A heat exchange component and a vehicle thermal management system

By using welding to fix and set heat exchange components in the heat management system, the complex pipeline connection problem in the prior art is solved, the system is simplified and the volume reduction is achieved, and the thermal management efficiency is improved.

CN114056034BActive Publication Date: 2025-09-05ZHEJIANG SANHUA AUTOMOTIVE COMPONENTS CO LTD
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Patent Information

Application Number
CN202010785664.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2020-08-06
Publication Date
2025-09-05
Estimated Expiration
2040-08-06

AI Technical Summary

Technical Problem

Due to the large number of parts in the existing thermal management system, the pipeline connection is complicated, which increases the complexity and volume of the system.

Method used

A heat exchange assembly is adopted, including a first heat exchange part, a bridge and a second heat exchange part. It is fixed by welding. A flow guide hole and a flow guide groove are provided on the bridge to achieve fluid communication between the first heat exchange part and the second heat exchange part, and is fixed or limited to the first heat exchange part through a throttling element to simplify the pipeline connection.

Benefits of technology

Reduces the complexity of the system's pipeline connection, simplifies system connection, reduces pipeline settings, reduces system volume, and improves thermal management efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a heat exchange component, which includes a first heat exchange part, a bridge, a second heat exchange part, and a throttling element. The heat exchange component includes a first interface; the bridge has the first interface, and the bridge includes a guide hole or a guide groove connected to the first interface. The first interface is connected to the throttling element through a first flow channel, and the other interface of the throttling element is connected to a channel of the first heat exchange part; the first interface is connected to a channel of the second heat exchange part through a second flow channel; through the bridge, part of the refrigerant can flow to the first heat exchange part and the other part to the second heat exchange part, and the fluid communication between the two heat exchange parts can be relatively conveniently achieved. Different system requirements can be achieved by changing the structure of the bridge, so that the system pipeline is simple, the setting of pipelines between the interfaces can be reduced, and the system connection is simple and convenient.
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Description

Technical Field

[0001] The present invention relates to the field of fluid control, and in particular to a heat exchange component and a vehicle thermal management system. Background Art

[0002] Some thermal management systems include no less than two heat exchangers, such as plate heat exchangers. These heat exchangers and components are generally connected by pipes and fixed in the system application. Due to the large number of components in the system, the pipe connections of the system are also relatively complicated. Summary of the Invention

[0003] In order to provide a heat exchange component that can reduce the complexity of the system's pipeline connections, the present invention provides the following technical solutions:

[0004] A heat exchange assembly, comprising a first heat exchange portion, a bridge, a second heat exchange portion, and a throttling element, wherein the bridge is at least partially located between the first heat exchange portion and the second heat exchange portion, and the first heat exchange portion, the bridge, and the second heat exchange portion are fixed by welding; the throttling element is fixedly arranged or position-limited with the first heat exchange portion, or the throttling element is fixedly arranged or position-limited with the bridge;

[0005] The heat exchange component includes a first interface; the bridge includes a first interface portion, the first interface portion has the first interface, the bridge includes a guide hole or a guide groove, the first interface is connected to the guide hole or the guide groove; the first interface is connected to an interface of the throttling element through a first flow channel, and the throttling element has another interface connected to a channel of the first heat exchange portion; the first interface is connected to a channel of the second heat exchange portion through a second flow channel; the first flow channel includes at least part of the guide hole or the guide groove, or the first flow channel includes at least part of the hole or groove connected to the guide hole or the guide groove; the second flow channel includes at least part of the guide hole or the guide groove, or the second flow channel includes at least part of the hole or groove connected to the guide hole or the guide groove. The throttling element herein includes two interfaces, one of which can be used as an inlet and the other as an outlet.

[0006] At the same time, a vehicle thermal management system is also provided, which includes a refrigerant flow channel, and the vehicle thermal management system includes a heat exchange component as mentioned above; the heat exchange component has a second interface, a third interface, and a fourth interface; the vehicle thermal management system includes a compressor, a condenser, and at least one evaporator, the condenser is connected to the first interface part through a pipeline, or a liquid reservoir is also included between the condenser and the first interface part, the inlet of the compressor is connected to the second interface, the inlet of the evaporator is connected to the third interface, or the vehicle thermal management system also includes a throttling element between the inlet of the evaporator and the third interface, and the outlet of the evaporator is connected to the fourth interface.

[0007] The term "communication through a flow channel" in this article includes communication through a flow channel possessed by a single component, as well as communication through a flow channel formed by the combination of two or more components. Holes and / or slots used for communication include various situations: holes used for communication, slots used for communication, a combination of holes and slots, a combination of holes and holes, a combination of slots and slots, and more combinations. Holes and / or slots connected to the second heat exchange part may also be holes connected to the second heat exchange part, slots connected to the second heat exchange part, or a combination of holes and slots connected to the second heat exchange part. The same applies to holes and / or slots connected to the first interface. Communication also includes direct and indirect communication. The bridge includes two holes or slots for communication facing the first heat exchange part. The bridge includes at least two holes and / or slots that can communicate with the second heat exchange part. Holes or slots used for communication facing or close to the first heat exchange part do not exclude the possibility of being used for communication with the second heat exchange part. If they are through holes, they can face both the first heat exchange part and the second heat exchange part and communicate with the second heat exchange part. In this article, the two are connected by a pipeline or something, which does not mean a closed description. It means that the two are connected, and it also includes the possibility that there are other components between the two, such as throttling elements, separators, control valves, one-way valves, heat exchangers, etc.

[0008] By setting a first interface on the bridge and setting a guide hole and / or guide groove connected to the first interface on the bridge, the first interface is connected to an interface of the throttling element through a first flow channel, and the other interface of the throttling element is connected to a channel of the first heat exchange part; the first interface is connected to a channel of the second heat exchange part through a second flow channel; the first interface can be connected to the first heat exchange part and to the second heat exchange part through the bridge, so that the fluid communication between the two heat exchange parts can be achieved relatively conveniently. Different system requirements can be achieved by changing the structure of the bridge, so that the system pipelines are simple, the setting of pipelines between the interfaces can be reduced, and the system connection is simple and convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0009] Figure 1 and Figure 2 Schematic diagrams of the heat exchange assembly provided by the present invention in two directions;

[0010] Figure 3 for Figure 1 A schematic diagram of the heat exchange assembly shown in the main viewing direction;

[0011] Figure 4 for Figure 3 A schematic diagram of a cross-section of the component shown in the AA direction;

[0012] Figure 5 is an exploded schematic diagram of the heat exchange component;

[0013] Figure 5ais a partial schematic diagram of the first heat exchange portion of the heat exchange assembly;

[0014] Figure 6 is a three-dimensional schematic diagram of the bridge of the heat exchange component;

[0015] Figure 7 for Figure 6 The bridge is shown in its main view and in section along the BB direction;

[0016] Figure 8 、 Figure 9 It is a three-dimensional schematic diagram of the connecting parts of the component in two directions;

[0017] Figure 10 A perspective schematic diagram of another embodiment of the bridge of the above assembly;

[0018] Figure 11 is a perspective schematic diagram of a second embodiment of a heat exchange assembly;

[0019] Figure 12 for Figure 11 An exploded schematic diagram of the heat exchange component shown;

[0020] Figure 13 for Figure 11 A schematic diagram of a front view and a cross-sectional view in the FF direction of the bridge of the heat exchange component shown;

[0021] Figure 14 for Figure 11 A schematic diagram of the bridge of the heat exchange component in another direction;

[0022] Figure 15 is a perspective schematic diagram of a third embodiment of a heat exchange assembly;

[0023] Figure 16 for Figure 15 An exploded schematic diagram of the heat exchange component shown;

[0024] Figure 17 for Figure 15 Schematic diagrams of the heat exchange component shown in two directions;

[0025] Figure 18 for Figure 15 Schematic diagrams of two directions of the bridge of the heat exchange component shown;

[0026] Figure 19 for Figure 15 A three-dimensional schematic diagram of the connecting parts of the heat exchange assembly in two directions;

