A kind of pearl cotton raw material stirring device and stirring method
By designing a pearl cotton raw material stirring device including a closed stirring container and a mixing container, the problem of deposition or layering of pearl cotton raw materials during the stirring process is solved, and uniform mixing of raw materials and improving quality are achieved.
Patent Information
- Application Number
- CN202210029709.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-01-12
- Publication Date
- 2025-06-06
- Estimated Expiration
- 2042-01-12
AI Technical Summary
Due to the light weight of pearl cotton raw materials, the raw materials first put into deposits on the bottom of the stirring device and are difficult to mix evenly, resulting in quality problems caused by uneven mixing of foamed materials.
A pearl cotton raw material stirring device is provided, including a closed stirring container and a mixing container. The stirring tube extends to the bottom of the stirring container. The stirring container and the mixing container are provided with a gas pipe interface. The discharge direction of the pump is controlled by a reversing valve, and the gas in the stirring container and the mixing container are alternately circulated, so as to force the raw material liquid in the stirring tube to flow alternately to the mixing container and the stirring container.
Ensure that the pearl cotton raw materials are mixed evenly, avoid deposition or layering, and solve the quality problems caused by uneven mixing.
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Figure CN114347294B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of packaging material production, and in particular to a pearl cotton raw material stirring device and a stirring method. Background Art
[0002] Pearl cotton is a polyethylene foam with a non-cross-linked closed-cell structure. It is composed of countless independent bubbles produced by physical foaming of low-density polyethylene grease. It has the advantages of water-proof and moisture-proof, shock-proof, sound-proof, heat-insulating, good plasticity, and recycling. The raw materials of pearl cotton include molten resin, butane, talcum powder, anti-shrinkage agent and other additives. All raw materials need to be mixed evenly before foaming. Since the raw materials of pearl cotton are light in weight, after adding multiple raw materials, the raw materials first added are deposited at the bottom of the stirring device and cannot be stirred evenly, resulting in quality problems of the foaming material due to uneven mixing. Summary of the invention
[0003] Aiming at the technical problem that the pearl cotton raw materials are light in weight and the raw materials first put in are deposited at the bottom of a stirring device and are difficult to be mixed evenly; the present invention provides a pearl cotton raw material stirring device and a stirring method, which can avoid the deposition or stratification of the pearl cotton raw materials and ensure that the pearl cotton raw materials are stirred evenly, so as to avoid quality problems caused by uneven mixing.
[0004] The present invention is achieved through the following technical solutions:
[0005] In the first aspect, the present invention provides a pearl cotton raw material stirring device, comprising a closed stirring container, a closed mixing container is provided at the upper end of the stirring container, a plurality of stirring tubes are provided at the lower end of the mixing container, the stirring tubes extend to the bottom of the stirring container, and the stirring container and the mixing container are both provided with air pipe interfaces.
[0006] In an optional embodiment, the stirring container and the mixing container are connected to the corresponding air suction port and air filling port of the air pump through a reversing valve.
[0007] In an optional embodiment, the stirring tubes are evenly distributed along a circumference of a preset axis.
[0008] In an optional embodiment, the distances from the lower ends of the plurality of stirring tubes to the bottom of the stirring container increase axially.
[0009] In an optional embodiment, the outer side wall of the stirring tube is provided with a plurality of protrusions.
[0010] In an optional embodiment, a plurality of the protrusions are staggered along the length direction of the stirring tube.
[0011] In an optional embodiment, the inner diameter of the stirring tube is larger at the top and smaller at the bottom.
[0012] In an optional embodiment, the mixing container is located inside the stirring container.
[0013] In an optional embodiment, a heating element is provided in the stirring container.
[0014] In a second aspect, the present embodiment further provides a method for stirring a pearl cotton raw material, based on the above-mentioned pearl cotton raw material stirring device, comprising the following steps:
[0015] S1. Add the pearl cotton raw material into the stirring container until the lower ends of all the stirring tubes are in the pearl cotton raw material liquid;
[0016] S2. Heat the raw material through the heating element to ensure that the pearl cotton raw material liquid remains in liquid state;
[0017] S3. Control the action of the reversing valve to alternately circulate the gas in the stirring container and the mixing container.
