding groove, 612 - mounting frame, 613 - circular sliding disc, 614 - fixed frame, 615 - hollow plate, 616 - T-shaped sliding plate, 617 - connecting plate, 618 - second mounting plate, 619 - sixth hydraulic cylinder, 620 - first fixing block, 621 - first ratchet plate, 622 - sliding rod, 623 - second ratchet plate, 624 - return spring, 625 - auxiliary sliding plate, 626 - mounting block, 627 - seventh hydraulic cylinder, 628 - first clamping block, 629 - eighth hydraulic cylinder, 630 - second clamping block, 7 - balancing mechanism, 701 - electric push rod, 702 - sliding sleeve, 703 - lifting frame, 704 - arc-shaped block, 705 - ninth hydraulic cylinder, 706 - third mounting plate, 707 - L-shaped plate, 708 - laser rangefinder, 709 - control module, 8 - servo motor, 9 - first bevel gear, 10 - connecting block, 11 - rotating block, 12 - second bevel gear, 13 - rotating plate, 14 - first rotating shaft, 15 - second fixing block, 16 - first torsion spring, 17 - arc-shaped plate, 18 - third fixing block, 19 - fixed rod, 20 - rotating sleeve, 21 - second torsion spring, 22 - roller, 23 - abrasive belt, 24 - fourth fixing block, 25 - second rotating shaft, 26 - swinging frame, 27 - clamping block, 28 - tenth hydraulic cylinder, 29 - petroleum pipeline. Detailed implementation manners
[0028] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0029] Embodiment 1
[0030] An intelligent mobile pipeline hoisting device for petroleum pipeline laying, as Figure 1 and Figure 2 shown, includes a support arm 2, a first hydraulic cylinder 3, a hydraulic telescopic frame 4, a second hydraulic cylinder 5, an adjusting mechanism 6 and a balancing mechanism 7. A support arm 2 is rotatably provided on a crawler vehicle 1, a first hydraulic cylinder 3 is rotatably provided on the crawler vehicle 1, the first hydraulic cylinder 3 is located on the left side of the support arm 2, the telescopic end of the first hydraulic cylinder 3 is rotatably connected to the lower part of the left wall of the support arm 2, a hydraulic telescopic frame 4 is rotatably provided on the upper part of the support arm 2, a second hydraulic cylinder 5 is rotatably provided between the left part of the bottom surface of the hydraulic telescopic frame 4 and the upper part of the right wall of the support arm 2, an adjusting mechanism 6 is provided on the right part of the hydraulic telescopic frame 4, and a balancing mechanism 7 is provided on the adjusting mechanism 6.
[0031] When welding the oil pipeline 29 is required, the user moves the crawler vehicle 1 to a suitable position and activates the first hydraulic cylinder 3 to swing the support arm 2 to the right or left to a suitable position. Subsequently, the user closes the first hydraulic cylinder 3. Then the user activates the second hydraulic cylinder 5 to swing the hydraulic telescopic frame 4 up or down to a suitable position. Subsequently, the user closes the second hydraulic cylinder 5 and activates the hydraulic telescopic frame 4 to extend to the right to a suitable position, so that the adjusting mechanism 6 and the balancing mechanism 7 move to the right to a suitable position. Then the user activates the balancing mechanism 7, and the balancing mechanism 7 operates to limit the position of the oil pipeline 29. At the same time, the user moves the oil pipeline 29 up to a suitable position through the balancing mechanism 7, so as to lift the oil pipeline 29 upward. Then the user activates the adjusting mechanism 6 to fix the oil pipeline 29, thus completing the direct clamping and fixing of the oil pipeline 29, avoiding the shaking in the air when lifting after fixing the oil pipeline 29 with a rope. At the same time, the user releases the limit on the oil pipeline 29 through the balancing mechanism 7. Subsequently, the user aligns and docks the oil pipeline 29 with the welding position through the adjusting mechanism 6, and then welds the oil pipeline 29. When the welding is completed, the user activates the adjusting mechanism 6 to release the fixation on the oil pipeline 29.
