Atomizer core seal installation station and electronic cigarette automatic assembly production line

By designing atomized core seal installation station and electronic cigarette automatic assembly production line, the problems of electronic cigarette assembly efficiency and quality in the existing technology are solved, and efficient and unified automatic assembly is achieved.

CN114161145BActive Publication Date: 2025-03-18栗静涛
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Patent Information

Application Number
CN202111677191.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-12-31
Publication Date
2025-03-18
Estimated Expiration
2041-12-31

AI Technical Summary

Technical Problem

In the prior art, the assembly of electronic cigarettes mainly relies on manual labor, resulting in low production efficiency and difficult to ensure assembly quality, and poor product uniformity.

Method used

A construction station for installation of atomized core seal is designed, including atomized core seal workbench, loading device, loading mechanism, turntable assembly and loading transport device, to realize the automatic assembly and transportation of atomized core and seals. As part of the electronic cigarette automatic assembly production line, the industrial station realizes the automatic assembly of electronic cigarettes through the collaborative work of multiple industrial stations.

Benefits of technology

Through automated assembly, the assembly production efficiency and assembly quality of electronic cigarettes are significantly improved, ensuring the uniformity and accuracy of products.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention provides an atomizer core seal installation station including: an atomizer core seal workbench, an atomizer core feeding device arranged on the atomizer core seal workbench, an atomizer core transfer and feeding mechanism, an atomizer core turntable assembly, an atomizer core seal feeding device, and a first assembly transfer and handling device. The atomizer core seal feeding device is used to place the atomizer core seal on the atomizer core turntable assembly; the atomizer core transfer and feeding mechanism is used to place the atomizer core transported by the atomizer core feeding device on the atomizer core seal of the atomizer core turntable assembly; the atomizer core turntable assembly is used to carry the atomizer core seal and transport the atomizer core seal to the next station by rotating. The atomizer core seal installation station and the electronic cigarette automatic assembly production line of the present invention can realize the automatic assembly of the atomizer core seal and the electronic cigarette, improve the production efficiency and assembly quality of the assembly, and achieve product uniformity.
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Description

Technical Field

[0001] The present invention relates to the technical field of automatic assembly production equipment for electronic cigarettes, and in particular to an atomizer core seal installation station and an automatic assembly production line for electronic cigarettes. Background Art

[0002] Electronic cigarettes heat the e-liquid to atomize it, which produces a cigarette-like taste for users to inhale, and can reduce the absorption of harmful components in cigarettes. Therefore, electronic cigarettes are becoming more and more popular. However, due to its complex internal structure, electronic cigarettes include an atomizer core for atomizing the e-liquid, a cartridge shell, the e-liquid stored in the cartridge shell, a base, and a seal. It has many parts and small specifications. The existing technology often uses manual methods to assemble electronic cigarettes, but the manual method not only has low production efficiency, but also makes it difficult to ensure assembly quality and poor product uniformity. Summary of the invention

[0003] The purpose of the present invention is to overcome the deficiencies in the prior art and provide an atomizer core seal installation station and an electronic cigarette automatic assembly production line, thereby solving the problem of automatic assembly of atomizer core seals and electronic cigarettes, improving assembly production efficiency and assembly quality, and achieving product uniformity.

[0004] To achieve the above object, the technical solution adopted by the present invention is:

[0005] An atomizer core seal installation station is used to assemble an atomizer core and an atomizer core seal to form a first assembly, comprising: an atomizer core seal workbench, an atomizer core loading device arranged on the atomizer core seal workbench, an atomizer core transfer loading mechanism, an atomizer core turntable assembly, an atomizer core seal loading device, and a first assembly transfer and handling device;

[0006] The atomizer core seal feeding device is used to place the atomizer core seal on the atomizer core turntable assembly; the atomizer core transfer and feeding mechanism is used to place the atomizer core transported by the atomizer core feeding device on the atomizer core seal of the atomizer core turntable assembly; the atomizer core turntable assembly is used to carry the atomizer core seal and transport the atomizer core seal to the next workstation by rotating; the first assembly transfer and handling device is used to transport the first assembly to the next process.

[0007] Further improvements to the above technical solution are:

[0008] The atomizer core feeding device includes a feeding mechanism fixing frame, a feeding track arranged on the feeding mechanism fixing frame, a feeding motor fixed to the end of the feeding track, a film material tray linked to the feeding motor, a pressing roller arranged on the feeding track, and a guide roller fixed above the feeding track.

[0009] An atomizer core resistance detection device is also provided between the atomizer core feeding device and the atomizer core transfer and feeding mechanism, and the atomizer core resistance detection device includes a mounting frame fixedly connected to the atomizer core sealing member workbench, a detection device turntable assembly provided on the mounting frame, a detection assembly, and a defective product box provided next to the mounting frame;

[0010] The detection device turntable assembly includes a rotating disk, an atomizer core carrier disposed on the rotating disk, an atomizer core carrier driving device for driving the atomizer core carrier to open and close, and a rotating disk driving device for driving the rotating disk;

[0011] The detection assembly comprises a detection lifting device, a detection probe seat connected to a driving end of the detection lifting device, and a detection probe arranged on the detection probe seat.

[0012] A suction head transport device is also provided between the atomizer core resistance detection device and the atomizer core transfer and loading mechanism; the suction head transport device comprises an atomizer core slide module fixed on the atomizer core sealing member workbench, and a suction head assembly slidably connected to the atomizer core slide module; the suction head assembly comprises a suction head bracket slidably connected to the atomizer core slide module and two groups of suction head devices respectively arranged at both ends of the suction head bracket, each group of suction head devices comprises two suction heads, wherein the distance between the two suction heads of the suction head device on the side away from the atomizer core resistance detection device is adjustable.

[0013] A double-track conveyor assembly is also provided between the atomizer core transfer and loading mechanism and the nozzle handling device, and the double-track conveyor assembly includes two discharge conveyor belts, a discharge drive device for driving the discharge conveyor belt, a discharge optical fiber provided at the feed end of the discharge conveyor belt, a full optical fiber provided above the discharge conveyor belt, an air blowing pipe provided near the discharge end of the discharge conveyor belt, and a material taking platform device provided at the discharge end of the discharge conveyor belt; the discharge optical fiber is used to detect whether there is material at the feed end of the discharge conveyor belt; the full optical fiber is used to detect whether the material on the discharge conveyor belt has reached saturation; the air blowing pipe is used to blow air to the material on the discharge conveyor belt to speed up the conveying speed and increase the distance between the materials; the material taking platform device includes a material taking seat and a material taking seat drive device for driving the material taking seat to move, and the material taking seat is provided with an atomizer core feed trough, and when the atomizer core needs to be taken, the material taking seat drive device drives the material taking seat to move so that the feed trough and the discharge conveyor belt are staggered.

[0014] The first assembly transfer and handling device includes a rotating carrier fixed on the atomizer core seal workbench, an intermediate carrier, and a first assembly transfer device; the rotating carrier and the intermediate carrier are spaced apart, and the rotating carrier includes a placement end close to the atomizer core turntable assembly and a pickup end away from the atomizer core turntable assembly, and is used to rotate the first assembly located at the placement end to the pickup end; the first assembly transfer device includes a first assembly transfer slide, and two gripping devices spaced apart on the first assembly transfer slide, and a first assembly transfer lifting cylinder respectively provided on the two gripping devices; the gripping device close to one end of the rotating carrier is used to transfer the material at the pickup end of the rotating carrier to the intermediate carrier; the gripping device away from one end of the rotating carrier is used to transfer the material on the intermediate carrier to the next process.

[0015] The present invention also provides an automatic assembly production line for electronic cigarettes, comprising the above-mentioned atomizer core seal installation station.

