A wiring arrangement device for the lead wires of a modular motor stator

Abstract

The present invention relates to an automatic wire arranging device for a motor split stator, and its structure includes a mounting frame, a linear guide rail, a KK module, a wire arranging mechanism, a product tooling, and a detection device; wherein the linear guide rail is fixed on the mounting frame, the KK module is fixed on the linear guide rail, the wire arranging mechanism is fixed on the KK module assembly, the product tooling is installed on the table board, and the detection device is installed on the product tooling. Advantages: 1) Compared with manual wire arranging, it improves production efficiency and the stability of wire arranging; 2) It reduces the interference of human hands on the wire heads and ensures the consistency of the wire heads after wire arranging; 3) Compared with the damage to the enameled wire caused by manual wire arranging, the automatic wire arranging equipment can avoid damaging the wire heads; 4) It reduces the labor intensity of workers and reduces labor costs.

Description

Technical Field

[0001] The present invention is a wiring device for the lead wires of a split motor stator, belonging to the technical field of automation equipment. Background Art

[0002] With the rapid development of the assembly and manufacturing industries and the continuous improvement of living standards, people's requirements for product quality are constantly increasing, thus putting forward higher requirements for processed and assembled products. Generally, the wiring of the lead wires of a split motor stator is done manually, which is prone to damage the wire ends, and the wiring efficiency is low, the quality is not high, and the wires that have been wired are easily disrupted again during the wiring process. This leads to an increase in the defective rate of products and an increase in production costs. Summary of the Invention

[0003] The present invention provides a wiring device for the lead wires of a split motor stator. Its purpose is to address the defects existing in the prior art. Through structural design, an automatic device is used to wire the lead wires of the split motor stator. It can wire simultaneously to avoid the risk of disrupting the lead wires again during sequential wiring, improve the wiring quality and the consistency of the wire end states after wiring, significantly improve the production efficiency, reduce the labor intensity of workers, and reduce the production costs of the factory.

[0004] Technical solution of the present invention:

[0005] A wiring device for the lead wires of a split motor stator, its structure includes a mounting frame 1, a linear guide rail assembly 2, a KK module 3, a wiring mechanism 4, a product fixture 5, and a detection device 6; there are two linear guide rail assemblies 2, which are fixedly installed on both sides of the mounting frame 1. The KK module 3 is slidably installed on the mounting frame (1). The wiring mechanism (4) is installed on the linear guide rail assembly 2 and the KK module 3. The product fixture 5 is installed directly below the wiring mechanism 4, and the detection device 6 is installed on the product fixture 5.

[0006] The described mounting frame 1 includes a lower fixing plate 101, a slide rail mounting plate 102, and a reinforcing rib 103; among them, the slide rail mounting plate 102 is fixedly connected to the lower fixing plate 101, and the reinforcing rib 103 is fixedly connected to the lower fixing plate 101 and the slide rail mounting plate 102.

[0007] The described linear guide rail assembly 2 includes a linear guide rail assembly 201 and a guide rail mounting seat 202; among them, the guide rail mounting seat 202 is fixed on the mounting bracket 1, and the linear guide rail assembly 201 is fixed on the guide rail mounting seat 202.

[0008] The described KK module 3 includes a KK module 301, a coupling 302, and a servo motor 303; among them, the KK module 301 is directly fixed on the mounting bracket 1, and the coupling 302 connects the KK module 301 and the servo motor 303 together.

[0009] The described wire management mechanism 4 includes a mechanism mounting plate 401, a reinforcing rib 402, a cylinder mounting plate 403, a connecting plate 404, an outer chuck cylinder 405, a connecting column 406, a fixing column 407, an outer chuck mounting plate 408, an outer chuck 409, an inner chuck mounting plate 410, an inner chuck 411, an inner chuck cylinder 412, and a linear bearing 413. Among them, the mechanism mounting plate 401 is mounted on the linear guide rail assembly 2, the cylinder mounting plate 403 is fixed to the mechanism mounting plate 401 and further connected through the reinforcing rib 402. The connecting plate 404 is mounted on the outer chuck cylinder 405. The connecting column 406 connects the connecting plate 404 and the outer chuck mounting plate 408 together. The outer chuck 409 is directly fixed to the outer chuck mounting plate 408. The inner chuck mounting plate 410 is connected to the cylinder mounting plate 403 as a whole through the fixing column 407. The inner chuck 411 is mounted on the inner chuck mounting plate 410. The inner chuck cylinder 412 is fixed on the inner chuck mounting plate 410. The linear bearing 413 is fixed on the connecting plate 404.