[0027] In the figure: 10 first heat exchange part, 100 matching part, 101 first coolant interface part, 102 second coolant interface part, 103 first channel, 104, 104' second channel, 105 communication port, 110 throttling element,

[0028] 20 bridge, first matching portion of 200 bridge, second matching portion of 200' bridge, 202 guide hole, 202' guide groove, 2031 notch, 2032 hole, 204, 204' conducting portion, 2041 hole, 2042 groove, 204a first end, 204b second end, 207 first mounting portion, 2080 groove, 2082 oblique hole, 2084 through hole, 209 second mounting portion, 211 first interface portion, 212, 213 shoulders, 221 fixing hole, 250 sensor element, 2501 sensor head, 264 guide groove, 2641 first end, 2642 second end, 265 groove, 266 hole,

[0029] 30 second heat exchange part, 300, 300' matching part, 301 third channel, 302 fourth channel, 303 first channel, 304 second channel,

[0030] 40 connecting piece, 4010 main body, 4011 extension, 405 groove, 409, 459 fixing holes, 441 connecting part one, 442 connecting part two, 450 fixing piece; 45 connecting piece, 4510 main body, 4511 extension, 455 groove;

[0031] 51 first coolant interface, 52 second coolant interface, 53 first interface, 54 second interface, 55 third interface, 56 fourth interface, 57 fifth interface. DETAILED DESCRIPTION

[0032] The technical solution is described below in conjunction with specific implementation methods. Figures 1-9 As shown, Figure 1 and Figure 2 This is a three-dimensional schematic diagram of the first embodiment of the heat exchange assembly provided by the present invention from two directions. Figure 3 is a schematic diagram of the main viewing direction of the heat exchange component, Figure 4 for Figure 3 A schematic diagram of the AA section of the component shown, Figure 5 This is the exploded diagram of the component. Figure 5a is a partial schematic diagram of the first heat exchange part of the heat exchange assembly, Figure 6 is a three-dimensional schematic diagram of the bridge of this component, Figure 7 for Figure 6 The main view of the bridge and the schematic diagram of the BB direction section are shown. Figure 8 、 Figure 9The figure is a three-dimensional schematic diagram of the connecting parts of the component from two directions. As shown in the figure, the heat exchange component includes a first heat exchange part 10, a throttling element 110, a bridge 20, and a second heat exchange part 30. The bridge 20 is located between the first heat exchange part 10 and the second heat exchange part 30, or in other words, most of the bridge 20 is located between the first heat exchange part 10 and the second heat exchange part 30. In addition, there may be a connecting part 40, which is located on the other side of the second heat exchange part 30, or in other words, part of the second heat exchange part 30 is located between the bridge 20 and the connecting part 40, that is, the bridge 20 and the connecting part 40 are respectively arranged on both sides of the second heat exchange part. The first heat exchange part 10, the bridge 20, and the second heat exchange part 30 are fixed by welding, or the first heat exchange part 10, the bridge 20, the second heat exchange part 30, and the connecting parts are fixed by welding.

[0033] The first heat exchange part 10 has a heat exchange core. The first heat exchange part 10 may include at least two flow channels for fluid to flow through for heat exchange. The two fluid flow channels are separated. The first heat exchange part 10 includes interlayer flow channels separated by stacked plates. The first heat exchange part 10 can flow through at least two fluids. The two fluids can exchange heat in the first heat exchange part. For example, one fluid is a refrigerant and the other can be a coolant, such as used to cool heating elements such as batteries. In addition, it can also be used for three fluids, such as one fluid is a refrigerant and the other two can be coolants. The two coolants can be controlled to exchange heat with the refrigerant, and then the coolant can be used to cool the components that need to be cooled after heat exchange and cooling. The first heat exchange part 10 can also have only two channels, which are only connected to the refrigerant channel and are in contact with other components or media that need heat exchange for heat exchange. The following is an example of two fluids.

[0034] The heat exchange assembly includes a first interface 53, a second interface 54, a third interface 55, a fourth interface 56, and a fifth interface 57. In this embodiment, the bridge 20 is provided with the first interface 53, and the connector 40 is provided with the second interface 54, the third interface 55, the fourth interface 56, and the fifth interface 57. The throttling element 110 is fixed or positionally fixed to the first heat exchange portion 10. The first heat exchange portion 10 has four channels (not all of which are shown in the figure), including a first channel 103 and a second channel 104. The first heat exchange portion is also provided with a tube having a communication port 105 in channel 104, which is connected to the throttling element 110. The first heat exchange portion 10 includes a first coolant interface portion 101 and a second coolant interface portion 102. The first coolant interface portion 101 has a first coolant interface 51, and the second coolant interface portion 102 has a second coolant interface 52. The first coolant interface 51 and the second coolant interface 52 are connected through the coolant flow channel of the heat exchange core. The first heat exchange portion 10 has two channels connected to the first coolant interface 51 and the second coolant interface 52. The first channel of the first heat exchange portion is connected to the second channel through the refrigerant flow channel, and the coolant flow channel is not connected to the refrigerant flow channel. The first coolant interface portion 101 and the second coolant interface portion 102 can be part of the side plate of the first heat exchange portion, or they can be separately processed and fixed to the side plate and / or the heat exchange core of the first heat exchange portion by welding. The first coolant interface portion and the second coolant interface portion can also be fixed to the first heat exchange portion in the form of pipe fittings.

[0035] The bridge 20 has a first matching portion 200 and a second matching portion 200'. Correspondingly, the first heat exchange portion 10 has a matching portion 100, which matches the first matching portion 200 of the bridge. The second heat exchange portion 30 has a matching portion 300, which matches the second matching portion 200' of the bridge. The matching portion 100 of the first heat exchange portion 10, the matching portion 300 of the second heat exchange portion 30 and the two matching portions of the bridge all include a planar portion. The hole, groove or opening of the conducting portion for communication provided on the side of the first matching portion 200 of the bridge is located inside the first matching portion. Each opening for communication The first heat exchange part 10 is surrounded by the first matching part on all sides, and the first heat exchange part has a corresponding communicating mouth at a position corresponding to the position of each communicating mouth of the bridge, and the mouth of the first heat exchange part for communicating with the bridge is located inside its matching part and is surrounded by the matching part; in this way, after the matching part 100 of the first heat exchange part 10 and the first matching part 200 of the bridge are welded and sealed, the communicating mouth of the bridge can be communicated with the corresponding communicating mouth of the first heat exchange part, or in other words, each communicating mouth is surrounded by a part of the matching part, and both form a roughly closed structure at the relatively arranged matching parts. The matching portion 300 of the second heat exchange part 30 corresponds to the position of the second matching portion 200' of the bridge. After the two are welded and sealed, the mouth of the bridge on this side for communication is connected to the mouth of a channel of the second heat exchange part for communication. Specifically, the second heat exchange part 30 has two channel mouths on the side opposite to the bridge 20: the mouth of the third channel 301 and the mouth of the first channel 303. The bridge 20 has the mouth of the guide hole 202 and the mouth of the hole 2041 of the conductive part 204 on the side opposite to the second heat exchange part 30, that is, the second matching portion. The mouth of the third channel 301 of the second heat exchange part corresponds to and is connected with the position of the mouth of the guide hole 202, and the mouth of the first channel 303 corresponds to and is connected with the position of the mouth of the hole 2041 of the conductive part 204. The mouth of the hole 2041 is roughly extended up and down.

[0036] The terms "up" and "down" in this document are for clarity and should not be construed as limiting. They correspond to the height direction. Holes herein include, but are not limited to, through holes and blind holes. Holes can be circular or non-circular. Slots generally refer to non-through holes, but also include most non-through holes but partially through holes.

