A stator connecting plate assembly mechanism for a modular motor

Abstract

The present invention proposes an assembly mechanism for a block motor stator connecting plate, comprising a pressing mechanism, a pressure head assembly, a positioning fixture, and a carrier lifting mechanism; wherein the pressure head assembly is fixed on the pressing mechanism, the positioning fixture is fixed on the large base plate, and the carrier lifting mechanism is fixed on the large base plate. Advantages: The entire device has a very simple structure, is easy to operate, reduces labor intensity, and has low investment costs; the entire device has a high degree of automation, and manual labor only assists in automatic loading and unloading. The entire process is automated, effectively improving production efficiency by 30%; the entire device process is fully automatic, avoiding interference from human factors, effectively improving product quality, and increasing the product qualification rate by 15%; the pressing mechanism adopts an electric drive servo module, which effectively improves the flexibility of the mechanism and is compatible with three types of products of different models. At the same time, it can monitor torque and speed in real time to ensure product quality.

Description

Technical Field

[0001] The invention relates to an assembly mechanism for a stator connecting plate of a block motor, belonging to the technical field of automation equipment. Background Art

[0002] With the rapid development of the assembly and manufacturing industries and the continuous improvement of living standards, people's expectations for product quality are constantly increasing, placing higher demands on processed and assembled products. Traditional methods of assembling connecting plates rely primarily on manual assembly. Because connecting plates are plastic parts with internal snaps, assembly efficiency is low, quality consistency is poor, and even connecting plates may be damaged. There is no convenient and reliable dedicated assembly equipment to meet market demands. Therefore, the development of a professional assembly mechanism that is simple to operate, highly efficient, and provides stable quality is urgent. Summary of the Invention

[0003] The present invention proposes a block motor stator connecting plate assembly mechanism, which aims to solve the problems of low efficiency, poor quality consistency, and easy damage of products in the above-mentioned prior art. A block motor stator connecting plate assembly mechanism is proposed, which has the characteristics of simple and safe operation, high efficiency, high quality and stability.

[0004] The technical solution of the present invention is: a block motor stator connecting plate assembly mechanism, whose structure includes a pressing mechanism 1, a pressure head assembly 2, a positioning fixture 3, and a carrier lifting mechanism 4; wherein the pressure head assembly 2 is installed on the pressing mechanism, the positioning fixture 3 is installed on the large base plate 1-1 in the pressing mechanism 1 and directly below the pressure head assembly 2, and the carrier lifting mechanism 4 is installed on the back of the large base plate 1-1.

[0005] The pressing mechanism 1 includes a large bottom plate 1-1, a base plate 1-2, an axis support 1-3, a support shaft 1-4, an axis connecting seat 1-5, a mounting plate 1-6, a guide rail 1-7, a linear guide rail 1-8, a linear module 1-9, a servo motor 1-10, a connecting plate 1-11, a gusset plate 1-12, and a fixed plate 1-13; wherein the base plate 1-2 is fixed on the large bottom plate 1-1; the axis support 1-3 is fixed on the base plate 1-2, and the support shaft 1-4 is installed in the axis support 1-3, The shaft connecting seat 1-5 is installed on the support shaft 1-4, the mounting plate 1-6 is installed on the shaft connecting seat 1-5, the guide bar 1-7 is installed on the mounting plate 1-6, the linear guide 1-8 is installed on the guide bar 1-7, the linear module 1-9 is installed on the mounting plate 1-6, the servo motor 1-10 is installed on the linear module 1-9, the connecting plate 1-11 is installed on the linear guide 1-8 and the linear module 1-9, and the gusset plate 1-12 is fixedly connected to the connecting plate 1-11 and the fixed plate 1-13.

