A spinning material removal mechanism for a multi-strand twisted cable

By designing the spinning material removal mechanism of multi-strand stranded cables, and using the combined structure of the tool holder and disc cutter, the problems of low cutting efficiency, poor quality and safety hazards in the prior art are solved, and efficient, safe and beautiful wiring effects are achieved.

CN114311076BActive Publication Date: 2025-04-11BIZLINK ELECTRONICS KUNSHAN CO LTD
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Patent Information

Application Number
CN202210124134.9
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-02-10
Publication Date
2025-04-11
Estimated Expiration
2042-02-10

AI Technical Summary

Technical Problem

During the wiring process of existing multi-strand stranded cables, the spinning material cutting has problems such as low efficiency, poor quality and safety hazards.

Method used

A spinning material removal mechanism for multi-strand stranded cables is designed, using a combination of a knife seat and a disc cutter to achieve separation and automatic cutting of the spinning material and core wire through a concave cutout and slope structure from the outside to the inward.

Benefits of technology

The mechanism can effectively separate the spinning material from the core wire, ensuring the quality and beauty of the terminals, while improving cutting efficiency, reducing labor intensity and enhancing safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a spinning material removal mechanism for a multi-strand twisted cable, which includes a knife seat, a disc cutter, and a driver for driving the disc cutter to rotate around an axis, wherein a cutout is formed on the knife seat, which is concave from the outside to the inside and has a relatively smaller diameter, and the cutout is relatively penetrated in the axial direction of the disc cutter, and a slope is formed by the outer edge of the end where the cutout is penetrated inwardly, and the blade of the disc cutter is partially exposed from the cutout, and the core wire and the spinning material enter the cutout relatively separately, and the core wire contacts and moves along the slope of the end through the cutout, and the spinning material is dragged to move toward the other end through the cutout, and the spinning material is cut from the exposed root in contact with the disc cutter. The invention not only facilitates the cutting area of ​​the guiding knife for the optimal separation angle of the core wire and the spinning material, but also can implement the cutting of the spinning material from the exposed root, so that the length of the exposed end of the spinning material is relatively neat, thereby ensuring the wiring quality and beauty of the cable wiring end, and at the same time, the cutting is convenient and efficient.
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Description

Technical Field

[0001] The invention belongs to the technical field of cable processing, and in particular relates to a spinning material removing mechanism for a multi-strand twisted cable. Background Art

[0002] In traditional multi-strand twisted cables, in order to ensure the roundness of the cable, the outer circumference of the single-strand or multi-strand core wire is wrapped or filled with a textile material, such as cotton yarn or non-woven fabric. However, when the cable end needs to be wired, the outer sheath is first cut off to expose the core wire, and then the wiring is completed by connecting the core wire to the interface. Therefore, during the wiring process, the textile material (cotton yarn) wrapped around the exposed part needs to be cut off.

[0003] At present, the cutting of spinning material is done manually, and the main tool used is scissors. One hand separates the cotton yarn from the core wire, and the other hand uses scissors to interrupt the cotton yarn. Obviously, this implementation method has the following defects:

[0004] 1) Once the cotton yarn and the core wire cannot be separated from the core wire from the root (the inner end of the core wire that leaks out), the thread ends formed by the cotton yarn after cutting will be long, and the lengths after cutting will be different (the layers will be uneven). Once the wiring is leaked, it will affect the quality and appearance of the wiring;

[0005] 2) The operating efficiency is low, the scissors kiln is easy to blunt, and the work intensity is high. Summary of the invention

[0006] The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a new spinning material removing mechanism for a multi-strand twisted cable.

[0007] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0008] A yarn removal mechanism for a multi-strand twisted cable comprises a knife seat, a disc cutter installed in the knife seat, and a driver for driving the disc cutter to rotate around an axis, wherein a cutout which is concave from the outside to the inside and has a relatively smaller diameter is formed on the knife seat, the cutout is relatively penetrated in the axial direction of the disc cutter, and a slope is formed by the outer edge of the end where the cutout is located tilted inward, the blade of the disc cutter is partially exposed from the cutout, the core wire and the yarn enter the cutout relatively separately, the core wire contacts and moves along the slope of the end through the cutout, and the yarn is dragged to move toward the other end through the cutout, and the yarn contacts and cuts the disc cutter from the exposed root.