[0037] The bridge 20 includes a first interface portion 211, which has a first interface 53. The first interface portion 211 includes an outwardly protruding structure. The first interface portion 211 can be an integral structure of the bridge body, or a separately machined structure secured to the bridge body by welding. The flow guide hole 202 is similar to a through hole and communicates with the first interface 53. The flow guide hole 202 is connected to the connecting port 105 and the third channel 301 of the second heat exchange portion. The conducting portion 204 includes a hole 2041 and a groove 2042. The hole 2041 is similar to a through hole, and the groove 2042 is similar to a blind hole. The mouth of the groove 2042 is located on the side where the first mating portion is located. The groove 2042 is a blind hole, and other blind holes or grooves for communication can be provided on the bridge opposite the groove 2042. In this article, the side of the bridge facing the first heat exchange part is defined as the front side, and the side of the bridge facing the second heat exchange part is defined as the back side. In this example, the groove 2042 can also be a through hole, that is, the entire conductive part 204 can be configured as a through hole-like structure.

[0038] The connector 40 includes a main body 4010 and an extension 4011. The connector 40 is provided with a second interface 54, a third interface 55, a fourth interface 56, and a fifth interface 57. In addition, a fixing hole 409 is provided for cooperating with fixation or limiting. The connector 40 has a groove 405 on the side facing the second heat exchange portion 30. The groove 405 is a structure similar to a blind hole. The fifth interface 57 is provided in the groove 405 relatively close to the second interface 54. The third interface 55 is provided approximately in the middle of the groove 405. The third interface 55 is connected to the groove 405, and the fifth interface 57 is connected to the groove 405. The third interface 55 and the fifth interface 57 are roughly located between the second interface 54 and the fourth interface 56, making the connection relatively convenient. The connector may also include a fixing member 450 for fixing or limiting. The fixing member 450 can be fixed or limited in the fixing hole 409. In this embodiment, an extension portion 4011 is provided, and the main body 4010 and the extension portion 4011 have a groove 405, and the groove 405 is connected to the third interface 55 and the fifth interface 57. In this way, the second interface 54, the third interface 55, the fourth interface 56, and the fifth interface 57 can be provided on the main body 4010, so that the connection of each interface is relatively convenient and compact.

[0039] The heat exchange component can make the thermal management system easy to install and connect, reduce the number of connected pipes, and reduce the size of the system. Figure 5The heat exchange assembly is used in a vehicle thermal management system as an example for illustration. It should be noted that these components are fixed in actual use. For clarity of explanation, the flow of the refrigerant is shown in the exploded view. This is only for clarity of explanation. The vehicle thermal management system includes a battery thermal management system, which can include a first heat exchange part of the heat exchange assembly. The vehicle thermal management system includes a refrigerant flow channel and a coolant flow channel; the vehicle thermal management system includes a compressor, a condenser, at least one evaporator, and a heat exchange assembly. The coolant flow channel flows through the first coolant interface 101, the second coolant interface 102, and the flow channel portion of the first heat exchange portion that is connected to the first coolant interface 51 and the second coolant interface 52; the heat energy of the battery is transferred to the coolant, which flows through the first coolant interface 51 or the second coolant interface 52 through the flow channel of the first heat exchange portion, exchanges heat with the refrigerant in the other flow channel in the first heat exchange portion, and the coolant is returned after being cooled to cool the battery.

[0040] The refrigerant flow channel flows through the condenser, compressor, evaporator, and even the liquid storage tank, such as the first interface 53, the second interface 54, the third interface 55, the fourth interface 56, and the fifth interface 57, which are respectively used to connect with the refrigerant system. The inlet of the compressor can be connected to the second interface 54, such as the refrigerant cooled by the condenser enters the heat exchange component through the first interface 53, or the refrigerant through the liquid storage tank enters the heat exchange component through the first interface 53, so that the high-temperature and high-pressure refrigerant can be divided into two parts through the guide hole 202, one part goes to the third channel 301 of the second heat exchange part, and after heat exchange with the refrigerant in another channel in the second heat exchange part 30, it goes to the fourth channel 302, and the refrigerant in the fourth channel 302 flows out through the flow channel formed by the space where the groove 405 is located, formed by the cooperation of the connector 40 and the second heat exchange part, and flows out through the third interface 55 and the fifth interface 57, such as going to the front evaporator through the third interface 55 and to the rear evaporator through the fifth interface 57, or going to the rear evaporator through the third interface 55 and to the front evaporator through the fifth interface 57, in the front evaporator A throttling element can also be provided before the evaporator or the rear evaporator; another part of the refrigerant enters the throttling element 110 through the communication port 105 connected to the throttling element, enters the channel of the first heat exchange part 10 after being throttled by the throttling element 110, and exchanges heat between the refrigerant flow channel of the first heat exchange part and the coolant in the coolant flow channel, reaches the first channel 103, and passes through the flow channel formed by the conducting part 204 coordinated by the bridge, the first heat exchange part, and the second heat exchange part, reaches the first channel 303 of the second heat exchange part, and exchanges heat with the coolant in the coolant flow channel of the second heat exchange part. The refrigerant flowing from the second channel to the first channel converges and flows out through the second interface 54 connected to the first channel 303, such as returning to the compressor; in addition, the fourth interface 56 can be used to connect the refrigerant flowing back from the front evaporator and / or the rear evaporator. This part of the low-temperature refrigerant flows to the first channel 303 through the second channel 304 of the second heat exchange part, and performs heat exchange with the high-temperature refrigerant flowing from the third channel 301 to the fourth channel 302. In the first channel 303, the two parts of the refrigerant converge and can flow back to the compressor through the second interface. In this way, part of the low-temperature refrigerant is used to cool the high-temperature refrigerant, which can reduce the condensation temperature of the refrigerant without making the temperature of the refrigerant returning to the compressor higher. That is, the first flow channel and the second flow channel in this example are both parts of the guide hole, and the third flow channel is mainly the space where the conductive part 204 in the component is located.

[0041] The flow directions described herein are for illustrative purposes only and are not intended to be limiting or a requirement for closure. Other components, such as control valves before the compressor, may be added. Bridge 20 also features a first mounting portion 207 for mounting a sensor element 250, such as a temperature sensor. A temperature sensing head 2501 passes through the mounting portion and into the flow path where the conductive portion 204 is located. This allows the refrigerant temperature after passing through the first heat exchange section, or the evaporator outlet temperature, to be determined.

[0042] The heat exchange component can realize the heat exchange between part of the high-temperature refrigerant and part of the low-temperature refrigerant, reduce the temperature of the high-temperature refrigerant, and will not make the temperature of the refrigerant returning to the compressor too high, thereby improving efficiency. In addition, the setting of pipelines between interfaces can be reduced, and the system connection is simple and convenient. In addition, in order to further reduce the weight, the bridge can also be Figure 10 As shown, the bridge is an improvement of the above embodiment. The conducting portion 204' of the bridge is a through hole arranged approximately diagonally. The first mounting portion 207 is connected to the first end 204a of the conducting portion 204'. The temperature sensing head 2501 passes through the mounting portion and is located in the flow channel where the first end 204a of the conducting portion 204' is located; the first channel 103 of the first heat exchange portion is arranged opposite to and connected to the first end 204a of the conducting portion 204', the first channel 303 of the second heat exchange portion is arranged opposite to and connected to the second end 204b of the conducting portion 204', and the first channel 103 of the first heat exchange portion is connected to the first channel 303 of the second heat exchange portion through the third flow channel formed by the space where the conducting portion 204' is located; the bridge also removes two pieces of holes respectively formed for weight reduction. Hole 2032 can be of non-standard shape and can be removed as needed for welding. The hole is a through hole, and the bridge has a guide groove 202', which is connected to the guide hole 202. The distance between hole 2032 and the guide hole 202 of the bridge facing the first heat exchange unit for communication is greater than or equal to 1.5 mm, and the distance between hole 2032 and the conductive portion 204' of the bridge is greater than or equal to 1.5 mm. The distance between hole 2032 and the guide groove 202' of the bridge facing the second heat exchange unit is greater than or equal to 1.5 mm, and the distance between hole 2032 and the guide groove 202' of the bridge facing the second heat exchange unit for communication, or the distance between hole 2032 and the matching portions of the bridge for welding with the first and second heat exchange units is greater than or equal to 1.5 mm. However, weight-saving holes do not necessarily have to be through holes. For example, if both sides of the bridge are concave inward and blind holes or grooves are formed on both sides, both can reduce weight and facilitate welding. However, through holes are more suitable for processing. In this way, the area of ​​the first matching part of the bridge for matching with the first heat exchange part can be reduced, and similarly, the area of ​​the second matching part for matching with the second heat exchange part can be reduced. In this way, the area of ​​matching welding can be reduced, which helps to improve the welding quality and reduce the weight.

