An assembled screening building
Through the modular design of the prefabricated screening building and its own dust removal device, the existing screening building has solved the problems of long construction cycle and high professional operation requirements, and has achieved rapid installation, simplified operation and environmentally friendly screening, which is suitable for sand and gravel aggregate processing in the fields of building materials, transportation, energy, water conservancy and other fields.
Patent Information
- Application Number
- CN202111605045.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-12-25
- Publication Date
- 2025-07-25
- Estimated Expiration
- 2041-12-25
AI Technical Summary
The existing screening building has a long construction cycle, cannot be reused after demolition, and has high professional operation requirements, making it difficult to meet the needs of rapid installation and immediate production.
It adopts a prefabricated design, including four independent box-shaped floor modules composed of bolted connections. The modules are prefabricated in the factory, lifted and fixed on site, and combined with their own dust removal device to achieve rapid installation and environmentally friendly screening.
It realizes rapid installation, simplified operations, shortens construction cycle, and is reusable, environmentally friendly and dust-free, meeting the rapid production needs of engineering construction.
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Figure CN114130655B_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of sand and gravel aggregate processing, and particularly relates to a prefabricated screening building. Background Art
[0002] Vibrating screens, dust collectors, belt conveyors and other equipment are installed in the screening building, which is widely used in the processing of sand and gravel aggregates in fields such as building materials, transportation, energy, and water conservancy.
[0003] The structural forms of the screening building mainly include concrete structures and steel structures. Among them, the construction period of the concrete structure is long, and the location is fixed after completion. When the construction is completed, it needs to be demolished and cannot be reused multiple times. The steel structure screening building is assembled from various components. Not only is the assembly period long, but the types of components are also numerous. The on-site assembly is cumbersome, and the professional requirements for workers are relatively high, which is difficult to meet the needs of rapid installation and immediate production in engineering construction. Summary of the Invention
[0004] The purpose of the invention is to provide a prefabricated screening building that can be quickly installed and has low professional technical requirements for installation.
[0005] The technical solution of the invention is as follows:
[0006] An assembled screening building comprises a vibrating screen and four independent box-shaped floor modules: a first floor module, a second floor module, a third floor module and a fourth floor module; the first floor module, the second floor module, the third floor module and the fourth floor module are stacked in sequence from bottom to top and connected by bolts to form a building body; wherein: a feeding belt machine space for installing a feeding belt machine is arranged on the top surface of the fourth floor module; a dust collector exhaust duct and a fan are arranged on the left side of the fourth floor module, and the fan is used for the dust collector box The dust collector exhaust duct is directly connected to the top surface of the fourth floor module; a vibrating screen motor and a vibrating screening silo are arranged on the right side of the fourth floor module, and the vibrating screening silo is used to receive and distribute the materials transported by the feeding belt conveyor to the vibrating screen; the dust collector box is arranged on the left side of the third floor module, and the clean air outlet of the dust collector box is connected to the lower end of the dust collector exhaust duct; a vibrating screen transmission assembly is arranged on the right side of the dust collector box, and a vibrating screen installation space is arranged on the right side of the vibrating screen transmission assembly, The vibrating screen installation space is used to install the vibrating screen; the vibrating screen transmission assembly is used for the transmission connection between the vibrating screen motor and the vibrating screen; the second floor module is provided with a second-layer exhaust duct, a dust collector lower bin, a vibrating screen front bin and a vibrating screen lower bin, the second-layer exhaust duct is connected to the air inlet of the dust collector box, and the dust collector lower bin is connected to the bottom of the dust collector box; the vibrating screen front bin is used to receive the coarse material sieved by the vibrating screen, and the vibrating screen lower bin is used to receive the fine material sieved by the vibrating screen; The first floor module is provided with a first-layer exhaust duct, a finished material belt conveyor, a screw conveyor, a belt conveyor sub-bin and a first-layer lower bin. The first-layer exhaust duct is connected to the second-layer exhaust duct, the belt conveyor sub-bin is connected to the vibrating screen front bin, and the first-layer lower bin is connected to the vibrating screen lower bin; the finished material belt conveyor is connected below the belt conveyor sub-bin and the first-layer lower bin respectively, and the screw conveyor is used to transport the material in the dust collector lower bin to the finished material belt conveyor.
[0007] Preferably, a first electric hoist track is provided at the top of the fourth floor module, and the first electric hoist track is used for installing an electric hoist.
[0008] Preferably, the third floor module is provided with a vibrating screen exciter inspection door and a vibrating screen spring inspection door.
[0009] Preferably, a tool room is provided on the right side of the second floor module for storing maintenance tools.
