An electronic component automatic paint stripping device
By designing a fully automated electronic component paint stripping device, multi-directional paint stripping is achieved through conveying, clamping, and flipping mechanisms, solving the problems of poor versatility and low efficiency of existing equipment, and realizing a highly efficient and automated paint stripping process.
Patent Information
- Application Number
- CN202111623911.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-12-28
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2041-12-28
AI Technical Summary
Existing electronic component paint stripping equipment suffers from problems such as poor equipment versatility, slow production speed, high investment costs, high manual labor intensity, and complex paint stripping process that is difficult to automate.
An automated paint stripping device was designed, comprising a first paint stripping device, a flipping device, and a second paint stripping device. The device achieves a fully automated paint stripping process through a conveying, clamping, flipping, and laser paint stripping mechanism, supporting the adaptation and efficient paint stripping of various electronic components.
It achieves automated multi-directional paint stripping of electronic components, reduces manual labor intensity, improves work efficiency, is applicable to various types of electronic components, and laser paint stripping does not damage the components.
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Figure CN114360898B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of electronic components paint stripping, in particular to an electronic component automatic paint stripping equipment. BACKGROUND
[0002] In the batch production of electronic components, small and micro components often use the process of painting first and then stripping to make product electrodes.
[0003] In the prior art, there is a paint stripping equipment that uses a vibrating disc and a straight vibration guide rail to feed. The vibrating disc and the straight vibration guide rail have very limited requirements for product size and cannot be used for all products. If different models of products need to be produced, it takes a long time to switch and the production speed is slow. In addition, the vibrating disc and the straight vibration guide rail are expensive, increasing the investment cost of the production line.
[0004] The existing paint stripping equipment also includes an automatic winding and stripping device for an integrally formed inductor, disclosed in Chinese Patent No. CN209328713U, which includes a workbench and a chain conveying mechanism fixed on the workbench through support feet. An inductor coil automatic winding mechanism and an inductor coil automatic stripping mechanism are arranged along the conveying direction of the chain conveying mechanism. The inductor coil automatic winding mechanism is a four-axis winding mechanism. The inductor coil automatic stripping mechanism includes a laser paint stripping machine and a limiting support with a limiting opening located directly below the laser paint stripping machine. The limiting support is fixed on the workbench, and the chain conveying mechanism passes through the inside of the limiting support. A jacking mechanism is arranged inside the limiting support below the limiting opening. The device also includes a driving mechanism that drives the vertical movement of the jacking mechanism.
[0005] The paint stripping device provided by the above patent can only strip the inductor coil from one direction. The inductor coil needs to be manually flipped before it can be stripped again, which causes a great waste of labor.
[0006] For example, a top and bottom laser paint stripping machine is disclosed in Chinese Patent No. CN102856776A, which includes a rack. A straight linear slide rail is fixed on the rack. A sliding table that can move horizontally along the linear slide rail is installed on the linear slide rail. A workpiece positioning table for placing workpieces to be stripped is installed on the sliding table and can move vertically. An upper laser emission gun and a lower laser emission gun are installed on the rack above and below the workpiece positioning table, respectively.
[0007] Although the device provided by the above patent can achieve double-sided paint stripping of electronic components, the feeding process is complex and it is difficult to achieve fully automated paint stripping. SUMMARY
[0008] The application provides an electronic component automatic paint stripping equipment.
[0009] The electronic component automatic paint stripping equipment comprises a first paint stripping device, a turnover device and a second paint stripping device.
[0010] The first paint stripping device and the second paint stripping device each comprise a conveying mechanism for conveying a net plate, a clamping mechanism for clamping the net plate, and a laser mechanism for stripping paint from electronic components, and the net plate is used for loading a plurality of electronic components.
[0011] The turnover device comprises a fixing mechanism for fixing the positions of the electronic components on the net plate conveyed by the first paint stripping device and a turnover mechanism for turning over the net plate, and the fixing mechanism is also used for conveying the turned-over net plate to the second paint stripping device.
