A raw material sintering apparatus for precision metal processing

By designing a flip-type sintering device, the problem of uneven sintering in existing technologies has been solved, achieving uniform heating and efficient sintering of metal raw materials.

CN114322573BActive Publication Date: 2025-12-02JIANGSU RUNCHUANG METAL TECH CO LTD
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Patent Information

Application Number
CN202111381404.6
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-11-21
Publication Date
2025-12-02
Estimated Expiration
2041-11-21

AI Technical Summary

Technical Problem

In most cases, the nozzles of existing sintering devices are aimed at the same area, resulting in uneven sintering, lower metal temperature at the bottom than at the top, and longer overall sintering time.

Method used

The device employs a flip-type sintering apparatus, which connects the placement frame to the movable rod on the inner wall of the inner frame. It is equipped with a motor-driven sleeve and an exhaust fan, combined with an air mixing and ignition module in the vertical pipe, to achieve the flipping of the metal raw materials and uniform heat distribution. The exhaust fan is used to extract heat from the bottom.

Benefits of technology

This achieves uniform heating of the metal raw materials, improves sintering efficiency and uniformity, and shortens sintering time.

✦ Generated by Eureka AI based on patent content.

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Abstract

This invention discloses a sintering apparatus for precision metal processing raw materials, comprising a housing and an inner frame. The top of the housing is connected to an air inlet pipe, and the bottom end of the air inlet pipe is connected to a horizontal pipe. The bottom surface of the horizontal pipe is connected to a vertical pipe. A first movable rod is rotatably connected to one side of the inner wall of the inner frame, and a second movable rod is rotatably connected to the other side of the inner wall of the inner frame. This invention relates to the field of metal processing technology. This precision metal processing raw material sintering apparatus, through the first movable rod rotatably connected to one side of the inner wall of the inner frame, uses a flipping method to flip the metal raw materials to be sintered, ensuring that the metal raw materials are fully and evenly heated. A top-mounted exhaust fan draws heat to the bottom, improving sintering efficiency. An outer pipe is fixedly connected to the surface of the vertical pipe. The interior of the outer shell is filled with air, allowing it to mix thoroughly with coal gas, improving the efficiency of coal gas combustion and facilitating the removal of the sintered metal.
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Description

Technical Field

[0001] This invention relates to the field of metal processing technology, specifically to a raw material sintering apparatus for precision metal processing. Background Technology

[0002] Metallic materials generally refer to pure metals or alloys used in industrial applications. There are about 70 kinds of pure metals in nature, among which common ones include iron, copper, aluminum, tin, nickel, gold, silver, lead, zinc, etc. Alloys usually refer to materials that are composed of two or more metals or metals and non-metals and have metallic properties. Sintering is a process of heating powder or powder compacts to a temperature below the melting point of the basic components and then cooling them to room temperature in a certain way and at a certain rate. The result of sintering is that the powder particles bond together, the strength of the sintered body increases, and the aggregate of powder particles is transformed into an aggregate of grains, thereby obtaining products or materials with the required physical and mechanical properties.

[0003] Before metal processing, the metal raw materials need to be sintered to aggregate more granular or blocky metals together. In most cases, the nozzles of existing sintering equipment are aimed at the same part, resulting in uneven sintering. Moreover, the temperature received by the metal at the bottom is lower than that of the metal at the top, and the overall sintering time is longer. Summary of the Invention

[0004] To address the shortcomings of existing technologies, this invention provides a sintering apparatus for raw materials in precision metal processing. This solves the problems of existing sintering apparatuses where the nozzles are mostly directed at the same area, resulting in uneven sintering, and the bottom metal receiving a lower temperature than the top metal, leading to a longer overall sintering time.

[0005] To achieve the above objectives, the present invention provides the following technical solution: a sintering apparatus for raw materials in precision metal processing, comprising a housing and an inner frame. The top of the housing is connected to an air inlet pipe, and the bottom end of the air inlet pipe is connected to a horizontal pipe. The bottom surface of the horizontal pipe is connected to a vertical pipe. A first movable rod is rotatably connected to one side of the inner wall of the inner frame, and a second movable rod is rotatably connected to the other side of the inner wall of the inner frame. A placement frame is fixedly connected between the opposite ends of the first and second movable rods. A motor is fixedly connected to one side of the housing, and a sleeve is fixedly connected to the output end of the motor. One end of the sleeve penetrates the housing and extends into the interior of the housing. One end of the second movable rod penetrates the sleeve and extends into the interior of the sleeve. An outer frame is fixedly connected to the bottom of the housing, and an exhaust fan is fixedly connected to the bottom of the inner wall of the outer frame. The air inlet of the exhaust fan is connected to a three-way pipe, and a sleeve is fitted onto the surface of the three-way pipe. The top end of the sleeve penetrates the housing and the inner frame and extends into the interior of the inner frame.