[0010] The described product tooling 5 includes a jig bottom plate 501, a thin cylinder 502, a left jaw 503, a right jaw 504, a guide shaft fixing seat 505, a guide shaft 506, a linear bearing 507, an angular positioning device 508, and an axial center positioning device 509. Among them, the thin air gripper 502 is mounted on the jig bottom plate 501. The left jaw 503 and the right jaw 504 are mounted on the thin air gripper. The guide shaft fixing seat 505 is mounted on the jig bottom plate 501. The guide shaft 506 is connected to the guide shaft fixing seat 505 and connected to the left jaw 503 and the right jaw 504 through the linear bearing 507. The angular positioning 508 device is mounted on the jig bottom plate 501. The axial center positioning 509 is mounted on the jig bottom plate 501.

[0011] The described product detection device 6 includes a mounting bracket 602 and a sensor 601. Among them, the mounting bracket is fixed on the jig mounting plate 501, and the sensor 601 is fixed on the mounting bracket 602.

[0012] Advantages of the present invention:

[0013] 1) Compared with manual wire management, it improves production efficiency and the stability of wire management.

[0014] 2) It reduces the interference of humans on the wire ends and ensures the consistency of the wire ends after wire management.

[0015] 3) Compared with the damage to the enameled wire caused by manual wire management, it can avoid damaging the wire ends.

[0016] 4) It reduces the labor intensity of workers and reduces labor costs. Description of the Drawings

[0017] Figure 1It is a schematic structural diagram of a wiring arrangement device for the lead wires of a modular motor stator;

[0018] Figure 2 It is a schematic structural diagram of a mounting bracket device;

[0019] Figure 3 It is a schematic structural diagram of a linear guide rail device;

[0020] Figure 4 It is a schematic structural diagram of a KK module assembly;

[0021] Figure 5 It is a schematic structural diagram of a wire management mechanism;

[0022] Figure 6 It is a schematic structural diagram of a product tooling.

[0023] In the figure, mounting frame 1, linear guide rail assembly 2, KK module 3, wire management mechanism 4, product tooling 5, detection device 6, fixing plate 101, slide rail mounting plate 102, reinforcing rib 103, linear guide rail assembly 201, guide rail mounting seat 202, KK module 301, coupling 302, servo motor 303, mechanism mounting plate 401, reinforcing rib 402, cylinder mounting plate 403, connecting plate 404, outer chuck cylinder 405, connecting column 406, fixed column 407, outer chuck mounting plate 408, outer chuck 409, inner chuck mounting plate 410, inner chuck 411, inner chuck cylinder 412, linear bearing 413, fixture base plate 501, thin cylinder 502, left clamping jaw 503, right clamping jaw 504, guide shaft fixing seat 505, guide shaft 506, linear bearing 507, angular positioning device 508, axial center positioning device 509, mounting bracket 602, sensor 601. Specific embodiments

[0024] The technical solution of the present invention will be further explained below with reference to the accompanying drawings.

[0025] As Figure 1 shown, a wiring arrangement device for the lead wires of a modular motor stator, characterized by comprising a mounting frame 1, a linear guide rail assembly 2, a KK module 3, a wire management mechanism 4, a product tooling 5, and a detection device 6; wherein the linear guide rail assembly 2 is fixed on the mounting frame 1, the KK module (3) is installed on the mounting frame (1), the wire management mechanism (4) is installed on the linear guide rail assembly (2) and the KK module (3), the product tooling 5 is installed on the table top panel, and the detection device 6 is installed on the product tooling 5.

[0026] As Figure 2As shown in the figure, it is characterized in that the mounting bracket 1 includes a lower fixed plate 101, a slide rail mounting plate 102, and a reinforcing rib 103; wherein the slide rail mounting plate 102 and the lower fixed plate 101 are connected together, and the reinforcing rib 103 is connected to the lower fixed plate 101 and the slide rail mounting plate 102.

[0027] As Figure 3 shown in the figure, it is characterized in that the linear guide rail assembly 2 includes a linear guide rail assembly 201 and a guide rail mounting seat 202; wherein the guide rail mounting seat 202 is fixed on the mounting bracket 1, and the linear guide rail assembly 201 is fixed on the guide rail mounting seat 202.

