A plastic classification and pelletizing device
By designing a plastic classification and granulation device including spherical extrusion mechanism, gas injection disc, arc-shaped elastic plate, magnetic cylinder and columnar fan, the problems of uneven plastic particles, many leaks, irregular cutting and difficult to classify and collect particles in the prior art are solved, and a more efficient and safe plastic granulation process is achieved.
Patent Information
- Application Number
- CN202111476862.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-12-02
- Publication Date
- 2025-06-13
- Estimated Expiration
- 2041-12-02
AI Technical Summary
The existing plastic granulator has a complex structure, and the plastic particles produced are uneven, vary in size, with a lot of material leakage, irregular cutting, and difficult to sort and collect, resulting in wasted time and inefficiency of staff.
A plastic sorting granulation device is designed, including a base mechanism, an extrusion mechanism and a granulation mechanism. The extrusion mechanism adopts a spherical body design to avoid heat concentration and collision between personnel; adjust the airflow and air pressure through the gas injection disc to control the solidification of raw materials; the arc-shaped elastic plate adjusts the angle of the cross-roll plate to achieve multiple extrusion; the magnetic cylinder drives the telescopic insert plate to achieve multi-purpose use of one machine and self-regulation of components; the columnar fan is used for the classification and screening of plastic particles.
It improves the uniformity and cutting regularity of plastic particles, reduces material leakage and waste, simplifies the particle classification and collection process, and improves work efficiency and personnel operation safety.
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Figure CN114311383B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of plastics, and particularly to a plastic classification and pelletizing device. Background Art
[0002] Plastic pelletizing machines are widely used in the process of plastic product processing. However, the structures of plastic pelletizing machines on the current market are relatively complex, the produced plastic pellets are not uniform enough, with different sizes, more material leakage, irregular cutting, and at the same time, the pellets are not convenient for classification and collection, which causes a great workload for the staff, wastes the staff's time, and has low efficiency. Summary of the Invention
[0003] (1) Technical Problems to be Solved
[0004] In view of the deficiencies of the prior art, the present invention provides a plastic classification and pelletizing device, which solves the problems that the produced plastic pellets are not uniform enough, with different sizes, more material leakage, irregular cutting, and at the same time, the pellets are not convenient for classification and collection, which causes a great workload for the staff, wastes the staff's time, and has low efficiency.
[0005] (2) Technical Solutions
[0006] To achieve the above objectives, the present invention is realized through the following technical solutions: A plastic classification and pelletizing device specifically includes:
[0007] A base mechanism, which has a square main body, mounting circular plates installed on the front and back of the top of the square main body, a pelletizing mechanism arranged on the side where the mounting circular plates are close to each other, and a limiting panel fixed on the top of the mounting circular plates. The pelletizing mechanism includes:
[0008] An extrusion mechanism, which has a spherical main body, a feed hopper installed on the top of the outer surface of the spherical main body, pelletizing rods installed on the front and back of the spherical main body, a driving motor arranged on the side of the pelletizing rod away from the spherical main body, and air injection discs arranged on the front and back of the spherical main body. Through the design of the spherical main body of the extrusion mechanism itself, the surface smoothness of the overall device is improved, the concentration of heat during extrusion caused by the generation of sharp corners is avoided, the thermal fatigue of the components themselves is protected, and at the same time, the surrounding operators are protected to avoid scalding or collision of personnel.
[0009] Preferably, the top of the granulation mechanism penetrates through the limiting panel and extends to the top of the limiting panel, and the granulation mechanism is located directly above the base mechanism. The outer surface of the driving motor is mounted on the mounting circular plate, and the granulation rod is located on the outer surface of the extrusion mechanism. Through the setting of the air injection disc, the inside of the extrusion mechanism is connected to the outside, which facilitates the operator to adjust the air flow and air pressure of the internal components, and to control the internal temperature, so as to control the solidification degree of the extrusion raw materials and avoid the adhesion of the raw materials to the equipment after granulation.