[0016] Furthermore, it also includes a cigarette cartridge bracket installation station and an atomizer core base installation station;

[0017] The cigarette cartridge bracket installation station is used to assemble the first assembly and the cigarette cartridge bracket to form a second assembly, including a bracket turntable assembly, a bracket loading device respectively arranged on the periphery of the bracket turntable assembly, a first assembly transfer and handling device, a bracket riveting device, a second assembly defective product detection device and a second assembly discharging device; the bracket turntable assembly is used to carry the parts to be assembled and transport the parts to be assembled to the next station by rotating; the first assembly transfer and handling device is used to transport the first assembly to the bracket turntable assembly; the bracket riveting device is used to press the second assembly after assembly;

[0018] The atomizer core base installation station is used to assemble the second assembly and the atomizer core base to form a third assembly, including a base turntable assembly, a base loading device respectively arranged on the periphery of the base turntable assembly, a second assembly transfer and handling device, a base riveting device, a third assembly defective product detection device and a third assembly flipping and discharging device; the base turntable assembly is used to carry the parts to be assembled and transport the parts to be assembled to the next station by rotating; the second assembly transfer and handling device is used to transport the second assembly to the base turntable assembly; the base riveting device is used to press the third assembly after assembly; the third assembly flipping and discharging device is used to flip the assembled third assembly and transport it to the next process.

[0019] Furthermore, it also includes a bracket seal installation station, which is used to assemble the third assembly body and the bracket seal to form a fourth assembly body, including a workbench, a bracket seal turntable assembly arranged on the workbench, a third assembly body handling device respectively arranged on the periphery of the bracket seal turntable assembly, a bracket seal feeding device, a first shaping device, a second shaping device, a fourth assembly body riveting device, and a fourth assembly body flipping and discharging device;

[0020] The bracket seal turntable assembly is used to carry the parts to be assembled and transport them to the next workstation by rotation; the third assembly transport device is used to transport the third assembly to the bracket seal turntable assembly; the first shaping device and the second shaping device are used to shape the fourth assembly; the fourth assembly riveting device is used to press the fourth assembly after assembly; the fourth assembly flipping and discharging device is used to flip the assembled fourth assembly and transport it to the next process.

[0021] Furthermore, it also includes an oil cup housing installation station and an upper silicone plug installation station;

[0022] The oil cup housing installation station is used to assemble the fourth assembly body and the oil cup housing to form a fifth assembly body, including a station base, an oil cup housing turntable assembly arranged on the station base, an oil cup housing feeding device, a first riveting and positioning device, an oil injection device, a fourth assembly body conveying device, a second riveting and positioning device, and a fifth assembly body flipping and discharging device sequentially arranged along the circumference of the oil cup housing turntable assembly;

[0023] The oil cup shell turntable assembly is used to carry the parts to be assembled and transport the parts to be assembled to the next workstation by rotation; the oil cup shell loading device is used to place the oil cup shell to be assembled on the oil cup shell turntable assembly; the first riveting and positioning device is used to position the oil cup shell and blow air into the inside of the oil cup shell to make the oil filling position of the oil cup shell clean; the oil filling device is used to fill oil into the inside of the oil cup shell; the fourth assembly transporting device is used to transport the fourth assembly to the fifth assembly of the oil cup shell turntable assembly; the third riveting and positioning device is used to position the oil cup shell and compact the oil cup shell and the fourth assembly at the same time; the fifth assembly flipping and discharging device is used to flip the fifth assembly and transport it to the next process;

[0024] The upper silicone plug installation station includes an upper silicone plug workbench, an upper silicone plug turntable assembly arranged on the upper silicone plug workbench, an upper silicone plug feeding device arranged on the periphery of the upper silicone plug turntable assembly, an upper silicone plug riveting device, and a finished product conveying device; the upper silicone plug feeding device includes an upper silicone plug vibration feeding mechanism and an upper silicone plug feeding and conveying mechanism, the upper silicone plug vibration feeding mechanism is used to convey the upper silicone plug to be assembled, and the upper silicone plug feeding and conveying mechanism is used to place the upper silicone plug conveyed by the upper silicone plug vibration feeding mechanism on the upper silicone plug turntable assembly; the upper silicone plug riveting device is used to rivet and press the fifth assembly body and the upper silicone plug to form a finished product; the finished product conveying device is used to transport the assembled finished product to the finished product placement area.

[0025] According to the technical solution of the present invention, the atomizer core seal installation station of the present invention includes an atomizer core feeding device and an atomizer core seal feeding device, so as to realize the automatic feeding of the two parts, and then realize the automatic conveying work of each station through the atomizer core turntable assembly, and realize the automatic assembly work of the first assembly body through the atomizer core transfer and feeding mechanism, and realize the conveying work to the next process through the first assembly body transfer and handling device. It can be seen from the above technical solution that the atomizer core and the atomizer core seal can realize all automatic operations from feeding to assembly, which greatly improves the production efficiency of assembly and realizes the uniformity of products. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a schematic diagram of the structure of the atomizer core seal installation station of Example 1 of the present invention.

[0027] Figure 2 This is a schematic diagram of the structure of the atomizer core feeding device of Example 1 of the present invention.

[0028] Figure 3 Schematic diagram of the structure of the atomizer core resistance detection device of Example 1 of the present invention.

[0029] Figure 4 Schematic diagram of the structure of the suction head transport device of Example 1 of the present invention.

[0030] Figure 5 This is a schematic structural diagram of a double-track conveyor belt assembly according to Example 1 of the present invention.

[0031] Figure 6 Schematic diagram of the structure of the atomizer core turntable assembly of Example 1 of the present invention.

[0032] Figure 7 for Figure 6 Schematic diagram of the structure of the vehicle.

[0033] Figure 8This is a schematic structural diagram of the atomizer core seal feeding device of Example 1 of the present invention.

[0034] Fig. 9 It is a schematic structural diagram of the first assembly transfer and handling device according to Embodiment 1 of the present invention.

[0035] Fig.10 This is a structural schematic diagram of a cigarette cartridge bracket installation station according to Example 2 of the present invention.

[0036] Fig.11 This is a schematic diagram of the structure of the atomizer core base installation station of Example 2 of the present invention.

[0037] Fig.12 This is a schematic structural diagram of the vibrating plate feeding mechanism of Example 2 of the present invention.

[0038] Fig.13 It is a schematic structural diagram of the third assembly turning device of Example 2 of the present invention.

[0039] Fig.14 This is a structural schematic diagram of a bracket seal installation station according to Example 3 of the present invention.

[0040] Fig.15 This is a schematic structural diagram of an oil cup housing installation station according to Example 4 of the present invention.

[0041] Fig.16 This is a schematic structural diagram of the oil cup shell feeding device of Example 4 of the present invention.

[0042] Fig.17 This is a schematic diagram of the structure of the oil injection device of Example 4 of the present invention.

[0043] Fig.18 It is a schematic diagram of the structure of the electronic cigarette to be assembled according to an embodiment of the present invention.

[0044] Fig.19 This is a schematic diagram of the structure of the brake device, positioning seat and material distribution drive device of Example 2 of the present invention.

[0045] The meanings of the symbols in the accompanying drawings are:

[0046] 70-atomizer core seal installation station; 71-atomizer core seal workbench; 72-atomizer core feeding device; 73-atomizer core resistance detection device; 74-double track conveyor belt assembly; 75-atomizer core seal feeding device; 76-pipette head transport device; 77-atomizer core transfer and feeding mechanism; 78-first assembly riveting device; 79-atomizer core turntable assembly;

[0047] 721-feeding mechanism fixing frame; 722-pressing roller; 723-feeding motor; 724-film material tray; 725-feeding track; 726-guide roller; 727-cover film; 731-rotating disk driving device; 732-mounting frame; 733-defective product box; 734-detection probe seat; 735-detection lifting device; 736-rotating disk; 737-atomizer core carrier; 738-atomizer core carrier driving device; 761-atomizer core slide module; 762-pipette holder; 763-variable pitch cylinder; 764-second suction head; 765-first suction head; 131-intermediate carrier; 132-rotating carrier; 133-grabbing device; 134-first assembly transfer slide; 135-first assembly transfer lifting cylinder; 1321-placing end; 1322-retrieving end;