[0032] Embodiment 2
[0033] Based on Embodiment 1, as Figure 2-8As shown in the figure, the adjusting mechanism 6 includes a rotating frame 601, a fixing plate 602, a first mounting plate 603, a third hydraulic cylinder 604, a fourth hydraulic cylinder 605, a mounting seat 606, a fifth hydraulic cylinder 607, a mounting frame 612, a circular sliding plate 613, a fixing frame 614, a hollow plate 615, a T-shaped sliding plate 616, a connecting plate 617, a second mounting plate 618, a sixth hydraulic cylinder 619, a first fixing block 620, a limiting component and a clamping component. The right lower part of the bottom surface of the hydraulic telescopic frame 4 is rotatably mounted with a rotating frame 601. The lower parts of the left and right walls of the rotating frame 601 are both rotatably connected with fixing plates 602. A first mounting plate 603 is installed between the bottoms of the left and right fixing plates 602. There is a third hydraulic cylinder 604 rotatably connected between the left wall of the rotating frame 601 and the right lower part of the bottom surface of the hydraulic telescopic frame 4. There are fourth hydraulic cylinders 605 rotatably connected between the front and rear parts of the first mounting plate 603 and the front and rear walls of the rotating frame 601. There are two mounting seats 606 provided on the upper side walls of the front and rear parts of the first mounting plate 603 on the rotating frame 601. A fifth hydraulic cylinder 607 is provided between two adjacent mounting seats 606. Two chutes 608 are opened in the front and rear parts of the upper side wall of the first mounting plate 603. The left and right chutes 608 are located outside the left and right first sliding grooves 609. Second sliding grooves 610 are opened in the front and rear parts of the upper side wall of the first mounting plate 603. The second sliding grooves 610 are located between two adjacent first sliding grooves 609 on the left and right. A mounting frame 612 is slidably arranged between two adjacent first sliding grooves 609 on the left and right. Circular sliding plates 613 are rotatably arranged on the left and right walls of the mounting frame 612. The four circular sliding plates 613 are respectively slidably arranged in the four chutes 608. The bottom of the mounting frame 612 is provided with a fixing frame 614. A hollow plate 615 is fixedly connected to the inner bottom of the fixing frame 614. T-shaped sliding plates 616 are slidably arranged in the left and right parts of the hollow plate 615. A connecting plate 617 is installed at the bottom of the T-shaped sliding plate 616. The middle of the bottom of the fixing frame 614 is provided with a second mounting plate 618. Sixth hydraulic cylinders 619 are embedded in the left and right parts of the second mounting plate 618. The fixed ends and the telescopic ends of the sixth hydraulic cylinders 619 are both rotatably provided with first fixing blocks 620. The eight first fixing blocks 620 are respectively fixedly connected to the four connecting plates 617. The fixed ends of the front and rear two sixth hydraulic cylinders 619 on the right are respectively rotatably connected to the two first fixing blocks 620 inside the right side. The telescopic ends of the front and rear two sixth hydraulic cylinders 619 on the right are respectively rotatably connected to the two first fixing blocks 620 outside the right side. The fixed ends of the front and rear two sixth hydraulic cylinders 619 on the left are respectively rotatably connected to the two first fixing blocks 620 outside the left side. The telescopic ends of the front and rear two sixth hydraulic cylinders 619 on the left are respectively rotatably connected to the two first fixing blocks 620 inside the left side. A limiting component is provided on the upper part of the mounting frame 612. The limiting component is fixedly connected to the T-shaped sliding plate 616. A clamping component is provided at the bottom of the connecting plate 617.
[0034] The limiting component includes a first ratchet plate 621, a sliding rod 622, a second ratchet plate 623, a return spring 624, an auxiliary sliding plate 625, a mounting block 626, and a seventh hydraulic cylinder 627. The first ratchet plate 621 is installed on the top of the T-shaped sliding plate 616. The left and right parts of the top of the mounting frame 612 are both provided with sliding rods 622 in a sliding manner. A second ratchet plate 623 is installed between the lower ends of two adjacent sliding rods 622 on the left and right. The second ratchet plate 623 cooperates with the two adjacent first ratchet plates 621 on the lower side. Two return springs 624 are fixedly connected between the second ratchet plate 623 and the mounting frame 612 adjacent up and down. The four return springs 624 are respectively wound around the outer sides of the four sliding rods 622. Auxiliary sliding plates 625 are installed in the middle of the front and rear walls of the second ratchet plate 623. The four auxiliary sliding plates 625 are respectively arranged in a sliding manner with the two mounting frames 612. The middle of the upper side wall of the second mounting plate 618 is provided with a mounting block 626. The upper side wall of the mounting block 626 is provided with a seventh hydraulic cylinder 627. The telescopic end of the seventh hydraulic cylinder 627 is fixedly connected to the bottom of the second ratchet plate 623.