[0028] As Figure 4 shown in the figure, it is characterized in that the KK module 3 includes a KK module 301, a coupling 302, and a servo motor 303; wherein the KK module 301 is directly locked on the mounting bracket 1 by screws, and the coupling 302 connects the KK module 301 and the servo motor 303 together.

[0029] As Figure 5 shown in the figure, it is characterized in that the wire management mechanism 4 includes a mechanism mounting plate 401, a reinforcing rib 402, a cylinder mounting plate 403, a connecting plate 404, an outer chuck cylinder 405, a connecting column 406, a fixing column 407, an outer chuck mounting plate 408, an outer chuck 409, an inner chuck mounting plate 410, an inner chuck 411, an inner chuck cylinder 412, and a linear bearing 413; wherein the mechanism mounting plate 401 is directly locked on the linear guide rail assembly 2 by screws, the cylinder mounting plate 403 is fixed to the mechanism mounting plate 401 and further connected by the reinforcing rib 402, the connecting plate 404 is mounted on the outer chuck cylinder 405, the connecting column 406 connects the connecting plate 404 and the outer chuck mounting plate 408 together, the outer chuck 409 is directly fixed to the outer chuck mounting plate 408, the inner chuck mounting plate 410 is connected to the cylinder mounting plate 403 as a whole through the fixing column 407, the inner chuck 411 is mounted on the inner chuck mounting plate 410, the inner chuck cylinder 412 is fixed on the inner chuck mounting plate 410, and the linear bearing 413 is fixed on the connecting plate 404.

[0030] As Figure 6As shown in the figure, the product tooling 5 is characterized by including a fixture base plate 501, a thin cylinder 502, a left jaw 503, a right jaw 504, a guide shaft fixing seat 505, a guide shaft 506, a linear bearing 507, an angular positioning device 508, and an axis center positioning device 509. Among them, the fixture base plate 501 is fixed to the base plate, the thin cylinder 502 is installed on the fixture base plate 501, the left jaw 503 and the right jaw 504 are installed on the thin cylinder, the guide shaft fixing seat 505 is installed on the fixture base plate 501, the guide shaft 506 is installed together with the guide shaft fixing seat 505 and connected to the left jaw 503 and the right jaw 504 through the linear bearing 507, the angular positioning 508 is installed on the fixture base plate 501, and the axis center positioning device 509 is installed on the fixture base plate 501.

[0031] As Figure 6 shown in the figure, the product detection device 6 is characterized by including a mounting bracket 602 and a sensor 601. Among them, the mounting bracket is fixed on the fixture mounting plate 501, and the sensor 601 is fixed on the mounting bracket 602.

[0032] The working method of this device specifically includes the following steps:

[0033] 1) The worker puts the split motor stator into the product tooling and then starts it. When the sensor installed on the product tooling detects the product, the device starts to operate. In the first step, the KK module installed on the linear guide drives the wire arranging mechanism to the wire arranging position, and then the lower side cylinder of the wire arranging mechanism acts to open and fix the inner wire arranging jaws. After that, the upper side cylinder acts to move the outer wire arranging jaws inward and cooperate with the inner jaws to clamp the lead wires of the motor stator. Then the KK module moves upward to drive the wire arranging mechanism to straighten the lead wires, completing the wire arranging operation. The entire action process can realize automatic wire arranging for the manual loading and unloading device.

[0034] 2) Compared with the prior art, the beneficial effects of the present invention are as follows: The present invention arranges the lead wires of the split motor stator through an automatic device and can perform wire arranging simultaneously, avoiding the risk of secondary disruption of the lead wires during separate wire arranging, improving the wire arranging quality and the consistency of the wire head state after wire arranging, greatly improving the production efficiency, reducing the labor intensity of workers, reducing the production cost of the factory. When arranging wires manually, it is easy to damage the outer skin of the enameled wire, resulting in the disqualification of the entire product and increasing the production cost. Using this automatic device can ensure that the enameled wire is not damaged during the wire arranging process, thereby reducing the production cost.

[0035] The above is the preferred implementation mode of the present invention, and it does not limit the patent scope of the present invention. Any equivalent structural transformation or modification using the content of the specification and drawings of the present invention should be considered to fall within the protection scope of the present invention.