[0010] Preferably, a third-floor inspection door is provided on the right side of the third floor module, and a fourth-floor inspection door is provided on the right side of the fourth floor module; the prefabricated screening building also includes an inspection building assembly module, and the inspection building assembly module is a four-layer steel structure frame with a stair platform and stairs. The inspection building assembly module can be fixed to the right side of the building body. After fixation: the tool room is connected to the second-floor stair platform; the third-floor inspection door is connected to the third-floor stair platform; the fourth-floor inspection door is connected to the fourth-floor stair platform.
[0011] Preferably, a second electric hoist track is arranged at the top of the maintenance building assembly module, and the second electric hoist track is connected to the first electric hoist track; the stairs and the stair platform form a shaft, and the second electric hoist track is located at the top of the shaft.
[0012] Preferably, a power distribution room is provided in the first floor module for connecting to an external power system and providing power to the prefabricated screening building.
[0013] The beneficial effects of the present invention are:
[0014] The assembled screening building of the present invention is assembled by bolts from independent first floor modules, second floor modules, third floor modules, fourth floor modules and a vibrating screen. The first floor modules, second floor modules, third floor modules, fourth floor modules and the vibrating screen are all processed into finished products in a factory. Only hoisting and bolting are required on site to complete the assembly. No special specialized operations are required. The assembly is simple and convenient, the construction period is short, and the building can be disassembled and reused. There is no dust or waste during use, which is environmentally friendly and material-saving. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a schematic diagram of the internal structure of the assembled screening building of the present invention.
[0016] Figure 2 for Figure 1 Left view of .
[0017] Figure 3 It is a schematic diagram of the three-dimensional structure of the assembled screening building of the present invention.
[0018] Figure 4 This is a schematic diagram of the three-dimensional structure of the fourth floor module.
[0019] Figure 5 This is a schematic diagram of the three-dimensional structure of the third floor module.
[0020] Figure 6 This is a schematic diagram of the three-dimensional structure of the second floor module.
[0021] Figure 7 This is a schematic diagram of the three-dimensional structure of the first floor module.
[0022] Figure 8 It is a three-dimensional structural diagram of the overhaul building assembly module.
[0023] In the figure:
[0024] 1. First floor module; 11. First floor exhaust air duct; 12. Finished product belt conveyor; 16. Screw conveyor; 17. Belt conveyor distribution bin; 18. First floor blanking bin; 19. Substation.
[0025] 2. Second floor module; 21. Second floor exhaust air duct; 22. Dust collector blanking bin; 23. Hopper before vibrating screen; 24. Blanking bin of vibrating screen; 25. Tool room.
[0026] 3. Third floor module; 31. Dust collector box body; 32. Transmission assembly of vibrating screen; 33. Installation space for vibrating screen; 34. Maintenance door for vibrating screen exciter; 35. Maintenance door for vibrating screen spring; 36. Third floor maintenance door.
[0027] 4. Fourth floor module; 41. Installation space for feeding belt conveyor; 42. Exhaust duct of dust collector; 43. Fan; 44. Motor of vibrating screen; 45. Distribution bin of vibrating screen; 46. Track of first electric hoist; 47. Fourth floor maintenance door; 5. Vibrating screen; 6. Overhaul building assembly module; 61. Staircase; 62. Second floor staircase platform; 63. Third floor staircase platform; 64. Fourth floor staircase platform; 65. Track of second electric hoist. Specific implementation mode
[0028] The present invention will be described in detail below with reference to the accompanying drawings and embodiments. Embodiment 1
[0029] Figure 1 It is an internal structural diagram of the prefabricated screening building of the present invention. Figure 2 is Figure 1 the left view of Figure 3 and is a three-dimensional structural diagram of the prefabricated screening building of the present invention.