[0035] The clamping component includes a first clamping block 628, an eighth hydraulic cylinder 629, and a second clamping block 630. The first clamping block 628 is installed at the bottom of the connecting plate 617. The bottom of the first clamping block 628 is provided with an eighth hydraulic cylinder 629. The telescopic end of the eighth hydraulic cylinder 629 is installed with a second clamping block 630.
[0036] The balance mechanism 7 includes an electric push rod 701, a sliding sleeve 702, a lifting frame 703, an arc-shaped block 704, a ninth hydraulic cylinder 705, a third mounting plate 706, an L-shaped plate 707, a laser rangefinder 708, and a control module 709. The electric push rods 701 are installed at the front and rear parts of the first mounting plate 603. The electric push rods 701 on the front and rear sides are located inside the second sliding grooves 610 on the front and rear sides. The telescopic end of the electric push rod 701 is installed with a sliding sleeve 702. The sliding sleeve 702 is arranged in a sliding manner with the second sliding groove 610. A lifting frame 703 is slidably arranged inside the sliding sleeve 702. An arc-shaped block 704 is arranged at the lower part of the lifting frame 703. The outer walls of the sliding sleeves 702 on the front and rear sides are both installed with ninth hydraulic cylinders 705. The telescopic end of the ninth hydraulic cylinder 705 is fixedly connected to the lifting frame 703. The outer walls of the sliding sleeves 702 on the front and rear sides are both installed with third mounting plates 706. The third mounting plate 706 is located below the sliding sleeve 702. Three L-shaped plates 707 are equidistantly arranged at the bottom of the third mounting plate 706. A laser rangefinder 708 is arranged at the lower part of the L-shaped plate 707. The control module 709 is arranged at the top of the lifting frame 703. The control module 709, the third hydraulic cylinder 604, and the fourth hydraulic cylinder 605 are all electrically connected to the control device.
[0037] When welding the oil pipeline 29 is required, the user starts the third hydraulic cylinder 604 to swing the fixed plate 602 to the right or left to a suitable position and then closes it. Subsequently, the fourth hydraulic cylinders 605 on the front and rear sides are started to work, so that the first mounting plate 603 swings forward or backward to a suitable position, and the fourth hydraulic cylinder 605 is closed. The user starts the seventh hydraulic cylinder 627 to move the second ratchet plate 623 upward away from the first ratchet plate 621, and the return spring 624 is compressed accordingly, thus releasing the fixation of the first ratchet plate 621. Subsequently, the user closes the seventh hydraulic cylinder 627. Then, the user starts the telescopic end of the sixth hydraulic cylinder 619 to extend outward, so that the connecting plates 617 on the left and right sides move away from each other. The connecting plates 617 on the left and right sides moving away from each other causes the T-shaped sliding plates 616 on the left and right sides to move away from each other. The T-shaped sliding plates 616 on the left and right sides moving away from each other causes the first clamping blocks 628 on the left and right sides to move away from each other. When the first clamping blocks 628 on the left and right sides move away from each other to a suitable position, the user closes the sixth hydraulic cylinder 619 and starts the eighth hydraulic cylinder 629 to move the second clamping block 630 downward to a suitable position and then closes it. Then, the user starts the electric push rods 701 on the front and rear sides to move the sliding sleeves 702 on the front and rear sides outward to a suitable position and then closes them. At this time, the oil pipeline 29 is located inside the lifting frames 703 on the front and rear sides. Then, the user starts the ninth hydraulic cylinder 705 to move the lifting frames 703 downward. The lifting frames 703 moving downward causes the arc-shaped blocks 704 to move downward to a suitable position. Then, the user starts the electric push rods 701 on the front and rear sides to move the sliding sleeves 702 on the front and rear sides inward, so that the arc-shaped blocks 704 on the front and rear sides move into the oil pipeline 29. Subsequently, the electric push rod 701 is closed, and the ninth hydraulic cylinder 705 is started to move the arc-shaped block 704 upward through the lifting frame 703. The arc-shaped block 704 moving upward causes the oil pipeline 29 to move upward. When the oil pipeline 29 moves upward between the first clamping block 628 