[0006] Preferably, an outer tube is fixedly connected to the surface of the vertical tube, and a shell is fixedly connected to the bottom of the surface of the vertical tube.

[0007] Preferably, the back of the housing is connected to a conduit, and one side of the conduit surface is connected to a connecting pipe. One end of the connecting pipe is connected to one side of the outer shell. An ignition module is fixedly connected to the inner wall of the vertical pipe and located inside the outer shell. Through holes are provided on both sides of the vertical pipe surface and located inside the outer shell.

[0008] Preferably, a limiting strip is fixedly connected to the inner wall of the sleeve, and a limiting groove adapted to the limiting strip is provided on the surface of the second movable rod.

[0009] Preferably, a fixing plate is fixedly connected to the surface of the sleeve and to the bottom of the box. Balls are fixedly connected to both sides of the top of the fixing plate, and elastic blocks are fixedly connected to the inner walls of both sides of the bottom inside the box. A pulley is rotatably connected to one side of the elastic block, and the top of the ball extends between the two pulleys.

[0010] Preferably, the top and bottom of one side of the inner frame are fixedly connected with a card block, and one side of the inner wall of the box is fixedly connected with a card plate that matches the card block.

[0011] Preferably, omnidirectional wheels are fixedly connected to both sides of the bottom of the inner frame, a door is hinged to one side of the box body at the corresponding position of the inner frame, and a bracket is fixedly connected to the bottom of the box body.

[0012] Beneficial effects

[0013] This invention provides a raw material sintering apparatus for precision metal processing. Compared with the prior art, it has the following advantages:

[0014] (1) The precision metal processing raw material sintering device has a first movable rod rotatably connected to one side of the inner wall of the inner frame, and a second movable rod rotatably connected to the other side of the inner wall of the inner frame. A placement frame is fixedly connected between the opposite ends of the first and second movable rods. A motor is fixedly connected to one side of the box body, and a sleeve is fixedly connected to the output end of the motor. One end of the sleeve penetrates the box body and extends into the interior of the box body. One end of the second movable rod penetrates the sleeve and extends into the interior of the sleeve. An outer frame is fixedly connected to the bottom of the box body, and an exhaust fan is fixedly connected to the bottom of the inner wall of the outer frame. The air inlet of the exhaust fan is connected to a three-way pipe, and a sleeve is fitted on the surface of the three-way pipe. The top end of the sleeve penetrates the box body and the inner frame and extends into the interior of the inner frame. The metal raw material to be sintered is flipped by a flipping method, so that the metal raw material can be fully and evenly heated. The exhaust fan at the bottom can draw heat to the bottom, thereby improving the sintering efficiency.

[0015] (2) The precision metal processing raw material sintering device has an outer tube fixedly connected to the surface of the vertical tube, and an outer shell fixedly connected to the bottom of the surface of the vertical tube. The back of the box is connected to a conduit, and a connecting pipe is connected to one side of the conduit. One end of the connecting pipe is connected to one side of the outer shell. An ignition module is fixedly connected to the inner wall of the vertical tube and inside the outer shell. Through holes are opened on both sides of the surface of the vertical tube and inside the outer shell. The bottom of the surface of the vertical tube is provided with an outer shell. The air inside the outer shell is introduced to fully mix with the gas, which can improve the efficiency of gas combustion. The sintered metal is conveniently taken out by a trolley. Attached Figure Description

[0016] Figure 1 This is a perspective view of the structure of the present invention;

[0017] Figure 2 This is a cross-sectional view of the structure of the present invention;

[0018] Figure 3 This is a cross-sectional view of the sleeve structure of the present invention;

[0019] Figure 4 This is a cross-sectional view of the outer tube structure of the present invention;

[0020] Figure 5 This is a side view of the internal structure of the sleeve of the present invention;

[0021] Figure 6 For the present invention Figure 2 A magnified view of a portion of point A in the middle.

