A crushing and separating device for a vertical shaft counter-shredder
By introducing a crushing rotor body and a crushing separation rotor body into a vertical shaft hedging crusher, combined with the fan air volume and air pressure control, the problem of the crushing rotor body in the prior art cannot be separated by coarse and fine materials, achieving efficient ultra-fine crushing and adjustable fineness effects.
Patent Information
- Application Number
- CN202210025561.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-01-11
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2042-01-11
AI Technical Summary
The crushing rotors of existing vertical shaft hammer and vertical shaft impact crushers cannot separate the coarse and fine materials, resulting in poor crushing effect, uncontrolled discharge fineness, low efficiency and high consumption.
A crushing and separation device for a vertical shaft hedge crusher is designed. By installing a crushing rotor and a crushing and separation rotor in the case, the separation of materials is controlled by using the fan air volume and air pressure, and combining the inclined wear-resistant separation plate and the deflector plate to achieve repeated cycle crushing and separation of materials.
It realizes efficient ultra-fine crushing and separation of materials, can adjust the discharge fineness according to needs, improves working efficiency and reduces energy consumption.
Smart Images

Figure CN114308265B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a pulverizer, in particular to a pulverizing and separating device of a vertical shaft counter-impact pulverizer. Background Art
[0002] Currently used vertical mills and Raymond mills combine two devices, each with crushing and separation functions, within the same device. Specifically, the crushing and separation operations are located in separate areas within the same device. The O-SEPA classifier utilizes the centrifugal force generated by a rotating cage to keep coarse particles out of the cage, while the fan forces fine particles into the cage and out of the cavity. Currently used vertical hammer crushers and vertical impact crushers have their crushing rotors mounted sequentially on a single rotating shaft. Material is fed into the crusher from a hopper and then pulverized by each of the crushing rotors before being discharged from the cavity. However, these crushers lack the ability to separate coarse and fine materials, and the crushing rotors lack the ability to coordinate with each other to achieve ultra-fine pulverization. This results in poor pulverization, an inability to control the fineness of the output material, low efficiency, and high waste. Summary of the Invention
[0003] In order to solve the problems that the traditional crusher's crushing rotor cannot separate coarse and fine materials, and the crushing rotors cannot cooperate with each other to implement ultra-fine crushing operations on materials, the present invention provides a crushing and separation device for a vertical shaft counter-impact crusher; the crusher is not only simple in structure and easy to use and maintain, but also can make the crushing and separation rotor cooperate with the fan to separate coarse and fine materials, and the crushing and separation rotor and the crushing rotor cooperate with each other to implement ultra-fine crushing operations on materials, and by adjusting the air volume and air pressure of the fan, the output fineness of the material can be controlled according to different requirements, with high work efficiency and low consumption.
[0004] The present invention is achieved through the following technical solution: a crushing and separating device for a vertical shaft counter-shock mill, comprising a housing; an upper cover mounted on the housing; a feed hopper and an air inlet disposed on the upper cover; a base mounted at the bottom of the housing; a lower hopper and an air duct connected to a fan disposed on the base; a crushing rotor and a crushing and separating rotor rotating at high speed mounted within the housing; the air duct being used to connect the crushing and separating rotor to the fan;
[0005] The pulverizing rotor and the pulverizing and separating rotor are used for ultrafine powdering of materials, and the powders of different finenesses are separated together with the pulverizing and separating rotor by controlling the air volume and air pressure of the fan.
[0006] As a preferred embodiment of the crushing and separating device of the vertical shaft counter-shock crusher of the present invention: a shaft A and a sleeve A are installed in the upper cover; the crushing rotor is connected to a pulley A providing external rotational power via the shaft A;
[0007] The crushing rotor is composed of a rotor A and a plurality of hammers; the upper and lower end surfaces of the rotor A are provided with a plurality of grooves;
[0008] The striking hammer is installed in the groove of the rotor A.
[0009] As a preferred embodiment of the crushing and separating device of the vertical shaft counter-shock crusher of the present invention, a shaft B and a shaft sleeve B are mounted on the base; the crushing and separating rotor is connected to a pulley B providing external rotational power via the shaft B; the crushing and separating rotor is provided with a plurality of through holes;
[0010] The crushing and separation rotor includes a rotor and an inclined wear-resistant separation plate installed on the rotor;
[0011] A guide plate is provided on the inclined wear-resistant separation plate, and a guide plate is provided on the guide plate.
[0012] As a preferred solution of the crushing and separating device of the vertical shaft counter-shock crusher described in the present invention: the inclined wear-resistant separation plate is in a fan-shaped structure; and a trapezoidal wear-resistant block is provided on the inclined wear-resistant separation plate.
[0013] As a preferred embodiment of the crushing and separating device of the vertical shaft counter-shock mill of the present invention: a retaining ring is installed on the inner wall of the casing to separate the crushing rotor and the crushing and separating rotor;
[0014] The inner wall of the casing is provided with a lining plate A and a lining plate B above and below the retaining ring respectively.