[0043] In this solution, one refrigerant connection port is located on the bridge, while the remaining refrigerant connections are located on the connector. This makes connection easier and keeps the piping on the same side. A sixth port can also be included to connect to the refrigerant outlet of another evaporator. The ports can also be located directly on the second heat exchange section, such as by providing a refrigerant port on the side panel of the second heat exchange section.

[0044] The flow directions in this article are for illustration only and are not intended to be limiting or a requirement for closure. Other components may be added, such as other control valves in front of the compressor.

[0045] The heat exchange components can also be Figure 11-14 As shown, Figure 11 is a three-dimensional schematic diagram of a second embodiment of a heat exchange assembly, Figure 12 for Figure 11 Schematic diagram of the explosion of the heat exchange component shown, Figure 13 for Figure 11 The main view of the bridge of the heat exchange component and the schematic diagram of the FF direction cross-section are shown. Figure 14 for Figure 11 A schematic diagram of the bridge of the heat exchange assembly shown in another direction. The heat exchange assembly includes a first heat exchange section 10, a throttling element 110, a bridge 20, a second heat exchange section 30, and a connector. The bridge 20 is mostly located between the first heat exchange section 10 and the second heat exchange section 30, and the connector is located on the other side of the second heat exchange section 30. That is, the bridge 20 and the connector are arranged on both sides of the second heat exchange section, or in other words, the second heat exchange section 30 is at least partially located between the bridge 20 and the first heat exchange section 10. The first heat exchange section 10, the bridge 20, and the second heat exchange section 30 are fixed by welding, or the first heat exchange section 10, the bridge 20, the second heat exchange section 30, and the connector are fixed by welding. In this embodiment, the first heat exchange section 10 is larger than the second heat exchange section 30.

[0046] The first heat exchange part 10 has a heat exchange core. The first heat exchange part 10 includes at least two flow channels for fluid to flow through for heat exchange. The two fluid flow channels are separated. The first heat exchange part 10 includes interlayer flow channels separated by stacked plates. The first heat exchange part 10 can flow through at least two fluids. The two fluids can exchange heat in the first heat exchange part. For example, one fluid is a refrigerant and the other can be a coolant, such as used to cool heating elements such as batteries or to cool the vehicle compartment. In addition, it can also be used for three fluids, such as one fluid is a refrigerant and the other two can be coolants. The two coolants can be controlled to exchange heat with the refrigerant, and then the coolant can be used to cool the components that need to be cooled after heat exchange and cooling. The following is an example of two fluids.

[0047] The heat exchange assembly has a first coolant port 51, a second coolant port 52, a first port 53, a second port 54, a third port 55, and a fourth port 56. The first heat exchange section is provided with a first coolant port 101 and a second coolant port 102. The bridge 20 is provided with a first port 211. The connector is provided with a second port 54, a third port 55, and a fourth port 56. The throttling element 110 is fixed or positionally fixed to the bridge 20. The first heat exchange section 10 has four channels, such as the first channel 103 and the second channel 104 (two channels connected to the coolant are not shown). The first heat exchange part 10 includes a first coolant interface part 101 and a second coolant interface part 102. The first coolant interface part 101 has a first coolant interface 51, and the second coolant interface part 102 has a second coolant interface 52. The first coolant interface 51 and the second coolant interface 52 are connected through the coolant flow channel of the heat exchange core. The first coolant interface part 101 and the second coolant interface part 102 can be part of the side plate of the first heat exchange part, or can be separately processed and fixed to the side plate and / or heat exchange core of the first heat exchange part by welding. The first interface part and the second interface part can also be fixed to the first heat exchange part in the form of pipe connectors.

[0048] The bridge 20 has a first matching portion 200 and a second matching portion 200'. Correspondingly, the first heat exchange portion 10 has a matching portion 100, which matches the first matching portion 200 of the bridge. The second heat exchange portion 30 has a matching portion 300, which matches the second matching portion 200' of the bridge. The matching portion 100 of the first heat exchange portion 10, the matching portion 300 of the second heat exchange portion 30 and the two matching portions of the bridge all include a planar portion. The hole, groove or opening of the conducting portion for communication on the side of the first matching portion 200 of the bridge is located inside the first matching portion, and each opening for communication is surrounded by The first matching part is surrounded by the first heat exchange part, and the first heat exchange part has a corresponding communicating mouth at a position corresponding to the position of each communicating mouth of the bridge, and each communicating mouth of the first heat exchange part is located inside its matching part and each communicating mouth is surrounded by the matching part; in this way, after the matching part 100 of the first heat exchange part 10 and the first matching part 200 of the bridge are welded and sealed, the communicating mouth of the bridge can be communicated with the corresponding communicating mouth of the first heat exchange part, or in other words, each communicating mouth is surrounded by a part of the matching part, and the two form a roughly closed structure at the relatively arranged matching parts. The first heat exchange part 10 has a mouth of the first channel 103 and a mouth of the second channel 104 on the side opposite to the bridge 20, and the bridge 20 has corresponding through holes 2084 and holes 2091 on the side opposite to the first heat exchange part 10. The mouth of the through hole 2084 corresponds to or is connected with the mouth position of the first channel 103 of the first heat exchange part, and the mouth of the hole 2091 corresponds to or is connected with the mouth position of the second channel 104 of the first heat exchange part.

[0049] In addition, the bridge 20 has a groove 2080 on the side opposite the first heat exchange portion 10. The groove 2080 is connected to the guide hole 202. On the other side of the groove, there is also an inclined hole 2082. The other end of the inclined hole 2082 is connected to the hole of the second mounting portion 209. In this way, the hole of the second mounting portion 209 is connected to the hole 2081' through the inclined hole 2082 and the groove 2080. In addition, the installation direction of the throttling element can be other directions. For example, the axial direction of the hole of the second mounting portion is not approximately perpendicular to the bridge, but is approximately parallel to the front or back of the bridge. For example, the second mounting portion of the throttling element is arranged approximately vertically. In this way, a hole or groove facing the first heat exchange portion is provided near the second mounting portion of the bridge. This hole or groove is connected to the hole 2091 after the throttling element is installed in the second mounting portion. The outlet of the throttling element can be connected to the second channel of the first heat exchange portion through the hole 2091 of the mounting portion and / or the hole or groove facing the first heat exchange portion.

[0050] The mating portion 300 of the second heat exchange portion 30 corresponds to the position of the second mating portion 200' of the bridge. After the two are welded and sealed, the mouth of the bridge on this side for communication corresponds to the mouth of the second heat exchange portion for communication. Specifically, the second heat exchange portion 30 has two openings of the channel on the side opposite to the bridge 20: the opening of the third channel 301 and the opening of the first channel 303. The bridge 20 has the opening of the guide hole 202 and the opening of the through hole 2084 on the side opposite to the second heat exchange portion 30. The opening of the third channel 301 of the second heat exchange portion is connected to the corresponding position of the opening of the guide hole 202, and the opening of the first channel 303 is connected to the corresponding position of the opening of the through hole 2084.

[0051] The bridge 20 includes a first interface portion 211, a first mounting portion 207, and a second mounting portion 209. The first interface portion 211 has a first interface 53 and includes an outwardly protruding structure. The first interface portion 211 can be an integral structure with the bridge body, or a separately machined structure secured to the bridge body by welding. The first mounting portion 207 is used to accommodate the mounting of the sensor element 250, while the second mounting portion 209 is used to accommodate the mounting of the throttling element 110. The hole in the first mounting portion 207 communicates with the through hole 2084. The sensor element, such as a temperature sensor, and the temperature sensing head 2501 pass through the first mounting portion 207 and are located in the flow path where the through hole 2084 is located. This allows the temperature of the refrigerant after passing through the first heat exchange portion, or the outlet temperature of the evaporator, to be determined. The first flow path of this embodiment includes at least a portion of the guide hole 202, the groove 2080, and the inclined hole 2082. The second flow path includes a portion of the guide hole 202. The third flow path includes the through hole 2084.