[0018] The present invention has the beneficial effects:
[0019] 1. The pearl cotton raw material stirring device provided by the present invention has a closed mixing container at the upper end of the closed stirring container, a plurality of stirring tubes extending toward the bottom of the stirring container at the lower end of the mixing container, and both the stirring container and the mixing container are provided with air pipe interfaces, and the liquid pearl cotton raw material in the stirring container can be forced to flow alternately to the mixing container and the stirring container through the stirring tube by a pumping pump, so that the pearl cotton raw materials are mixed evenly, therefore, the pearl cotton raw materials can be prevented from being deposited or stratified, ensuring that the pearl cotton raw materials are stirred evenly, so as to avoid quality problems caused by uneven mixing.
[0020] 2. The pearl cotton stirring method provided by the present invention controls the direction of the air outlet of the air pump through the reversing valve, alternately circulates the gas in the stirring container and the mixing container, and forces the liquid pearl cotton raw material in the stirring container to flow alternately to the mixing container and the stirring container through the stirring tube, so that the pearl cotton raw materials are mixed evenly. Therefore, it is possible to avoid the deposition or stratification of the pearl cotton raw materials, ensure that the pearl cotton raw materials are stirred evenly, and avoid quality problems caused by uneven mixing. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings required for use in the embodiments will be briefly introduced below. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other related drawings can be obtained based on these drawings without paying creative work.
[0022] Figure 1 It is a schematic structural diagram of a pearl cotton raw material stirring device according to an embodiment of the present invention.
[0023] Reference numerals:
[0024] 1-stirring container, 2-mixing container, 3-stirring tube, 31-protrusion, 4-reversing valve, 5-air pump, 6-heating element. DETAILED DESCRIPTION
[0025] In order to make the purpose, technical solution and advantages of the embodiments of the present application clearer, the technical solution in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations.
[0026] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for which protection is sought, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without creative work are within the scope of protection of the present application.
[0027] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.
[0028] In the description of the embodiments of the present application, the terms "center", "up", "down", "left", "right", "vertical", "longitudinal", "lateral", "horizontal", "inside", "outside", "front", "back", "top", "bottom", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the products of the application are conventionally placed when in use, or are the orientations or positional relationships conventionally understood by those skilled in the art. They are merely for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.
[0029] In the description of the present invention, unless otherwise clearly specified and limited, the terms "disposed", "opened", "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0030] It should be noted that, in the absence of conflict, the embodiments and features in the embodiments of the present application may be combined with each other.
[0031] Example 1
[0032] Combined with Figure 1 This embodiment provides a pearl cotton raw material stirring device, including a closed stirring container, a closed mixing container is provided at the upper end of the stirring container, a plurality of stirring tubes are provided at the lower end of the mixing container, the stirring tubes extend to the bottom of the stirring container, and both the stirring container and the mixing container are provided with air pipe interfaces.
[0033] It is understandable that the stirring container is provided with a raw material adding inlet so as to facilitate adding the pearl cotton raw material into the stirring container.
[0034] At the same time, the stirring container and the mixing container are connected to the corresponding air suction port and air filling port of the air pump through a reversing valve. Usually, a two-position four-way electromagnetic reversing valve is used to connect the stirring container, the mixing container and the air pump.
[0035] That is to say, the air pipe interface of the stirring container is connected to an interface of the reversing valve through an air pipe, the air pipe interface of the mixing container is connected to an interface of the reversing valve through an air pipe, the air pump's air inlet is connected to an interface of the reversing valve, and the air pump's air exhaust port is connected to an interface of the reversing valve.
[0036] The stirring container and the mixing container are connected to the same side of the reversing valve, and the air inlet and the air exhaust port of the air pump are on one side of the reversing valve. Therefore, through the reversing of the reversing valve, the air pump can pump the gas in the mixing container into the stirring container, or pump the gas in the stirring container into the mixing container.
[0037] Since the resin in the pearl cotton raw material needs to remain in liquid state, a heating element, such as an electric heating wire or a heat exchanger, is provided in the stirring container.
[0038] In order to reduce the heat loss of the pearl cotton raw material, a heat preservation layer is usually provided outside the stirring container, and the mixing container is arranged inside the stirring container.
[0039] To further ensure the uniformity of stirring, the stirring tubes are evenly distributed along the circumference of a preset axis.