[0015] As a preferred solution of the crushing and separating device of the vertical shaft counter-shock crusher described in the present invention, the center lines of the axis A and the axis B coincide with each other.
[0016] Beneficial effects of the present invention: The present invention is not only simple in structure and easy to use and maintain, but also can make the materials cooperate with each other between the crushing and separation rotor and the crushing rotor, implement efficient cyclic ultrafine crushing operation, and the fine powder product is separated and discharged under the combined action of the high-speed rotating crushing and separation rotor and the wind force of the fan;
[0017] The discharge fineness can be controlled by adjusting the air volume and air pressure to meet the fineness requirements of products under different working conditions, with high efficiency and low consumption. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 Schematic diagram of the structure of the present invention;
[0019] Figure 2 1. It is a schematic diagram of the structure of the inclined wear-resistant separation plate;
[0020] Figure 3 yes Figure 2Middle AA section view;
[0021] Figure 4 It is a schematic diagram of the structure of rotor A;
[0022] In the figure: 1-feed hopper; 2-upper cover; 3-pulley A; 4-air inlet; 5-shaft A; 6-sleeve A; 7-casing; 8-liner A; 9-crushing rotor; 10-strike hammer; 11-blocking ring; 12-guide plate; 13-rotor; 14-liner B; 15-induction duct; 16-shaft B; 17-base; 18-pulley B; 19-lower hopper; 20-sleeve B; 21-crushing and separation rotor; 22-inclined wear-resistant separation plate; 23-rotor A; 24-wear-resistant block. DETAILED DESCRIPTION
[0023] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0024] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0025] Secondly, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive of other embodiments.
[0026] Reference Figures 1 to 4 As a first embodiment of the present invention, a pulverizing and separating device for a vertical shaft counter-acting pulverizer is provided, comprising a housing 7; an upper cover 2 is mounted on the housing 7; a feed hopper 1 and an air inlet 4 are provided on the upper cover 2; a base 17 is mounted on the bottom of the housing 7; a lower hopper 19 and an air duct 15 connected to a fan are provided on the base 17; a high-speed rotating pulverizing rotor 9 and a pulverizing and separating rotor 21 are mounted within the housing 7; the air duct 15 is used to connect the pulverizing and separating rotor 21 to the fan;
[0027] The pulverizing rotor 9 and the pulverizing and separating rotor 21 are used for ultra-fine powdering of materials. The powders of different finenesses are separated together with the pulverizing and separating rotor 21 by controlling the air volume and air pressure of the fan.
[0028] Specifically, the crushing rotor 9 and the crushing and separation rotor 21 rotate at high speed, so that the material is repeatedly circulated and crushed between the crushing rotor 9 and the crushing and separation rotor 21, and the fan is used to make the casing 7 generate wind force and wind pressure negative pressure, so that the fine powder material passes through the through holes on the crushing and separation rotor 21, thereby achieving the required fineness requirement.
[0029] The upper cover 2 is provided with a shaft A5 and a sleeve A6; the grinding rotor 9 is connected to the pulley A3 providing external rotational power via the shaft A5;
[0030] The crushing rotor 9 is composed of a rotor A23 and a plurality of hammers 10; the upper and lower end surfaces of the rotor A23 are provided with a plurality of grooves;
[0031] The striking hammer 10 is installed in a groove of the rotor A23.
[0032] Specifically, the material enters from the top feed hopper 1 and falls onto the crushing rotor 9, thereby being crushed by the impact hammer 10; the pulley A3 is connected to the motor that provides power through a belt.
[0033] The base 17 is provided with a shaft B16 and a sleeve B20; the crushing and separating rotor 21 is connected to a pulley B18 providing external rotational power via the shaft B16; the crushing and separating rotor 21 is provided with a plurality of through holes;
[0034] The crushing and separation rotor 21 includes a rotor 13 and an inclined wear-resistant separation plate 22 mounted on the rotor 13;
[0035] The inclined wear-resistant separation plate 22 is provided with a guide plate 12 , and the guide plate 12 is provided with a guide plate.
[0036] Specifically, after the material is crushed by the crushing rotor 9, it further falls onto the crushing and separation rotor 21. Under the action of the inclined wear-resistant separation plate 22, the material is repeatedly circulated and crushed in the crushing rotor 9 and the crushing and separation rotor 21. The function of the guide plate 12 and the guide plate is to guide the material into the inclined wear-resistant separation plate 22.
[0037] The inclined wear-resistant separation plate 22 is in a fan-shaped structure; a trapezoidal wear-resistant block 24 is provided on the inclined wear-resistant separation plate 22 .