[0012] Specifically, after the first paint stripping device completes the paint stripping work in one direction of the plurality of electronic components placed on the net plate, the positions of the electronic components on the net plate are fixed by the fixing mechanism, the net plate is turned over by the turnover device, and the electronic components on the turned-over net plate are stripped by the second paint stripping device; that is, the paint stripping process of the electronic components is fully automated.
[0013] In addition, the shape of the net plate can be set to be suitable for different electronic components, and the laser paint stripping has no requirement on the shape of the electronic components, so that the electronic component automatic paint stripping equipment can strip paint from a plurality of electronic components.
[0014] Preferably, the electronic component automatic paint stripping equipment further comprises a transfer tool for clamping the net plate, and the transfer tool is provided with a groove for placing the net plate; and the fixing mechanism fixes the positions of the electronic components on the net plate by using the transfer tool.
[0015] Specifically, since the plurality of electronic components are placed on the net plate, the net plate needs to be moved and clamped for multiple times in the whole paint stripping process, and the net plate is placed on the transfer tool to protect the net plate and improve the service life of the net plate.
[0016] In addition, when the fixing mechanism fixes the positions of the electronic components on the net plate, two transfer tools are used to fix the net plate from the upper and lower sides of the net plate, so that the electronic components will not fall off the net plate in the turning process.
[0017] Preferably, the fixing mechanism comprises a conveying belt with two opposite ends connected to the first paint stripping device and the second paint stripping device respectively, an electric cylinder is arranged above the conveying belt, a support plate is fixed to one side of the electric cylinder close to the conveying belt, and a plurality of suction cups for adsorbing the transfer tool are arranged on the side of the support plate close to the conveying belt; the fixing mechanism further comprises a first air cylinder for pushing the fixed mesh plate to the turnover mechanism.
[0018] The turnover mechanism comprises a clamping piece for clamping the mesh plate fixed by the transfer tool, a turnover air cylinder for driving the clamping piece to turn over, and a second air cylinder for pushing the turned-over mesh plate to the fixing mechanism. A through slot is arranged on the clamping piece, and the through slot is used for sleeving the mesh plate fixed by the transfer tool; the turnover air cylinder is arranged on the slot wall on the side of the through slot, and a turnover sleeve is arranged on the slot wall on the opposite side.
[0019] Specifically, the suction cup is pre-adsorbed with one transfer tool, and the groove opening of the transfer tool faces the conveying belt; after the paint stripping by the first paint stripping device, the transfer tool carries the mesh plate and the electronic component and is conveyed to the lower side of the support plate by the conveying belt; after the position of the transfer tool on the conveying belt is matched with the position of the transfer tool adsorbed by the suction cup, the electric cylinder drives the support plate to move downward until the two transfer tools are coupled, the groove side wall of the transfer tool can be designed as a concave-convex uneven shape for easy coupling; after the first air cylinder pushes the two transfer tools, the mesh plate and the electronic component fixed between the two transfer tools to the through slot of the clamping piece of the turnover mechanism and clamps them, the electric cylinder drives the support plate to move upward, the turnover air cylinder is started, the clamping piece carries the transfer tool and turns over together with the mesh plate and the electronic component; during the turning over process, the turnover sleeve arranged opposite to the turnover air cylinder can improve the stability of the clamping piece; after the turning over is completed, the second air cylinder pushes the transfer tool together with the mesh plate and the electronic component back to the conveying belt, and then the electric cylinder drives the support plate to move downward until the suction cup adsorbs the transfer tool arranged above the mesh plate, and then the electric cylinder drives the support plate carrying one transfer tool to move upward; then the conveying belt conveys one transfer tool, the mesh plate and the electronic component arranged in the transfer tool to the second paint stripping device.
[0020] Preferably, the conveying mechanism comprises two opposite conveying rails, and each conveying rail is provided with a belt for conveying the mesh plate on the side close to the other conveying rail.