and the second clamping block 630, the user closes the ninth hydraulic cylinder 705 and starts the eighth hydraulic cylinder 629 to move the second clamping block 630 upward, so as to fix the oil pipeline 29 through the first clamping block 628 and the second clamping block 630. After the oil pipeline 29 is fixed, the user closes the eighth hydraulic cylinder 629 and starts the seventh hydraulic cylinder 627 to move the second ratchet plate 623 downward to reset and then closes it. The second ratchet plate 623 then cooperates with the first ratchet plate 621, thus fixing the position of the first ratchet plate 621, and then fixing the positions of the first clamping block 628 and the second clamping block 630, thereby preventing the first clamping block 628 and the second clamping block 630 from moving by themselves, which causes inconvenience to the fixation of the oil pipeline 29. When the oil pipeline 29 is fixed, subsequently, the user operates this equipment to move the oil pipeline 29 to the position where welding is required and aligns and docks the oil pipeline 29 with the welding place. At this time, the laser rangefinder 708 works to measure the height distance between the welding place and the oil pipeline 29 and feeds it back to the control equipment through the control module 709. Subsequently, the user, according to the feedback data,The control device is used to start the third hydraulic cylinder 604 and the fourth hydraulic cylinder 605 to finely adjust the angle of the oil pipeline 29 so that the oil pipeline 29 is aligned with the welding joint. Subsequently, the user welds the oil pipeline 29. After the welding of the oil pipeline 29 is completed, the user repeats the above operation to move the first clamping blocks 628 on the front and rear sides away from each other, thus releasing the fixation of the oil pipeline 29.
[0038] Embodiment 3
[0039] On the basis of Embodiment 2, as Figure 7 、 Figure 9 and Figure 10 shown, it further includes a servo motor 8, a first bevel gear 9, a connecting block 10, a rotating block 11, a second bevel gear 12, a rotating plate 13, a first rotating shaft 14, a second fixing block 15, a first torsion spring 16, an arc-shaped plate 17 and an anti-slip component. The upper parts of the outer walls of the first clamping blocks 628 on the front and rear sides are both embedded with a servo motor 8. The output end of the servo motor 8 is installed with a first bevel gear 9 through a coupling. Two connecting blocks 10 are installed on the upper parts of the outer walls of the first clamping blocks 628 on the front and rear sides. The connecting blocks 10 are located below the servo motor 8. A rotating block 11 is rotatably installed between two adjacent upper and lower connecting blocks 10 through a rotating rod. A second bevel gear 12 is installed on the rotating rod on the upper side of the rotating block 11. The adjacent second bevel gears 12 are engaged with the first bevel gear 9. The rotating block 11 is installed with a rotating plate 13. The upper part of the rotating plate 13 is rotatably provided with a first rotating shaft 14. Second fixing blocks 15 are installed at both the upper and lower ends of the first rotating shaft 14. A first torsion spring 16 is wound around the middle part of the first rotating shaft 14. One end of the first torsion spring 16 is fixedly connected to the first rotating shaft 14, and the other end of the first torsion spring 16 is fixedly connected to the rotating plate 13. An arc-shaped plate 17 is installed between two adjacent second fixing blocks 15. The arc-shaped plate 17 is provided with an anti-slip component.
[0040] The anti-slip component includes a third fixing block 18, a fixing rod 19, a rotating sleeve 20, a second torsion spring 21, a rotating roller 22 and a grinding belt 23. Two third fixing blocks 18 are fixedly connected to the upper and lower parts of the inner walls of the arc-shaped plates 17 on the front and rear sides. A fixing rod 19 is rotatably installed between two adjacent third fixing blocks 18. A rotating sleeve 20 is rotatably provided in the middle part of the fixing rod 19. A second torsion spring 21 is sleeved on the outer side of the fixing rod 19. One end of the second torsion spring 21 is fixedly connected to the fixing rod 19, and the other end of the second torsion spring 21 is fixedly connected to the rotating sleeve 20. Rotating rollers 22 are rotatably installed on the upper and lower parts of the arc-shaped plate 17. A grinding belt 23 is wound between two adjacent rotating sleeves 20. The grinding belt 23 bypasses the adjacent rotating rollers 22, and the grinding belt 23 passes through the arc-shaped plate 17.