[0048] 10-Cigarette cartridge bracket installation station; 11-Bracket turntable assembly; 12-Bracket loading device; 13-First assembly transfer and handling device; 14-Bracket riveting device; 15-Second assembly defective product detection device; 16-Second assembly discharging device; 121-Vibration plate loading mechanism; 1211-Vibration plate fixing frame; 1212-Disc circular vibrator; 1213-Bracket loading tray; 1214-Bracket loading track; 1215-Track straight vibrator; 122-Loading and handling device; 123-Brake device; 1231-Brake part; 1232-Brake cylinder; 124-Material distribution drive device; 125-Positioning seat;

[0049] 20-atomizer core base installation station; 21-base turntable assembly; 22-base loading device; 23-base riveting device; 24-third assembly turning and discharging device; 241-turning assembly fixing seat; 242-lifting seat fixing seat; 243-lifting seat driving device; 244-support seat; 245-swinging air claw cylinder; 246-third assembly claw; 25-second assembly transfer and handling device;

[0050] 30-Standard seal installation station; 31-Workbench; 32-Third assembly handling device; 33-Standard seal loading device; 34-First shaping device; 35-Second shaping device; 36-Fourth assembly riveting device; 37-Fourth assembly turning and discharging device; 38-Standard seal turntable assembly;

[0051] 40-Oil cup shell installation station; 41-Station base; 42-Oil cup shell loading device; 43-First riveting and positioning device; 44-Third riveting and positioning device; 45-Oil filling device; 46-Fourth assembly handling device; 47-Second riveting and positioning device; 48-Appearance detection device; 49-Suction resistance testing device; 50-Lower silicone plug assembly device; 51-Lower silicone plug riveting device; 52-Fifth assembly flipping and unloading device; 53-Upper silicone plug loading device; 54-Loading and handling device; 55-Oil cup shell turntable assembly; 56-Finished product conveying device; 57-Upper silicone plug workbench; 58-Resistance detection device; 59-Upper silicone plug turntable assembly; 60-Suction plastic plate; 501-Lower silicone Rubber plug vibration plate feeding mechanism; 502-lower silicone plug handling mechanism; 421-feeding device; 422-discharging station; 423-feeding station; 424-collecting station; 425-tray conveying belt; 426-oil cup shell feeding workbench; 4221-first tray support frame; 4222-first telescopic device; 4223-first tray lifting mechanism; 4231-second tray support frame; 4241-third tray support frame; 451-oil injection mechanism; 4511-first support seat; 4512-clamping seat; 4513-oil injector; 4514-oil injection lifting mechanism; 452-oil receiving mechanism; 4521-second support seat; 4522-oil receiving drive device; 4523-oil receiving plate;

[0052] 1-upper silicone plug; 2-oil cup shell; 3-bracket seal; 4-cartridge bracket; 5-atomizer core seal; 6-atomizer core; 7-atomizer core base; 8-lower silicone plug. DETAILED DESCRIPTION

[0053] In order to facilitate the understanding of the present invention, the present invention will be described more fully below with reference to the relevant drawings. The preferred embodiments of the present invention are given in the drawings. However, the present invention can be implemented in many different forms and is not limited to the embodiments described herein. On the contrary, the purpose of providing these embodiments is to make the understanding of the disclosure of the present invention more thorough and comprehensive.

[0054] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as those commonly understood by those skilled in the art of the present invention. The terms used in the specification of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention.

[0055] like Fig.18As shown, the electronic cigarette to be assembled in the embodiment of the present invention includes an atomizer core 6, an atomizer core seal 5, a cartridge bracket 4, an atomizer core base 7, a bracket seal 3, an oil cup shell 2, a lower silicone plug 8 and an upper silicone plug 1. During assembly, the atomizer core 6 and the atomizer core seal 5 are first assembled into a first assembly, the first assembly and the cartridge bracket 4 are assembled into a second assembly, the second assembly and the atomizer core base 7 are assembled into a third assembly, the third assembly and the bracket seal 3 are assembled into a fourth assembly, the fourth assembly is installed in the oil cup shell 2 to assemble into a fifth assembly, and finally the lower silicone plug 8 and the upper silicone plug 1 are assembled with the fifth assembly to form a finished electronic cigarette.

[0056] Example 1: Figures 1 to 9 As shown, the atomizer core seal installation station 70 of the present embodiment is used to assemble the atomizer core and the atomizer core seal 5 to form a first assembly, including: an atomizer core seal workbench 71, an atomizer core feeding device 72 arranged on the atomizer core seal workbench 71, an atomizer core resistance detection device 73, a tip transport device 76, a double-track conveyor belt assembly 74, an atomizer core transfer and feeding mechanism 77, an atomizer core turntable assembly 79, an atomizer core seal feeding device 75, a first assembly riveting device 78, and a first assembly transfer and handling device 13.

[0057] like Figure 2 As shown, the atomizer core feeding device 72 includes a feeding mechanism fixing frame 721, a feeding track 725 arranged on the feeding mechanism fixing frame 721, a feeding motor 723 fixed to the end of the feeding track 725, a film material tray 724 linked to the feeding motor 723, a pressing roller 722 arranged on the feeding track 725, and a guide roller 726 fixed above the feeding track 725. The feeding track 725 is used to carry a carrier tape (not shown) equipped with the atomizer core 6; the feeding motor 723 is used to drive the carrier tape and the film material tray 724; the film material tray 724 is used to uncover and collect the cover film 727 on the carrier tape; the pressing roller 722 is used to make the carrier tape flat; and the guide roller 726 is used to support and guide the film material tray 724 when collecting the cover film 727. The working principle of the atomizer core feeding mechanism is as follows: the carrier tape carrying the atomizer core 6 enters from the end of the feeding track 725 away from the feeding motor 723, and is pressed under the pressing roller 722. The cover film 727 covering the carrier tape is wound around the film material disc 724 through the guide roller 726. The feeding motor 723 rotates to drive the carrier tape forward, and at the same time, the film material disc 724 rotates synchronously to uncover and collect the cover film 727 to expose the atomizer core 6 on the carrier tape for material collection.

[0058] like Figure 3As shown, the atomizer core resistance detection device 73 includes a mounting frame 732 fixedly connected to the atomizer core sealing member workbench 71, a detection device turntable assembly arranged on the mounting frame 732, a detection assembly, and a defective product box 733 arranged next to the mounting frame 732. The detection device turntable assembly includes a rotating disk 736, an atomizer core carrier 737 arranged on the rotating disk 736, an atomizer core carrier driving device 738 for driving the atomizer core carrier 737 to open and close, and a rotating disk driving device 731 for driving the rotating disk 736. The detection assembly includes a detection lifting device 735, a detection probe seat 734 connected to the driving end of the detection lifting device 735, and a detection probe (not shown) arranged on the detection probe seat 734. When it is necessary to test the resistance of the atomizer core 6, the rotating disk driving device 731 drives the rotating disk 736 to rotate, so that the atomizer core 6 on the atomizer core carrier 737 rotates to the work station where the detection component is located, and the detection lifting device 735 drives the detection probe seat 734 to descend to the upper surface of the atomizer core 6 to detect the atomizer core 6. When the atomizer core 6 is detected as a defective product, the defective product is discarded in the defective product box 733.

[0059] like Figure 4As shown, the suction head transport device 76 includes an atomizer core slide module 761 fixed on the atomizer core seal workbench 71, and a suction head assembly slidably connected to the atomizer core slide module 761; the suction head assembly includes a suction head bracket 762 slidably connected to the atomizer core sliding module and two groups of suction head devices respectively arranged at both ends of the suction head bracket 762, each group of suction head devices includes two suction heads, wherein the suction head device close to the side of the atomizer core resistance detection device 73 is the first suction head device, and the suction head device away from the side of the atomizer core resistance detection device 73 is the second suction head device, and the distance between the two suction heads of the second suction head device is adjustable. In this embodiment, the second suction head device includes a variable pitch cylinder 763 and two second suction heads connected to the driving end of the variable pitch cylinder 763. The first suction head device is used to place the atomizer core 6 on the carrier tape on the turntable assembly of the detection device. The second suction head device is used to place the atomizer core 6 on the detection device turntable assembly onto the discharge conveyor belt of the double-track conveyor belt assembly 74. When the atomizer core 6 needs to be loaded, the two first suction heads 765 of the first suction head device suck the exposed atomizer core 6 on the carrier belt and place it on the atomizer core carrier 737 on the side of the detection device turntable assembly close to the atomizer core loading device 72; at the same time, the two second suction heads 764 of the second suction head device suck the two atomizer cores 6 on the atomizer core carrier 737 on the side of the detection device turntable assembly away from the atomizer core loading device 72 (at this time, the variable pitch cylinder 763 is in a retracted state, and the distance between the two second suction heads 764 is equal to the distance between the two first suction heads 765), and respectively place them on the two discharge conveyor belts (at this time, the variable pitch cylinder 763 is in an extended state, and the distance between the two second suction heads 764 is equal to the distance between the two discharge conveyor belts).

