A standard non-disassembly formwork for special-shaped building structures and a manufacturing method and a transportation method thereof

Abstract

A standard non-disassembly formwork for a special-shaped building structure and a method for making and transporting the same, comprising: a formwork body for building a special-shaped building structure; an assembly device for assembling the formwork body; the formwork body is detachably mounted on the assembly device. The standard non-disassembly formwork for a special-shaped building structure provided in the present application and a method for making and transporting the same have the following beneficial effects: changing the large number of on-site cutting operations caused by the batch delivery of traditional standard non-disassembly formworks, improving the installation efficiency of the non-disassembly formworks; effectively avoiding a large number of on-site cutting operations, reducing human resource investment; being safe and reliable, and having obvious environmental benefits.

Description

Technical Field

[0001] The invention belongs to the technical field of building construction, and in particular relates to a standard non-disassembly template for a special-shaped building structure and a manufacturing method and a transportation method thereof. Background Art

[0002] With the rapid development of my country's construction industry, various types of building structures and architectural forms have begun to move towards diversification and diversity. In kindergartens, commercial streets, complexes and other types of buildings, in order to reflect commercial themes, architectural features and children's interest, structural designs often adopt irregular special-shaped structures, and various new products, new processes and new technologies are promoted and applied in such engineering construction.

[0003] Special reinforced cement fiberboard is widely promoted and applied due to its low cost, good bonding effect, and no need for later demolding. However, when using non-dismantling formwork in special-shaped building structures, the raw materials entering the site are mostly standard plate materials with sizes of 2.44×1.22m, 0.8×1.22m, and 0.4×1.22m. During use, the construction site needs to perform a large amount of secondary cutting operations on the formwork, which wastes a lot of manual cutting operations and causes a large amount of dust to be generated on the construction site. At the same time, the internal ribs of the non-dismantling formwork are irregularly damaged, and the anchoring degree of the formwork is reduced, which is prone to safety hazards such as the falling off of the non-dismantling formwork in the later stage. Summary of the invention

[0004] In order to solve the above problems, the present invention provides a standard non-disassembly template for special-shaped building structures, comprising:

[0005] The formwork body is used to build special-shaped building structures;

[0006] An assembling device is used for assembling the template body; the template body is detachably mounted on the assembling device.

[0007] Preferably, the template body comprises a plate unit.

[0008] Preferably, the template body further comprises: scraps, and a cutting line is arranged between the scraps and the plate unit.

[0009] Preferably, the template body is provided with reinforcing ribs, and the reinforcing ribs span the plate unit and the scraps.

[0010] Preferably, the assembling device includes: a bottom tray, a fixed frame, a long side locator, a short side locator and a fixed card, wherein the fixed frame is arranged on the bottom tray, the long side locator is arranged on the fixed frame, the short side locator is sleeved on the long side locator, and the fixed card is arranged on the bottom tray.

[0011] The present application also provides a method for manufacturing a standard non-disassembly formwork for a special-shaped building structure, wherein the standard non-disassembly formwork for a special-shaped building structure comprises any of the standard non-disassembly formwork for a special-shaped building structure described above, and the method comprises the steps of:

[0012] Make an assembly device;

[0013] The template body is manufactured using the assembling device.

[0014] The present application also provides a method for transporting a standard non-disassembly formwork for a special-shaped building structure, characterized in that the standard non-disassembly formwork for a special-shaped building structure comprises any of the standard non-disassembly formwork for a special-shaped building structure described above, and the method comprises the steps of:

[0015] Make an assembly device;

[0016] The template body is transported using the assembling device.

[0017] The standard non-disassembly formwork for special-shaped building structures and its manufacturing method and transportation method provided by the present application have the following beneficial effects:

[0018] (1) Change the traditional mode of large-scale on-site cutting caused by the batch delivery of standard non-disassembly formwork, and improve the installation efficiency of non-disassembly formwork;

[0019] (2) It can effectively avoid a large amount of on-site cutting operations, reduce environmental pollution and human resource investment;

[0020] (3) Improve the anchoring force of the non-disassembly formwork to prevent the board from falling off and achieve the purpose of safety and reliability.

[0021] (4) Adopt centralized processing and production to effectively reduce material loss and construction costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0023] Figure 1 It is a structural schematic diagram of a special-shaped building structure obtained by a standard non-disassembly template for a special-shaped building structure provided by the present invention;

[0024] Figure 2 It is a structural schematic diagram of a special-shaped building structure obtained by a standard non-disassembly template for a special-shaped building structure provided by the present invention;

[0025] Figure 3It is a partial structural schematic diagram of a standard non-disassembly formwork for a special-shaped building structure provided by the present invention;

[0026] Figure 4 It is a partial structural schematic diagram of a standard non-disassembly formwork for a special-shaped building structure provided by the present invention;

[0027] Figure 5 It is a partial structural schematic diagram of a standard non-disassembly formwork for a special-shaped building structure provided by the present invention;

[0028] Figure 6 It is a partial structural schematic diagram of a standard non-disassembly formwork for a special-shaped building structure provided by the present invention;

[0029] Figure 7 It is a partial structural schematic diagram of a standard non-disassembly formwork for a special-shaped building structure provided by the present invention. DETAILED DESCRIPTION

[0030] In order to make the purpose, technical scheme and advantages of the present invention clearer, the present invention is further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are only exemplary and are not intended to limit the scope of the present invention. In addition, in the following description, the description of well-known structures and technologies is omitted to avoid unnecessary confusion of the concept of the present invention.