[0041] When welding the oil pipeline 29, the user moves the equipment with the oil pipeline 29 suspended to the position where welding is required, and adjusts and aligns the height distance between the welding point and the oil pipeline 29. Subsequently, the user starts the servo motors 8 on the front and rear sides to respectively rotate the first bevel gears 9 on the left and right sides outward. The second bevel gears 12 on the left and right sides then rotate inward. Through the rotating blocks 11 on the left and right sides, the rotating plates 13 on the left and right sides rotate inward. The inward rotation of the rotating plates 13 on the left and right sides, through the second fixing blocks 15 on the left and right sides, respectively causes the arc-shaped plates 17 on the left and right sides to swing inward. The inward swing of the arc-shaped plates 17 on the left and right sides causes the abrasive belts 23 on the left and right sides to swing inward. When the abrasive belts 23 on the left and right sides are both in contact with the oil pipeline 29, the abrasive belts 23 on the left and right sides continue to swing inward, so that the rotating sleeves 20 on the upper and lower sides release the abrasive belts 23, and the second torsion springs 21 are tightened accordingly. When the abrasive belts 23 on the left and right sides are in close contact with the oil pipeline 29, the arc-shaped plates 17 on the left and right sides continue to swing inward, so that the arc-shaped plates 17 on the left and right sides swing, and the first torsion springs 16 are tightened accordingly, thus clamping and fixing the oil pipeline 29. Subsequently, the user performs welding work on the oil pipeline 29. After the welding work, the user starts the servo motors 8 on the left and right sides to respectively rotate the first bevel gears 9 on the left and right sides inward, so that the arc-shaped plates 17 on the left and right sides swing outward to reset. When the arc-shaped plates 17 on the left and right sides swing outward to reset, the user turns off the servo motors 8. At this time, under the action of the first torsion springs 16, the arc-shaped plates 17 rotate to reset, and at the same time, under the action of the second torsion springs 21, the abrasive belts 23 are retracted.
[0042] As Figure 11 and Figure 12 shown, it further includes a fourth fixing block 24, a second rotating shaft 25, a swing frame 26, a clamping block 27, and a tenth hydraulic cylinder 28. Two fourth fixing blocks 24 are fixedly connected to the front and rear parts of the bottom surface of the first mounting plate 603. A second rotating shaft 25 is rotatably installed between two adjacent fourth fixing blocks 24 on the left and right. A swing frame 26 is provided in the middle of the second rotating shaft 25. A clamping block 27 is rotatably provided at the lower part of the swing frame 26. An inwardly inclined groove is opened at the bottom of the clamping block 27. Tenth hydraulic cylinders 28 are rotatably provided at the front and rear parts of the bottom surface of the first mounting plate 603. The telescopic ends of the tenth hydraulic cylinders 28 on the front and rear sides are respectively rotatably connected to the tops of the swing frames 26 on the front and rear sides.
[0043] Before welding the oil pipeline 29 is required, the user starts the telescopic ends of the tenth hydraulic cylinders 28 to extend, so that the swing frames 26 swing downward, and the clamping blocks 27 swing downward accordingly. Since an inwardly inclined groove is opened at the bottom of the clamping block 27, the downward swing of the clamping block 27 facilitates the positioning of the oil pipeline 29, thus facilitating the cooperation of the first clamping blocks 628 and the second clamping blocks 630 on the left and right sides to clamp and fix the oil pipeline 29.
[0044] The above has introduced the present application in detail. Specific examples are used herein to elaborate on the principle and implementation manner of the present application. The description of the above embodiments is only used to help understand the method and its core idea of the present application; at the same time, for those of ordinary skill in the art, according to the idea of the present application, there will be changes in the specific implementation manner and application scope. In summary, the content of this specification should not be construed as a limitation to the present application.