[0010] Preferably, the extrusion mechanism includes:
[0011] A central column, which has a long strip-shaped rod, and a cross-shaped grinding plate mounted on the outer surface of the long strip-shaped rod, and an arc-shaped elastic plate fixed between the cross-shaped grinding plates;
[0012] An extrusion cylinder, which has a spherical cylinder body, and a shaping hole opened at the lower right position on the inner surface of the spherical cylinder body. Through the setting of the arc-shaped elastic plate, the angle of the cross-shaped grinding plate can be adjusted. While the cross-shaped grinding plate rotates itself to mix the extrusion raw materials to prevent condensation, multiple forces are applied for extrusion, improving the thoroughness of the shaping of the extrusion raw materials and avoiding waste of resources caused by raw material residues.
[0013] Preferably, both ends of the central column penetrate through the extrusion cylinder and extend to the outer surface of the extrusion cylinder, and the outer surface of the cross-shaped grinding plate is connected to the extrusion cylinder, and both ends of the central column are connected to the driving motor. The arc-shaped elastic plate can be inflated by itself to control the size of the internal volume, which can be used to process different amounts of extrusion raw materials for a one-time complete processing, avoiding differences in extrusion particles when the raw materials are replaced.
[0014] Preferably, the granulation rod includes:
[0015] An end rod, which has a square plate body, and telescopic insertion plates mounted on the sides of the square plate body close to each other and located at the top and bottom of the square plate body, and arc-shaped support plates mounted on the sides of the telescopic insertion plates close to each other, and a magnetic cylinder fixed at the middle position of the telescopic insertion plates. Through the magnetic force of the magnetic cylinder to drive the components, the telescopic insertion plates are brought into contact with each other to cut the extruded and formed particles. At the same time, different distances between them can be used to prepare plastic particles of different lengths, realizing a multi-functional usage mode to meet the needs of all plastic particles.
[0016] Preferably, the side of the bottom end of the end rod away from the feed hopper is connected to the extrusion mechanism, and the side of the telescopic insertion plate close to the air injection disc is connected to the extrusion mechanism. Through the magnetic force to drive the components, the self-position adjustment of the components is realized, avoiding damage to the components during movement. At the same time, the magnetic force is conducive to the close fit between the components, ensuring the consistency during the preparation of plastic particles.
[0017] Preferably, the base mechanism includes:
[0018] A base plate, which has a rectangular plate body, a collection hole opened at the left side of the top of the rectangular plate body, a classification box installed at the left side of the bottom of the rectangular plate body, and a through hole opened at the middle position of the top of the rectangular plate body;
[0019] A separation guide plate, which has an L-shaped plate body, a rotating cylinder installed at the bottom of the inner surface of the L-shaped plate body, a columnar air blower arranged in the inner cavity of the rotating cylinder, a ventilation and material-gathering plate installed on the inner surface of the L-shaped plate body and above the rotating cylinder, and a shaping guide plate installed on the inner surface of the through hole and above the material-gathering plate. Through the agitation of air by the columnar air blower, the plastic particles are blown, and plastic classification and screening classification are carried out according to the different self-weights of the plastic particles. At the same time, the airflow drives the rotating cylinder to rotate, generating vibration friction, and driving the shaping guide plate to guide the plastic particles to avoid adhesion.
[0020] (III) Advantageous effects
[0021] The present invention provides a plastic classification and pelletizing device. It has the following advantageous effects:
[0022] (I). For this plastic classification and pelletizing device, through the design of the spherical main body of the extrusion mechanism itself, the surface smoothness of the overall equipment is improved, and the generation of sharp corners is avoided, which can prevent the concentration of heat during extrusion, protect the thermal fatigue of the components themselves, and at the same time protect the surrounding operators from burns or collisions.
[0023] (II). For this plastic classification and pelletizing device, through the setting of the air injection disc, the inside of the extrusion mechanism is connected to the outside, which is convenient for personnel to adjust the air flow and air pressure inside the components, and is convenient for controlling the internal temperature, controlling the solidification degree of the extrusion raw materials, and avoiding the adhesion of the raw materials to the equipment after pelletizing.
[0024] (III). For this plastic classification and pelletizing device, through the setting of the arc-shaped elastic plate, the angle of the cross-shaped rolling plate can be adjusted. While the cross-shaped rolling plate rotates itself to mix the extrusion raw materials to prevent coagulation, multiple force applications for extrusion are carried out, improving the thoroughness of the shaping of the extrusion raw materials and avoiding waste of resources caused by raw material residues.