[0031] like Figure 1-7 In the embodiment of the present application, the present invention provides a standard non-disassembly template for a special-shaped building structure, comprising:

[0032] The template body 5 is used to build special-shaped building structures;

[0033] The assembling device 6 is used for assembling the template body 5 ; the template body 5 is detachably mounted on the assembling device 6 .

[0034] In the embodiment of the present application, the template body 5 includes a plate unit 5 - 1 .

[0035] In the embodiment of the present application, the template body 5 further includes: scraps 5-2, and a cutting line is provided between the scraps 5-2 and the plate unit 5-1.

[0036] In the embodiment of the present application, the template body 5 is provided with reinforcing ribs 4, and the reinforcing ribs 4 span the plate unit 5-1 and the scraps 5-2.

[0037] In the embodiment of the present application, the assembling device 6 includes: a bottom tray 6-1, a fixed frame 6-2, a long side locator 6-3, a short side locator 6-4 and a fixed card 6-5, wherein the fixed frame 6-2 is arranged on the bottom tray 6-1, the long side locator 6-3 is arranged on the fixed frame 6-2, the short side locator 6-4 is sleeved on the long side locator 6-3, and the fixed card 6-5 is arranged on the bottom tray 6-1.

[0038] The steps for using the standard non-disassembly formwork for special-shaped building structures provided in this application are as follows:

[0039] (1) According to the grid area divided by the main structure beam, mark and number the slab bottom plate 1 and the primary and secondary beam bottom plate 2 at each part, and design the rib line of the slab bottom plate 1 and the primary and secondary beam bottom plate 2. The rib line is the center line of the reinforced rib 4 and needs to be marked with ink lines.

[0040] (2) According to the size and dimensions of the primary and secondary beams, the side plates 3 of the primary and secondary beams are marked and numbered at a secondary level to facilitate installation and matching. The rib lines of the side plates 3 of the primary and secondary beams are designed, and the beam heights are 350 mm, 400 mm, and 300 mm.

[0041] (3) The manufacturer uses the standard size 2.44×1.22m template body 5 to process and manufacture according to the design dimensions of the panel bottom plate 1, the main and secondary beam bottom plate 2, and the main and secondary beam side plates, and manufactures the main and secondary beam side plates 3 of 0.8×1.22m and 0.4×1.22m and non-standard size plate units according to the design requirements of the drawings. The plate units are marked prominently according to the numbers.

[0042] (4) After each formwork body 5 is processed and marked, the plate unit 5-1 and the scrap 5-2 are restored and assembled on each assembly device 6 to form a standard formwork body 5 again. The reinforcing ribs 4 are installed according to the rib lines on the formwork body 5. The reinforcing ribs 4 are rectangular steel pipes with a size of 50×30 mm. Each assembly unit has at least two fixing points to form a whole assembled standard formwork body 5. The assembly device 6 is processed in the above method to form a batch, and the numbers of all plate units 5-1 are marked on the outside.

[0043] (6) The assembly device 6 is composed of a bottom tray 6-1, a fixed frame 6-2, a long side locator 6-3, a short side locator 6-4, and a fixed card 6-5. The bottom tray 6-1 is composed of a template and a wooden block. The fixed frame 6-2 is composed of a bottom angle steel frame, a vertical limit column, and a top angle steel frame. The long side locator 6-3 is composed of a circular rail that can slide up and down and a fixed card that can move laterally. The short side locator 6-4 is composed of a circular rail that can slide up and down and a fixed card that can move laterally. The fixed card 6-5 has a comb-shaped card groove that can accurately fix the template body 5.

[0044] (5) After the assembled formwork body 5 enters the construction site, it is installed nearby according to the area where it is located. The reinforcing ribs 4 are cut according to the panel unit splicing line, and the panel units 5-1 are taken out and assembled and fixed on the main and secondary keels of the formwork support frame according to the numbers.

[0045] (6) Weld the steel mesh, tie the main and secondary beam steel bars and the slab steel bars according to the design drawings.

[0046] (7) Pour C35 concrete.

[0047] The present application also provides a method for manufacturing a standard non-disassembly formwork for a special-shaped building structure, wherein the standard non-disassembly formwork for a special-shaped building structure comprises the standard non-disassembly formwork for a special-shaped building structure described above, and the method comprises the steps of:

[0048] Make an assembly device;

[0049] The template body is manufactured using the assembling device.

[0050] The present application also provides a method for transporting a standard non-disassembly formwork for a special-shaped building structure, characterized in that the standard non-disassembly formwork for a special-shaped building structure includes the standard non-disassembly formwork for a special-shaped building structure as described above, and the method includes the steps of:

[0051] Make an assembly device;

[0052] The template body is transported using the assembling device.