Claims
1. An intelligent mobile pipeline hoisting device for oil pipeline laying, characterized in that, It includes a support arm, a first hydraulic cylinder, a hydraulic telescopic frame, a second hydraulic cylinder, an adjustment mechanism and a balance mechanism. The support arm and the first hydraulic cylinder are rotatably arranged on the crawler vehicle. The first hydraulic cylinder is located on the left side of the support arm and is rotatably connected to the side wall of the support arm. The upper part of the support arm is rotatably provided with the hydraulic telescopic frame. A second hydraulic cylinder is rotatably arranged between the hydraulic telescopic frame and the side wall of the support arm. The second hydraulic cylinder is located above the first hydraulic cylinder. An adjustment mechanism is arranged on the right part of the hydraulic telescopic frame, and a balance mechanism is arranged on the adjustment mechanism. The adjustment mechanism includes a clamping component. The clamping component includes a first clamping block, an eighth hydraulic cylinder and a second clamping block. The adjustment mechanism is installed with the first clamping block. An eighth hydraulic cylinder is arranged at the bottom of the first clamping block. The telescopic end of the eighth hydraulic cylinder is installed with the second clamping block. A servo motor is embedded in the upper part of the side wall of the first clamping block. The output shaft of the servo motor is installed with a first bevel gear. Two connecting blocks are installed on the side wall of the first clamping block. The connecting blocks are located below the servo motor. A rotating block is rotatably installed between the upper and lower adjacent connecting blocks through a rotating rod. A second bevel gear is installed on the rotating rod on the upper side of the rotating block. The second bevel gears adjacent up and down are meshed with the first bevel gear. The rotating block is installed with a rotating plate. The upper part of the rotating plate is rotatably provided with a first rotating shaft. Second fixing blocks are installed at both ends of the first rotating shaft. A first torsion spring is wound around the middle part of the first rotating shaft. One end of the first torsion spring is fixedly connected to the first rotating shaft, and the other end of the first torsion spring is fixedly connected to the rotating plate. An arc-shaped plate is installed between the adjacent second fixing blocks, and an anti-slip component is arranged on the arc-shaped plate.
2. The intelligent mobile pipeline hoisting device for oil pipeline laying according to claim 1, characterized in that, The adjusting mechanism includes a rotating frame, a fixed plate, a first mounting plate, a third hydraulic cylinder, a fourth hydraulic cylinder, a mounting seat, a fifth hydraulic cylinder, a mounting frame, a circular sliding plate, a fixed frame, a hollow plate, a T-shaped sliding plate, a connecting plate, a second mounting plate, a sixth hydraulic cylinder, a first fixing block, and a limiting component. The right part of the bottom surface of the hydraulic telescopic frame is rotatably installed with a rotating frame. The lower parts on both sides of the rotating frame are rotatably connected with fixed plates respectively. A first mounting plate is installed between the bottoms of the two fixed plates on both sides. A third hydraulic cylinder is rotatably connected between the rotating frame and the hydraulic telescopic frame. Two fourth hydraulic cylinders are rotatably connected between the two side walls of the first mounting plate and the two side walls of the rotating frame respectively. Two mounting seats are arranged on the upper side walls of the first mounting plates on both sides of the rotating frame. A fifth hydraulic cylinder is arranged between two adjacent mounting seats. Two chutes and two first sliding grooves are respectively opened on the two parts of the upper side wall of the first mounting plate. The two chutes on the left and right sides are located outside the two first sliding grooves on the left and right sides. A second sliding groove is opened on the two parts of the upper side wall of the first mounting plate. The second sliding groove is located between two adjacent first sliding grooves on the left and right. A mounting frame is slidably arranged between the two first sliding grooves. Circular sliding plates are rotatably arranged on the two side walls of the mounting frame. The four circular sliding plates are respectively slidably arranged in the four chutes. A fixed frame is arranged at the bottom of the mounting frame. A hollow plate is fixedly connected to the inner bottom of the fixed frame. Two T-shaped sliding plates are slidably arranged in the hollow plate. A connecting plate is installed at the bottom of the T-shaped sliding plate. A second mounting plate is installed in the middle of the bottom of the fixed frame. Sixth hydraulic cylinders are embedded in the two parts of the second mounting plate. The fixed ends and the telescopic ends of the sixth hydraulic cylinders are rotatably provided with first fixing blocks respectively. The fixed ends of the front and rear two sixth hydraulic cylinders on the right side are respectively rotatably connected with two first fixing blocks inside the right side, and the telescopic ends of the front and rear two sixth hydraulic cylinders on the right side are respectively rotatably connected with two first fixing blocks outside the right side. The fixed ends of the front and rear two sixth hydraulic cylinders on the left side are respectively rotatably connected with two first fixing blocks outside the left side, and the telescopic ends of the front and rear two sixth hydraulic cylinders on the left side are respectively rotatably connected with two first fixing blocks inside the left side. The eight first fixing blocks are respectively fixedly connected with the four connecting plates. A limiting component is arranged on the upper part of the mounting frame. The limiting component is fixedly connected with the T-shaped sliding plate. The bottom of the connecting plate is fixedly connected with the adjacent first clamping block.