[0030] As shown in Figure 1 , Figure 2 , Figure 3 , a prefabricated screening building in this embodiment includes a vibrating screen 5 and four independent box-shaped floor modules: a first floor module 1, a second floor module 2, a third floor module 3, and a fourth floor module 4; the first floor module 1, the second floor module 2, the third floor module 3, and the fourth floor module 4 are stacked in sequence from bottom to top and are bolted together to form a building. Figure 4 It is a three-dimensional structural diagram of the fourth floor module. As shown in Figure 4As shown, a feeding belt conveyor space 41 for installing a feeding belt conveyor is provided on the top surface of the fourth floor module 4; a dust collector exhaust duct 42 and a fan 43 are provided on the left side of the fourth floor module 4, the fan 43 is used for exhausting air from the dust collector box 31, and the dust collector exhaust duct 42 is directly connected to the top surface of the fourth floor module 4; a vibrating screen motor 44 and a vibrating screening silo 45 are provided on the right side of the fourth floor module 4, and the vibrating screening silo 45 is used to receive and distribute the materials transported by the feeding belt conveyor to the vibrating screen 5. Figure 5 is a schematic diagram of the three-dimensional structure of the third floor module, such as Figure 5 As shown, the dust collector box 31 is arranged on the left side of the third floor module 3, and the clean air outlet of the dust collector box 31 is connected to the lower end of the dust collector exhaust duct 42; a vibrating screen transmission assembly 32 is arranged on the right side of the dust collector box 31, and a vibrating screen installation space 33 is arranged on the right side of the vibrating screen transmission assembly 32, and the vibrating screen installation space 33 is used to install the vibrating screen 5; the vibrating screen transmission assembly 32 is used for the transmission connection between the vibrating screen motor 44 and the vibrating screen 5. Figure 6 Figure 1 is a schematic diagram of the three-dimensional structure of the second floor module. Figure 6 As shown, the second floor module 2 is provided with a second-layer exhaust duct 21, a dust collector lower bin 22, a vibrating screen front bin 23 and a vibrating screen lower bin 24, the second-layer exhaust duct 21 is connected to the air inlet of the dust collector box 31, and the dust collector lower bin 22 is connected to the bottom of the dust collector box 31; the vibrating screen front bin 23 is used to receive the coarse material screened by the vibrating screen 5, and the vibrating screen lower bin 24 is used to receive the fine material screened by the vibrating screen 5. Figure 7 is a schematic diagram of the three-dimensional structure of the first floor module, such as Figure 7 As shown, the first floor module 1 is provided with a first-layer exhaust duct 11, a finished material belt conveyor 12, a screw conveyor 16, a belt conveyor sub-bin 17 and a first-layer lower bin 18. The first-layer exhaust duct 11 is connected to the second-layer exhaust duct 21, the belt conveyor sub-bin 17 is connected to the vibrating screen front bin 23, and the first-layer lower bin 18 is connected to the vibrating screen lower bin 24; the finished material belt conveyor 12 is connected below the belt conveyor sub-bin 17 and the first-layer lower bin 18 respectively, and the screw conveyor 16 is used to transport the material in the dust collector lower bin 22 to the finished material belt conveyor 12.
[0031] In the prefabricated screening building of this embodiment, its first floor module 1, second floor module 2, third floor module 3, fourth floor module 4 and vibrating screen 5 are all processed into finished products in the factory. When they are needed at the construction site, the first floor module 1, second floor module 2, third floor module 3, fourth floor module 4 and vibrating screen 5 are transported to the construction site in a split manner and hoisted and assembled on site. The specific hoisting and assembling method is as follows:
[0032] First, hoist the first floor module 1 to the designated position and fix its bottom to the foundation of the infrastructure. Then hoist the second floor module 2 above the first floor module 1, dock the vibrating screen discharge hopper 24 with the first layer discharge hopper 18, dock the vibrating screen feed hopper 23 with the belt conveyor distribution hopper 17, and dock the second layer exhaust air duct 21 with the first layer exhaust air duct. Then fix the second floor module 2 and the first floor module 1 by bolt connection. Next, hoist the third floor module 3 above the second floor module 2, dock the bottom of the dust collector box body 31 with the dust collector discharge hopper 22; dock the air inlet of the dust collector box body 31 with the second layer exhaust air duct 21. Then, fix the third floor module 3 and the second floor module 2 with bolts. Hoist the vibrating screen 5 into the vibrating screen installation space 33 of the third floor module 3, make the discharge port of the screen body dock with the vibrating screen feed hopper 23; make the bottom surface of the screen body and the vibrating screen discharge hopper 24 dock, and then fix the vibrating screen 5. Finally, hoist the fourth floor module 4 above the third floor module 3, make the vibrating screen distribution hopper 45 dock with the feed inlet of the vibrating screen 5, dock the lower port of the dust collector exhaust pipe 42 with the clean air outlet of the dust collector box body 31, and then fix the third floor module 3 and the fourth floor module 4 with bolts. Then, make the vibrating screen drive assembly 32 drive-connect the vibrating screen motor 44 and the vibrating screen 5. Finally, install the feeding belt conveyor on the feeding belt conveyor space 41 on the top surface of the fourth floor module 4.