[0009] Preferably, the incision is located at the front side of the knife seat, and the core wire and the spinning material are relatively separated and enter the incision from front to back. This arrangement is mainly convenient for manual semi-automatic cutting operations.

[0010] According to a specific implementation and preferred aspect of the present invention, the projection of the cut along the axial direction of the disc cutter is symmetrically arranged in the vertical direction with respect to the horizontal extension radial direction of the disc cutter. The advantage of such arrangement is that the disc cutter is convenient for cutting the textile material from the tangent direction, which not only has high cutting quality, but also has little damage to the cutter.

[0011] Preferably, the projection includes a first groove area and a second groove area, wherein the first groove area gradually decreases in diameter from the outside to the inside and is in an isosceles trapezoidal shape, and the second groove area continues to extend inward from the inner end of the first groove area and is in a polygonal shape, and the blade part is located in the second groove area, and when the operator's finger enters the incision by mistake, the first groove area and the corresponding slope separate the finger from the blade part. The setting of the double groove area not only satisfies the cutting function, but also avoids the phenomenon of cutting the finger, and has high safety.

[0012] Furthermore, the second groove area extends inward from the bottom edge of the first groove area and is rectangular, triangular or isosceles trapezoidal. The purpose of such arrangement is to facilitate the cutting of the spinning material by the disc cutter from the tangent direction.

[0013] Preferably, the first groove area and the second groove area form a V-shape with the opening extending inwards, which can be formed in one step, facilitating the processing of the incision.

[0014] According to a specific implementation and preferred aspect of the present invention, the knife seat includes a first seat body and a second seat body connected to each other, wherein an installation cavity is formed between the first seat body and the second seat body, and a knife groove perpendicular to the axial direction of the disc cutter is opened from one radial side edge of the disc cutter in the installation cavity, and the incision is formed by being recessed inward from both sides of the knife groove.

[0015] Preferably, the first seat body and the second seat body are both plate-shaped, the installation cavity is extended or penetrated inwardly by the knife groove along the axis perpendicular to the disc cutter, and the top and bottom are closed. Here, the top and bottom are closed to protect the cutter, and the front-to-back direction is extended to facilitate the molding and processing of the installation cavity.

[0016] Specifically, a notch is formed on one of the first and second bodies, and the notch and the inner wall of the other body form a mounting cavity, wherein the thickness of the body where the notch is located is greater than the thickness of the other body, and the body where the notch is located is arranged close to the driver, and during cutting, the core wire moves along the slope outside the body where the notch is located. The advantages of this design are: 1. It is convenient for forming the mounting cavity (it can be directly disassembled); 2. Since the thickness of the side where the core wire is located is relatively thin, under the guidance of the slope, the core wire has a small deviation, and at this time the root of the spinning material exceeds the corresponding direction deviation (the amplitude is greater than the deflection amplitude of the core wire), so after the disc cutter cuts, it is more conducive to the smoothness of the incision.

[0017] In addition, the driver includes a driving shaft of the vertical disc cutter, a driving motor, and a transmission component that connects the driving motor to the driving shaft, wherein the transmission component includes a driving wheel and a driving belt, and a tensioning adjustment part, the driving wheel is a sprocket or a pulley, the driving belt is a matching chain and belt, and the tensioning adjustment part is used to adjust the tension of the chain or belt.

[0018] The tensioning adjustment part includes an adjustment seat, a tensioning wheel located between two driving wheels and abutting against the outside of the chain or belt, and an adjustment member that pushes the tensioning wheel to move and forces the chain or belt to arch inward for tensioning, wherein the driving shaft is arranged transversely through the adjustment seat, and the two ends are respectively connected to the driving wheel and the disc cutter.

[0019] Specifically, the adjusting member uses conventional bolts to tighten and linear guides to adjust the position of the tensioning wheel relative to the chain or belt.

[0020] Due to the implementation of the above technical solution, the present invention has the following advantages compared with the prior art:

[0021] The present invention not only facilitates the guiding tool cutting area for the optimal separation angle between the core wire and the textile material, but also can implement the cutting of the textile material from the exposed root. Therefore, the length of the exposed end of the textile material is relatively neat, thereby ensuring the wiring quality and appearance of the cable wiring end. At the same time, the cutting is convenient, efficient and low in labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] The present invention is further described in detail below with reference to the accompanying drawings and specific implementation modes.