3. The intelligent mobile pipeline hoisting device for oil pipeline laying according to claim 2, characterized in that, The limiting component includes a first ratchet plate, a sliding rod, a second ratchet plate, a return spring, an auxiliary sliding plate, a mounting block, and a seventh hydraulic cylinder. A first ratchet plate is installed on the top of the T-shaped sliding plate. Sliding rods are slidably arranged on the two parts of the top of the mounting frame. A second ratchet plate is installed between the lower ends of two adjacent sliding rods. The second ratchet plate cooperates with the two adjacent first ratchet plates on the lower side. Two return springs are fixedly connected between the upper and lower adjacent second ratchet plates and the mounting frame respectively. The four return springs are respectively wound around the four sliding rods. Auxiliary sliding plates are installed in the middle of the two side walls of the second ratchet plate. The four auxiliary sliding plates are respectively slidably arranged with the two mounting frames. A mounting block is arranged in the middle of the upper side wall of the second mounting plate. A seventh hydraulic cylinder is arranged on the upper side wall of the mounting block. The telescopic end of the seventh hydraulic cylinder is fixedly connected with the bottom of the second ratchet plate.
4. The intelligent mobile pipeline hoisting device for oil pipeline laying according to claim 2, characterized in that, The balance mechanism includes an electric push rod, a sliding sleeve, a lifting frame, an arc-shaped block, a ninth hydraulic cylinder, a third mounting plate, an L-shaped plate, a laser rangefinder and a control module. Electric push rods are installed on both sides of the upper side wall of the first mounting plate. The electric push rods on both sides are located inside the second sliding grooves on both sides. The telescopic end of the electric push rod is installed with a sliding sleeve. The sliding sleeve is slidably arranged with the second sliding groove. A lifting frame is slidably arranged inside the sliding sleeve. An arc-shaped block is arranged at the lower part of the lifting frame. A ninth hydraulic cylinder and a third mounting plate are installed on the side wall of the sliding sleeve. The telescopic end of the ninth hydraulic cylinder is fixedly connected with the lifting frame. The third mounting plate is located below the ninth hydraulic cylinder. Three L-shaped plates are arranged at the bottom of the third mounting plate. Laser rangefinders are arranged at the lower parts of the L-shaped plates. A control module is arranged at the top of the lifting frame. The control module, the third hydraulic cylinder and the fourth hydraulic cylinder are all electrically connected to the control device.
5. An intelligent mobile pipeline hoisting device for oil pipeline laying according to claim 1, characterized in that, The anti-slip component includes a third fixing block, a fixing rod, a rotating sleeve, a second torsion spring, a rotating roller and a grinding belt. Two third fixing blocks are fixedly connected to both the upper and lower parts of the side wall of the arc-shaped plate. A fixing rod is rotatably installed between two adjacent third fixing blocks. A rotating sleeve is rotatably arranged in the middle of the fixing rod. A second torsion spring is sleeved outside the fixing rod. One end of the second torsion spring is fixedly connected with the fixing rod, and the other end of the second torsion spring is fixedly connected with the rotating sleeve. Rotating rollers are rotatably installed at both the upper and lower parts of the arc-shaped plate. A grinding belt is wound between two adjacent rotating sleeves up and down. The grinding belt bypasses the rotating rollers adjacent up and down and passes through the arc-shaped plate.
6. The intelligent mobile pipeline hoisting device for oil pipeline laying according to claim 2, characterized in that, It further includes a fourth fixing block, a second rotating shaft, a swinging frame, a clamping block and a tenth hydraulic cylinder. Two fourth fixing blocks are fixedly connected to both sides of the lower side wall of the first mounting plate. A second rotating shaft is rotatably installed between two adjacent fourth fixing blocks. A swinging frame is arranged in the middle of the second rotating shaft. A clamping block is rotatably arranged at the lower part of the swinging frame. Tenth hydraulic cylinders are rotatably arranged at both sides of the lower side wall of the first mounting plate. The telescopic ends of the tenth hydraulic cylinders on both sides are respectively rotatably connected to the tops of the swinging frames on both sides.
7. The intelligent mobile pipeline hoisting device for oil pipeline laying according to claim 6, characterized in that, A groove inclined inward is opened at the bottom of the clamping block.
Citation Information
Patent Citations
Hoisting device for installation and pavement of petroleum pipelines
CN108545633A