Claims

1. A wiring arranging device for the lead wires of a modular motor stator, characterized in that Its structure includes a mounting frame (1), a linear guide rail assembly (2), a KK module (3), a wire management mechanism (4), a product fixture (5), and a detection device (6); among them, there are two linear guide rail assemblies (2), which are fixedly installed on both sides of the mounting frame (1). The KK module (3) is slidably installed on the mounting frame (1). The wire management mechanism (4) is installed on the linear guide rail assembly (2) and the KK module (3). The product fixture (5) is installed directly below the wire management mechanism (4), and the detection device (6) is installed on the product fixture (5). The described wire management mechanism (4) includes a mechanism mounting plate (401), a reinforcing rib (402), a cylinder mounting plate (403), a connecting plate (404), an outer chuck cylinder (405), a connecting column (406), a fixed column (407), an outer chuck mounting plate (408), an outer chuck (409), an inner chuck mounting plate (410), an inner chuck (411), an inner chuck cylinder (412), and a linear bearing (413); among them, the mechanism mounting plate (401) is installed on the linear guide rail assembly (2). The cylinder mounting plate (403) is fixed to the mechanism mounting plate (401) and further connected through the reinforcing rib (402). The connecting plate (404) is installed on the outer chuck cylinder (405). The connecting column (406) connects the connecting plate (404) and the outer chuck mounting plate (408) together. The outer chuck (409) is directly fixed to the outer chuck mounting plate (408). The inner chuck mounting plate (410) is connected to the cylinder mounting plate (403) as a whole through the fixed column (407). The inner chuck (411) is installed on the inner chuck mounting plate (410). The inner chuck cylinder (412) is fixed on the inner chuck mounting plate (410). The linear bearing (413) is fixed on the connecting plate (404). The described product fixture (5) includes a fixture base plate (501), a thin cylinder (502), a left jaw (503), a right jaw (504), a guide shaft fixing seat (505), a guide shaft (506), a linear bearing (507), an angular positioning device (508), and an axial center positioning device (509); among them, the thin air jaw (502) is installed on the fixture base plate (501). The left jaw (503) and the right jaw (504) are installed on the thin air jaw. The guide shaft fixing seat (505) is installed on the fixture base plate (501). The guide shaft (506) is connected to the guide shaft fixing seat (505) and connected to the left jaw (503) and the right jaw (504) through the linear bearing (507). The angular positioning (508) device is installed on the fixture base plate (501). The axial center positioning (509) is installed on the fixture base plate (501).

2. The wiring arranging device for the lead wires of a modular motor stator according to claim 1, characterized in that The described mounting frame (1) includes a lower fixing plate (101), a slide rail mounting plate (102), and a reinforcing rib (103); among them, the slide rail mounting plate (102) is fixedly connected to the lower fixing plate (101), and the reinforcing rib (103) is fixedly connected to the lower fixing plate (101) and the slide rail mounting plate (102).

3. The wiring arranging device for the lead wires of a modular motor stator according to claim 1, characterized in that The described linear guide rail assembly (2) includes a linear guide rail (201) and a guide rail mounting seat (202); wherein the guide rail mounting seat (202) is fixed on the mounting bracket (1), and the linear guide rail (201) is fixed on the guide rail mounting seat (202).

4. The wiring arranging device for the lead wires of a modular motor stator according to claim 1 of the claims, characterized in that The described KK module (3) includes a KK module (301), a coupling (302), and a servo motor (303); wherein the KK module (301) is directly fixed on the mounting bracket (1), and the coupling (302) connects the KK module (301) and the servo motor (303) together.

5. The wiring arranging device for the lead wires of a modular motor stator according to claim 1, characterized in that The described product detection device (6) includes a mounting bracket (602) and a sensor (601), wherein the mounting bracket is fixed on the fixture base plate (501), and the sensor (601) is fixed on the mounting bracket (602).

6. The working method of the wiring arranging device for the lead wires of a modular motor stator according to claim 1, characterized in that It includes the following steps: 1) The worker puts the split motor stator into the product tooling and then starts it. When the sensor installed on the product tooling detects the product, the equipment starts to operate; 2) In the first step, the KK module installed on the linear guide rail drives the wire arranging mechanism to the wire arranging position; 3) Then, the inner clamping head cylinder in the wire arranging mechanism acts to open and fix the inner clamping claws of the wire arranging; 4) After that, the outer clamping head cylinder acts to move the outer clamping claws of the wire arranging inward and cooperate with the inner clamping claws to clamp the lead wires of the motor stator; 5) The KK module moves upward to drive the wire arranging mechanism to straighten the lead wires, completing the wire arranging operation; the entire operation process can realize automatic wire arranging for the manual loading and unloading equipment.

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