[0060] like Figure 5As shown, the dual-track conveyor belt assembly 74 includes a discharge conveyor belt 162, a discharge drive device 164 for driving the discharge conveyor belt 162, a discharge optical fiber 161 provided at the feed end of the discharge conveyor belt 162, a full material optical fiber 163 provided above the discharge conveyor belt 162, and an air blowing pipe provided near the discharge end of the discharge conveyor belt 162, and a material-collecting platform device (not shown) provided at the discharge end of the discharge conveyor belt. The discharge optical fiber 161 is used to detect whether there is material at the feed end of the discharge conveyor belt 162, to avoid the equipment from being stuck due to continued loading when there is material at the feed end of the discharge conveyor belt 162, and to ensure the normal operation of the equipment. The full material optical fiber 163 determines whether the material on the discharge conveyor belt 162 has reached saturation by the height of the material piled on the discharge conveyor belt 162, and controls the discharge drive device 164 to stop running when it is determined to be in a saturated state. The air blowing pipe is used to blow air to the material on the discharge conveyor belt 162 to speed up the conveying speed and increase the distance between the materials. The material taking platform device includes a material taking seat and a material taking seat driving device for driving the material taking seat to move. The material taking seat is provided with an atomizer core feed trough (not shown). When the atomizer core 6 needs to be taken, the material taking seat driving device drives the material taking seat to move so that the feed trough and the discharge conveyor belt are staggered. In this embodiment, the discharge driving device 164 is a speed regulating motor, and there are two discharge conveyor belts 162 in this embodiment, which can realize double material output and improve the production efficiency of the equipment.

[0061] The atomizer core transfer and loading mechanism 77 has the same principle as the first assembly transfer and handling device 13 , but does not require a rotating carrier 132 , and only requires an intermediate carrier 131 .

[0062] like Figure 6 and Figure 7As shown, the atomizer core turntable assembly 79 includes a turntable fixing seat 111, a fixed plate 113 fixed on the turntable fixing seat 111, a turntable 114 sleeved outside the fixed plate 113, a turntable driving device 112 for driving the turntable 114 to rotate, and a carrier 115 provided on the turntable 114, and the carrier 115 is used to clamp and fix the atomizer core seal 5. In this embodiment, the turntable driving device 112 is a DD motor, the stator of the DD motor is fixed on the turntable fixing seat 111, and the rotor of the DD motor is fixedly connected to the turntable 114. The fixed plate 113 is fixed to the turntable fixing seat 111 by a fixed plate fixing rod, and the fixed plate fixing rod is inserted into the through hole in the center of the DD motor, and one end is fixedly connected to the turntable fixing seat 111, and the other end is fixedly connected to the fixed plate 113. There are multiple carriers 115, which are evenly distributed on the circumference of the turntable 114. In this embodiment, there are eight carriers 115, which specifically include a carrier fixing seat 1151 for fixing to the turntable 114, a carrier clamping block assembly provided on the carrier fixing seat 1151, a clamping block driving device (not shown), and a clamping block resetting device (not shown). There are two groups of carrier clamping block assemblies, that is, two products can be clamped on each carrier 115. Each group of carrier clamping block assemblies includes two carrier clamping blocks 1156, and a clamping block slider 1155 is fixedly connected to the bottom of each carrier clamping block 1156, and a clamping block pusher 1153 is provided below the clamping block slider 1155. The carrier fixing seat 1151 is fixedly connected to the rotating disk 114, and a push block guide rod 1154 is provided at a position corresponding to each clamping block push block 1153, and a push block limit hole 11531 is provided on the clamping block push block 1153, and the push block guide rod 1154 is inserted into the push block limit hole 11531, and the clamping block push block 1153 can move up and down along the push block guide rod 1154 within the range limited by the push block limit hole 11531. A carrier installation opening 11511 is provided at the center of the carrier fixing seat 1151, and the carrier clamping block assembly is arranged in the carrier installation opening 11511, and a clamping block limit plate 1152 is provided on the outer periphery of the carrier clamping block assembly, and the clamping block limit plate 1152 is fixedly connected to the carrier fixing seat 1151. The clamping block slider 1155 and the clamping block push block 1153 are respectively provided with inclined surfaces for matching use at corresponding positions. The clamp block driving device is used to drive the carrier clamp block 1156 to open to place the product to be clamped. In this embodiment, the clamp block driving device is a cylinder, and the piston rod of the cylinder is fixedly connected to the clamp block push block 1153.The clamp resetting device is used to reset the opened carrier clamp 1156 to clamp the product to be clamped. In this embodiment, the resetting device is a resetting spring device. For example, a resetting spring can be arranged between the carrier clamp 1156 and the clamp limit plate 1152. When the resetting spring is in a free state, the distance between the two carrier clamps 1156 used in conjunction with each other is smaller than the length of the product to be clamped, thereby ensuring that the product is in a clamped state when clamping. The working process of the carrier 115 is as follows: the piston rod of the clamp block driving device extends upward, driving the clamp block push block 1153 to move upward, and the inclined surface of the clamp block push block 1153 causes the two carrier clamp blocks 1156 to move away from each other, so that the carrier clamp blocks 1156 are in an open state, at which time the product to be clamped can be placed. When the clamping is completed, the piston rod of the clamp block driving device is retracted downward, driving the clamp block push block 1153 to move downward, and the two carrier clamp blocks 1156 lose their thrust effect and move towards each other under the action of the force of the reset device until they contact the product to be clamped, thereby achieving the action of clamping the product. The fixed plate 113 is also provided with a product optical fiber detection device 116, and the product optical fiber detection device 116 is used to detect whether there is a product on the corresponding carrier 115. In the present embodiment, there are two product optical fiber detection devices 116, which are respectively arranged at the previous station and the next station corresponding to the station of the bracket loading device 12. When it is necessary to load the atomizer core seal 5, the product optical fiber detection device 116 at the previous station of the atomizer core seal loading device 75 detects that there is no product on the carrier 115 of the station, then the loading operation is performed when the carrier 115 rotates to the station of the atomizer core seal loading device 75. If it is detected that there is a product on the carrier 115 of the station, no loading is performed when it rotates to the next station. When the product optical fiber detection device 116 at the next station of the atomizer core seal loading device 75 detects that there is a product on the carrier 115 at the station, the atomizer core 6 is loaded when the carrier 115 rotates to the next station. When it is detected that there is no product on the carrier 115 at the station, no loading is performed when it rotates to the next station.