[0022] In the diagram: 1-Box body, 2-Inner frame, 3-Air inlet pipe, 4-Horizontal pipe, 5-Vertical pipe, 6-First movable rod, 7-Second movable rod, 8-Placement frame, 9-Motor, 10-Sleeve, 11-Outer frame, 12-Exhaust fan, 13-T-pipe, 14-Sleeve, 15-Outer pipe, 16-Outer shell, 17-Conduit pipe, 18-Connecting pipe, 19-Ignition module, 20-Through hole, 21-Limiting strip, 22-Limiting groove, 23-Fixing plate, 24-Sphere, 25-Elastic block, 26-Pulley, 27-Clocking block, 28-Clocking plate, 29-Universal wheel, 30-Box door, 31-Bracket. Detailed Implementation

[0023] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0024] Please see Figure 1-6This invention provides a technical solution: a sintering device for raw materials in precision metal processing, comprising a housing 1 and an inner frame 2. The top of the housing 1 is connected to an air inlet pipe 3, and the bottom end of the air inlet pipe 3 is connected to a horizontal pipe 4. The bottom surface of the horizontal pipe 4 is connected to a vertical pipe 5. A first movable rod 6 is rotatably connected to one side of the inner wall of the inner frame 2, and a second movable rod 7 is rotatably connected to the other side of the inner wall of the inner frame 2. A placement frame 8 is fixedly connected between the opposite ends of the first movable rod 6 and the second movable rod 7. A motor 9, which is a servo motor, is fixedly connected to one side of the housing 1, and a sleeve 10 is fixedly connected to the output end of the motor 9. One end of the sleeve 10 passes through… The second movable rod 7 passes through the sleeve 10 and extends into the interior of the box 1. The bottom of the box 1 is fixedly connected to the outer frame 11, and the bottom of the inner wall of the outer frame 11 is fixedly connected to the exhaust fan 12. The air inlet of the exhaust fan 12 is connected to the three-way pipe 13, and the surface of the three-way pipe 13 is covered with a sleeve 14. The top of the sleeve 14 passes through the box 1 and the inner frame 2 and extends into the interior of the inner frame 2. The metal raw material to be sintered is flipped by flipping, so that the metal raw material can be fully and evenly heated. The exhaust fan 12 at the bottom can draw heat to the bottom, improving the sintering efficiency.

[0025] In this invention, an outer tube 15 is fixedly connected to the surface of the vertical tube 5, and a shell 16 is fixedly connected to the bottom of the surface of the vertical tube 5. The shell 16 is filled with air, which mixes it fully with the gas, thereby improving the efficiency of gas combustion. The sintered metal is easily removed by means of a trolley.

[0026] In this invention, the back of the housing 1 is connected to a conduit 17, and one side of the surface of the conduit 17 is connected to a connecting pipe 18. One end of the connecting pipe 18 is connected to one side of the outer shell 16. The inner wall of the vertical pipe 5 and located inside the outer shell 16 are fixedly connected to an ignition module 19. Both sides of the surface of the vertical pipe 5 and located inside the outer shell 16 are provided with through holes 20.

[0027] In this invention, a limiting strip 21 is fixedly connected to the inner wall of the sleeve 10, and a limiting groove 22 adapted to the limiting strip 21 is provided on the surface of the second movable rod 7.

[0028] In this invention, a fixing plate 23 is fixedly connected to the surface of the sleeve 14 and the bottom of the box 1. Balls 24 are fixedly connected to both sides of the top of the fixing plate 23. Elastic blocks 25 are fixedly connected to the inner walls of both sides of the bottom inside the box 1. A pulley 26 is rotatably connected to one side of the elastic block 25. The top of the ball 24 extends between the two pulleys 26.

[0029] In this invention, a card block 27 is fixedly connected to the top and bottom of one side of the inner frame 2, and a card plate 28 adapted to the card block 27 is fixedly connected to one side of the inner wall of the box body 1.

[0030] In this invention, universal wheels 29 are fixedly connected to both sides of the bottom of the inner frame 2, and a door 30 is hinged to one side of the box body 1 at the corresponding position of the inner frame 2. A bracket 31 is fixedly connected to the bottom of the box body 1.

[0031] Furthermore, any content not described in detail in this specification is existing technology known to those skilled in the art.