[0006] The pressure head assembly 2 includes a cylinder fixing plate 2-1, a slide cylinder 2-2, a cylinder connecting plate 2-3, a step screw 2-4, a connecting seat 2-5, a spring 2-6, a pressure head 2-7, a wire pressing seat 2-8, and a lower pressing rod 2-9. The cylinder fixing plate 2-1 is mounted on the fixed plate 1-13 in the lower pressing mechanism 1, and the lower pressing rod 2-9 is mounted below the fixed plate 1-13. The slide cylinder 2-2 is mounted on the cylinder fixing plate 2-1, the cylinder connecting plate 2-3 is mounted on the slide cylinder 2-2, the connecting seat 2-5 is fixed to the pressure head 2-7 via the step screw 2-4 and the spring 2-6, and the wire pressing seat 2-8 is mounted below the pressure head 2-7. The pressure head assembly 2 adopts a floating structure that can absorb a gap error of 1.5 mm. It is mainly used to compensate for the error of the 1-11 connecting plate product itself, ensure the accuracy of the 1-11 connecting plate product assembly, and effectively extend the service life of the equipment.

[0007] The slide cylinder 2-2 controls the movement of the wire pressing seat 2-8, securing and protecting the wire ends on the motor stator assembly, ensuring assembly quality. The bottom end of the pressing rod 2-9 is angled. During the pressing process, it inserts into the support block 4-10 of the carrier lifting mechanism 4, causing the support block 4-10 to retreat. The pressing head 2-7 is a contoured structure of the connecting plate component 1-11. This contoured structure is formed using high-precision, one-step machining to precisely ensure the pressing head and connecting plate fit together, ensuring uniform force on the connecting plate during assembly and preventing damage to the connecting plate product. Statistically verified, this has increased the product's pass rate by 15%.

[0008] The positioning fixture 3 includes a support column 3-1, a fixture mounting plate 3-2, an air claw cylinder 3-3, a chuck connecting plate 3-4, a positioning seat 3-5, a clamping block 3-6, a fixed block 3-7, a sliding seat 3-8, a linear bearing 3-9, and a sliding rod 3-10; wherein the support column 3-1 is installed on the large base plate 1-1 in the pressing mechanism 1; the fixture mounting plate 3-2 is installed on the support column 3-1, the air claw cylinder 3-3 is installed on the fixture mounting plate 3-2, the chuck connecting plate 3-4 is installed on the air claw cylinder 3-3, the positioning seat 3-5 is installed on the fixture mounting plate 3-2, the clamping block 3-6 is installed under the chuck connecting plate, the fixed block 3-7 is installed on the fixture mounting plate 3-2, the sliding seat 3-8 is installed on the chuck connecting plate 3-4, the linear bearing 3-9 is installed in the sliding seat 3-8, and the sliding rod 3-10 is installed on the fixed block 3-7 through the linear bearing 3-9.

[0009] The carrier lifting mechanism 4 includes a cylinder 4-1, a cylinder fixing plate 4-2, a fixed shaft 4-3, a lifting plate 4-4, a connecting shaft 4-5, a flange linear bearing 4-6, a support sleeve 4-7, a carrier plate 4-8, a pressure plate 4-9, a support block 4-10, a bearing 4-11, a 1# spring 4-12, a clamping block 4-13, a 2# spring 4-14, and a positioning block 4-15; wherein the fixed shaft 4-3 is fixed under the large base plate 1-1 in the pressing mechanism 1, and the flange linear bearing 4-6 is installed on the large base plate 1-1; the cylinder 4-1 is installed on the cylinder fixing plate 4-2, and the cylinder fixing plate 4-2 is installed On the fixed shaft 4-3, the lifting plate 4-4 is installed on the connecting shaft 4-5, the flange linear bearing 4-6 and the support sleeve 4-7 are slidably fitted on the connecting shaft 4-5, the carrier plate 4-8 is installed on the connecting shaft 4-5, the support block 4-10 is installed on the carrier plate 4-8, the bearing 4-11 is installed in the 4-10 support block, the 1# spring 4-12 is installed at the rear end of the support block 4-10, the clamping block 4-13 is installed on the carrier plate 4-8, the 2# spring 4-14 is installed at the rear end of the clamping block 4-13, the positioning block 4-15 is installed on the carrier plate 4-8, and the pressure plate 4-9 is installed on the carrier plate 4-8.

[0010] Beneficial effects of the present invention:

[0011] 1) The whole device has a simple structure and is easy to operate, which can significantly reduce labor intensity and input costs.

[0012] 2) The whole set of equipment has a high degree of automation. Manual work only assists in automatic loading and unloading. The whole process is automated, which effectively improves production efficiency by 30%.