[0052] In addition, the bridge 20 is provided with four weight-reducing holes 2032 to reduce the weight of the bridge and reduce the area of ​​the flat surface portion for welding to improve welding quality. The bridge 20 is also provided with fixing holes 221 for fixing.

[0053] The connector includes a first connector 441 and a second connector 442. The first connector 441 is provided with a second interface 54 and a third interface 55, and the second connector 442 has a fourth interface 56. The second interface 54 of the first connector 441 corresponds to and cooperates with the first channel 303 of the second heat exchanger 30, and the third interface 55 of the first connector 441 corresponds to and cooperates with the fourth channel 302 of the second heat exchanger 30; the fourth interface 56 of the second connector 442 corresponds to and cooperates with the second channel 304 of the second heat exchanger 30. The connector may also include a fixing member 450 for fixing or limiting. The first connector 441 and the second connector 442 may have fixing holes 409, and the fixing member 450 can be fixed or limited in position in the fixing holes 409. The first connector 441 and the second connector are fixed or limited in position to the second heat exchanger.

[0054] The heat exchange component can make the vehicle thermal management system easy to install and connect, reduce the number of connected pipes, and reduce the volume of the system. Taking the heat exchange component used in a vehicle thermal management system as an example, it should be noted that these components are fixed in actual use. For the sake of clarity, the flow of the refrigerant is shown in the exploded view. This is just for the sake of clarity. The vehicle thermal management system has a refrigerant flow path and a coolant flow path. The vehicle thermal management system includes a refrigerant system and also has a battery thermal management system. The battery thermal management system includes a part of the refrigerant system. Figure 12In other views, the battery thermal management system includes a first coolant interface portion 101, a second coolant interface portion 102 of the heat exchange component, and a coolant flow channel portion of the first heat exchange portion. The heat of the battery can be transferred to the coolant, which flows through the first coolant interface 51 or the second coolant interface 52 through the flow channel of the first heat exchange portion, and exchanges heat with the refrigerant in the other flow channel in the first heat exchange portion. After cooling, the coolant returns to cool the battery. The first interface 53, the second interface 54, the third interface 55, and the fourth interface 56 are used for connecting the refrigerant system. For example, the refrigerant cooled by the condenser enters the heat exchange component through the first interface 53 of the bridge, or the refrigerant through the liquid storage device enters the heat exchange component through the first interface 53. In this way, the high-temperature and high-pressure refrigerant is divided into two parts through the guide hole 202. One part passes through the guide hole 202 to the third channel 301 of the second heat exchange portion, and then exchanges heat with the refrigerant in the other flow channel in the second heat exchange portion 30 to the fourth channel 302. A portion 441 flows out from the third interface 55, and is directed to the front evaporator or other evaporators through the third interface 55. A throttling element can also be provided in front of the front evaporator; the other portion of the refrigerant passes through the guide hole 202, the groove 2080 and the inclined hole 2082 of the bridge, enters the throttling element 110, and after being throttled by the throttling element 110, passes through the hole 2091 to the second channel 104 of the first heat exchange part 10, and performs heat exchange between the refrigerant flow channel of the first heat exchange part and the coolant in the coolant flow channel, and reaches the first channel 103, and passes through The through hole 2084 of the bridge is connected to the first channel 303 of the second heat exchange part, and the refrigerant flowing from the second channel 304 to the first channel 303 is merged and flows out through the second interface 54 connected to the first channel 303, such as returning to the compressor; In addition, the fourth interface 56 can be used to connect the refrigerant flowing back from the front evaporator or other evaporators, such as the refrigerant flowing out of the third interface is throttled by the throttling element, evaporated in the evaporator, and flows from the fourth interface to the second channel 304. This part of the low-temperature refrigerant passes through the second channel 304 of the second heat exchange part. 04 flows to the first channel 303 and exchanges heat with the high-temperature refrigerant flowing from the third channel 301 to the fourth channel 302. In the first channel 303, the two parts of the refrigerant converge and can flow back to the compressor through the second interface. In this way, part of the low-temperature refrigerant is used to cool part of the high-temperature refrigerant, which can reduce the condensation temperature of this part of the refrigerant without making the temperature of the refrigerant returning to the compressor too high, so that the high-temperature refrigerant can be supercooled to meet the needs of the system, and the high-temperature refrigerant that does not need to be supercooled can no longer pass through the second heat exchange part. The flow direction in this article is for illustration only and cannot be used as a limitation, nor is it a requirement for closure. Other components can be added therein, such as adding other control valves in front of the compressor.

[0055] The heat exchange components can also be Figures 15-19 As shown, Figure 15 is a three-dimensional schematic diagram of a third embodiment of a heat exchange assembly, Figure 16 This is an exploded diagram of the heat exchange component. Figure 17 It is a three-dimensional schematic diagram of the bridge of the heat exchange component in two directions. Figure 18 for Figure 15 Schematic diagram of the two directions of the bridge of the heat exchange component, Figure 19 The figure shows a perspective view of the heat exchange assembly's connector from two directions. The heat exchange assembly includes a first heat exchange section 10, a throttling element 110, a bridge 20, a second heat exchange section 30, and a connector 45. The bridge 20 is mostly located between the first heat exchange section 10 and the second heat exchange section 30. The second heat exchange section 30 is located between the bridge 20 and the connector 45. The connector 45 is located on the other side of the second heat exchange section 30. That is, the bridge 20 and the connector 45 are located on either side of the second heat exchange section. The first heat exchange section 10, the bridge 20, and the second heat exchange section 30 are fixed together by welding, or the first heat exchange section 10, the bridge 20, the second heat exchange section 30, and the connector are fixed together by welding.

[0056] The first heat exchange part 10 has a heat exchange core. The first heat exchange part 10 has two flow channels for fluid to flow through for heat exchange. The two fluid flow channels are separated. The first heat exchange part 10 includes interlayer flow channels separated by stacked plates. The first heat exchange part 10 can flow through at least two fluids. The two fluids can exchange heat in the first heat exchange part. For example, one fluid is a refrigerant and the other can be a coolant, such as used to cool heating elements such as batteries; it can also be used for three fluids, such as one fluid is a refrigerant and the other two can be coolants. The two coolants can be controlled and selected to exchange heat with the refrigerant, and then the coolant can be used to cool the components that need to be cooled after heat exchange and cooling. The specific explanation is given using two fluids as an example.

[0057] The heat exchange assembly has a first coolant interface 51, a second coolant interface 52, a first interface 53, a second interface 54, a third interface 55, and a fourth interface 56. The first heat exchange portion is provided with a first coolant interface portion 101 and a second coolant interface portion 102, the bridge 20 is provided with a first interface portion 211, and the connector 45 is provided with a second interface 54, a third interface 55, and a fourth interface 56. The throttling element 110 is fixed or positionally disposed with the first heat exchange portion 10, wherein the first heat exchange portion 10 has four channels, such as the first channel 103 and the second channel 104 (not all of which are shown in the figure). The first heat exchange portion is further provided with a pipe having a connecting port 105 in the second channel 104. The second channel 104 is not connected near the bridge side, and the connecting port 105 is connected to the inlet of the throttling element 110. The first coolant interface portion 101 of the first heat exchange unit 10 has a first coolant interface 51, and the second coolant interface portion 102 has a second coolant interface 52. The first coolant interface 51 and the second coolant interface 52 are connected through the flow channel of the heat exchange core. The first coolant interface portion 101 and the second coolant interface portion 102 can be part of the side plate of the first heat exchange unit, or they can be separately machined and fixed to the side plate and / or the heat exchange core of the first heat exchange unit by welding. The bridge 20 includes a first interface portion 211, which has a first interface 53. The first interface portion 211 includes an outwardly protruding structure. The first interface portion 211 can be an integral structure of the bridge body, or it can be separately machined and fixed to the bridge body by welding.

