Crushing Device and Transportation System

Abstract

A crushing device and a transportation system provided by the present invention relate to the technical field of mining equipment, and to solve, to a certain extent, the problem that large pieces of materials are easily stuck between the head of a scraper conveyor and the tail of a transfer conveyor when being transported. The crushing device provided by the present invention includes a pushing mechanism, a slewing mechanism, a lifting mechanism and a cutting mechanism; one end of the pushing mechanism is connected to the slewing mechanism, the cutting mechanism includes a cutting head, a cutting arm and a power assembly, one end of the cutting arm is connected to the slewing mechanism, the other end is connected to the cutting head, and the power assembly drives the cutting head to rotate; the lifting end of the lifting mechanism is connected to the cutting arm, and the other end is connected to the slewing mechanism.

Description

Technical Field

[0001] The present invention relates to the technical field of mining equipment, and in particular to a crushing device and a transportation system. Background Art

[0002] With the rapid development of coal production and the increasing annual coal output, the production of fully mechanized mining faces with large mining heights and large slopes is gradually increasing. The mining of large mining heights and large slopes will cause more large pieces of coal or large rocks to be generated during the production process of the fully mechanized mining face.

[0003] When these large pieces of materials are transported to the head triangle point by the scraper conveyor, it often occurs that the materials are stuck between the head of the scraper conveyor and the tail of the transfer conveyor, seriously affecting the starting rate of the fully mechanized mining equipment and reducing the advancing speed of the working face.

[0004] Therefore, there is an urgent need to provide a crushing device and a transportation system to solve the problems existing in the prior art to a certain extent. Summary of the Invention

[0005] The purpose of the present invention is to provide a crushing device and a transportation system to solve, to a certain extent, the problem that large pieces of materials are easily stuck between the head of the scraper conveyor and the tail of the transfer conveyor during transportation.

[0006] A crushing device provided by the present invention includes a pushing mechanism, a slewing mechanism, a lifting mechanism, and a cutting mechanism; one end of the pushing mechanism is connected to the slewing mechanism, the cutting mechanism includes a cutting head, a cutting arm, and a power assembly, one end of the cutting arm is connected to the slewing mechanism, and the other end is connected to the cutting head, and the power assembly drives the cutting head to rotate; the lifting end of the lifting mechanism is connected to the cutting arm, and the other end is connected to the slewing mechanism.

[0007] Among them, the crushing device provided by the present invention further includes a sliding mechanism, the sliding mechanism includes a base and a sliding seat, the base is arranged along the extending direction of the pushing mechanism, the sliding seat is slidably connected to the base, the slewing mechanism is arranged on the sliding seat, and one end of the pushing mechanism is connected to the sliding seat.

[0008] Specifically, the slewing mechanism includes a slewing base and a slewing power member, the slewing base is arranged on the sliding seat and is rotatably connected to the sliding seat, and the slewing power member drives the slewing base to rotate relative to the sliding seat; the end of the cutting arm far from the cutting head is connected to the slewing base.

[0009] Furthermore, the slewing power member includes a first power member and a second power member, and the telescopic ends of the first power member and the second power member are respectively arranged on both sides of the slewing base.

[0010] Furthermore, the lifting and lowering mechanism includes a first lifting and lowering member and a second lifting and lowering member. The first lifting and lowering member and the second lifting and lowering member are respectively arranged on both sides of the cutting arm, and one end of each of the first lifting and lowering member and the second lifting and lowering member is rotatably connected to the slewing base, and the other end is rotatably connected to the cutting arm.

[0011] Wherein, a fixed seat is provided on the sliding seat, and one end of each of the first power member and the second power member away from the telescopic end is rotatably connected to the fixed seat.

[0012] Specifically, the cutting mechanism further includes a connecting seat. The cutting arm is connected to the connecting seat, and the connecting seat is connected to the slewing base.

