A grain drying and awn-removing integrated machine

By designing a grain drying and dehumidification integrated machine including a circulation lifting device and a dehumidification device, the problem of clogging of the whiskers and shells in the grain dryer is solved, effectively clearing the thorns, reducing labor intensity and Energy consumption improves drying efficiency and quality.

CN113967594BActive Publication Date: 2024-12-31HUNAN XIANGYUAN JINSUI INTELLIGENT EQUIP CO LTD
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Patent Information

Application Number
CN202111205312.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-10-15
Publication Date
2024-12-31
Estimated Expiration
2041-10-15

AI Technical Summary

Technical Problem

During the harvesting process of the existing grain dryer, the marsh and crust are mixed in the grain, resulting in the blockage of the grain outlet and the inability to dry normally, resulting in the problem of the equipment not working.

Method used

A grain drying and dehumidification integrated machine is designed, including the body, circulation lifting device and dehumidification device. Through the slurry layer, drying layer, dehumidification plate, grain transfer wheel and conveying device, combined with the slurry plate and layer sieving , exhaust tube and servo connection mechanism to effectively screen and remove thorns.

Benefits of technology

The complete removal of the thorns was achieved, avoiding the blockage of the grain wheel, reducing labor intensity and energy consumption, and improving the quality and efficiency of grain drying.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an all-in-one machine for drying and removing awns of grains, which comprises a machine body, a circulating lifting device and a removing awn device. A slow-release layer and a drying layer are arranged inside the machine body, and the drying layer is located below the slow-release layer. A guide plate is obliquely arranged inside the machine body and below the drying layer, and the bottom of the guide plate is bent to form a grain supporting groove. A grain-moving wheel is rotatably connected to the machine body and is located above the grain supporting groove. A conveying device is horizontally arranged below the machine body corresponding to the grain supporting groove, and the circulating lifting device is fixed on one side of the machine body, and its bottom is fixedly connected to the conveying end of the conveying device, and a discharge pipe at the top of the circulating lifting device is connected to the top of the machine body. The removing awn device comprises an awn-blocking plate, a layer screen, a speed regulating motor, a servo connecting mechanism, an exhaust cylinder, fan blades and an exhaust motor. The awn-blocking plate is fixed on one end of the layer screen, and the speed regulating motor is connected to the servo connecting mechanism to drive the layer screen to reciprocate, and the fan blades are rotatably connected in the exhaust cylinder, and the exhaust takes away the awns on the layer screen.
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Description

Technical Field

[0001] The invention relates to a grain drying device, in particular to a grain drying and awn-removing integrated machine. Background Art

[0002] At present, grain harvesting has basically been mechanized. Because grains have whiskers and husks. And the surface of the awns has single-cell epidermal hairs, which contain rich silicon and have the habit of sticking. Grain combine harvesters cannot remove them completely, so the awns are mixed with the grains. When they are sent to the grain dryer for drying, they accumulate in the gap between the grain outlet trays. Over time, the grain outlet of the dryer is blocked, and the whole dryer cannot work.

[0003] During the harvesting process of grains by existing harvesters, awn whiskers and husks are mixed in the grains along with the sieve holes. The awn whiskers are deposited in the grain-supporting groove of the grain-shifting wheel, and over time, they become blocked and block the grain-shifting wheel, making it difficult to discharge grain, until the grain-shifting wheel cannot be turned and cannot be discharged.

[0004] Therefore, how to provide a grain dryer that can effectively remove awns and avoid clogging of the grain wheel is a problem that those skilled in the art urgently need to solve. Summary of the invention

[0005] In view of this, the present invention provides a grain drying and awn removing integrated machine, which can remove the thorns of grains and dry the grains.