[0058] The bridge 20 has a first matching portion 200 and a second matching portion 200'. Correspondingly, the first heat exchange portion 10 has a matching portion 100, which matches the first matching portion 200 of the bridge. The second heat exchange portion 30 has a matching portion 300, which matches the second matching portion 200' of the bridge. The matching portion 100 of the first heat exchange portion 10, the matching portion 300 of the second heat exchange portion 30 and the two matching portions of the bridge all include a planar portion. The holes, grooves or openings of the conducting portion for communication provided on the side of the first matching portion 200 of the bridge are all located inside the first matching portion and each opening for communication is surrounded by the first matching portion. The first heat exchange portion is located at a position corresponding to each opening for communication of the bridge. The positions have corresponding communicating openings, and each communicating opening of the first heat exchange part is located inside its matching part and each communicating opening is surrounded by the matching part; in this way, after the matching part 100 of the first heat exchange part 10 and the first matching part 200 of the bridge are welded and sealed, the communicating opening of the bridge can be communicated with the corresponding communicating opening of the first heat exchange part, or in other words, each communicating opening is surrounded by a part of the matching part, and the two form a roughly closed structure at the relatively arranged matching parts; the matching part 300 of the second heat exchange part 30 corresponds to the position of the second matching part 200' of the bridge, and after the two are welded and sealed, the communicating openings of the bridge on this side are communicated with the communicating openings of the second heat exchange part. Specifically, the second heat exchange portion 30 has two openings on the side opposite the bridge 20: the openings of the third opening 301 and the first opening 303. The bridge 20 has the openings of the guide groove 264 and the openings of the hole 266 on the side opposite the second heat exchange portion 30, i.e., the second mating portion. The opening of the third opening 301 of the second heat exchange portion corresponds to a portion of the opening of the guide groove 264, while the opening of the first opening 303 corresponds to and communicates with the opening of the hole 266. The first end 2641 of the guide groove 264 is relatively close to the first interface portion 211, while the second end 2642 is relatively far from the first interface portion. The first end 2641 of the guide groove 264 is in communication with the guide hole 202, or in other words, the projection of the guide hole 202 onto the back of the bridge is at least partially located within the guide groove 264. The guide groove 264 is in communication with the first interface 53, while the second end 2642 is opposite and in communication with the third opening 301 of the second heat exchange portion. The first heat exchange portion 10 has the mouth of the first channel 103 and a communication port 105 connected to the throttling element on the side opposite the bridge 20. The bridge 20 has corresponding grooves 265 and the mouth of the diversion hole 202 on the side opposite the first heat exchange portion 10. Groove 265 communicates with hole 266, and a portion of the mouth of groove 265 corresponds to the mouth of the first channel 103 of the first heat exchange portion. The front projection of either the diversion groove 264 or the first interface 53 at least partially overlaps with the diversion hole 202. The front projection of the diversion groove 264 is at least partially located within the groove 265. The diversion groove 264 and the groove 265 are at least partially opposite each other and not directly connected.The depth of the guide groove 264 and the groove 265 can be less than half the thickness of the bridge, so that grooves can be provided on both sides of the bridge to form relatively independent flow channels with the two heat exchange parts, and the entire component can be reduced. The thickness of the bridge herein refers to the thickness of the two mating parts of the bridge. The bridge 20 is also provided with two shoulders 212 and 213, and the shoulders at least partially protrude from the main body. The bridge 20 is provided with a fixing hole 221, and at least one shoulder or a fixing hole is provided near the shoulder. The first flow channel of this solution includes a portion of the guide hole 202, the second flow channel includes a portion of the guide hole 202 and at least a portion of the guide groove, and the third flow channel includes at least a portion of the groove 265 and the hole 266.

[0059] The bridge 20 is also provided with two weight-reducing holes 2032. The holes 2032 are provided herein to reduce weight and facilitate welding of the bridge to the first and second heat exchange sections. The holes 2032 can be through-holes, extending from the side of the bridge proximate the first heat exchange section to the side proximate the second heat exchange section. The holes 2032 are not connected to the channels of the first heat exchange section, the channels of the second heat exchange section, or the holes or grooves of the bridge for communication. The holes 2032 are located at a distance of 1.5 mm or greater from the holes 266 and the guide holes 202 of the bridge, which are intended for communication and are located toward or near the first heat exchange section. The holes 2032 are located at a distance of 1.5 mm or greater from the grooves 265 of the bridge, which are intended for communication and are located toward or near the first heat exchange section. The holes 2032 are located at a distance of 1.5 mm or greater from the holes 266 of the bridge, which are intended for communication and are located toward or near the second heat exchange section. The holes 2032 are located at a distance of 1.5 mm or greater from the guide grooves 264 of the bridge, which are intended for communication and are located toward or near the second heat exchange section.

[0060] The connector 45 includes a main body 4510 and an extension 4511. The connector 45 is provided with a second interface 54, a third interface 55, and a fourth interface 56. Furthermore, a fixing hole 459 is provided for cooperating fixation or limiting. The connector 45 has a groove 455 on the side facing the second heat exchange portion 30. The groove 455 is a structure similar to a blind hole. The groove 455 extends from the extension portion to the location of the fourth interface 56 and is connected to the fourth interface 56. The connector may also include a fixing member 450 for fixing or limiting. The fixing member 450 can be fixed or limited in the fixing hole 459. The second heat exchange portion has a fourth channel 302, a first channel 303, and a second channel 304 facing the connector. The second interface 54 of the connector is connected to the first channel 303, the third interface 55 is connected to the fourth channel 302, and the fourth channel 56 is connected to the second channel 304 through the flow channel formed in the space where the groove 455 is located.

[0061] The heat exchange component can make the thermal management system easy to install and connect, reduce the number of connected pipes, and reduce the size of the system. Taking the heat exchange component used in a vehicle thermal management system as an example, it should be noted that these components are relatively fixed in actual use. For the sake of clarity, the flow of the refrigerant is shown in the exploded view. This is just for the sake of clarity. The vehicle thermal management system has a refrigerant flow path and a coolant flow path. The vehicle thermal management system includes a refrigerant system. Part of the refrigerant system is used for the battery thermal management system. Figure 16In other views, the battery thermal management system includes a first heat exchange part of the heat exchange component, and the coolant flow path includes a first coolant interface part 101, a second coolant interface part 102, and a flow channel part in the first heat exchange part that is connected to the first coolant interface and the second coolant interface. The heat of the battery can be transferred to the coolant, which flows through the coolant flow channel of the first heat exchange part through the first coolant interface 51 or the second coolant interface 52, and exchanges heat with the refrigerant in the refrigerant flow channel in the first heat exchange part. After cooling, the coolant returns to cool the battery. The first interface 53, the second interface 54, the third interface 55, and the fourth interface 56 are respectively used to connect with the refrigerant system. For example, the refrigerant cooled by the condenser enters the heat exchange component through the first interface 53, or the refrigerant through the liquid storage enters the heat exchange component through the first interface 53. In this way, the high-temperature and high-pressure refrigerant is divided into two parts through the first interface 53 of the bridge. One part passes through the guide hole 202, the second flow channel formed by the space where the guide groove 264 is located in cooperation between the bridge and the second heat exchange part, and reaches the third channel 301 of the second heat exchange part. After the heat exchange portion 30 exchanges heat with the refrigerant in another flow channel, it flows to the fourth channel 302 and flows out from the third interface 55 through the connector 45. For example, the third interface 55 leads to the front evaporator or other evaporators. A throttling element may be provided before the evaporator, or the refrigerant may be split to two evaporators after throttling, or may be split and throttled before entering the evaporator. Another part of the refrigerant passes through the guide hole 202 of the bridge and enters the throttling element 110 through the connecting port 105 connected to the throttling element. After throttling by the throttling element 110, it enters the second channel 104 of the first heat exchange portion 10. , and the refrigerant flow channel of the first heat exchange part exchanges heat with the coolant in the coolant flow channel, reaches the first channel 103, and passes through the third channel to the first channel 303 of the second heat exchange part. The third channel includes the groove 265, the hole 266, or at least a portion of the space of both, and merges with the refrigerant flowing from the second channel to the first channel and flows out through the second interface corresponding to the first channel 303, such as returning to the compressor; In addition, the fourth interface 56 can be used to connect the refrigerant from the previous evaporator and other evaporators that needs to flow back to the compressor. This part of low-temperature refrigerant flows through the connection piece 45 and the second heat exchange part in the flow channel formed by the space where the groove 455 is located to the second channel 304 of the second heat exchange part, and flows to the first channel 303, and exchanges heat with the high-temperature refrigerant flowing from the third channel 301 to the fourth channel 302. In the first channel 303, the two parts of refrigerant converge and can flow back to the compressor through the second interface 54. In this way, part of the low-temperature refrigerant is used to cool part of the high-temperature refrigerant, which can reduce the temperature of this part of the refrigerant without making the temperature of the refrigerant returned to the compressor too high. The bridge 20 is also provided with a first mounting portion 207 for mounting a sensor element 250, such as a temperature sensor element, so that the temperature sensing head 2501 passes through the mounting portion and is located in the third flow channel where the hole 266 or the groove 265 is located. In this way, the temperature of the refrigerant after passing through the first heat exchange part or the outlet temperature of the evaporator can be obtained.The second heat exchange part can realize heat exchange between high-temperature refrigerant and part of low-temperature refrigerant, reduce the temperature of high-temperature refrigerant, and will not make the temperature of refrigerant returning to the compressor too high, thereby improving efficiency.