[0063] like Figure 8As shown, the atomizer core seal feeding device 75 includes a feeding fixed seat 331, a feeding system, a control system and a material taking system respectively arranged on the feeding fixed seat 331; the feeding system is used to transport the atomizer core seal 5 to the detection range of the control system, and the control system detects the atomizer core seal 5 within the detection range. When the atomizer core seal 5 is in a preset position state, the material taking system is controlled to take the material, and the material taking system places the atomizer core seal 5 on the atomizer core seal turntable assembly 38 according to the instruction of the control system. Specifically, in this embodiment, the feeding system includes a vibrating feeding bin 338, a feeding bin straight vibrator 339, a vibrating discharge tray 333, and a discharge tray straight vibrator 332. The control system is fixedly connected to the feeding fixed seat 331 through a camera stand 334, and includes a processor, a CCD light source 335, and a CCD camera 336 connected to the processor signal. The material taking system includes a material taking manipulator 337 connected to the processor signal. The atomizer core seal 5 is manually or automatically loaded into the vibrating feed bin 338, and is vibrated onto the vibrating discharge tray 333 by the feed bin vibrator 339. The CCD light source 335 illuminates the atomizer core seal 5 on the vibrating discharge tray 333, and the CCD camera 336 takes a picture of the atomizer core seal 5. When there is an atomizer core seal 5 that meets the preset position state, the CCD camera 336 sends the information to the processor, and the processor controls the material taking robot 337 to take away the atomizer core seal 5; when the CCD camera 336 takes a picture and detects that there is no atomizer core seal 5 that meets the preset position state, the information is sent to the processor, and the processor controls the discharge tray vibrator 332 to start, so that the position state of the atomizer core seal 5 on the vibrating discharge tray 333 changes, until the atomizer core seal 5 that meets the preset position state is found.

[0064] The first assembly body riveting device 78 implements the compaction work on the first assembly body through a riveting head that can move up and down.

[0065] like Fig. 9As shown, the first assembly transfer device 13 includes a rotating carrier 132 fixed on the atomizer core sealing member workbench 71 , an intermediate carrier 131 , and a first assembly transfer device. The rotating carrier 132 and the intermediate carrier 131 are arranged at intervals, and the rotating carrier 132 includes a placement end 1321 away from the atomizer core turntable assembly 79 and a pickup end 1322 close to the atomizer core turntable assembly 79, and is used to rotate the first assembly located at the placement end 1321 to the pickup end 1322; the first assembly transfer device includes a first assembly transfer slide 134, and two gripping devices 133 spaced apart on the first assembly transfer slide 134, and a first assembly transfer lifting cylinder 135 respectively arranged on the two gripping devices 133; the gripping device 133 close to one end of the rotating carrier 132 is used to transfer the material at the pickup end 1322 of the rotating carrier 132 to the intermediate carrier 131; the gripping device 133 away from one end of the rotating carrier 132 is used to transfer the material on the intermediate carrier 131 to the next process.

[0066] The working principle of this embodiment is as follows: the atomizer core seal 5 is picked up by the manipulator of the atomizer core seal feeding device 75 and placed on the carrier of the atomizer core turntable assembly 79. The turntable drives the atomizer core seal 5 to rotate to the next station. The atomizer core 6 is transported to the discharge conveyor belt by the suction head moving device after the resistance value is detected. The atomizer core transfer and loading mechanism 77 grabs the atomizer core 6 in the material picking seat of the discharge conveyor belt and places it on the atomizer core seal 5 of the atomizer core turntable assembly 79. The turntable continues to rotate to the next station, and the first assembly riveting device 78 presses down to compact the first assembly. The turntable continues to rotate to the next station, and the first assembly transfer and handling device 13 grabs the first assembly and transports it to the next process.

[0067] Embodiment 2: The electronic cigarette automatic assembly production line of this embodiment includes the atomizer core seal installation station 70 of Embodiment 1, and also includes a cigarette cartridge bracket installation station and an atomizer core base installation station.

[0068] like Fig.10As shown, the cartridge bracket installation station 10 is used to assemble the first assembly and the cartridge bracket 4 to form a second assembly, specifically including a bracket turntable assembly 11, a bracket loading device 12 respectively arranged on the periphery of the bracket turntable assembly 11, a first assembly transfer and handling device 13 (shared with the atomizer core seal installation station 70), a bracket riveting device 14, a second assembly defective product detection device 15 and a second assembly discharging device 16; the bracket turntable assembly 11 is used to carry the parts to be assembled and transport them to the next station by rotation; the first assembly transfer and handling device 13 is used to transport the first assembly to the cartridge bracket 4 located on the bracket turntable assembly 11; the bracket riveting device 14 is used to press the second assembly after assembly.

[0069] like Fig.12 and Fig.19As shown, the support feeding device 12 includes a vibration plate feeding mechanism 121, a brake device 123 disposed at the discharge end of the vibration plate feeding mechanism 121, a positioning seat 125 disposed at a side of the brake device 123 away from the vibration plate feeding mechanism 121, a material distribution driving device 124 for driving the positioning seat 125 to move, and a feeding and conveying device 122 for conveying the material in the positioning seat 125 to the support turntable assembly 11 or the base turntable assembly 21. When a product is placed in the positioning seat 125, the brake device 123 is activated to prevent the vibration plate feeding mechanism 121 from continuing to convey the product into the positioning seat 125, and at the same time, the material distribution driving device 124 is activated to cause the positioning seat 125 to close the discharge port of the vibration plate feeding mechanism 121. The vibration plate feeding mechanism 121 includes a vibration plate fixing frame 1211, a bracket feeding tray 1213 arranged on the vibration plate fixing frame 1211, a tray circular vibrator 1212 used to vibrate the bracket feeding tray 1213 to discharge materials, a bracket feeding track 1214 connected to the discharge end of the bracket feeding tray 1213, and a track direct vibrator 1215 used to vibrate the bracket feeding track 1214 for output. The brake device 123 includes a brake device fixing seat and a brake assembly arranged on the brake device fixing seat. A bracket feeding channel is provided at the connection between the brake device fixing seat and the bracket feeding track 1214, and the brake assembly is arranged above the bracket feeding channel. The brake assembly includes a brake cylinder 1232 and a brake part 1231 connected to the driving end of the brake cylinder 1232. In this embodiment, the material distribution drive device 124 is a slide module, and the positioning seat 125 can slide on the material distribution drive device 124. The positioning seat 125 is provided with a cigarette cartridge holder placement groove for placing the cigarette cartridge holder 4. When the positioning seat 125 is empty, the cigarette cartridge holder placement groove corresponds to the bracket feeding channel, the brake device 123 is not started, the cigarette cartridge holder 4 in the bracket feeding track 1214 enters the cigarette cartridge holder placement groove, and the material distribution drive device 124 drives the positioning seat 125 to move, so that the cigarette cartridge holder placement groove and the bracket feeding channel are staggered, that is, the discharge port of the vibration plate feeding mechanism 121 is closed, and at the same time, the brake cylinder 1232 extends, and the brake part 1231 presses on the top of the cigarette cartridge holder 4 in the bracket feeding channel to prevent the cigarette cartridge holder 4 from continuing to be transported.

[0070] The working principle of the cigarette cartridge holder installation station 10: The optical fiber detection device of the bracket turntable assembly 11 detects the carrier 115. When it is empty, the cigarette cartridge holder 4 is loaded to the positioning seat 125 through the bracket loading device 12. The loading and handling device 122 places the cigarette cartridge holder 4 in the positioning seat 125 on the carrier 115 of the bracket turntable assembly 11, and the bracket turntable assembly 11 drives the cigarette cartridge holder 4 to rotate to the next station. After the optical fiber detection device of the bracket turntable assembly 11 detects the carrier 115, the bracket turntable assembly 11 continues to rotate to the next station. When the detection result is that there is material, that is, the cigarette cartridge holder 4 is placed in the carrier 115, the first assembly transfer and handling device 13 places the first assembly on the cigarette cartridge holder 4 to form a second assembly. The bracket turntable assembly 11 drives the second assembly to rotate to the next station, and the bracket riveting device 14 presses down on the second assembly to assemble the second assembly firmly. The support turntable assembly 11 drives the second assembly after riveting to continue rotating to the next station, and the second assembly defective product detection device 15 detects the second assembly and feeds back the detection result to the control system. The support turntable assembly 11 drives the second assembly to continue rotating to the next station, and the second assembly discharging device 16 discharges or discards the second assembly according to the feedback result of the second assembly defective product detection device 15.