[0040] Preferably, the distance from the lower end of the plurality of stirring tubes to the bottom of the stirring container increases axially, so that the lower end of each stirring tube is located in the EPE raw material liquid at a different depth, and the EPE raw material liquid at a different depth can be extracted to further improve the stirring efficiency and the uniformity of the stirring.
[0041] Preferably, the outer side wall of the stirring tube is provided with a plurality of protrusions, so as to disturb the flowing pearl cotton raw material liquid through the protrusions, thereby further improving the stirring efficiency and the uniformity of the stirring.
[0042] Preferably, the plurality of protrusions are staggered along the length direction of the stirring tube, which can further improve the stirring efficiency and the uniformity of stirring.
[0043] Preferably, the inner diameter of the stirring tube is larger at the top and smaller at the bottom to reduce the impact of the pearl cotton raw material on the mixing container.
[0044] The pearl cotton raw material stirring device provided in this embodiment has a closed mixing container at the upper end of a closed stirring container, and a plurality of stirring tubes extending toward the bottom of the stirring container at the lower end of the mixing container, and both the stirring container and the mixing container are provided with air pipe interfaces, which can force the liquid pearl cotton raw material in the stirring container to flow alternately to the mixing container and the stirring container through the stirring tube through a pump, so that the pearl cotton raw materials are evenly mixed.
[0045] Therefore, this embodiment can avoid the deposition or stratification of the pearl cotton raw materials, and ensure that the pearl cotton raw materials are stirred evenly to avoid quality problems caused by uneven mixing.
[0046] Example 2
[0047] This embodiment provides a method for stirring a pearl cotton raw material, based on the pearl cotton raw material stirring device described in Example 2, comprising the following steps:
[0048] S1. Add the pearl cotton raw material into the stirring container until the lower ends of all the stirring tubes are in the pearl cotton raw material liquid;
[0049] S2. Heat the raw materials through the heating element to ensure that the raw materials of the pearl cotton remain in liquid state;
[0050] S3. Control the action of the reversing valve to alternately circulate the gas in the stirring container and the mixing container.
[0051] In this embodiment, the reversing valve is used to control the direction of the air pump outlet, and the gas in the stirring container and the mixing container are circulated alternately, forcing the liquid pearl cotton raw material in the stirring container to flow alternately to the mixing container and the stirring container through the stirring tube, so that the pearl cotton raw material is mixed evenly.
[0052] Therefore, this embodiment can avoid the deposition or stratification of the pearl cotton raw materials, and ensure that the pearl cotton raw materials are stirred evenly to avoid quality problems caused by uneven mixing.
[0053] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any form. According to the technical essence of the present invention, within the spirit and principles of the present invention, any simple modification, equivalent replacement and improvement made to the above embodiment still falls within the protection scope of the technical solution of the present invention.
Claims
1. A pearl cotton raw material stirring device, comprising a sealed stirring container (1), It is characterized in that A sealed mixing container (2) is provided at the upper end of the stirring container (1), and a plurality of stirring tubes (3) are provided at the lower end of the mixing container (2). The stirring tubes (3) extend toward the bottom of the stirring container (1). Both the stirring container (1) and the mixing container (2) are provided with air pipe interfaces. The stirring container (1) and the mixing container (2) are connected to corresponding air suction ports and air injection ports of an air pump (5) via a reversing valve (4). The stirring tubes (3) are uniformly distributed along a preset axis circumference. The distances from the lower ends of the plurality of stirring tubes (3) to the bottom of the stirring container (1) increase axially. The outer wall of the stirring tube (3) is provided with a plurality of protrusions (31). The plurality of protrusions (31) are staggered along the length direction of the stirring tube (3). The inner diameter of the stirring tube (3) is larger at the top and smaller at the bottom. The mixing container (2) is located in the stirring container (1). A heating element (6) is provided in the stirring container (1).
2. A method for stirring pearl cotton raw materials, It is characterized in that The pearl cotton raw material stirring device according to any one of claim 1 comprises the following steps: S1, adding the pearl cotton raw material into the stirring container (1) until the lower ends of all the stirring tubes (3) are in the pearl cotton raw material liquid; S2. Heat the raw material through the heating element to ensure that the pearl cotton raw material liquid remains in liquid state; S3, controlling the action of the reversing valve (4) to alternately circulate the gas in the stirring container (1) and the mixing container (2).
Citation Information
Patent Citations
Cotton production of EPE pearl adds heat stirring device with raw materials
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