[0062] The heat exchange component includes a first heat exchange part, a bridge, and a second heat exchange part. The bridge is at least partially located between the first heat exchange part and the second heat exchange part. The bridge is used for diversion, so that a part of the refrigerant flows to the first heat exchange part after throttling, and the other part flows to the second heat exchange part for supercooling. The fluid communication between the two heat exchange parts can be achieved relatively conveniently. Different system requirements can be achieved by changing the structure of the bridge, which makes the system pipeline simple, reduces the setting of pipelines between interfaces, and makes the system connection simple and convenient. The refrigerant flow channel of the first heat exchange part of the above-mentioned component can be a single flow, that is, flowing from the second channel 104 to the first channel 103, and can also be a three-flow flow, that is, the first heat exchange part is roughly divided into three parts horizontally. The first flow flows from the lowermost part of the second channel 104 to the lowermost part of the first channel 103, then flows from the middle part of the first channel 103 to the middle part of the second channel 104, and then flows from the upper part of the second channel 104 to the upper part of the first channel 103. Therefore, the embodiment only describes the outflow from the first channel 103. Unless otherwise specified, the thickness of the bridge refers to the thickness between the planar portions of the two mating parts of the bridge.

[0063] The flow directions described herein are for illustrative purposes only and are not intended to be limiting or a requirement for closure. Other components, such as control valves before the compressor, may be added. For example, the flow to the evaporator may include a throttling element or even a control valve before the evaporator. The second channel 104 of the first heat exchange unit is connected to the outlet of the throttling element 110. The channels of the first and second heat exchange units facing the bridge may not have an opening. These technical solutions can be modified based on the actual system, and the connectivity will be determined by the specific technical solution. For example, if the first coolant interface is connected to the second coolant interface, this does not preclude simultaneous connectivity with other interfaces.

[0064] In addition, the first heat exchange part can only have a refrigerant flow channel, and the throttling element is set on the bridge. The element or medium to be cooled is in contact with the outward side of the first heat exchange part, such as surface contact, for heat exchange, which can also achieve the purpose of heat exchange.

[0065] It should be noted that the above embodiments are only used to illustrate the present invention and are not intended to limit the technical solutions described in the present invention. For example, with respect to the directional definitions of “front”, “back”, “left”, “right”, “up” and “down”, although this specification has described the present invention in detail with reference to the above embodiments, it should be understood by those skilled in the art that the present invention can still be modified, combined or replaced by equivalents, and all technical solutions and improvements thereof that do not depart from the spirit and scope of the present invention should be included within the scope of the claims of this solution.

Claims

1. A heat exchange assembly, comprising a first heat exchange portion (10), a bridge (20), a second heat exchange portion (30), and a throttling element (110), wherein the bridge (20) is at least partially located between the first heat exchange portion (10) and the second heat exchange portion (30), and the first heat exchange portion, the bridge, and the second heat exchange portion are fixed by welding; the throttling element (110) and the first heat exchange portion (10) are fixedly arranged or position-limited, or the throttling element (110) and the bridge are fixedly arranged or position-limited; The bridge includes a first interface portion (211), the first interface portion (211) has a first interface (53), the bridge includes a guide hole (202) or a guide groove, the first interface (53) is connected to the guide hole (202) or the guide groove; the first interface (53) is connected to an interface of the throttling element through a first flow channel, and the throttling element has another interface connected to a channel of the first heat exchange portion; the first interface (53) is connected to a channel of the second heat exchange portion through a second flow channel; the first flow channel includes at least a portion of the guide hole or the guide groove, or the first flow channel includes at least a portion of the hole or groove connected to the guide hole or the guide groove. a small portion; the second flow channel includes at least a portion of the guide hole or guide groove, or the second flow channel includes at least a portion of a hole or groove connected to the guide hole or guide groove; the heat exchange component includes a third flow channel, the third flow channel connects the first channel of the first heat exchange part and the first channel of the second heat exchange part; the third flow channel is not directly connected to the second flow channel, and the third flow channel is not directly connected to the first flow channel; the heat exchange component includes a connector, the connector is located on the side of the second heat exchange part away from the bridge; the connector has a second interface (54), the second interface (54) is connected to the first channel (303) of the second heat exchange part.

2. The heat exchange assembly according to claim 1, characterized in that: The side of the bridge facing the first heat exchange portion is defined as the front side, and the side of the bridge facing the second heat exchange portion is defined as the back side; the bridge has two holes or slots for communication on the front side; The bridge has at least two openings of holes or grooves on the back side that are connected to the second heat exchange part; the projection of the openings of the holes or grooves on the back side of the bridge for connection to the front side at least partially overlaps with the openings of the holes or grooves on the front side of the bridge for connection.

3. The heat exchange assembly according to claim 1, characterized in that: The first heat exchange part has a heat exchange core, and the first heat exchange part includes at least two fluid flow channels, and the two fluid flow channels are not connected; the first heat exchange part includes a first coolant interface part (101) and a second coolant interface part (102); the first coolant interface part (101) has the first coolant interface (51), and the second coolant interface part (102) has the second coolant interface (52); the first heat exchange part (10) includes a first channel (103) and a second channel (104), and the second heat exchange part (30) includes a first channel (303), a second channel (304), a third channel (301) and a fourth channel (302); the throttling element (110) The bridge is fixedly arranged or limitedly arranged with respect to the first heat exchange part (10); the interface of the throttling element communicating with the first interface is an inlet, and the other interface is an outlet; the bridge has a guide hole communicating with the first interface (53), the first flow channel includes at least a part of the guide hole, and the outlet of the throttling element is communicated with the second channel of the first heat exchange part (10); the bridge is also provided with a first mounting part (207), the heat exchange component includes a sensor element (250), the sensor element (250) is mounted on the first mounting part (207), the sensor head (2501) of the sensor element is located in a hole and / or groove of the bridge, and the third flow channel includes a space where the sensor head (2501) is located.