[0071] like Fig.11 As shown, the atomizer core base installation station 20 is used to assemble the second assembly and the atomizer core base 7 to form a third assembly, which is the next process of the cartridge bracket installation station 10, including a base turntable assembly 21, a base loading device 22 respectively arranged on the periphery of the base turntable assembly 21, a second assembly transfer and handling device 25, a base riveting device 23, a third assembly defective product detection device and a third assembly flipping and discharging device 24; the base turntable assembly 21 is used to carry the parts to be assembled and transport the parts to be assembled to the next station by rotation; the second assembly transfer and handling device 25 is used to transport the second assembly to the base turntable assembly 21; the base riveting device 23 is used to press the third assembly after assembly; the third assembly flipping and discharging device 24 is used to flip the assembled third assembly and transport it to the next process.

[0072] like Fig.13 As shown, the third assembly turning over and discharging device 24 includes a third assembly turning device and a third assembly discharging device. Fig.13As shown, the third assembly flipping device includes a lifting seat assembly and a flipping assembly; the lifting seat assembly includes a lifting seat fixing seat 242, a lifting seat driving device 243 fixed on the lifting seat fixing seat 242, and a support seat 244 arranged at the driving end of the lifting seat driving device 243. The flipping assembly includes a flipping assembly fixing seat 241, a swinging air claw cylinder 245 fixed on the flipping assembly fixing seat 241, and a third assembly jaw 246 arranged at the driving end of the swinging air claw cylinder 245. The swinging air claw cylinder 245 can drive the third assembly jaw 246 to open or close, and can also drive the third assembly jaw 246 to rotate to change the placement direction of the third assembly. Specifically, in this embodiment, the third assembly is rotated 180°, that is, the up and down directions are interchanged. The third assembly discharging device is used to transport the third assembly turned over by the third assembly turning device to the next process. In this embodiment, the third assembly discharging device is a slide module, and its structure is similar to the first assembly transfer and handling device 13, which will not be repeated here. When a flipping operation is required, the clamping device of the third assembly discharging device close to one end of the base turntable assembly 21 places the third assembly on the carrier 115 on the support seat 244, and the support seat 244 rises to the corresponding height of the third assembly clamping claw 246. The third assembly clamping claw 246 clamps the third assembly on the support seat 244, and at the same time the support seat 244 descends, and the swing claw cylinder 245 controls the third assembly clamping claw 246 to flip, so that one end of the atomization core base 7 of the third assembly faces downward, the support seat 244 rises, and the third assembly clamping claw 246 places the flipped third assembly on the support seat 244, and the clamping device of the third assembly discharging device moves on the slide toward the base turntable assembly 21, and the clamping device away from one end of the base turntable assembly 21 grabs the third assembly on the support seat 244 and transports it to the next process.

[0073] Working principle of the atomizer core base installation station 20: The optical fiber detection device of the base turntable assembly 21 detects the carrier 115. When it is empty, the second assembly transfer and handling device 25 places the second assembly on the carrier 115 of the base turntable assembly 21, and the base turntable assembly 21 drives the second assembly to rotate to the next station. The optical fiber detection device of the base turntable assembly 21 detects the carrier 115, and the base turntable assembly 21 continues to rotate to the next station. When the detection result is that there is material, that is, the second assembly is placed on the carrier 115, the atomizer core base loading device 22 loads the atomizer core base 7 to the positioning seat 125, and the loading and handling device 122 places the atomizer core base 7 on the positioning seat 125 on the second assembly of the carrier 115 to form a third assembly. The base turntable assembly 21 continues to rotate to the next station, and the optical fiber detection device detects the carrier 115. When it is detected that there is material, the base riveting device 23 presses down the third assembly to make the third assembly firmly assembled. The base turntable assembly 21 continues to rotate to the next station, and the optical fiber detection device detects the carrier 115. When it is detected that there is material, the third assembly flipping and discharging device 24 flips the third assembly upside down and transmits it to the next process.

[0074] Embodiment 3: The electronic cigarette automatic assembly production line of this embodiment further includes a bracket seal installation station 30 based on Embodiment 2, such as Fig.14 As shown, the support seal installation station 30 is used to assemble the third assembly with the support seal 3 to form a fourth assembly, including a workbench 31, a support seal turntable assembly 38 provided on the workbench 31, a third assembly handling device 32 respectively provided on the periphery of the support seal turntable assembly 38, a support seal feeding device 33, a first shaping device 34, a second shaping device 35, a fourth assembly riveting device 36, and a fourth assembly turning and discharging device 37. The third assembly is an assembly of the atomization core 6, the atomization core seal 5, the cartridge support 4 and the atomization core base 7 of the electronic cigarette, and the third assembly is assembled with the support seal 3 to form a fourth assembly.

[0075] The working principle of the bracket seal installation station 30 is as follows: the third assembly is loaded onto the carrier of the bracket seal turntable assembly 38 through the third assembly handling device 32, the bracket seal turntable assembly 38 drives the carrier to rotate to the next station, the product optical fiber detection device performs material detection, the bracket seal loading device 33 places the bracket seal 3 on the third assembly to complete the pre-assembly of the fourth assembly, the bracket seal turntable assembly 38 drives the carrier to rotate to the next station, the product optical fiber detection device performs material detection, the first shaping device 34 performs the first shaping on the bracket seal 3, the bracket seal turntable assembly 38 drives the carrier to rotate to the next station, the product optical fiber detection device performs material detection, the second shaping device 35 performs the second shaping on the bracket seal 3, the bracket seal turntable assembly 38 drives the carrier to rotate to the next station, the defective products are discarded, and the qualified fourth assembly is flipped up and down by the fourth assembly flipping and discharging device 37 and then transported to the next process.

[0076] Embodiment 4: The electronic cigarette automatic assembly production line of this embodiment further includes an oil cup shell installation station 40 and an upper silicone plug installation station on the basis of Embodiment 3.

[0077] like Fig.15 As shown, the oil cup shell installation station 40 is used to assemble the fourth assembly with the oil cup shell 2 to form a fifth assembly, including a station base 41, an oil cup shell turntable assembly 55 arranged on the station base 41, an oil cup shell loading device 42 arranged in sequence along the circumference of the oil cup shell turntable assembly 55, a first riveting and positioning device 43, a third riveting and positioning device 44, an oil filling device 45, a fourth assembly conveying device 46, a second riveting and positioning device 47, an appearance detection device 48, a suction resistance testing device 49, a lower silicone plug assembly device 50, a lower silicone plug riveting device 51, and a fifth assembly flipping and discharging device 52.