[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a grain drying and awning-removing integrated machine, which comprises a machine body, a circulation lifting device and an awning-removing device, a slow-release layer and a drying layer are arranged inside the machine body, the slow-release layer is arranged close to the top of the machine body, and the drying layer is located below the slow-release layer, a guide plate is obliquely arranged inside the machine body and below the drying layer, the bottom of the guide plate is bent to form a grain-supporting groove, and the material passes through the slow-release layer and the drying layer and slides along the guide plate to be collected in the grain-supporting groove, a grain-dispensing wheel is rotatably connected to the machine body and is located above the grain-supporting groove; a conveying device is horizontally arranged below the machine body corresponding to the grain-supporting groove, the circulation lifting device is vertically fixedly connected to one side outside the machine body, and its bottom is fixedly connected to the conveying end of the conveying device, a feeding port is arranged at the bottom of the circulation lifting device, and a discharge pipe is fixedly connected to the top edge of the circulation lifting device, and the bottom of the discharge pipe is connected to the top of the machine body;

[0007] The awn removing device includes a awn blocking plate, a layer screen, a speed regulating motor, a servo connecting mechanism, an exhaust cylinder, fan blades and an exhaust motor. The awn blocking plate is fixedly connected to one end of the layer screen, the servo connecting mechanism is fixedly connected to the other end of the layer screen, the speed regulating motor is fixed to the machine body, and its output shaft is connected to the servo connecting mechanism to drive the layer screen to reciprocate, and the discharge pipe is located above the awn blocking plate; the air inlet of the exhaust cylinder is fixedly connected to the top of the machine body and corresponds to the position above the layer screen, the exhaust motor is fixed to the outside of the exhaust cylinder, the fan blades are rotatably connected to the exhaust cylinder, and the output shaft of the exhaust motor is connected to the fan blades for exhausting air to remove the awns on the layer screen.

[0008] The beneficial effects of the present invention are as follows: a feed port is arranged at the bottom of the circulation lifting device, and materials are fed from the feed port. The materials are lifted by the circulation lifting device, lifted to the top through the bucket and enter the discharge pipe. Since the bottom of the discharge pipe is connected with the top of the machine body, the materials fall onto the awn baffle plate, which is connected to the layer screen. The layer screen moves back and forth under the drive of the servo connection mechanism. Since the masses of grains and thorns are different, the materials enter the layer screen under the action of the awn baffle plate. The layer screen can screen the grains and thorns. The thorns gather on the surface of the grains. The fan blades in the exhaust cylinder draw away the thorns under the action of the exhaust motor. The grains fall to the slow drying layer and the drying layer through the layer screen, and gather to the grain supporting groove at the bottom of the guide plate through the guide plate. Under the grain shifting action of the grain shifting wheel, the grains enter the conveying device. At this time, part of the grains can be separated from the thorns due to the abutment between the grain shifting wheel and the grains. The conveying end of the conveying device is fixedly connected to the circulation lifting device to further lift the materials, and work in a reciprocating cycle until the thorns are peeled off and extracted cleanly.

[0009] Preferably, the circulating lifting device includes a circulating belt, a driving motor, a bucket and a protective shell, the bucket is a plurality of buckets which are evenly fixed on the outer peripheral side of the circulating belt, the driving motor is fixed on the top of the machine body and its output end is transmission-connected to a roller, the roller is connected to the circulating belt to drive the bucket to rise and fall, the protective shell is fixed on the outside of the circulating belt and is fixedly connected to the machine body, the top of the discharge pipe is fixedly connected to the top edge of the protective shell and corresponds to the side of the bucket discharging; the bottom of the discharge pipe is connected to the top of the machine body and the pipe mouth of the discharge pipe is located above the awning plate.

[0010] Preferably, the bottom of the protective shell is fixedly connected to a lower material bin, the feed port is arranged at the top of the lower material bin, the top of the protective shell is fixedly connected to a discharge pipe, the discharge pipe is connected to the discharge pipe, and a rotatable dividing plate is arranged at the connecting position, and a dividing handle is arranged at one end of the dividing plate to control the opening and closing position of the dividing plate.