4. The heat exchange assembly according to claim 3, characterized in that: The heat exchange component has a communication port (105) connected to the inlet of the throttling element, and the first interface is connected to the communication port (105) through the guide hole; the bridge includes a guide groove (264), and the guide groove (264) is located on the side of the bridge close to the second heat exchange part. The second flow channel includes at least part of the space of the guide groove (264), and the guide groove (264) is connected to the guide hole. At least part of the guide groove (264) is opposite to or connected to the third channel of the second heat exchange part; the bridge is in contact with the first heat exchange part. A first groove (265) is provided on the opposite side of the heat portion, and a portion of the mouth of the first groove (265) is opposite to or connected to the first channel (103) of the first heat exchange portion; the side of the bridge facing the first heat exchange portion is defined as the front side, and the projection of one of the guide groove and the first interface to the front side at least partially overlaps with the guide hole, and the projection of the guide groove to the front side is at least partially located in the first groove (265), and the guide groove is not directly connected to the first groove (265); the third flow channel includes at least part of the space of the first groove (265).

5. The heat exchange assembly according to claim 1, characterized in that: The first heat exchange part has a heat exchange core, and the first heat exchange part includes at least two fluid flow channels, and the two fluid flow channels are not connected; the first heat exchange part includes a first coolant interface part (101) and a second coolant interface part (102); the first coolant interface part (101) has the first coolant interface (51), and the second coolant interface part (102) has the second coolant interface (52); the first heat exchange part (10) includes a first channel (103) and a second channel (104), and the second heat exchange part (30) includes a first channel (303), a second channel (304), a third channel (301) and a fourth channel (302); the bridge includes a second mounting part (209), the throttling element (110) is fixedly arranged or limitedly arranged with the bridge, and the throttling element is fixed or limited to the second mounting portion (209); the interface of the throttling element that is connected to the first interface is an inlet, and the other interface is an outlet; the heat exchange component has a hole or groove for communication on the side facing or close to the first heat exchange portion, the hole or groove of the heat exchange component is close to the second mounting portion or is located in the second mounting portion, the hole or groove of the heat exchange component is connected to the outlet of the throttling element and is connected to the second channel of the first heat exchange portion; the bridge has a guide hole (202) connected to the first interface, the second flow channel includes a portion of the guide hole or a portion of the space of the hole or groove facing the second heat exchange portion that is connected to the guide hole (202); the first flow channel includes a portion of the guide hole (202) or a portion of the space of the hole or groove facing the first heat exchange portion that is connected to the guide hole (202).

6. The heat exchange assembly according to claim 5, characterized in that: The second heat exchange portion is not larger than the first heat exchange portion, and the second mounting portion (209) at least partially protrudes from the second heat exchange portion; the third flow channel includes a through hole (2084), and the through hole (2084) corresponds to or is connected to the position of the first channel (103) of the first heat exchange portion, and the through hole (2084) corresponds to or is connected to the position of the first channel (303) of the second heat exchange portion; the bridge also has a second groove (2080) on the side opposite to the first heat exchange portion, and the bridge also includes an inclined hole (2082); the inclined hole (2082) connects the hole of the mounting portion (209) and the second groove (2080), the first flow channel includes the second groove (2080), the inclined hole (2082), and at least part of the space of the guide hole; the second flow channel includes at least part of the space of the guide hole.

7. The heat exchange assembly according to any one of the above claims, characterized in that: The connecting member has a third interface (55) and a fourth interface (56); the third interface (55) is communicated with the fourth channel (302) of the second heat exchange part, and the fourth interface (56) is communicated with the second channel (304) of the second heat exchange part; the bridge has a first matching portion (200) and a second matching portion (200'), the first heat exchange part has a matching portion (100), and the matching portion of the first heat exchange part corresponds to the first matching portion of the bridge; the second heat exchange part has a matching portion (300), and the matching portion of the second heat exchange part corresponds to the second matching portion (200') of the bridge; the matching portion of the first heat exchange part, the matching portion of the second heat exchange part and the two matching portions of the bridge include a planar portion; the mouth of the hole or groove of the bridge for communicating with the first heat exchange part is located inside the first matching portion; the mouth of the hole or groove of the bridge that can communicate with the second heat exchange part and is close to the second heat exchange part is located inside the second matching portion.

8. The heat exchange assembly according to any one of claims 1 to 6, characterized in that: The heat exchange assembly further comprises a connector, which is located on a side of the second heat exchange portion away from the bridge; the connector has a second interface (54), a third interface (55), a fourth interface (56), and a fifth interface (57); the bridge has a first matching portion (200) and a second matching portion (200'); the first heat exchange portion has a matching portion (100), and the matching portion of the first heat exchange portion corresponds to the first matching portion of the bridge; the second heat exchange portion has a matching portion (300), and the matching portion of the second heat exchange portion corresponds to the second matching portion (200') of the bridge; the matching portion of the first heat exchange portion, the matching portion of the second heat exchange portion, and the two matching portions of the bridge The invention comprises a planar portion; the mouth of the hole or groove of the bridge for communicating with, facing or approaching the first heat exchange portion is located inside the first matching portion; the mouth of the hole or groove of the bridge capable of communicating with the second heat exchange portion, which is close to the second heat exchange portion, is located inside the second matching portion; the second interface (54) is connected to the first channel (303) of the second heat exchange portion, the third interface (55) is connected to the fourth channel (302) of the second heat exchange portion, and the fourth interface (56) is connected to the second channel (304) of the second heat exchange portion; the fifth interface (57) is connected to the fourth channel (302) of the second heat exchange portion; and the connecting piece is fixed to the second heat exchange portion by welding.

9. A vehicle thermal management system, comprising a refrigerant flow channel, the vehicle thermal management system comprising a heat exchange component as claimed in any one of the above claims; the heat exchange component having a second interface (54), a third interface (55), and a fourth interface (56); the vehicle thermal management system comprising a compressor, a condenser, and at least one evaporator, the condenser being connected to the first interface portion via a pipeline or a liquid reservoir being further included between the condenser and the first interface portion, the inlet of the compressor being connected to the second interface, the inlet of the evaporator being connected to the third interface or the vehicle thermal management system further comprising a throttling element between the inlet of the evaporator and the third interface, and the outlet of the evaporator being connected to the fourth interface.

10. The vehicle thermal management system according to claim 9, wherein the vehicle thermal management system includes a coolant flow channel, the first heat exchange portion includes a first coolant interface portion (101) and a second coolant interface portion (102), the first coolant interface portion (101) has the first coolant interface (51), and the second coolant interface portion (102) has the second coolant interface (52); the coolant flow channel flows through the first coolant interface portion, the second coolant interface portion and the flow channel portion of the first heat exchange portion that is connected to the first coolant interface and the second coolant interface; the vehicle thermal management system includes a front evaporator and a rear evaporator, the heat exchange component further includes a fifth interface, the inlet of one of the front evaporator or the rear evaporator is connected to the third interface, or the vehicle thermal management system is provided with a throttling element between the inlet of one of the front evaporator or the rear evaporator and the third interface, and the inlet of the other evaporator is connected to the fifth interface, or the vehicle thermal management system is provided with a throttling element between the inlet of the other evaporator and the fifth interface, and the outlet of the front evaporator and / or the rear evaporator is connected to the fourth interface.

11. The vehicle thermal management system according to claim 9, wherein the vehicle thermal management system includes a coolant flow channel, the first heat exchange portion includes a first coolant interface portion (101) and a second coolant interface portion (102), the first coolant interface portion (101) has the first coolant interface (51), and the second coolant interface portion (102) has the second coolant interface (52); the coolant flow channel flows through the first coolant interface portion, the second coolant interface portion and the flow channel portion of the first heat exchange portion that is connected to the first coolant interface and the second coolant interface; the vehicle thermal management system includes Including a front evaporator and a rear evaporator, the heat exchange component also includes a fifth interface and a sixth interface. The inlet of one of the front evaporator or the rear evaporator is connected to the third interface, or the vehicle thermal management system is provided with a throttling element between the inlet of one of the front evaporator or the rear evaporator and the third interface, and the inlet of the other evaporator is connected to the fifth interface, or the vehicle thermal management system is provided with a throttling element between the inlet of the other evaporator and the fifth interface, the outlet of one of the front evaporator or the rear evaporator is connected to the fourth interface, and the outlet of the other evaporator is connected to the sixth interface.

Citation Information

Patent Citations

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    CN107621182A

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    CN209485114U