[0025] (IV). For this plastic classification and pelletizing device, through the setting of the arc-shaped elastic plate, it can be inflated and expanded by itself, controlling the size of the internal volume, and can be used to process different amounts of extrusion raw materials for one-time complete processing, avoiding differences in extrusion pellets when the raw materials are replaced.
[0026] (5). The plastic classification and pelletizing device drives components through the magnetic force of the magnetic cylinder, realizes the mutual contact of the telescopic inserts, cuts the extruded and molded particles, and can prepare plastic particles of different lengths with different self-spacing, realizing a multi-functional usage mode to adapt to the needs of all plastic particles.
[0027] (6). The plastic classification and pelletizing device drives components through magnetic force, realizes the self-position adjustment of the components, avoids damage during the movement of the components, and at the same time the magnetic force is conducive to the close fit between the components, ensuring the consistency during the preparation of plastic particles.
[0028] (7). The plastic classification and pelletizing device agitates air through a columnar fan, blows the plastic particles, classifies and screens the plastic particles according to the different self-weights of the plastic particles, and at the same time the airflow drives the rotating cylinder to rotate, generating vibration friction, driving the shaping guide plate to guide the plastic particles to avoid adhesion. Description of the Drawings
[0029] Figure 1 is a schematic structural diagram of the whole of the present invention;
[0030] Figure 2 is a schematic structural diagram of the pelletizing mechanism of the present invention;
[0031] Figure 3 is a schematic structural diagram of the extrusion mechanism of the present invention;
[0032] Figure 4 is a schematic structural diagram of the pelletizing rod of the present invention;
[0033] Figure 5 is a schematic structural diagram of the base mechanism of the present invention;
[0034] In the figure: 1 base mechanism, 11 base plate, 12 collection hole, 13 classification box, 14 through hole, 15 separation guide plate, 16 rotating cylinder, 17 columnar fan, 18 ventilation and material gathering plate, 19 shaping guide plate, 2 installation circular plate, 3 pelletizing mechanism, 31 extrusion mechanism, 311 central column, 312 cross rolling plate, 313 arc spring plate, 314 extrusion cylinder, 315 shaping hole, 32 feed hopper, 33 pelletizing rod, 331 end rod, 332 telescopic insert, 333 arc support plate, 334 magnetic cylinder, 34 drive motor, 35 air injection disc, 4 limit panel. Detailed Embodiment
[0035] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0036] Embodiment 1:
[0037] Please refer to Figures 1-4 , the present invention provides a technical solution: a plastic classification and pelletizing device, specifically including:
[0038] A base mechanism 1, which has a square main body, and mounting circular plates 2 installed on the front and back of the top of the square main body, and a pelletizing mechanism 3 arranged on the side where the mounting circular plates 2 are close to each other, and a limiting panel 4 fixed on the top of the mounting circular plates 2. The pelletizing mechanism 3 includes:
[0039] An extrusion mechanism 31, which has a spherical main body, and a feed hopper 32 installed on the top of the outer surface of the spherical main body, and pelletizing rods 33 installed on the front and back of the spherical main body, and a driving motor 34 arranged on the side of the pelletizing rod 33 away from the spherical main body, and air injection discs 35 arranged on the front and back of the spherical main body. Through the design of the spherical main body of the extrusion mechanism 31 itself, the surface smoothness of the overall equipment is improved, avoiding the concentration of heat during extrusion caused by the generation of sharp corners, protecting the thermal fatigue of the components themselves, and at the same time protecting the surrounding operators from burns or collisions.
[0040] The top of the pelletizing mechanism 3 penetrates through the limiting panel 4 and extends to the top of the limiting panel 4, and the pelletizing mechanism 3 is located directly above the base mechanism 1, and the outer surface of the driving motor 34 is installed on the mounting circular plate 2, and the pelletizing rod 33 is located on the outer surface of the extrusion mechanism 31. Through the setting of the air injection disc 35, the inside of the extrusion mechanism 31 is connected to the outside, which facilitates personnel to adjust the air flow and air pressure of the internal components, facilitates the control of the internal temperature, controls the solidification degree of the extrusion raw materials, and avoids the adhesion of the raw materials to the equipment after pelletizing.