[0011] Preferably, the awn baffle is obliquely fixed at one end of the layer screen, and the grain in the discharge pipe slides onto the layer screen through the awn baffle. Guard plates are arranged on the periphery of the awn baffle and the layer screen, and a hanger is arranged on the top inner side of the machine body. The guard plates on both sides of the layer screen are hinged to the hanger through the hanger.

[0012] Preferably, the servo connection mechanism includes a connecting rod and an eccentric wheel, the eccentric wheel is drivingly connected to the output shaft of the speed regulating motor, one end of the connecting rod is hinged to the guard plate of the layer screen away from one end of the awning plate, and the other end is drivingly connected to the eccentric wheel through an eccentric shaft.

[0013] Preferably, there is a predetermined distance between the bottom end of the grain shifting wheel and the bottom of the grain supporting groove.

[0014] Preferably, the predetermined distance between the bottom end of the grain shifting wheel and the bottom of the grain supporting groove is 8 to 12 mm.

[0015] Preferably, surrounding panels are provided on all four side walls of the machine body.

[0016] Preferably, the conveying device is a conveying auger, which is rotatably connected to the inner bottom of the machine body. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is an overall schematic diagram of a grain drying device of the present invention;

[0018] Figure 2 It is a partial structural schematic diagram of a grain drying device of the present invention;

[0019] Figure 3 A schematic diagram of an awn removal device of a grain drying device of the present invention;

[0020] Figure 4 It is a cross-sectional schematic diagram of a grain supporting groove and a grain shifting wheel of a grain drying device of the present invention;

[0021] Figure 5 The top part of the grain drying device of the present invention is shown in FIG. Figure 1 ;

[0022] Figure 6 The top part of the grain drying device of the present invention is shown in FIG. Figure 2 .

[0023] 1 machine body, 2 circulating lifting device, 201 circulating belt, 202 driving motor, 203 bucket, 204 protective shell, 3 awn removal device, 301 awn board, 302 layer screening, 303 speed regulating motor, 304 servo connection mechanism, 3041 connecting rod, 3042 eccentric wheel, 305 exhaust cylinder, 306 fan blade, 307 exhaust motor, 4 slow-release layer, 5 drying layer, 6 guide plate, 7 grain supporting groove, 8 grain shifting wheel, 9 feeding port, 10 discharge pipe, 11 lower silo, 12 discharge pipe, 13 guard plate, 14 hanger, 15 material dividing handle, 16 conveying device. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0025] See the attached Figures 1 to 6 According to an embodiment of the present invention, a grain drying and awning integrated machine includes a machine body 1, a circulating lifting device 2 and an awning device 3. A slow-release layer 4 and a drying layer 5 are arranged inside the machine body 1. The slow-release layer 4 is arranged close to the top of the machine body 1, and the drying layer 5 is located below the slow-release layer 4. A guide plate 6 is obliquely arranged inside the machine body 1 and below the drying layer. The bottom of the guide plate 6 is bent to form a grain supporting groove 7. The material passes through the slow-release layer 4 and the drying layer 5 and slides along the guide plate 6 to be collected in the grain supporting groove 7. The grain shifting wheel 8 is rotatably connected and is located above the grain supporting groove 7; a conveying device 16 is horizontally placed below the grain supporting groove 7 in the machine body 1, and the material flows out from the notch on one side of the grain supporting groove driven by the grain shifting wheel; the circulating lifting device 2 is vertically fixedly connected to one side outside the machine body 1, and its bottom is fixedly connected to the conveying end of the conveying device 16; a feeding port 9 is arranged at the bottom of the circulating lifting device 2, and a discharge pipe 10 is fixedly connected to the top edge of the circulating lifting device 2, and the bottom of the discharge pipe 10 is connected to the top of the machine body 1;