[0013] 3) The entire process of the device is fully automatic, avoiding human interference, effectively improving product quality, and increasing the product qualification rate by 15%.

[0014] 4) The downward pressing mechanism adopts an electric drive servo module, which effectively improves the flexibility of the mechanism and is compatible with a variety of different models of products. At the same time, it can monitor the displacement and speed in real time to ensure product quality.

[0015] 5) The pressure head assembly 2 adopts a floating structure, which can absorb the gap error of 1.5mm to compensate for the error of the connecting plate product itself, ensure the accuracy of the connecting plate product assembly, and effectively improve the service life of the equipment.

[0016] 6) The pressure head is a contoured structure for the connecting plate. This contoured structure is formed using high-precision, one-step machining. This ensures precise contact between the pressure head and the connecting plate, ensuring uniform force on the connecting plate during assembly and preventing damage to the connecting plate. Statistically verified, this has increased the product qualification rate by 15%. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] AttachmentFigure 1 The utility model relates to an assembly mechanism for a stator connecting plate of a block motor.

[0018] Attachment Figure 2 It is a schematic diagram of the structure of the pressing mechanism.

[0019] Attachment Figure 3 It is a schematic diagram of the structure of the pressure head assembly.

[0020] Attachment Figure 4 It is a schematic diagram of the positioning fixture structure.

[0021] Attachment Figure 5 It is a schematic diagram of the structure of the vehicle lifting component.

[0022] Attachment Figure 6 It is a schematic diagram of the structure of the vehicle lifting component.

[0023] Among them, 1 is the pressing mechanism, 2 is the pressing head assembly, 3 is the positioning fixture mechanism, and 4 is the fixture table lifting assembly; 1-1 is the large base plate, 1-2 is the base plate, 1-3 is the shaft support, 1-4 is the support shaft, 1-5 is the shaft connecting seat, 1-6 is the mounting plate, 1-7 is the guide rail, 1-8 is the linear guide, 1-9 is the linear module, 1-10 is the servo motor, 1-11 is the connecting plate, 1-12 is the gusset plate, and 1-13 is the fixing plate; 2-1 is the cylinder fixing plate, 2-2 is the slide cylinder, 2-3 is the cylinder connecting plate, 2-4 is the step screw, 2-5 is the connecting seat, 2-6 is the spring, 2-7 is the pressing head, 2-8 is the wire pressing seat, and 2-9 is the pressing rod; 3-1 is the support column , 3-2 is the fixture mounting plate, 3-3 is the pneumatic claw cylinder, 3-4 is the chuck connecting plate, 3-5 is the positioning seat, 3-6 is the clamping block, 3-7 is the fixed block, 3-8 is the sliding seat, 3-9 is the linear bearing, 3-10 is the sliding rod; 4-1 is the cylinder, 4-2 is the cylinder fixing plate, 4-3 is the fixed shaft, 4-4 is the lifting plate, 4-5 is the connecting shaft, 4-6 is the flange linear bearing, 4-7 is the support sleeve, 4-8 is the carrier plate, 4-9 is the pressure plate, 4-10 is the support block, 4-11 is the bearing, 4-12 is the spring, 4-13 is the clamping block, 4-14 is the spring, and 4-15 is the positioning block. DETAILED DESCRIPTION

[0024] The technical solution of the present invention is further described below with reference to the accompanying drawings.

[0025] like Figure 1 The stator connecting plate assembly mechanism of a modular motor is characterized by including a pressing mechanism 1, a pressing head assembly 2, a positioning fixture 3, and a carrier lifting mechanism 4; wherein the pressing head assembly 2 is fixed on the fixed plate 1-13 of the pressing mechanism 1, the positioning fixture 3 is fixed on the large base plate 1-1 of the pressing mechanism 1, and the carrier lifting mechanism 4 is fixed on the large base plate 1 of the pressing mechanism 1.