[0023] Figure 1 Schematic diagram of the three-dimensional structure of the spinning material removal mechanism of the present invention (I);

[0024] Figure 2 Schematic diagram of the three-dimensional structure of the spinning material removal mechanism of the present invention (II);

[0025] Figure 3 for Figure 2 A schematic diagram of the main view;

[0026] Figure 4 for Figure 2 A right side schematic diagram of

[0027] Figure 5 is an exploded view of the spinning material removal mechanism of the present invention;

[0028] Wherein: 1, knife seat; 10, cutout; 11, first seat body; 12, second seat body; 120, slot; Q, mounting cavity; q1, knife slot; s, projection; s1, first slot area; s2, second slot area;

[0029] 2. Disc cutter;

[0030] 3. Driver; 30. Driving shaft; 31. Driving motor; 32. Transmission component; 320. Transmission wheel; 321. Transmission belt; 322. Tensioning adjustment part; a. Adjustment seat; b. Tensioning wheel; c. Adjustment piece; c1. Positioning bolt; c2. Sliding block; c20. Slide groove; c3. Connecting shaft; c4. Adjustment bolt. DETAILED DESCRIPTION

[0031] In order to make the above-mentioned purposes, features and advantages of the present application more obvious and easy to understand, the specific implementation methods of the present application are described in detail below in conjunction with the accompanying drawings. In the following description, many specific details are set forth to facilitate a full understanding of the present application. However, the present application can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.

[0032] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0033] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.

[0034] In this application, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to specific circumstances.

[0035] In the present application, unless otherwise clearly specified and limited, a first feature being “above” or “below” a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being “above”, “above”, and “above” a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being “below”, “below”, and “below” a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.

[0036] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method.

[0037] like Figure 1 and Figure 2 As shown, the yarn removal mechanism for a multi-strand twisted cable of this embodiment includes a knife seat 1, a disc cutter 2 installed in the knife seat 1, and a driver 3 for driving the disc cutter 2 to rotate around its axis, wherein a cut 10 which is concave from the outside to the inside and has a relatively smaller diameter is formed on the knife seat 1, and the cut 10 is relatively penetrated in the axial direction of the disc cutter 2, and a slope m is formed by inward inclination of the outer edge of the end where the cut is penetrated, and the blade portion of the disc cutter 2 is exposed from the cut 10.

[0038] Specifically, the tool holder 1 includes a first seat body 11 and a second seat body 12 connected to each other, wherein a mounting cavity Q is formed between the first seat body 11 and the second seat body 12 .

[0039] The installation cavity Q is provided with a knife groove q1 perpendicular to the axial direction of the disc cutter 2 from one radial side of the disc cutter 2, and the cutouts 10 are formed by being recessed inwards from both sides of the knife groove q1.

[0040] Combination Figures 3 to 5 As shown, the first seat body 11 and the second seat body 12 are both plate-shaped, and the installation cavity Q is penetrated inward by the knife groove q1 along the axial direction perpendicular to the disc cutter 2, and the top and bottom are closed. Here, the top and bottom are closed to protect the cutter, and the front and back directions are penetrated, which is convenient for the molding and processing of the installation cavity.

[0041] Specifically, a notch 120 is formed on the second base body 12 , and the inner wall surface of the first base body 11 is a plane, which closes the notch 120 to form the installation cavity Q.

[0042] In this example, the thickness of the first base body 11 is thinner than that of the second base body 12 , and the driver 3 is mounted on the second base body 12 .

[0043] The incision 10 is located at the front side of the knife holder 1, and the core wire and the spinning material are relatively separated and enter the incision 10 from front to back.

[0044] The cutout 10 is concave from the outside to the inside from the front sides of the first base body 11 and the second base body 12 respectively, and the diameter becomes smaller relatively.

[0045] Meanwhile, the projection formed along the axial direction of the disc cutter 2 is symmetrically arranged up and down about the horizontal extension radial direction of the disc cutter 2. The advantage of such arrangement is that the disc cutter can cut the spinning material in the tangent direction, which not only has high cutting quality but also has little damage to the cutter.