[0078] like Fig.16As shown, the conveying device includes a tray conveying belt 425, and a material discharge station 422, a material picking station 423 and a collection station 424 arranged at intervals along the conveying direction of the tray conveying belt 425; the material discharge station 422 is used to place the oil cup shell 2 and transfer the oil cup shell 2 to the material picking station 423; the material picking station 423 is used to provide the oil cup shell 2 to be assembled for the material picking device 421; the collection station 424 is used to collect empty trays. Specifically, in this embodiment, the material picking station 423 includes a plastic tray placing bin and a first tray lifting mechanism 4223, the first tray lifting mechanism 4223 is arranged between two tray conveying belts 425, the plastic tray placing bin includes four first tray support frames 4221 respectively arranged corresponding to the four corners of the plastic tray 60, a first telescopic device 4222 and a first supporting device (not shown); the plastic tray 60 is provided with a plurality of oil cup shell placement positions for holding the oil cup shell 2 to be assembled. The material picking station 423 is similar to the material discharging station 422, and is provided with a material picking tray bin and a second material tray lifting mechanism, the second material tray lifting mechanism is arranged between the two material tray conveying belts 425, and the material picking tray bin includes four second material tray support frames 4231, and a second supporting device (not shown); the collecting station 424 is similar to the material discharging station 422, and is provided with a plastic tray collection bin and a third material tray lifting mechanism, the plastic tray collection bin includes four third material tray support frames 4241, and a third supporting device (not shown), and the third material tray lifting mechanism is arranged between the two material tray conveying belts 425. After the oil cup shell 2 to be assembled is placed on the blister tray 60, the blister tray 60 is placed in the blister tray bin, and the first supporting device extends toward the direction of the tray conveying belt 425 to support the blister tray 60. The blister tray 60 in the blister tray bin can be stacked in multiple layers. When it is necessary to convey the blister tray 60 to the material picking station 423, the first tray lifting mechanism 4223 is first started to rise and hold the blister tray 60 at the bottom layer, and at the same time, the first telescopic device 4222 extends toward the tray conveying belt 425 to hold the blister tray 60 on the top layer of the bottom layer. At the same time, the first supporting device is retracted, and the first tray lifting mechanism 4223 is lowered to make the blister tray 60 at the bottom layer fall on the tray conveying belt 425, and then transported to the material picking station 423 via the tray conveying belt 425. Then, the first supporting device is started and the first telescopic device 4222 is retracted, so that the blister tray 60 in the blister tray bin is located on the first supporting device, waiting for the next feeding.Similarly, after the blister tray 60 reaches the material taking station 423, the second material tray lifting mechanism of the material taking station 423 is opened, and rises to hold the blister tray 60, so that it is separated from the material tray conveying belt 425 and no longer moves forward. At the same time, the second supporting device extends to hold the blister tray 60, and the material taking device 421 puts the oil cup shell 2 on the blister tray 60 onto the loading and handling device 54. When all the oil cup shells 2 are taken away, the second supporting device is retracted, the second material tray lifting mechanism is lowered, and the empty blister tray 60 is transported to the collection station 424 via the material tray conveying belt 425. The third material tray lifting mechanism of the collection station 424 rises to hold the empty blister tray 60, the third supporting device extends below the blister tray 60, the third material tray lifting mechanism is lowered, and the blister tray 60 is held by the third supporting device. The collecting station 424 can collect multiple empty blister trays 60. When the empty blister trays 60 are transported to the collecting station 424 again, the third tray lifting mechanism first rises to hold the blister tray 60 to be collected, and lifts it until it abuts against the third supporting device. At this time, the third supporting device is retracted, and the third tray lifting mechanism continues to rise until the blister tray 60 on the bottom layer is above the third supporting device. At this time, the third supporting device is extended, the third tray lifting mechanism descends, and the blister tray 60 enters the blister tray storage bin and is located on the third supporting device, completing the collection work.

[0079] like Fig.17 As shown, the oil injection device 45 includes an oil injection mechanism 451 arranged on the fixed plate 113 and an oil receiving mechanism 452 arranged on the workstation base 41 outside the oil cup housing turntable assembly 55 .

[0080] The oil injection mechanism 451 includes a first support seat 4511 fixed on the fixed plate 113, an oil injection lifting mechanism 4514 provided on the first support seat 4511, a clamping seat 4512 provided on the driving end of the oil injection lifting mechanism 4514, and an oil injector 4513 clamped on the clamping seat 4512. The oil receiving mechanism 452 includes a second support seat 4521 fixed on the workstation base 41, an oil receiving driving device 4522 provided on the second support seat 4521, and an oil receiving plate 4523 provided on the driving end of the oil receiving driving device 4522; the oil receiving driving device 4522 can drive the oil receiving plate 4523 to move toward or away from the oil injection mechanism 451. When the oil cup shell 2 arrives at the current work station, the oil filling lifting mechanism 4514 of the oil filling mechanism 451 controls the clamping seat 4512 to be located at the bottom of the oil filling lifting mechanism 4514. At this time, the oil receiving drive device 4522 of the oil receiving mechanism 452 drives the oil receiving plate 4523 to be in a retracted state, and the oil injector 4513 injects oil into the oil cup shell 2, and rises while injecting oil, always keeping the distance between the oil injector 4513 and the oil cup shell 2 constant until the oil in the oil cup shell 2 is filled, and the clamping seat 4512 is located at the top of the oil filling lifting mechanism 4514. At this time, the oil receiving drive device 4522 drives the oil receiving plate 4523 to extend to prevent the oil injector 4513 from dripping oil downwards, recover the excess smoke oil on the oil injector 4513, and avoid pollution and waste.

[0081] The working principle of the oil cup shell installation station 40 of this embodiment is as follows: after the oil cup shell 2 is loaded onto the conveying device by the oil cup shell loading device 42, the material taking device 421 places the oil cup shell 2 onto the carrier of the oil cup shell turntable assembly 55. The oil cup shell turntable assembly 55 rotates to the next station, the first riveting device positions the oil cup shell 2, and cleans the inside of the oil cup shell 2 by blowing air, the third riveting positioning device 44 detects whether there is an oil cup shell 2 at the current station, and when the detection result is yes, the oil cup shell 2 is riveted and positioned again. The oil injection device 45 injects oil into the inside of the oil cup shell 2, and the fourth assembly handling device 46 places the fourth assembly onto the oil cup shell 2 after oil injection to realize the pre-assembly of the fifth assembly. The second riveting positioning device 47 compacts the fifth assembly, the shape detection device 48 detects the shape dimensions of the fifth assembly, and the suction resistance testing device 49 detects the sealing of the fifth assembly. The lower silicone plug assembly device 50 assembles the lower silicone plug 8 onto the fifth assembly, and the resistance detection device 58 detects the resistance of the fifth assembly. The fifth assembly flipping discharge device 52 turns the fifth assembly upside down and then transports it to the upper silicone plug installation station. The upper silicone plug installation station assembles the upper silicone plug 8 with the fifth assembly, and after forming a finished product, it is transported to the finished product placement area through the conveying device.

[0082] like Fig.15 As shown, the upper silicone plug installation station includes an upper silicone plug workbench 57, an upper silicone plug turntable assembly 59 arranged on the upper silicone plug workbench 57, an upper silicone plug feeding device 53 arranged on the periphery of the upper silicone plug turntable assembly 59, an upper silicone plug riveting device (not shown), and a finished product conveying device 56; the upper silicone plug feeding device 53 includes an upper silicone plug vibration feeding mechanism (not shown) and an upper silicone plug feeding and conveying mechanism (not shown), the upper silicone plug vibration feeding mechanism is used to convey the upper silicone plug 1 to be assembled, and the upper silicone plug feeding and conveying mechanism is used to place the upper silicone plug 1 conveyed by the upper silicone plug vibration feeding mechanism to the upper silicone plug turntable assembly 59; the upper silicone plug riveting device is used to rivet the fifth assembly body and the upper silicone plug 1 to form an electronic cigarette product; the finished product conveying device 56 is used to transport the assembled electronic cigarette product to the finished product placement area. The conveying device in this embodiment is a conveyor belt device.

[0083] The atomizer core seal installation station and the electronic cigarette automatic assembly production line of the present invention have a high degree of automation, and can realize the automatic assembly of the atomizer core seal and the entire electronic cigarette, which greatly improves the production efficiency of the assembly, reduces manual operations, and improves the assembly accuracy and product uniformity of the product.

[0084] The technical features of the above embodiments may be combined arbitrarily. To make the description concise, not all possible combinations of the technical features in the above embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0085] The above embodiments only express the preferred implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the invention patent. It should be pointed out that, for those of ordinary skill in the art, several variations and improvements can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the attached claims.

Claims

1. An atomizer core seal installation station, used to assemble an atomizer core and an atomizer core seal to form a first assembly, characterized in that: include: An atomizer core seal workbench, an atomizer core feeding device arranged on the atomizer core seal workbench, an atomizer core transfer and feeding mechanism, an atomizer core turntable assembly, an atomizer core seal feeding device, and a first assembly transfer and handling device; the atomizer core seal feeding device is used to place the atomizer core seal on the atomizer core turntable assembly; the atomizer core transfer and feeding mechanism is used to place the atomizer core transported by the atomizer core feeding device on the atomizer core seal of the atomizer core turntable assembly; the atomizer core turntable assembly is used to carry the atomizer core seal and transport the atomizer core seal to the next workstation by rotating; the first assembly transfer and handling device is used to transport the first assembly to the next process; an atomizer core resistance detection device is also arranged between the atomizer core feeding device and the atomizer core transfer and feeding mechanism, and the atomizer core resistance detection device includes a mounting frame fixedly connected to the atomizer core seal workbench, a detection device turntable assembly arranged on the mounting frame, a detection assembly, and a defective product box arranged beside the mounting frame; the detection device turntable assembly comprises a rotating disk, an atomizer core carrier arranged on the rotating disk, an atomizer core carrier driving device for driving the atomizer core carrier to open and close, and a rotating disk driving device for driving the rotating disk; the detection assembly comprises a detection lifting device, a detection probe seat connected to the driving end of the detection lifting device, and a detection probe arranged on the detection probe seat; a suction head transport device is also arranged between the atomizer core resistance detection device and the atomizer core transfer and loading mechanism; the suction head transport device comprises an atomizer core slide module fixed on the atomizer core sealing member workbench, and a suction head assembly slidably connected to the atomizer core slide module; the suction head assembly comprises a suction head bracket slidably connected to the atomizer core slide module and two groups of suction head devices respectively arranged at both ends of the suction head bracket, each group of suction head devices comprises two suction heads, wherein the distance between the two suction heads of the suction head device away from the side of the atomizer core resistance detection device is adjustable.