[0026] like Figure 2 As shown, the downward pressing mechanism 1 is located at the rear end of the overall mechanism, and includes a large base plate 1-1, a base plate 1-2, an axis support 1-3, a support shaft 1-4, an axis connecting seat 1-5, a mounting plate 1-6, a guide bar 1-7, a linear guide 1-8, a linear module 1-9, a servo motor 1-10, a connecting plate 1-11, a gusset plate 1-12, and a fixing plate 1-13. Among them, the base plate 1-2 is fixed on the large base plate 1-1; the shaft support 1-3 is fixed on the base plate 1-2, the support shaft 1-4 is fixed in the shaft support 1-3, the shaft connecting seat 1-5 is fixed on the support shaft 1-, the mounting plate 1-6 is fixed on the shaft connecting seat 1-5, the guide bar 1-7 is fixed on the mounting plate 1-6, the linear guide 1-8 is fixed on the guide bar 1-7, the linear module 1-9 is fixed on the mounting plate 1-6, the servo motor 1-10 is fixed on the linear module 1-9, the connecting plate 1-11 is fixed on the linear guide 1-8 and the linear module 1-9, the gusset plate 1-12 is fixed on the connecting plate 1-11, and the fixed plate 1-13 is fixed on the gusset plate 1-12. Through the combination of the servo motor and the slide rail module, the movement accuracy of the mechanism can reach ±0.02mm

[0027] Furthermore, the linear guide rails 1-8 are preferably of the Hiwin brand, with a preferred model number of EGF25CA1R280Z0H. The linear modules 1-9 are preferably of the Hiwin brand, with a preferred model number of KK8610C-340A1-F0C. The servo motors 1-10 are preferably of the Siemens brand, with a preferred model number of 1FL6034-2AF21-1AB1.

[0028] like Figure 3 As shown, the pressure head assembly 2 includes a cylinder fixing plate 2-1, a slide cylinder 2-2, a cylinder connecting plate 2-3, a step screw 2-4, a connecting seat 2-5, a spring 2-6, a pressure head 2-7, a wire pressing seat 2-8, and a pressing rod 2-9. The sliding cylinder 2-2 is used to independently control the wire pressing seat 2-8, which plays a role in fixing and protecting the wire ends on the motor stator blocks and ensuring the assembly quality; at the same time, the shape inclination of the pressing rod 2-9 is used to insert it into the support block 4-10 of the carrier lifting mechanism 4 during the pressing process, so that the support block 4-10 retreats and the product is automatically separated from the carrier. Finally, the advantage of the pressure head 2-7's profiling is used to complete the assembly of the connecting plate and the stator.

[0029] Furthermore, the slide cylinder 2-2 is preferably of the AirTac brand, and the preferred model is HLQ12X10SA.

[0030] like Figure 4As shown, the positioning fixture 3 includes a support column 3-1, a fixture mounting plate 3-2, an air gripper cylinder 3-3, a chuck connecting plate 3-4, a positioning seat 3-5, a clamping block 3-6, a fixed block 3-7, a sliding seat 3-8, a linear bearing 3-9, and a sliding rod 3-10. The support column 3-1 is fixed to the large base plate 1-1; the fixture mounting plate 3-2 is fixed to the support column 3-1, the air gripper cylinder 3-3 is fixed to the fixture mounting plate 3-2, the chuck connecting plate 3-4 is fixed to the air gripper cylinder 3-3, the positioning seat 3-5 is fixed to the fixture mounting plate 3-2, the clamping block 3-6 is fixed under the chuck connecting plate, the fixed block 3-7 is fixed to the fixture mounting plate 3-2, the sliding seat 3-8 is fixed to the chuck connecting plate 3-4, the linear bearing 3-9 is fixed in the sliding seat 3-8, and the sliding rod 3-10 is fixed to the fixed block 3-7 via the linear bearing 3-9. The pneumatic claw cylinder 3-3 is used to make the fixture have the function of opening and clamping, and the center positioning is performed through the positioning seat 3-5 to fix the block stator on the positioning fixture 3, which is easy to operate and has accurate positioning.

[0031] Furthermore, the pneumatic cylinder 3-3 is preferably of SMC brand, preferably model MHF2-16D1. The linear bearing 3-9 is preferably of Misumi brand, preferably model LMU8.