[0026] The awn removing device 3 includes a awn blocking plate 301, a layer screen 302, a speed regulating motor 303, a servo connecting mechanism 304, an exhaust cylinder 305, a fan blade 306 and an exhaust motor 307. The awn blocking plate 301 is fixedly connected to one end of the layer screen 302, the servo connecting mechanism 304 is fixedly connected to the other end of the layer screen 302, the speed regulating motor 303 is fixed on the machine body, and its output shaft is connected to the servo connecting mechanism 304 to drive the layer screen 302 to reciprocate, and the discharge pipe 10 is located above the awn blocking plate 301; the air inlet of the exhaust cylinder 305 is fixedly connected to the top of the machine body 1 and corresponds to the position above the layer screen 302, the exhaust motor 307 is fixed on the outside of the exhaust cylinder 305, the fan blade 306 is rotatably connected in the exhaust cylinder 305, and the output shaft of the exhaust motor 307 is connected to the fan blade for exhausting air to remove the awns on the layer screen 302.

[0027] In other embodiments, the circulating lifting device 2 includes a circulating belt 201, a driving motor 202, a bucket 203 and a protective shell 204. The bucket 203 is a plurality of buckets that are evenly fixed on the outer peripheral side of the circulating belt 201. The driving motor 202 is fixed on the top of the machine body and its output end is connected to a roller for transmission. The roller is connected to the circulating belt to drive the bucket 203 to rise and fall. The protective shell 204 is fixed on the outside of the circulating belt 201 and is fixedly connected to the machine body 1. The top of the discharge pipe 10 is fixedly connected to the top edge of the protective shell 204 and corresponds to the side of the bucket 203 that discharges the material. The bottom of the discharge pipe 10 is connected to the top of the machine body 1 and the pipe mouth of the discharge pipe is located above the awning plate 301.

[0028] In other specific embodiments, the bottom of the protective housing 204 is fixedly connected to the lower bin 11, the feed port 9 is arranged at the top of the lower bin 11, the top of the protective housing 204 is fixedly connected to the discharge pipe 12, the discharge pipe 12 is connected to the discharge pipe 10, and a rotatable dividing plate is arranged at the connecting position, and a dividing handle 15 is arranged at one end of the dividing plate to control the opening and closing position of the dividing plate. The dividing plate is used to control the flow direction of the material, and the material can be dried and de-awned by entering the machine body through the drop pipe, or the de-awned and dried material can be directly collected through the discharge pipe.

[0029] Specifically, the awn baffle 301 is tilted and fixed at one end of the layer screen 302, and the grains in the discharge pipe 10 slide onto the layer screen 302 through the awn baffle 301. The function of the awn baffle is that the material hits the awn baffle, and the reciprocating motion of the servo connection mechanism is used to separate the material from the awns. A guard plate 13 is set on the periphery of the awn baffle 301 and the layer screen, and a hanger 14 is set on the top inner side of the body 1. The guard plates on both sides of the layer screen 302 are hinged on the hanger 14 through the hanger.

[0030] In some other embodiments, the servo connection mechanism 304 includes a connecting rod 3041 and an eccentric wheel 3042, the eccentric wheel 3042 is transmission connected to the output shaft of the speed regulating motor 303, one end of the connecting rod 3041 is hinged to the guard plate at one end of the layer screen 302, and the other end is transmission connected to the eccentric wheel 3042 through the eccentric shaft.

[0031] In some other specific embodiments, there is a predetermined distance between the bottom end of the grain-distributing wheel 8 and the bottom of the grain-supporting groove 7. The predetermined distance is 10 mm.

[0032] Specifically, surrounding panels are provided on the four side walls of the machine body 1.

[0033] More specifically, the conveying device 16 is a conveying auger, which is rotatably connected to the inner bottom of the machine body. The function of the conveying auger is to collect the materials flowing down the grain supporting groove and convey them to a circulation device at one end, and then send them to the top of the machine body again under the action of the bucket and the circulating belt for de-awning and drying.