[0013] Further, the power assembly includes a motor and a speed reducer. The cutting head includes a first cutting head and a second cutting head. The first cutting head and the second cutting head are respectively arranged on both sides of one end of the cutting arm away from the slewing mechanism. The motor drives the output shaft of the speed reducer to rotate, and the output shaft of the speed reducer is respectively connected to the first cutting head and the second cutting head.

[0014] Furthermore, both the first cutting head and the second cutting head include a cutting head main body and a plurality of cutting teeth, and the plurality of cutting teeth are distributed on the outer surface of the cutting head main body.

[0015] Compared with the prior art, the crushing device provided by the present invention has the following advantages:

[0016] The crushing device provided by the present invention includes a pushing mechanism, a slewing mechanism, a lifting and lowering mechanism and a cutting mechanism. One end of the pushing mechanism is connected to the slewing mechanism. The cutting mechanism includes a cutting head, a cutting arm and a power assembly. One end of the cutting arm is connected to the slewing mechanism, and the other end is connected to the cutting head. The power assembly drives the cutting head to rotate. The lifting and lowering end of the lifting and lowering mechanism is connected to the cutting arm, and the other end is connected to the slewing mechanism.

[0017] It can be analyzed from this that through the pushing mechanism, the cutting mechanism can be pushed to the docking position between the transfer machine and the scraper conveyor. Through the slewing mechanism and the lifting and lowering mechanism, the cutting arm can be controlled to reciprocate in the horizontal and vertical directions. By driving the cutting head to rotate through the power assembly, large materials can be crushed.

[0018] When there is a large material stuck between the scraper conveyor and the transfer machine, the pushing mechanism pushes the slewing mechanism to move in the direction close to the scraper conveyor, and makes the cutting head contact the material. Then, the power assembly drives the cutting head to rotate relative to the cutting arm, so that large pieces of materials can be crushed. Moreover, through the cooperation of the lifting and lowering mechanism and the slewing mechanism, the cutting head can be rotated 360°, so as to improve the crushing effect on large pieces of materials to a certain extent.

[0019] After the crushing is completed, the pushing mechanism pulls the slewing mechanism, so that the cutting head is disengaged from between the scraper conveyor and the transfer conveyor, completing a crushing operation on a large piece of material.

[0020] In addition, the present invention also provides a transportation system, including a scraper conveyor, a transfer conveyor, and the above-mentioned crushing device; the scraper conveyor and the transfer conveyor are butt-jointed end to end, the crushing device is arranged on the closing plate of the transfer conveyor, and the cutting mechanism of the crushing device can move to the butt-joint position between the scraper conveyor and the transfer conveyor.

[0021] By arranging the crushing device on the closing plate of the transfer conveyor, on the one hand, it can not affect the normal material transportation of the transfer conveyor. On the other hand, when a large piece of material gets stuck between the scraper conveyor and the transfer conveyor, the cutting mechanism can quickly crush the large piece of material, and after crushing, it can be transported out through the conveyor belt of the transfer conveyor, thereby improving the operation efficiency to a certain extent. Description of the Drawings

[0022] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.

[0023] Figure 1 Schematic diagram of the structure of the crushing device provided by the embodiment of the present invention from the first perspective;

[0024] Figure 2 Schematic diagram of the position of the cutting arm in the second perspective of the crushing device provided by the embodiment of the present invention;

[0025] Figure 3 Partial schematic diagram of the crushing device provided by the embodiment of the present invention;

[0026] Figure 4 Partial structural schematic diagram of the second cutting head mode in the crushing device provided by the embodiment of the present invention.

[0027] In the figure: 1 - cutting head; 101 - first cutting head; 1011 - cutting head main body; 1012 - cutting teeth; 102 - second cutting head; 2 - cutting arm; 3 - connecting seat; 4 - slewing seat; 5 - sliding seat; 501 - fixed seat; 6 - base; 7 - pushing mechanism; 8 - first power component; 9 - second power component; 10 - lifting mechanism; 11 - transfer conveyor. Detailed Embodiments

[0028] To make the objectives, technical solutions, and advantages of the embodiments of this application clearer, the technical solutions in the embodiments of this application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of this application. Obviously, the described embodiments are only a part rather than all of the embodiments of this application. Components of the embodiments of this application described and illustrated herein generally may be arranged and designed in a variety of different configurations. Therefore, the following detailed description of the embodiments of this application provided in the drawings is not intended to limit the scope of the claimed application, but is merely representative of selected embodiments of this application. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of this application without creative efforts fall within the scope of protection of this application.