[0032] like Figure 5 As shown, the carrier lifting mechanism 4 includes a cylinder 4-1, a cylinder fixing plate 4-2, a fixed shaft 4-3, a lifting plate 4-4, a connecting shaft 4-5, a flange linear bearing 4-6, a support sleeve 4-7, a carrier plate 4-8, a pressure plate 4-9, a support block 4-10, a bearing 4-11, a spring 4-12, a clamping block 4-13, a spring 4-14, and a positioning block 4-15. Among them, the fixed shaft 4-3 is fixed under the large base plate 1-1, and the flange linear bearing 4-6 is fixed on the large base plate 1-1; the cylinder 4-1 is fixed on the cylinder fixing plate 4-2, the cylinder fixing plate 4-2 is fixed on the fixed shaft 4-3, the lifting plate 4-4 is fixed on the connecting shaft 4-5, the flange linear bearing 4-6 and the support sleeve 4-7 are slidably fitted on the connecting shaft 4-5, the carrier plate 4-8 is fixed on the connecting shaft 4-5, the support block 4-10 is fixed on the carrier plate 4-8, the bearing 4-11 is fixed in the 4-10 support block, the spring 4-12 is fixed at the rear end of the support block 4-10, the clamping block 4-13 is fixed on the carrier plate 4-8, the spring 4-14 is fixed at the rear end of the clamping block 4-13, the positioning block 4-15 is fixed on the carrier plate 4-8, and the pressure plate 4-9 is fixed on the carrier plate 4-8. The cylinder 4-1 is used to realize the function of the carrier being able to be raised and lowered. When the carrier lifting mechanism 4 is in the upper position, it is convenient for the positioning fixture 3 to place the block stator and the carrier lifting mechanism 4 to place the connecting plate. After the loading is completed, the carrier lifting mechanism 4 descends to allow the connecting plate to be placed on the block stator of the positioning fixture 3, and finally the assembly is completed by the pressing mechanism 1.

[0033] Furthermore, the cylinder 4-1 is preferably of the AirTac brand, preferably model ACE32X50SB. The flange linear bearing 4-6 is preferably of the Yiheda brand, preferably model LMQ22-D20.

[0034] The present invention proposes a modular motor stator connecting plate assembly mechanism with a reasonable structure. The entire assembly process only requires simple manual loading and unloading, and the operation is simple and safe. In addition, the mechanism can be easily connected with robots and other automatic loading and unloading mechanisms to realize equipment upgrade and fully automated assembly. The assembly process is completed automatically, reducing the influence of human factors. At the same time, by utilizing the advantages of the servo motor and the slide rail module, the operating accuracy of the entire mechanism reaches ±0.02mm, and the assembly process is fast and efficient. At the same time, the use of the contoured pressure head and the wire pressing seat not only ensures the assembly quality but also effectively protects the product from damage.

[0035] The above description is a preferred embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structural transformation or modification using the contents of the present invention description and drawings should be considered to fall within the scope of protection of the present invention.