[0046] Specifically, the projection s includes a first groove area s1 and a second groove area s2, wherein the first groove area s1 gradually decreases in diameter from the outside to the inside and is in an isosceles trapezoidal shape, and the second groove area s2 continues to extend inward from the inner end of the first groove area s1 and is in a polygonal shape.

[0047] The blade of the disc cutter 2 is located in the second groove area s2, and when the operator's finger enters the incision 10 by mistake, the first groove area s1 and the corresponding slope m separate the finger from the blade. The double groove area arrangement not only satisfies the cutting function, but also avoids the occurrence of finger cutting, and has high safety.

[0048] The second tank area s2 extends inward from the bottom edge of the first tank area s1 and is rectangular, triangular or isosceles trapezoidal. The purpose of such arrangement is to facilitate the cutting of the spinning material by the disc cutter from the tangent direction.

[0049] In this example, the first groove area s1 and the second groove area s2 form a V-shape with the opening extending inwards, which can be formed in one step, facilitating the processing of the cut.

[0050] Meanwhile, in this example, the slope m on the first seat body 11 or the second seat body 12 is also vertically symmetrical, and therefore, the slope m on the first seat body 11 or the second seat body 12 is also V-shaped.

[0051] The driver 3 includes a driving shaft 30 of the vertical disc cutter 2 , a driving motor 31 , and a transmission component 32 that transmits and connects the driving motor 31 to the driving shaft 30 .

[0052] In this example, the transmission component 32 includes a transmission wheel 320, a transmission belt 321, and a tensioning adjustment part 322, wherein the transmission wheel 320 is respectively fixed on the output shaft of the driving shaft 30 and the driving motor 31, the transmission belt 321 is an annular belt, and the tensioning adjustment part 322 is used for tensioning the annular belt.

[0053] The tensioning adjustment part 322 includes an adjustment seat a, a tensioning wheel b located between the two transmission wheels 320 and in contact with the outside of the annular belt, and an adjustment member c that pushes the tensioning wheel b to move and forces the annular belt to arch inward for tensioning, wherein the drive shaft 30 is arranged to cross the adjustment seat a, and the two ends are respectively connected to the transmission wheel 320 and the disc cutter 2.

[0054] Specifically, the adjusting member c uses conventional bolt tightening and linear guide to adjust the position of the tensioning wheel b relative to the annular belt.

[0055] In this example, the adjusting member c includes a positioning bolt c1 that can be removably installed on the adjusting seat a, a slider c2 having a slide groove c20 for the positioning bolt c1 to pass through, a connecting shaft c3 whose two ends are respectively connected to the slider c2 and the tensioning wheel b, and an adjusting bolt c4 that is arranged on the adjusting seat a and can push the slider c2 to move along the length direction of the slide groove c20.

[0056] Specifically, the adjusting bolt c4 and the slider c2 form a screw nut transmission structure. When the adjusting bolt c4 rotates forward or reverse, the slide groove c20 and the positioning bolt c1 cooperate to implement the slider c2 to be relatively close to or away from the transmission belt 321 along the direction of the slide groove c20, thereby completing the tension adjustment.

[0057] In summary, the implementation process of this embodiment is as follows:

[0058] The spinning material and the core wire are relatively separated and sent into the V-shaped incision 10. The core wire moves along the slope outside the first seat body 11, and the spinning material moves along or away from the slope of the second seat body 12. The core wire and the spinning material that are separated to the extreme are brought into contact with the disc cutter 2 from the exposed root of the spinning material, and the deflected spinning material is cut off from the root in the tangent direction of the disc cutter 2.

[0059] Therefore, this embodiment has the following advantages:

[0060] 1. The cutting area of ​​the guide tool is convenient for the best separation angle between the core wire and the spinning material, and the spinning material can be cut from the exposed root. Therefore, the length of the exposed end of the spinning material is relatively neat, thus ensuring the wiring quality and appearance of the cable wiring end;

[0061] 2. The spinning material keeps deflection and is cut in the tangent direction of the disc cutter. At the same time, because the thickness of the side where the core wire is located is relatively thin, under the guidance of the slope, the core wire is slightly offset. At this time, the root of the spinning material is offset to the left (the amplitude is greater than the deflection amplitude of the core wire). This is more conducive to the smoothness of the incision after the disc cutter cuts. Therefore, not only the cutting efficiency is high and the probability of tool damage is small, but also the end face of the incision is neat, which is conducive to neat and high-quality wiring;

[0062] 3. The design of double groove area and slope not only meets the cutting function, but also avoids cutting fingers, which is highly safe.