[0034] In some other embodiments, such as Figure 6 As shown, the speed regulating motor is fixedly mounted at one end of the hanger, a vertical rod is vertically fixed on the guard plate at one end of the layer screen away from the awn baffle, the eccentric wheel 3042 is drivingly connected to the output shaft of the speed regulating motor 303, one end of the connecting rod 3041 is hinged to the top of the vertical rod, and the other end is drivingly connected to the eccentric wheel 3042 through the eccentric shaft, so that the servo connection mechanism drives the layer screen to move back and forth.

[0035] The working principle of the present invention is as follows: the grains to be dried mixed with awn husks are poured into the lower bin at the feed inlet, and the grains are lifted to the top of the dryer by the bucket on the circulating belt in the circulating lifting device, and discharged downward through the discharge pipe. When the grains fall to the awn blocking board, the awn husks and grains are intercepted. The quality of awn is lighter than that of grains or cereal grains. The layer screen movably connected with the awn blocking plate drives the awn blocking plate to reciprocate. The awn slides to the layer screen to generate centripetal force. Under the action of the centripetal force, the lightweight awn shells are thrown to the upper layer and gathered at the center point of the layer screen. An exhaust pipe is arranged above the center point to discharge the awn shells, and the cereal grains on the awn blocking plate enter the layer screen, continuously fall into the slow-heating layer from the holes, and go down to the drying layer for drying. When there is awn shell that has not been discharged, it continues to be mixed with the cereal grains and moves to the grain supporting groove. With the rotation of the grain shifting wheel, part of the awn shells are separated from the cereal grains during the grain shifting process, and fall into the horizontal conveying device 16 at the bottom of the warehouse, and are transported to the circulating lifting device, and then lifted again - release the grain - block the awn - discharge the awn - go down - fall into the warehouse, and the cycle is repeated to remove the awn shells. It completely eliminates the problem of grain outlet being blocked by awn husks, eliminates the trouble of cleaning due to blockage, reduces labor intensity, saves human resources, reduces energy consumption due to heat absorbed by awn husks, reduces drying costs, improves grain drying quality, not only meets the drying needs of conventional grains, but also further meets the requirements of seed drying standards.

[0036] As for the device and the method of use disclosed in the embodiment, since they correspond to the method disclosed in the embodiment, the description is relatively simple, and the relevant parts can be referred to the description of the method part.

[0037] The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention will not be limited to the embodiments shown herein, but rather to the widest scope consistent with the principles and novel features disclosed herein.