[0032] In use, place the metal block into the placement frame 8, then use the cover plate to limit the metal block, and then push the inner frame 2 into the box 1, so that the locking block 27 on the inner frame 2 inserts into the locking plate 28. At the same time, the limiting strip 21 on the inner wall of the sleeve 14 will insert into the limiting groove 22 on the second movable rod 7. Then close the box door 30, start the motor 9 through the external switch, and the motor 9 drives the second movable rod 7 to rotate through the sleeve 10. Gas is introduced through the air inlet pipe 3, and the gas enters the vertical pipe 5 through the horizontal pipe 4. When it passes through the ignition module 19, it is burned, which affects the placement. The metal block inside frame 8 is sintered. Air is introduced into the interior of the outer shell 16 through the external conduit 17 and mixed with the gas through the through hole 20 to make the combustion more complete. The fixing plate 23 is pushed towards the box 1 so that the ball 24 is inserted between the two pulleys 26. Then the movement of the fixing plate 23 drives the sleeve 14 to move on the surface of the three-way pipe 13. The sleeve 14 is inserted into the interior of the inner frame 2. The exhaust fan 12 is started. The exhaust fan 12 will drive the fire from the vertical pipe 5 towards the bottom of the inner frame 2 to make the metal block sinter more complete.

[0033] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0034] Although embodiments of the invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A sintering apparatus for raw materials in precision metal processing, comprising a housing (1) and an inner frame (2), characterized in that: The top of the box (1) is connected to an air inlet pipe (3), and the bottom end of the air inlet pipe (3) is connected to a horizontal pipe (4). The bottom of the surface of the horizontal pipe (4) is connected to a vertical pipe (5). The back of the box (1) is connected to a conduit (17), and one side of the surface of the conduit (17) is connected to a connecting pipe (18). One end of the connecting pipe (18) is connected to one side of the outer shell (16). The inner wall of the vertical pipe (5) and inside the outer shell (16) is fixedly connected to an ignition module (19). Both sides of the surface of the vertical pipe (5) and inside the outer shell (16) are provided with through holes (20). Gas is introduced through the air inlet pipe (3). The gas enters the vertical pipe (5) through the horizontal pipe (4) and burns when it passes through the ignition module (19), sintering the metal block. One side of the inner wall of the inner frame (2) is rotatably connected to a first movable rod (6), and the other side of the inner wall of the inner frame (2) is connected to a first movable rod (6). A second movable rod (7) is rotatably connected to one side. A placement frame (8) is fixedly connected between the opposite ends of the first movable rod (6) and the second movable rod (7). A motor (9) is fixedly connected to one side of the box (1), and a sleeve (10) is fixedly connected to the output end of the motor (9). One end of the sleeve (10) passes through the box (1) and extends into the interior of the box (1). One end of the second movable rod (7) passes through the sleeve (10) and extends into the interior of the sleeve (10). An outer frame (11) is fixedly connected to the bottom of the box (1), and an exhaust fan (12) is fixedly connected to the bottom of the inner wall of the outer frame (11). The air inlet of the exhaust fan (12) is connected to a three-way pipe (13), and a sleeve (14) is fitted on the surface of the three-way pipe (13). The top end of the sleeve (14) passes through the box (1) and the inner frame (2) and extends into the interior of the inner frame (2).

2. The sintering apparatus for raw materials in precision metal processing according to claim 1, characterized in that: The surface of the vertical tube (5) is fixedly connected to the outer tube (15), and the bottom of the surface of the vertical tube (5) is fixedly connected to the outer shell (16).

3. The sintering apparatus for raw materials in precision metal processing according to claim 1, characterized in that: The inner wall of the sleeve (10) is fixedly connected to a limiting strip (21), and the surface of the second movable rod (7) is provided with a limiting groove (22) that is compatible with the limiting strip (21).

4. The raw material sintering apparatus for precision metal processing according to claim 1, characterized in that: A fixing plate (23) is fixedly connected to the surface of the sleeve (14) and to the bottom of the box (1). A ball (24) is fixedly connected to both sides of the top of the fixing plate (23). An elastic block (25) is fixedly connected to the inner wall of both sides of the bottom inside the box (1). A pulley (26) is rotatably connected to one side of the elastic block (25). The top of the ball (24) extends between the two pulleys (26).

5. The sintering apparatus for raw materials in precision metal processing according to claim 1, characterized in that: The top and bottom of one side of the inner frame (2) are fixedly connected with a card block (27), and one side of the inner wall of the box (1) is fixedly connected with a card plate (28) that is compatible with the card block (27).

6. The raw material sintering apparatus for precision metal processing according to claim 1, characterized in that: The bottom of the inner frame (2) is fixedly connected to both sides of the caster wheel (29), and the box body (1) is hinged to one side of the inner frame (2) by a door (30) through a hinge. The bottom of the box body (1) is fixedly connected to a bracket (31).

Citation Information

Patent Citations

  • High-temperature sintering equipment for ceramic substrate and sintering method of high-temperature sintering equipment

    CN113237334A

  • Automatic alloy sintering equipment capable of avoiding uneven sintering temperature

    CN113670072A