2. The atomizer core seal installation station according to claim 1, characterized in that: The atomizer core feeding device includes a feeding mechanism fixing frame, a feeding track arranged on the feeding mechanism fixing frame, a feeding motor fixed to the end of the feeding track, a film material tray linked to the feeding motor, a pressing roller arranged on the feeding track, and a guide roller fixed above the feeding track.

3. The atomizer core seal installation station according to claim 1, characterized in that: A double-track conveyor assembly is also provided between the atomizer core transfer and loading mechanism and the nozzle handling device, and the double-track conveyor assembly includes two discharge conveyor belts, a discharge drive device for driving the discharge conveyor belt, a discharge optical fiber provided at the feed end of the discharge conveyor belt, a full optical fiber provided above the discharge conveyor belt, an air blowing pipe provided near the discharge end of the discharge conveyor belt, and a material taking platform device provided at the discharge end of the discharge conveyor belt; the discharge optical fiber is used to detect whether there is material at the feed end of the discharge conveyor belt; the full optical fiber is used to detect whether the material on the discharge conveyor belt has reached saturation; the air blowing pipe is used to blow air to the material on the discharge conveyor belt to speed up the conveying speed and increase the distance between the materials; the material taking platform device includes a material taking seat and a material taking seat drive device for driving the material taking seat to move, and the material taking seat is provided with an atomizer core feed trough, and when the atomizer core needs to be taken, the material taking seat drive device drives the material taking seat to move so that the feed trough and the discharge conveyor belt are staggered.

4. The atomizer core seal installation station according to claim 1, characterized in that: The first assembly transfer and handling device includes a rotating carrier fixed on the atomizer core seal workbench, an intermediate carrier, and a first assembly transfer device; the rotating carrier and the intermediate carrier are spaced apart, and the rotating carrier includes a placement end close to the atomizer core turntable assembly and a pickup end away from the atomizer core turntable assembly, and is used to rotate the first assembly located at the placement end to the pickup end; the first assembly transfer device includes a first assembly transfer slide, and two gripping devices spaced apart on the first assembly transfer slide, and a first assembly transfer lifting cylinder respectively provided on the two gripping devices; the gripping device close to one end of the rotating carrier is used to transfer the material at the pickup end of the rotating carrier to the intermediate carrier; the gripping device away from one end of the rotating carrier is used to transfer the material on the intermediate carrier to the next process.

5. An automatic assembly production line for electronic cigarettes, characterized by: A station for installing an atomizer core seal comprising the atomizer core seal installation station according to any one of claims 1 to 4.

6. The electronic cigarette automatic assembly production line according to claim 5, characterized in that: It also includes a cartridge bracket installation station and an atomizer core base installation station; The cigarette cartridge bracket installation station is used to assemble the first assembly and the cigarette cartridge bracket to form a second assembly, including a bracket turntable assembly, a bracket loading device respectively arranged on the periphery of the bracket turntable assembly, a first assembly transfer and handling device, a bracket riveting device, a second assembly defective product detection device and a second assembly discharging device; the bracket turntable assembly is used to carry the parts to be assembled and transport the parts to be assembled to the next station by rotating; the first assembly transfer and handling device is used to transport the first assembly to the bracket turntable assembly; the bracket riveting device is used to press the second assembly after assembly; The atomizer core base installation station is used to assemble the second assembly and the atomizer core base to form a third assembly, including a base turntable assembly, a base loading device respectively arranged on the periphery of the base turntable assembly, a second assembly transfer and handling device, a base riveting device, a third assembly defective product detection device and a third assembly flipping and discharging device; the base turntable assembly is used to carry the parts to be assembled and transport the parts to be assembled to the next station by rotating; The second assembly body transfer and handling device is used to transport the second assembly body to the base turntable assembly; the base riveting device is used to press the third assembly body after assembly; the third assembly body flipping and discharging device is used to flip the assembled third assembly body and transport it to the next process.

7. The electronic cigarette automatic assembly production line according to claim 6, characterized in that: It also includes a bracket seal installation station, which is used to assemble the third assembly with the bracket seal to form a fourth assembly, and is characterized by comprising a workbench, a bracket seal turntable assembly arranged on the workbench, a third assembly handling device respectively arranged on the periphery of the bracket seal turntable assembly, a bracket seal feeding device, a first shaping device, a second shaping device, a fourth assembly riveting device, and a fourth assembly flipping and discharging device; The bracket seal turntable assembly is used to carry the parts to be assembled and transport them to the next workstation by rotation; the third assembly transport device is used to transport the third assembly to the bracket seal turntable assembly; the first shaping device and the second shaping device are used to shape the fourth assembly; the fourth assembly riveting device is used to press the fourth assembly after assembly; the fourth assembly flipping and discharging device is used to flip the assembled fourth assembly and transport it to the next process.

8. The electronic cigarette automatic assembly production line according to claim 7, characterized in that: It also includes an oil cup housing installation station and an upper silicone plug installation station; The oil cup housing installation station is used to assemble the fourth assembly body and the oil cup housing to form a fifth assembly body, including a station base, an oil cup housing turntable assembly arranged on the station base, an oil cup housing feeding device, a first riveting and positioning device, a third riveting and positioning device, an oil injection device, a fourth assembly body conveying device, a second riveting and positioning device, and a fifth assembly body flipping and discharging device sequentially arranged along the circumference of the oil cup housing turntable assembly; The oil cup shell turntable assembly is used to carry the parts to be assembled and transport the parts to be assembled to the next workstation by rotation; the oil cup shell loading device is used to place the oil cup shell to be assembled on the oil cup shell turntable assembly; the first riveting and positioning device is used to position the oil cup shell and blow air into the inside of the oil cup shell to make the oil filling position of the oil cup shell clean; the oil filling device is used to fill oil into the inside of the oil cup shell; the fourth assembly transporting device is used to transport the fourth assembly to the fifth assembly of the oil cup shell turntable assembly; the third riveting and positioning device is used to position the oil cup shell and compact the oil cup shell and the fourth assembly at the same time; the fifth assembly flipping and discharging device is used to flip the fifth assembly and transport it to the next process; The upper silicone plug installation station includes an upper silicone plug workbench, an upper silicone plug turntable assembly arranged on the upper silicone plug workbench, an upper silicone plug feeding device arranged on the periphery of the upper silicone plug turntable assembly, an upper silicone plug riveting device, and a finished product conveying device; the upper silicone plug feeding device includes an upper silicone plug vibration feeding mechanism and an upper silicone plug feeding and conveying mechanism, the upper silicone plug vibration feeding mechanism is used to convey the upper silicone plug to be assembled, and the upper silicone plug feeding and conveying mechanism is used to place the upper silicone plug conveyed by the upper silicone plug vibration feeding mechanism on the upper silicone plug turntable assembly; the upper silicone plug riveting device is used to rivet and press the fifth assembly body and the upper silicone plug to form a finished product; the finished product conveying device is used to transport the assembled finished product to the finished product placement area.

Citation Information

Patent Citations

  • Atomization core sealing element installation work station and electronic cigarette automatic assembly production line

    CN217143026U