Claims

1. A grain drying and awn removal machine, characterized in that: The invention comprises a machine body (1), a circulating lifting device (2) and an awn removing device (3), wherein a slow-release layer (4) and a drying layer (5) are arranged inside the machine body (1), wherein the slow-release layer (4) is arranged close to the top of the machine body (1), and the drying layer (5) is located below the slow-release layer (4). A guide plate (6) is obliquely arranged inside the machine body (1) and below the drying layer, wherein the bottom of the guide plate (6) is bent to form a grain supporting groove (7), and the material passes through the slow-release layer (4) and the drying layer (5), slides along the guide plate (6) and is collected in the grain supporting groove (7), wherein the material A grain-discharging wheel (8) is rotatably connected to the machine body (1) and is located above the grain-supporting groove (7); a conveying device (16) is horizontally arranged below the grain-supporting groove (7) in the machine body (1); the circulating lifting device (2) is vertically fixedly connected to one side outside the machine body (1), and its bottom is fixedly connected to the conveying end of the conveying device (16); a feed port (9) is arranged at the bottom of the circulating lifting device (2); a discharge pipe (10) is fixedly connected to the top of the circulating lifting device (2), and the bottom of the discharge pipe (10) is connected to the top of the machine body (1); The awn-removing device (3) comprises an awn-blocking plate (301), a layered screen (302), a speed regulating motor (303), a servo connection mechanism (304), an exhaust cylinder (305), a fan blade (306) and an exhaust motor (307), wherein the awn-blocking plate (301) is fixedly connected to one end of the layered screen (302), the servo connection mechanism (304) is fixedly connected to the other end of the layered screen (302), the speed regulating motor (303) is fixed to the machine body, and its output shaft is connected to the servo connection mechanism (304) to drive the awn-blocking plate (301) to move the awn-blocking plate (301) to move the awn-blocking plate (301) to move the awn-blocking plate (302 ... The layer screen (302) reciprocates, and the discharge pipe (10) is located above the awn blocking plate (301); the air inlet of the exhaust cylinder (305) is fixedly connected to the top of the machine body (1) and corresponds to the position above the layer screen (302); the exhaust motor (307) is fixed to the outside of the exhaust cylinder (305); the fan blade (306) is rotatably connected to the inside of the exhaust cylinder (305); the output shaft of the exhaust motor (307) is transmission-connected to the fan blade to exhaust air to remove the awns on the layer screen (302); The circulating lifting device (2) comprises a circulating belt (201), a driving motor (202), a bucket (203) and a protective shell (204); the buckets (203) are a plurality of buckets evenly fixed on the outer peripheral side of the circulating belt (201); the driving motor (202) is fixed on the top of the machine body and its output end is connected to a transmission roller; the roller is connected to the circulating belt to drive the bucket (203) to rise and fall; the protective shell (204) is fixedly located on the outer side of the circulating belt (201) and is fixedly connected to the machine body (1); the top of the discharge pipe (10) is fixedly connected to the top edge of the protective shell (204); The bottom of the discharge pipe (10) is connected to the top of the machine body (1) and the pipe mouth of the discharge pipe is located above the awning plate (301); the bottom of the protective shell (204) is fixedly connected to a lower material bin (11), the feed port (9) is arranged at the top of the lower material bin (11), the top of the protective shell (204) is fixedly connected to a discharge pipe (12), the discharge pipe (12) is connected to the discharge pipe (10), and a rotatable dividing plate is arranged at the connecting position, and a dividing handle (15) is arranged at one end of the dividing plate to control the opening and closing position of the dividing plate; The awn baffle (301) is tilted and fixed at one end of the layer screen (302), and the grains in the discharge pipe (10) slide onto the layer screen (302) through the awn baffle (301), and a guard plate (13) is arranged on the periphery of the awn baffle (301) and the layer screen, and a hanger (14) is arranged on the inner side of the top of the body (1), and the guard plates on both sides of the layer screen (302) are hinged to the hanger (14) through the hanger plate.

2. The integrated grain drying and awn removal machine according to claim 1, characterized in that: The servo connection mechanism (304) comprises a connecting rod (3041) and an eccentric wheel (3042); the eccentric wheel (3042) is drivingly connected to the output shaft of the speed regulating motor (303); one end of the connecting rod (3041) is hinged to a guard plate (13) at one end of the layer screen (302) away from the awn baffle plate (301); and the other end is drivingly connected to the eccentric wheel (3042) via an eccentric shaft.

3. The integrated grain drying and awn removal machine according to claim 1, characterized in that: There is a predetermined distance between the bottom end of the grain-distributing wheel (8) and the bottom of the grain-supporting groove (7).

4. The integrated grain drying and awn removal machine according to claim 3, characterized in that: The predetermined distance between the bottom end of the grain-distributing wheel (8) and the bottom of the grain-supporting groove (7) is 8 to 12 mm.

5. The integrated grain drying and awn-removing machine according to claim 1, characterized in that: The side walls of the machine body (1) are all provided with enclosure panels.

6. The integrated grain drying and awn removal machine according to claim 1, characterized in that: The conveying device (16) is a conveying auger, which is rotatably connected to the inner bottom of the machine body (1).

Citation Information

Patent Citations

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    CN107175208A

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    CN108548411A

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    CN212278936U

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    CN216174241U