[0029] In the description of the embodiments of this application, it should be noted that the orientation or positional relationships indicated by the terms "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings or the orientation or positional relationships in which the inventive product is customarily placed during use. These are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as a limitation of the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive distinction and should not be construed as indicating or implying relative importance.

[0030] In addition, terms such as "horizontal" and "vertical" do not mean that the components are required to be absolutely horizontal or hanging vertically, but may be slightly inclined. For example, "horizontal" only means that its direction is more horizontal relative to "vertical", and does not mean that the structure must be completely horizontal, but may be slightly inclined.

[0031] In the description of the embodiments of this application, it should also be noted that unless otherwise clearly specified and defined, the terms "set", "installed", "connected", "connected to" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection, or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the connection inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention may be understood according to specific circumstances.

[0032] As used herein, the term "and / or" includes any one of the listed related items and any combination of any two or more of them.

[0033] For ease of description, spatial relationship terms such as "above", "upper", "below", and "lower" may be used herein to describe the relationship between one element and another as shown in the drawings. Such spatial relationship terms are intended to include different orientations of the device in use or operation in addition to the orientation depicted in the drawings.

[0034] The terms used herein are for the purpose of describing various examples only and are not intended to limit the present disclosure. Unless the context clearly dictates otherwise, the singular forms are also intended to include the plural forms. The terms "comprises", "comprising", and "having" list the stated features, quantities, operations, components, elements, and / or combinations thereof that exist, but do not preclude the existence or addition of one or more other features, quantities, operations, components, elements, and / or combinations thereof.

[0035] Due to manufacturing techniques and / or tolerances, variations in the shapes shown in the drawings may occur. Accordingly, the examples described herein are not limited to the specific shapes shown in the drawings, but include changes in shape that occur during manufacturing.

[0036] The features of the examples described herein may be combined in various ways that will be apparent after understanding the disclosure of the present application. In addition, although the examples described herein have a variety of configurations, other configurations are possible, as will be apparent after understanding the disclosure of the present application. Additionally, the technical solutions between various embodiments may be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by this application.

[0037] As Figures 1 - 3 shown, the present invention provides a crushing device, including a pushing mechanism 7, a slewing mechanism, a lifting mechanism 10, and a cutting mechanism; one end of the pushing mechanism 7 is connected to the slewing mechanism, the cutting mechanism includes a cutting head 1, a cutting arm 2, and a power assembly, one end of the cutting arm 2 is connected to the slewing mechanism, and the other end is connected to the cutting head 1, and the power assembly drives the cutting head 1 to rotate; the lifting end of the lifting mechanism 10 is connected to the cutting arm 2, and the other end is connected to the slewing mechanism.

[0038] Compared with the prior art, the crushing device provided by the present invention has the following advantages:

[0039] After the mining operation is completed, it is necessary to convey the mined coal or stones out of the mine through the scraper conveyor and the transfer conveyor 11. After the installation of the scraper conveyor and the transfer conveyor 11, the space is further reduced. However, due to the special underground operation environment, it is difficult to further increase the space. Therefore, the existing crushers cannot enter the docking position between the scraper conveyor and the transfer conveyor 11, and thus cannot crush large pieces of materials.