[0041] The extrusion mechanism 31 includes:
[0042] A central column 311, which has a long strip column rod, and a cross rolling plate 312 installed on the outer surface of the long strip column rod, and an arc-shaped elastic plate 313 fixed between the cross rolling plates 312;
[0043] The extrusion barrel 314 has a spherical barrel body and a shaping hole 315 opened at the lower right position of the inner surface of the spherical barrel body. By setting the arc-shaped elastic plate 313, the angle of the cross-shaped rolling plate 312 can be adjusted. While the cross-shaped rolling plate 312 rotates itself to mix the extrusion raw materials to prevent condensation, multiple forces are applied for extrusion, improving the thoroughness of the shaping of the extrusion raw materials and avoiding waste of resources caused by raw material residues.
[0044] Both ends of the central column 311 penetrate through the extrusion barrel 314 and extend to the outer surface of the extrusion barrel 314. The outer surface of the cross-shaped rolling plate 312 is connected to the extrusion barrel 314, and both ends of the central column 311 are connected to the driving motor 34. The arc-shaped elastic plate 313 can be inflated by itself to expand and control the size of the internal volume, which can be used to process different amounts of extrusion raw materials for a one-time complete processing, avoiding differences in extrusion particles when the raw materials are replaced.
[0045] The granulating rod 33 includes:
[0046] The end rod 331 has a square plate body, telescopic insertion plates 332 installed on the sides of the square plate body close to each other and located at the top and bottom of the square plate body, arc-shaped support plates 333 installed on the sides of the telescopic insertion plates 332 close to each other, and a magnetic cylinder 334 fixed at the middle position of the telescopic insertion plates 332. The components are driven by the magnetic force of the magnetic cylinder 334 to make the telescopic insertion plates 332 contact each other, cutting the extruded and formed particles. At the same time, different distances between them can be used to prepare plastic particles of different lengths, realizing a multi-functional usage mode to adapt to the needs of all plastic particles.
[0047] The bottom end of the end rod 331 on the side far from the feed hopper 32 is connected to the extrusion mechanism 31, and the side of the telescopic insertion plate 332 close to the air injection disc 35 is connected to the extrusion mechanism 31. The components are driven by magnetic force to adjust their own positions, avoiding damage when the components move. At the same time, the magnetic force is beneficial to the close fit between the components, ensuring the consistency during the preparation of plastic particles.
[0048] During use, the plastic extrusion raw materials are injected into the extrusion barrel 314 of the extrusion mechanism 31 through the feed hopper 32, and the extrusion mechanism 31 is pressurized and agitated through the air injection disc 35;
[0049] The driving motor 34 is started to make the central column 311 rotate, driving the cross-shaped rolling plate 312 to rotate. While mixing the extrusion raw materials, the plastic extrusion raw materials are extruded and shaped through the shaping hole 315;
[0050] At the same time, the rotation of the central column 311 drives the granulating rod to rotate, cutting and shaping the extrusion particles.
[0051] Embodiment 2:
[0052] Please refer to Figures 1-5 , on the basis of Embodiment 1, the present invention provides a technical solution: The base mechanism 1 includes:
[0053] A base plate 11, which has a rectangular plate body, a collection hole 12 opened at the left side of the top of the rectangular plate body, a classification box 13 installed at the left side of the bottom of the rectangular plate body, and a through hole 14 opened at the middle position of the top of the rectangular plate body;
[0054] A separation guide plate 15, which has an L-shaped plate body, a rotating cylinder 16 installed at the bottom of the inner surface of the L-shaped plate body, a columnar air blower 17 arranged in the inner cavity of the rotating cylinder 16, a ventilation and material-gathering plate 18 installed on the inner surface of the L-shaped plate body and above the rotating cylinder 16, and a shaping guide plate 19 installed on the inner surface of the through hole 14 and above the material-gathering plate 18. By agitating the air through the columnar air blower 17, the plastic particles are blown, and plastic classification and screening classification are carried out by using the different self-weights of the plastic particles. At the same time, the airflow drives the rotating cylinder 16 to rotate, generating vibration friction, and drives the shaping guide plate 19 to guide the plastic particles to avoid adhesion.