[0063] The present invention has been described in detail above, but the present invention is not limited to the above embodiments. Any equivalent changes or modifications made according to the spirit and essence of the present invention should be included in the protection scope of the present invention.

Claims

1. A spinning material removal mechanism for a multi-strand twisted cable, characterized in that: The invention comprises a knife seat, a disc cutter installed in the knife seat, and a driver for driving the disc cutter to rotate around an axis, wherein a cutout which is concave from the outside to the inside and has a relatively smaller diameter is formed on the knife seat, the cutout is relatively penetrated in the axial direction of the disc cutter, and a slope is formed by the outer edge of the end where the cutout is penetrated inwardly, the blade of the disc cutter is partially exposed from the cutout, the core wire and the spinning material enter the cutout relatively separately, the core wire contacts and moves along the slope of the end through which the cutout passes, and the spinning material is dragged to move toward the other end through which the cutout passes, and the spinning material is cut in contact with the disc cutter from the exposed root; the projection of the cutout along the axial direction of the disc cutter is about the circular The horizontal extension of the disc cutter is radially symmetrically arranged in the upper and lower directions, and the projection includes a first groove area and a second groove area, wherein the diameter of the first groove area gradually decreases from the outside to the inside and is in the shape of an isosceles trapezoid, and the second groove area continues to extend inward from the inner end of the first groove area and is in the shape of a polygon, and the blade part is located in the second groove area, and when the operator's finger accidentally enters the incision, the first groove area and the corresponding slope separate the finger from the blade part; the knife seat includes a first seat body and a second seat body connected to each other, wherein an installation cavity is formed between the first seat body and the second seat body, and the installation cavity is provided with a knife groove perpendicular to the axial direction of the disc cutter from one side of the radial direction of the disc cutter, and the incision is recessed inward from both sides of the knife groove.

2. The spinning material removing mechanism for a multi-strand twisted cable according to claim 1, characterized in that: The incision is located at the front side of the knife seat, and the core wire and the spinning material are relatively separated and enter the incision from front to back.

3. The spinning material removing mechanism for a multi-strand twisted cable according to claim 1, characterized in that: The second groove area extends inward from the bottom edge of the first groove area and is in the shape of a rectangle, a triangle or an isosceles trapezoid.

4. The spinning material removing mechanism for a multi-strand twisted cable according to claim 3, characterized in that: The first groove area and the second groove area form a V-shape with an opening extending inward.

5. The spinning material removing mechanism for a multi-strand twisted cable according to claim 1, characterized in that: The first seat body and the second seat body are both in the shape of a plate, the installation cavity is extended or penetrated inwardly by the knife groove along the axis perpendicular to the disc cutter, and the top and bottom are closed.

6. The spinning material removing mechanism for a multi-strand twisted cable according to claim 5, characterized in that: A notch is formed on one of the first and second base bodies, and the notch and the inner wall surface of the other base body form the installation cavity, wherein the thickness of the base body where the notch is located is greater than the thickness of the other base body, and the base body where the notch is located is arranged close to the driver, and during cutting, the core wire moves along the slope surface outside the base body where the notch is located.

7. The spinning material removing mechanism for a multi-strand twisted cable according to claim 1 or 6, characterized in that: The driver includes a driving shaft perpendicular to the disc cutter, a driving motor, and a transmission component that connects the driving motor to the driving shaft, wherein the transmission component includes a driving wheel and a driving belt, and a tensioning adjustment part, the driving wheel is a sprocket or a pulley, the driving belt is a matching chain and belt, and the tensioning adjustment part is used to adjust the tension of the chain or the belt.

Citation Information

Patent Citations

  • Spinning material removing mechanism for multi-strand stranded cable

    CN216707623U

  • DEVICE FOR REMOVING THE SHEATH FROM THE ELECTRIC CABLE

    RU71584U1