[0033] When performing screening work, the sand and gravel aggregates to be processed are transported to the vibrating screening bin 45 on the top surface of the fourth floor module 4 through the feeding belt conveyor. Under the action of gravity, the sand and gravel aggregates to be processed enter the vibrating screen 5. The dust collector and the fan 43 in the dust collector box 31 and the vibrating screen motor 44 are turned on, and the vibrating screen 5 works. After the sand and gravel aggregates to be processed are screened, the coarse materials enter the belt conveyor distribution bin 17 through the pre-vibrating screen bin 23 and are then transported to the designated position through the finished product belt conveyor 12; the fine materials enter the vibrating screen discharge bin 24 from the bottom of the vibrating screen 5 and then fall into the first layer discharge bin 18, and are then transported to the designated position through the finished product belt conveyor 12. During the screening process, the dust generated in the first floor module 1 enters the dust collector box 31 through the first layer air extraction duct 11 and the second layer air extraction duct 21 for gas-solid separation. The clean gas is discharged through the dust collector exhaust duct 42, and the dust falls into the dust collector discharge bin 22 and then drops, and is sent to the finished product belt conveyor 12 by the screw conveyor 16 to be mixed with the fine materials.
[0034] In this embodiment, the first floor module 1, the second floor module 2, the third floor module 3, the fourth floor module 4 and the vibrating screen 5 of the assembled screening building are all processed into finished products in the factory. On-site, only hoisting and bolt fixing are required to complete the assembly, without the need for particularly specialized operations. The assembly is simple and convenient, and the construction period is short. When changing the site or completing the work, it can be disassembled into four separate floor modules and the vibrating screen by removing the bolts, which is convenient for repeated use. In addition, the assembled screening building of the present invention is equipped with a dust removal device, and the entire screening process is environmentally friendly and there is no dust waste.
[0035] Preferably, a first electric hoist track 46 is provided at the top of the fourth floor module 4, and an electric hoist is installed on the first electric hoist track 46. After the first electric hoist track 46 is provided and the electric hoist is installed, the screen mesh of the vibrating screen 5 can be hoisted and disassembled, which is convenient for replacing the screen mesh and removing it for maintenance.
[0036] Preferably, a vibrating screen exciter maintenance door 34 and a vibrating screen spring maintenance door 35 are provided on the third floor module 3. The positions of the vibrating screen exciter maintenance door 34 and the vibrating screen spring maintenance door 35 can be as close as possible to the vibrating screen exciter and the vibrating screen spring respectively, because the vibrating screen exciter and the vibrating screen spring are vulnerable parts. Therefore, the vibrating screen exciter maintenance door 34 and the vibrating screen spring maintenance door 35 are provided for convenient maintenance.
[0037] Preferably, a tool room 25 is provided on the right side inside the second floor module 2 for placing maintenance tools. By providing the tool room 25, the special tools related to the assembled screening building can be stored to prevent the loss of tools at the construction site. Embodiment 2
[0038] The assembled screening building of this embodiment is provided with a third-floor inspection door 36 on the right side of the third-floor module 3 on the basis of the embodiment 1. Figure 5 On the right side of the fourth floor module 4 is provided with a fourth floor access door 47, as Figure 4 As shown; the assembled screening building also includes a maintenance building assembly module 6, Figure 8 The three-dimensional structure of the maintenance building assembly module 6 is shown in FIG. Figure 8 As shown, the inspection building assembly module 6 is a four-layer steel structure frame with a staircase platform and a staircase 61, and the second staircase platform 62, the third staircase platform 63 and the fourth staircase platform 64 are connected by stairs. The inspection building assembly module 6 can be fixed to the right side of the building body, such as Figure 1 , Figure 3 As shown, after fixing: the tool room 25 is connected to the second floor staircase platform 62; the third floor inspection door 36 is connected to the third floor staircase platform 63; and the fourth floor inspection door 47 is connected to the fourth floor staircase platform 64.
[0039] The assembled screening building of the present embodiment is more convenient to maintain and use: when maintenance is needed, the user can go up to the second-floor staircase platform 62 via the stairs 61 of the maintenance building assembly module 6, enter the tool room 25 to obtain the required tools, and then go up to the third-floor staircase platform 63 via the stairs 61, and enter the third-floor maintenance door 36 to repair the vibrating screen 5 and the vibrating screen transmission assembly 32; go up to the fourth-floor staircase platform 64 via the stairs 61, and enter the fourth-floor maintenance door 47 to repair the vibrating screen motor 44 and the fan 43, without the need for an additional ladder, which is safe and convenient.
[0040] Preferably, a second electric hoist track 65 is provided on the top of the maintenance building assembly module 6, and the second electric hoist track 65 is connected to the first electric hoist track 46; the stairs 61 and the second stair platform 62, the third stair platform 63, and the fourth stair platform 64 form a shaft, and the second electric hoist track 65 is located at the top of the shaft. Via the second electric hoist track 65, the components of the vibrating screen can be pulled to the fourth stair platform 64 for maintenance.