[0040] The crushing device provided by the present invention can push the cutting mechanism to the docking position between the transfer conveyor 11 and the scraper conveyor through the pushing mechanism 7. The rotary mechanism and the lifting mechanism 10 can control the reciprocating movement of the cutting arm 2 in the horizontal and vertical directions. By driving the cutting head 1 to rotate through the power assembly, large materials can be crushed. Therefore, the crushing device provided by the present application realizes the crushing of large pieces of materials in a limited space, to a certain extent, avoiding the situation where large pieces of materials are stuck between the scraper conveyor and the transfer conveyor 11, and improving the operation efficiency.

[0041] When there are large pieces of materials stuck between the scraper conveyor and the transfer conveyor 11, the pushing mechanism 7 pushes the rotary mechanism to move in the direction close to the scraper conveyor, and makes the cutting head 1 contact the materials. Then, the power assembly drives the cutting head 1 to rotate relative to the cutting arm 2, so that large pieces of materials can be crushed. Moreover, through the cooperation of the lifting mechanism 10 and the rotary mechanism, the cutting head 1 can be rotated 360°, so as to improve the crushing effect on large pieces of materials to a certain extent.

[0042] After the crushing is completed, the pushing mechanism 7 pulls the rotary mechanism, so that the cutting head 1 is separated from between the scraper conveyor and the transfer conveyor 11, and a crushing operation of large pieces of materials is completed.

[0043] Preferably, the pushing mechanism 7 in the present application is a pushing oil cylinder, and an electric telescopic rod or a lead screw and other structures can also be used. The movement of the rotary mechanism is realized through the expansion and contraction of the pushing oil cylinder, so as to realize the cutting head 1 approaching or leaving the docking position between the scraper conveyor and the transfer conveyor 11.

[0044] Since the rotary mechanism in the present application needs to be able to move relative to the sealing plate of the transfer conveyor 11, a sliding mechanism is further included in the present application. The sliding mechanism includes a base 6 and a sliding seat 5. The base 6 is arranged on the sealing plate above the middle trough of the landing section of the transfer conveyor 11 along the extension direction of the pushing mechanism 7. The sliding seat 5 is slidably connected with the base 6. The rotary mechanism is arranged on the sliding seat 5. One end of the pushing mechanism 7 is connected with the sliding seat 5, and the sliding seat 5 is pushed to reciprocate on the base 6.

[0045] One end of the pushing mechanism 7 in the present application is connected with the sliding seat 5, and the other end is fixed to the base 6, so as to realize the reciprocating movement of the rotary mechanism relative to the sealing plate through the expansion and contraction of the pushing mechanism 7.

[0046] Such asFigures 1 - 3 As shown in the figure, the present application provides an implementation manner of the cutting head 1. Among them, the number of the cutting heads 1 is one, and the axis of the rotation axis of the cutting head 1 is collinear with the axis of the cutting arm 2. The output shaft of the motor drives the reducer to rotate, and the output shaft of the reducer is connected to the rotation axis of the cutting head 1, thereby driving the cutting head 1 to rotate and realizing the crushing of the material.

[0047] As Figure 4 shown, the present application also provides an implementation manner of the cutting head 1. Among them, the cutting head 1 includes a first cutting head 101 and a second cutting head 102, that is, two cutting heads 1 are included, and the two cutting heads 1 are respectively arranged on both sides of the cutting arm 2. The axis of the rotation axis of the first cutting head 101 and the axis of the rotation axis of the second cutting head 102 are both perpendicular to the axis of the cutting arm 2. The output shaft of the reducer is respectively connected to the rotation axis of the first cutting head 101 and the rotation axis of the second cutting head 102.

[0048] It should be supplemented and explained here that in the above two implementation manners, each cutting head 1 includes a cutting head main body 1011 and a plurality of cutting teeth 1012. The plurality of cutting teeth 1012 are distributed on the outer surface of the cutting head main body 1011, and as Figure 4 shown, in the second implementation manner, the cutting head main bodies 1011 of the two cutting heads 1 are both in a cylindrical structure.

[0049] When it is necessary to crush large pieces of material, the motor starts to drive the output shaft of the reducer to rotate, thereby driving the cutting head main body 1011 to rotate. The plurality of cutting teeth 1012 distributed on the cutting head main body 1011 impact the large pieces of material, realizing the crushing of the material.