Claims

1. A block motor stator connecting plate assembly mechanism, characterized by Its structure includes a pressing mechanism (1), a pressing head assembly (2), a positioning fixture (3), and a carrier lifting mechanism (4); wherein the pressing head assembly (2) is mounted on the pressing mechanism, the positioning fixture (3) is mounted on a large base plate (1-1) in the pressing mechanism (1) and directly below the pressing head assembly (2), and the carrier lifting mechanism (4) is mounted on the back of the large base plate (1-1); The pressure head assembly (2) adopts a floating structure; The pressure head assembly (2) includes a cylinder fixing plate (2-1), a slide cylinder (2-2), a cylinder connecting plate (2-3), a step screw (2-4), a connecting seat (2-5), a spring (2-6), a pressure head (2-7), a wire pressing seat (2-8), and a lower pressing rod (2-9); wherein the cylinder fixing plate (2-1) is mounted on the fixing plate (1-13) in the lower pressing mechanism (1), and the lower pressing rod (2-9) is mounted below the fixing plate (1-13); the slide cylinder (2-2) is mounted on the cylinder fixing plate (2-1), the cylinder connecting plate (2-3) is mounted on the slide cylinder (2-2), the connecting seat (2-5) is fixed to the pressure head (2-7) by means of the step screw (2-4) and the spring (2-6), and the wire pressing seat (2-8) is mounted below the pressure head (2-7); The positioning fixture (3) comprises a support column (3-1), a fixture mounting plate (3-2), an air claw cylinder (3-3), a chuck connecting plate (3-4), a positioning seat (3-5), a clamping block (3-6), a fixed block (3-7), a sliding seat (3-8), a linear bearing (3-9), and a sliding rod (3-10); wherein the support column (3-1) is mounted on the large base plate (1-1) in the pressing mechanism (1); the fixture mounting plate (3-2) is mounted on the support column (3-1), and the air claw cylinder (3-3) is mounted on the fixture. The chuck connecting plate (3-4) is mounted on the pneumatic claw cylinder (3-3), the positioning seat (3-5) is mounted on the fixture mounting plate (3-2), the clamping block (3-6) is mounted below the chuck connecting plate, the fixed block (3-7) is mounted on the fixture mounting plate (3-2), the sliding seat (3-8) is mounted on the chuck connecting plate (3-4), the linear bearing (3-9) is mounted in the sliding seat (3-8), and the sliding rod (3-10) is mounted on the fixed block (3-7) through the linear bearing (3-9); The carrier lifting mechanism (4) comprises a cylinder (4-1), a cylinder fixing plate (4-2), a fixed shaft (4-3), a lifting plate (4-4), a connecting shaft (4-5), a flange linear bearing (4-6), a support sleeve (4-7), a carrier plate (4-8), a pressure plate (4-9), a support block (4-10), a bearing (4-11), a 1# spring (4-12), a clamping block (4-13), a 2# spring (4-14), and a positioning block (4-15); wherein the fixed shaft (4-3) is fixed below the large base plate (1-1) in the pressing mechanism (1), and the flange linear bearing (4-6) is mounted on the large base plate (1-1); the cylinder (4-1) is mounted on the cylinder fixing plate (4-2), and the cylinder fixing plate (4-2) Installed on the fixed shaft (4-3), the lifting plate (4-4) is installed on the connecting shaft (4-5), the flange linear bearing (4-6) and the support sleeve (4-7) are slidably fitted on the connecting shaft (4-5), the carrier plate (4-8) is installed on the connecting shaft (4-5), the support block (4-10) is installed on the carrier plate (4-8), the bearing (4-11) is installed in the support block (4-10), the 1# spring (4-12) is installed at the rear end of the support block (4-10), the clamping block (4-13) is installed on the carrier plate (4-8), the 2# spring (4-14) is installed at the rear end of the clamping block (4-13), the positioning block (4-15) is installed on the carrier plate (4-8), and the pressure plate (4-9) is installed on the carrier plate (4-8).

2. A block motor stator connecting plate assembly mechanism according to claim 1, characterized in that The pressing mechanism (1) comprises a large base plate (1-1), a base plate (1-2), a shaft support (1-3), a support shaft (1-4), a shaft connecting seat (1-5), a mounting plate (1-6), a guide rail (1-7), a linear guide rail (1-8), a linear module (1-9), a servo motor (1-10), a connecting plate (1-11), a gusset plate (1-12), and a fixing plate (1-13); wherein the base plate (1-2) is fixed on the large base plate (1-1); the shaft support (1-3) is fixed on the base plate (1-2); and the support shaft (1-4) is mounted on the shaft support (1-3). Here, the shaft connecting seat (1-5) is installed on the support shaft (1-4), the mounting plate (1-6) is installed on the shaft connecting seat (1-5), the guide rail (1-7) is installed on the mounting plate (1-6), the linear guide rail (1-8) is installed on the guide rail (1-7), the linear module (1-9) is installed on the mounting plate (1-6), the servo motor (1-10) is installed on the linear module (1-9), the connecting plate (1-11) is installed on the linear guide rail (1-8) and the linear module (1-9), and the gusset plate (1-12) is fixedly connected to the connecting plate (1-11) and the fixed plate (1-13).

3. The stator connecting plate assembly mechanism of a modular motor according to claim 1, characterized in that The slide cylinder (2-2) controls the movement of the wire pressing seat (2-8), fixes and protects the wire ends on the motor stator block, and ensures the assembly quality; the bottom end of the pressing rod (2-9) is designed to be beveled, and during the pressing process, it is inserted into the support block (4-10) in the carrier lifting mechanism (4), so that the support block (4-10) moves backward; the pressing head (2-7) is a contoured structure of the connecting plate (1-11) in the pressing mechanism (1).

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