[0055] When in use, on the basis of Embodiment 1, the extruded particles fall on the shaping guide plate 19, and the columnar air blower 17 is started, so that the airflow is conveyed through the rotating cylinder 16, and the plastic is blown through the ventilation and material-gathering plate 18, so that the extruded particles fly along the separation guide plate 15, and screening is carried out by using the self-weight of the particles, and then collected through the collection hole 12 and the classification box 13.
[0056] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.
[0057] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A plastic classification and pelletizing device, specifically including: A base mechanism (1), which has a square main body, and mounting circular plates (2) installed on the front and back of the top of the square main body, and a pelletizing mechanism (3) provided on the side where the mounting circular plates (2) are close to each other, and a limiting panel (4) fixed on the top of the mounting circular plates (2), characterized in that: the pelletizing mechanism (3) includes: An extrusion mechanism (31), which has a spherical main body, and a feed hopper (32) installed on the top of the outer surface of the spherical main body, and pelletizing rods (33) installed on the front and back of the spherical main body, and a driving motor (34) provided on the side of the pelletizing rods (33) away from the spherical main body, and air injection discs (35) provided on the front and back of the spherical main body; The extrusion mechanism (31) includes: A central column (311), which has a long strip column rod, and a cross-shaped grinding plate (312) installed on the outer surface of the long strip column rod, and arc-shaped elastic plates (313) fixed between the cross-shaped grinding plates (312); An extrusion barrel (314), which has a spherical barrel body, and a shaping hole (315) opened at the lower right position of the inner surface of the spherical barrel body; Both ends of the central column (311) penetrate through the extrusion barrel (314) and extend to the outer surface of the extrusion barrel (314), and both ends of the central column (311) are connected to the driving motor (34); The pelletizing rod (33) includes: An end rod (331), which has a square plate body, and telescopic insertion plates (332) installed on the side where the square plate bodies are close to each other and at the top and bottom of the square plate body, and arc-shaped support plates (333) installed on the side where the telescopic insertion plates (332) are close to each other, and a magnetic cylinder (334) fixed at the middle position of the telescopic insertion plates (332); The base mechanism (1) includes: A base plate (11), which has a rectangular plate body, and a collection hole (12) opened on the left side of the top of the rectangular plate body, and a classification box (13) installed on the left side of the bottom of the rectangular plate body, and a through hole (14) opened at the middle position of the top of the rectangular plate body; A separation guide plate (15), which has an L-shaped plate body, and a rotating cylinder (16) installed on the bottom of the inner surface of the L-shaped plate body, and a columnar fan (17) arranged in the inner cavity of the rotating cylinder (16), and a ventilation and material gathering plate (18) installed on the inner surface of the L-shaped plate body and above the rotating cylinder (16), and a shaping guide plate (19) installed on the inner surface of the through hole (14) and above the material gathering plate (18); The arc-shaped elastic plate (313) can be inflated to expand and control the size of the internal volume, and the angle of the cross-shaped grinding plate (312) can be adjusted through the arc-shaped elastic plate (313); During use, the plastic extrusion raw material is injected into the extrusion barrel (314) of the extrusion mechanism (31) through the feed hopper (32), and the extrusion mechanism (31) is pressurized and agitated through the air injection disc (35); The driving motor (34) is started to make the central column (311) rotate, driving the cross rolling plate (312) to rotate. While mixing the extrusion raw material, the plastic extrusion raw material is extruded and shaped through the shaping holes (315); At the same time, the rotation of the central column (311) drives the granulating rod to rotate, cutting and shaping the extrusion granules.
2. A plastic classification granulating device according to claim 1, characterized in that: The top of the granulating mechanism (3) penetrates through the limiting panel (4) and extends to the top of the limiting panel (4), and the granulating mechanism (3) is located directly above the base mechanism (1), and the outer surface of the driving motor (34) is mounted on the mounting circular plate (2), and the granulating rod (33) is located on the outer surface of the extrusion mechanism (31).
Citation Information
Patent Citations
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CN112793033A
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CN210282981U