[0050] It should be supplemented and explained here that as Figure 1 shown in combination with Figure 2 the figure, one end of the cylinder body of the push cylinder shown in the figure of the present application is connected to the sliding seat 5, and one end of the piston rod is connected to the base 6 is only one of the implementation manners. It is also possible to adopt that one end of the piston rod is connected to the base 6 and one end of the cylinder body is connected to the base 6.

[0051] It should be further supplemented and explained here that a guiding part can be provided on the base 6 of the present application, and the guiding part can be a guiding rail or a guiding groove. A guiding wheel is provided on the sliding seat 5 to cooperate with the guiding part, so that the sliding seat 5 can slide more smoothly on the base 6.

[0052] Specifically, as Figures 1 - 3 shown in the figure, the slewing mechanism includes a slewing base 4 and a slewing power member. The slewing base 4 is arranged on the sliding seat 5 and is rotatably connected to the sliding seat 5. The slewing power member drives the slewing base 4 to rotate relative to the sliding seat 5; one end of the cutting arm 2 away from the cutting head 1 is connected to the slewing base 4.

[0053] In this application, the rotary power component can directly drive the rotary seat 4 to rotate by cooperating an electric motor and a speed reducer, or can also drive the rotation of the rotary seat 4 relative to the sliding seat 5 by gear meshing. Preferably, however, the rotary power component in this application includes a first power member 8 and a second power member 9, and both the first power member 8 and the second power member 9 are hydraulic cylinders. By respectively arranging the telescopic ends of the first power member 8 and the second power member 9 on both sides of the rotary seat 4, when the rotary seat 4 needs to rotate, the telescopic end of the first power member 8 extends, and the telescopic end of the second power member 9 retracts, or the telescopic end of the first power member 8 retracts, and the telescopic end of the second power member 9 extends, so as to be able to realize the rotation of the rotary seat 4 relative to the sliding seat 5 in different directions.

[0054] Preferably, as Figures 1 - 3 shown, the cutting mechanism in this application further includes a connecting seat 3. The cutting arm 2 is connected to the connecting seat 3, and the connecting seat 3 is connected to the rotary seat 4.

[0055] It should be supplemented and explained here that one end of the lifting mechanism 10 in this application is rotatably connected to the cutting arm 2, and the other end is rotatably connected to the rotary seat 4. And when there is one lifting mechanism 10, the connection position of the telescopic end of the lifting mechanism 10 and the cutting arm 2 is located on the lower surface of the cutting arm 2, so as to be able to make the lifting and lowering of the cutting arm 2 more stable.

[0056] It should be supplemented and explained here that, as Figure 1 combined with Figure 2 shown, a fixed seat 501 is provided on the sliding seat 5. One ends of the first power member 8 and the second power member 9 far from the telescopic ends are both rotatably connected to the fixed seat 501. By providing the fixed seat 501, on the one hand, the connection between the first power member 8 and the second power member 9 can be made more stable, and on the other hand, the actions of the first power member 8 and the second power member 9 can be made not to affect each other.

[0057] Preferably, as Figures 1 - 3 shown, the lifting mechanism 10 in this application includes a first lifting member and a second lifting member. The first lifting member and the second lifting member are respectively arranged on both sides of the cutting arm 2, and one ends of the first lifting member and the second lifting member are both rotatably connected to the rotary seat 4, and the other ends are rotatably connected to the cutting arm 2.

[0058] Since the self-weights of the cutting head 1 and the cutting arm 2 are relatively large, therefore, by arranging the first lifting member and the second lifting member on both sides of the cutting arm 2, the lifting and lowering process of the cutting arm 2 can be made more stable.

[0059] It should be supplemented and explained here that preferably, both the first lifting member and the second lifting member in this application are hydraulic cylinders.