[0038] Specifically, the trapezoidal wear-resistant blocks 24 will throw up the materials that fall onto the inclined wear-resistant separation plate 22 under the action of rotation, thereby achieving repeated cyclic crushing in the crushing rotor 9 and the crushing separation rotor 21.
[0039] A retaining ring 11 is installed on the inner wall of the housing 7 to separate the crushing rotor 9 and the crushing and separation rotor 21;
[0040] The inner wall of the casing 7 is provided with a lining plate A8 and a lining plate B14 above and below the retaining ring 11 respectively.
[0041] Specifically, the function of the retaining ring 11 is to better guide the material onto the inclined wear-resistant separation plate 22, thereby increasing the reliability of the repeated circulation crushing of the material in the crushing rotor 9 and the crushing separation rotor 21; the function of the liner A8 and the liner B14 is to protect the casing 7.
[0042] The center lines of the axis A5 and the axis B16 coincide with each other. This technical feature further constrains the axes of the crushing rotor 9 and the crushing and separation rotor 21 to coincide with each other or be on the same straight line, thereby ensuring that the material can be repeatedly crushed to the required fineness.
[0043] Working principle: The motor provides power to pulley A3 and pulley B18 to drive the corresponding shaft A5 and shaft B16 to rotate, and at the same time starts the fan to feed the material. After the material is crushed by the crushing rotor 9, it falls into the inclined wear-resistant separation plate 22 on the crushing and separation rotor 21. The guide plate 12 and the guide plate guide the material to fall onto the inclined wear-resistant separation plate 22. The trapezoidal wear-resistant block 24 will throw the material that falls on the inclined wear-resistant separation plate 22 under the action of rotation, thereby realizing repeated cycle crushing in the crushing rotor 9 and the crushing and separation rotor 21. By adjusting the air volume and wind pressure of the fan, the fine powder material passes through the through hole on the rotating crushing and separation rotor 21 under the action of wind force and wind pressure, and is discharged from the casing 7 through the induced air duct 15, realizing the separation of materials of different fineness after crushing.
[0044] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.
Claims
1. A crushing and separating device for a vertical shaft counter-shredder, comprising a housing (7); an upper cover (2) mounted on the housing (7); a feed hopper (1) and an air inlet (4) mounted on the upper cover (2); a base (17) mounted on the bottom of the housing (7); a lower hopper (19) and an air duct (15) connected to a fan mounted on the base (17); characterized in that: A high-speed rotating pulverizing rotor (9) and a pulverizing and separating rotor (21) are installed in the housing (7); the air duct (15) is used to connect the pulverizing and separating rotor (21) to the fan; The pulverizing rotor (9) and the pulverizing and separating rotor (21) are used for ultra-fine powdering of materials, and the powders of different finenesses are separated together with the pulverizing and separating rotor (21) by controlling the air volume and air pressure of the fan; A shaft B (16) and a shaft sleeve B (20) are mounted on the base (17); the crushing and separating rotor (21) is connected to a pulley B (18) providing external rotational power via the shaft B (16); a plurality of through holes are provided on the crushing and separating rotor (21); The crushing and separation rotor (21) comprises a rotor (13) and an inclined wear-resistant separation plate (22) mounted on the rotor (13); A guide plate (12) is provided on the inclined wear-resistant separation plate (22), and a guide plate is provided on the guide plate (12).
2. The crushing and separating device of a vertical shaft counter-shredder according to claim 1, characterized in that: A shaft A (5) and a shaft sleeve A (6) are installed in the upper cover (2); the crushing rotor (9) is connected to a pulley A (3) providing external rotational power via the shaft A (5); The crushing rotor (9) is composed of a rotor A (23) and a plurality of striking hammers (10); the upper and lower end surfaces of the rotor A (23) are provided with a plurality of grooves; The striking hammer (10) is mounted in a groove of the rotor A (23).
3. The crushing and separating device of a vertical shaft counter-shredder according to claim 1, characterized in that: The inclined wear-resistant separation plate (22) has a fan-shaped structure; a trapezoidal wear-resistant block (24) is provided on the inclined wear-resistant separation plate (22).
4. The crushing and separating device of a vertical shaft counter-shredder according to claim 1, characterized in that: A retaining ring (11) is installed on the inner wall of the casing (7) to separate the crushing rotor (9) and the crushing and separation rotor (21); The inner wall of the casing (7) is provided with a lining plate A (8) and a lining plate B (14) above and below the retaining ring (11), respectively.
5. The crushing and separating device of the vertical shaft counter-shredder according to claim 2, characterized in that: The center lines of the axis A (5) and the axis B (16) coincide with each other.
Citation Information
Patent Citations
Collection jetting device of automatic circulating pulverizer
CN106984396A
Broken wind selector of veterinary traditional chinese medicine
CN207413565U
Efficient cyclone separation device for fly ash
CN213558423U
Crushing and separating device of vertical shaft hedging crusher
CN216936271U