[0041] Preferably, a power distribution room 19 is provided in the first floor module 1, and the power distribution room 19 is used to connect to the external power system and provide power to the prefabricated screening building. The power distribution room 19 is provided in the first floor module 1, so that the power distribution system of the prefabricated screening building does not rely on the external environment, improves the site adaptability of the prefabricated screening building, and is more convenient to use.
[0042] It should be noted here that the descriptions of these embodiments are used to help understand the present invention, but do not constitute a limitation to the present invention. In addition, the technical features involved in the various embodiments of the present invention described above can be combined with each other as long as they do not conflict with each other. Additionally, the above are only partial embodiments of the present invention, rather than all embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts fall within the scope of protection of the present invention.
Claims
1. An assembled screening building, characterized in that, It includes a vibrating screen and four independent box-shaped floor modules: a first floor module, a second floor module, a third floor module and a fourth floor module; the first floor module, the second floor module, the third floor module and the fourth floor module are stacked in sequence from bottom to top and connected to form a building body by bolts; wherein: a feeding belt machine space for installing a feeding belt machine is arranged on the top surface of the fourth floor module; a dust collector exhaust duct and a fan are arranged on the left side of the fourth floor module, the fan is used for exhausting air from the dust collector box, and the dust collector exhaust duct is directly connected to the top surface of the fourth floor module; a vibrating screen motor and a vibrating screening silo are arranged on the right side of the fourth floor module, and the vibrating screening silo is used to receive and distribute the materials transported by the feeding belt machine to the vibrating screen; The dust collector housing is arranged on the left side of the third floor module, and the clean air outlet of the dust collector housing is connected to the lower opening of the dust collector exhaust pipe; a vibrating screen transmission assembly is arranged on the right side of the dust collector housing, and a vibrating screen installation space is arranged on the right side of the vibrating screen transmission assembly, and the vibrating screen installation space is used to install the vibrating screen; the vibrating screen transmission assembly is used for the transmission connection between the vibrating screen motor and the vibrating screen; The second floor module is provided with a second-layer exhaust duct, a dust collector lower bin, a vibrating screen front bin and a vibrating screen lower bin. The second-layer exhaust duct is connected to the air inlet of the dust collector housing, and the dust collector lower bin is connected to the bottom of the dust collector housing; the vibrating screen front bin is used to receive the coarse material sieved by the vibrating screen, and the vibrating screen lower bin is used to receive the fine material sieved by the vibrating screen; The first floor module is provided with a first-layer exhaust duct, a finished material belt conveyor, a screw conveyor, a belt conveyor sub-bin and a first-layer lower bin. The first-layer exhaust duct is connected to the second-layer exhaust duct, the belt conveyor sub-bin is connected to the vibrating screen front bin, and the first-layer lower bin is connected to the vibrating screen lower bin; the finished material belt conveyor is connected below the belt conveyor sub-bin and the first-layer lower bin respectively, and the screw conveyor is used to transport the material in the dust collector lower bin to the finished material belt conveyor.
2. The prefabricated screening building according to claim 1, wherein A first electric hoist track is arranged on the top of the fourth floor module.
3. The prefabricated screening building according to claim 2, characterized in that, The third floor module is provided with a vibrating screen exciter maintenance door and a vibrating screen spring maintenance door.
4. The prefabricated screening building according to claim 2, characterized in that A tool room is provided on the right side of the second floor module for storing maintenance tools.
5. The prefabricated screening building according to claim 4, characterized in that, A third-floor inspection door is arranged on the right side of the third floor module, and a fourth-floor inspection door is arranged on the right side of the fourth floor module; the prefabricated screening building also includes an inspection building assembly module, and the inspection building assembly module is a four-layer steel structure frame with a stair platform and stairs. The inspection building assembly module is fixed to the right side of the building body, and after fixation, the tool room is connected to the second-floor stair platform; the third-floor inspection door is connected to the third-floor stair platform; the fourth-floor inspection door is connected to the fourth-floor stair platform.
6. The prefabricated screening building according to claim 5, wherein A second electric hoist track is arranged on the top of the maintenance building assembly module, and the second electric hoist track is connected to the first electric hoist track; the stairs and the stair platform form a shaft, and the second electric hoist track is located at the top of the shaft.
7. The prefabricated screening building according to claim 4, characterized in that, The first floor module is provided with a power distribution room for connecting to an external power system and providing power to the prefabricated screening building.
Citation Information
Patent Citations
Fabricated screening building
CN216460053U