[0053] The standard non-disassembly formwork for special-shaped building structures and its manufacturing method and transportation method provided by the present application have the following beneficial effects:

[0054] (1) Change the traditional mode of large-scale on-site cutting caused by the batch delivery of standard non-disassembly formwork, and improve the installation efficiency of non-disassembly formwork;

[0055] (2) It can effectively avoid a large amount of on-site cutting operations, reduce environmental pollution and human resource investment;

[0056] (3) Improve the anchoring force of the non-disassembly formwork to prevent the board from falling off and achieve the purpose of safety and reliability.

[0057] (4) Adopt centralized processing and production to effectively reduce material loss and construction costs.

[0058] It should be understood that the above specific embodiments of the present invention are only used to illustrate or explain the principles of the present invention, and do not constitute a limitation of the present invention. Therefore, any modifications, equivalent substitutions, improvements, etc. made without departing from the spirit and scope of the present invention should be included in the protection scope of the present invention. In addition, the appended claims of the present invention are intended to cover all changes and modifications that fall within the scope and boundaries of the appended claims, or the equivalent forms of such scope and boundaries.

Claims

1. A method for using a standard non-disassembly formwork for a special-shaped building structure, characterized in that: include: The formwork body is used to build special-shaped building structures; An assembling device, used for assembling the template body; the template body is detachably mounted on the assembling device; The steps for using the standard non-disassembly formwork for special-shaped building structures are as follows: (1) Mark and number the slab bottom plates and primary and secondary beam bottom plates at various locations according to the grid areas divided by the main structural beams, and design the rib lines of the slab bottom plates and primary and secondary beam bottom plates, which are the center lines of the reinforced ribs; (2) According to the size and dimensions of the main and secondary beams, the side plates of the main and secondary beams are numbered at the second level, and the rib lines of the side plates of the main and secondary beams are designed; (3) According to the design dimensions of the slab bottom plate, primary and secondary beam bottom plates, and primary and secondary beam side plates, standard-sized non-disassembly templates are used for processing and manufacturing. Primary and secondary beam side plates and non-standard-sized plate units are manufactured according to the design requirements of the drawings, and the plate units are marked prominently according to the numbers; (4) After each piece of non-disassembly formwork is processed and marked, the plate units and scraps are restored and assembled on each assembly device; they are combined into a standard non-disassembly formwork again, and reinforcing ribs are installed according to the rib lines on the non-disassembly formwork. The reinforcing ribs are rectangular steel pipes, and there are at least two fixing points on each assembly unit, so that the assembled standard non-disassembly formwork forms a whole; the above method is used to process a batch of assembly devices, and all plate unit numbers are marked on the outside; (6) The assembly device is composed of a bottom tray, a fixed frame, a long side locator, a short side locator, and a fixed card. The bottom tray is composed of a template and a wooden square. The fixed frame is composed of a bottom angle steel frame, a vertical limit column, and a top angle steel frame. The long side locator is composed of a circular rail that can slide up and down and a fixed card that can move laterally. The short side locator is composed of a circular rail that can slide up and down and a fixed card that can move laterally. The fixed card has a comb-shaped slot that can accurately fix the non-disassembly template. (5) After the assembled non-disassembly formwork enters the construction site, it is installed nearby according to the area where it is located. The reinforcing ribs are cut according to the splicing line of the plate unit, and the plate units are taken out and assembled and fixed on the main and secondary keels of the formwork support frame according to the numbers; (6) Weld the steel mesh, tie the main and secondary beam steel bars and the slab steel bars according to the design drawings; (7) Pouring concrete.

2. The method for using the standard non-disassembly formwork for special-shaped building structures according to claim 1 is characterized in that: The template body includes a plate unit.

3. The method for using the standard non-disassembly formwork for special-shaped building structures according to claim 2 is characterized in that: The template body further includes: scraps, and a cutting line is arranged between the scraps and the plate unit.

4. The method for using the standard non-disassembly formwork for special-shaped building structures according to claim 3 is characterized in that: The template body is provided with reinforcing ribs, and the reinforcing ribs span the plate unit and the scraps.

5. The method for using the standard non-disassembly formwork for special-shaped building structures according to claim 1 is characterized in that: The assembling device includes: a bottom tray, a fixed frame, a long side positioner, a short side positioner and a fixed card, wherein the fixed frame is arranged on the bottom tray, the long side positioner is arranged on the fixed frame, the short side positioner is sleeved on the long side positioner, and the fixed card is arranged on the bottom tray.

6. A method for making a standard non-disassembly formwork for a special-shaped building structure, characterized in that: The standard non-disassembly formwork for special-shaped building structures comprises the standard non-disassembly formwork for special-shaped building structures as claimed in any one of claims 1 to 5, and the method comprises the steps of: Make an assembly device; The template body is manufactured using the assembling device.

7. A method for transporting standard non-disassembly formwork for special-shaped building structures, characterized in that: The standard non-disassembly formwork for special-shaped building structures comprises the standard non-disassembly formwork for special-shaped building structures as claimed in any one of claims 1 to 5, and the method comprises the steps of: Make an assembly device; The template body is transported using the assembling device.

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