[0060] In addition, the present application further provides a transportation system, including a scraper conveyor, a transfer conveyor 11, and the above-mentioned crushing device; the scraper conveyor and the transfer conveyor 11 are butt-connected end to end, the crushing device is arranged on the sealing plate of the transfer conveyor 11, and the cutting mechanism of the crushing device can move to the butt-joint position of the scraper conveyor and the transfer conveyor 11.

[0061] The crushing device provided by the present application is actually arranged on the sealing plate above the middle trough of the landing section of the transfer conveyor 11. On the one hand, it can not affect the normal material transportation of the transfer conveyor 11. On the other hand, when large pieces of materials are stuck between the scraper conveyor and the transfer conveyor 11, the cutting mechanism can quickly crush the large pieces of materials, and after crushing, they can be transported out through the conveyor belt of the transfer conveyor 11, thereby improving the operation efficiency to a certain extent.

[0062] The above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A crushing device for a transportation system, characterized in that, The transportation system includes a scraper conveyor, a transfer conveyor, and the crushing device; The crushing device includes a pushing mechanism, a slewing mechanism, a lifting mechanism, and a cutting mechanism; The scraper conveyor and the transfer conveyor are butt-connected end to end. The crushing device is arranged on the sealing plate of the transfer conveyor, and the cutting mechanism of the crushing device can move to the butt-joint position of the scraper conveyor and the transfer conveyor; One end of the pushing mechanism is connected to the slewing mechanism. The cutting mechanism includes a cutting head, a cutting arm, and a power assembly. One end of the cutting arm is connected to the slewing mechanism, and the other end is connected to the cutting head. The power assembly drives the cutting head to rotate; The lifting end of the lifting mechanism is connected to the cutting arm, and the other end is connected to the slewing mechanism; The slewing mechanism includes a slewing base and a slewing power member. The slewing power member includes a first power member and a second power member. The telescopic ends of the first power member and the second power member are respectively arranged on both sides of the slewing base; The lifting mechanism includes a first lifting member and a second lifting member. The first lifting member and the second lifting member are respectively arranged on both sides of the cutting arm, and one ends of the first lifting member and the second lifting member are rotatably connected to the slewing base, and the other ends are rotatably connected to the cutting arm.

2. The crushing device according to claim 1, characterized in that, It further includes a sliding mechanism. The sliding mechanism includes a base and a sliding seat. The base is arranged along the extending direction of the pushing mechanism. The sliding seat is slidably connected to the base. The slewing mechanism is arranged on the sliding seat, and one end of the pushing mechanism is connected to the sliding seat; 3. The crushing device according to claim 2, characterized in that, The slewing mechanism includes a slewing power member. The slewing base is arranged on the sliding seat and is rotatably connected to the sliding seat. The slewing power member drives the slewing base to rotate relative to the sliding seat; One end of the cutting arm away from the cutting head is connected to the slewing base; 4. The crushing device according to claim 3, characterized in that, The slewing power member includes a first power member and a second power member. The telescopic ends of the first power member and the second power member are respectively arranged on both sides of the slewing base; 5. The crushing device according to claim 4, characterized in that, A fixed seat is arranged on the sliding seat. One ends of the first power member and the second power member away from the telescopic ends are rotatably connected to the fixed seat; 6. The crushing device according to claim 3, characterized in that, The cutting mechanism further includes a connecting seat. The cutting arm is connected to the connecting seat, and the connecting seat is connected to the slewing base; 7. The crushing device according to claim 1, characterized in that, The power assembly includes a motor and a speed reducer. The cutting head includes a first cutting head and a second cutting head; The first cutting head and the second cutting head are respectively arranged on both sides of one end of the cutting arm away from the slewing mechanism. The motor drives the output shaft of the speed reducer to rotate, and the output shafts of the speed reducer are respectively connected to the first cutting head and the second cutting head; 8. The crushing device according to claim 7, characterized in that, Both the first cutting head and the second cutting head include a cutting head body and a plurality of cutting teeth. The plurality of cutting teeth are distributed on the outer surface of the cutting head body.

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