[0021] Preferably, the first paint stripping device and the second paint stripping device each further comprise a sliding mechanism for driving the clamping mechanism to move,
[0022] The sliding mechanism comprises a first sliding platform, a second sliding platform and two first sliding rails fixed on the two conveying rails respectively, opposite ends of the first sliding platform are movably fixed on the first sliding rails through first sliding blocks respectively, the second sliding rail is fixed on a side of the first sliding platform away from the first sliding rails, the second sliding platform is movably fixed on the second sliding rail through a second sliding block, the clamping mechanism is movably fixed on the second sliding platform, and the first sliding rail and the second sliding rail are perpendicular to each other.
[0023] Specifically, since the range of the laser emitted by the laser mechanism for paint stripping is limited, in order to ensure that all electronic components placed on the screen plate can be irradiated by the laser to complete paint stripping, the clamping mechanism capable of clamping the screen plate is arranged, the sliding mechanism is arranged below the clamping mechanism, the sliding mechanism moves together with the entire clamping mechanism and the screen plate in two directions, and the two directions are perpendicular to each other and perpendicular to the lifting direction of the lifting mechanism.
[0024] The first paint stripping device and the second paint stripping device further comprise a lifting mechanism for lifting the screen plate from the conveying mechanism to the clamping mechanism.
[0025] The first sliding platform and the second sliding platform are provided with through holes through which the screen plate passes, the lifting mechanism is arranged below the conveying mechanism, between the two conveying rails and in a position matched with the through holes, and the lifting mechanism comprises a lifting cylinder, one end of the lifting cylinder close to the conveying mechanism is provided with a lifting table.
[0026] Compared with the prior art, the present application has the following advantages:
[0027] Through the structure that the turnover device is arranged between the first paint stripping device and the second paint stripping device, the purpose of stripping paint in multiple directions on the electronic components on the same paint stripping device is achieved, the first paint stripping device, the turnover device and the second paint stripping device are sequentially connected, the automation of the paint stripping process is realized, the labor intensity is greatly reduced, the screen plate capable of loading multiple electronic components is arranged, the work efficiency of paint stripping is greatly improved, different screen plate models can load different models of electronic components, so that the device can be applied to electronic components of various models, the laser mechanism is used for paint stripping, physical damage to the electronic components during paint stripping can be prevented, and paint stripping can be completed on electronic components of any shape. BRIEF DESCRIPTION OF DRAWINGS
[0028] Figure 1 An assembly view of the electronic component automatic paint stripping equipment provided by the present application is provided.
[0029] Figure 2 An assembly schematic view of the conveying mechanism, the lifting mechanism, the sliding mechanism and the clamping mechanism of the electronic component automatic paint stripping equipment provided by the present application is provided.
[0030] Figure 3 The assembly view of the fixing mechanism of the electronic component automatic paint stripping equipment provided by the present application is shown in the figure.
[0031] Figure 4 The assembly view of the turnover mechanism of the electronic component automatic paint stripping equipment provided by the present application is shown in the figure.
[0032] Figure 5 The assembly view of the screen plate and a transfer tool of the electronic component automatic paint stripping equipment provided by the present application is shown in the figure. DETAILED DESCRIPTION
[0033] The present application will be further described in connection with the accompanying drawings and examples.
[0034] Figure 1 The assembly view of the electronic component automatic paint stripping equipment provided by the present application is shown in the figure. Figure 1 The electronic component automatic paint stripping equipment includes a first paint stripping device, a turnover device and a second paint stripping device.
[0035] The first paint stripping device and the second paint stripping device both include a conveying mechanism 20 for conveying the screen plate 10, a clamping mechanism 30 for clamping the screen plate 10, and a laser mechanism 40 for stripping paint from the electronic components.
[0036] The turnover device includes a fixing mechanism 50 for fixing the position of the electronic components on the screen plate 10 conveyed by the first paint stripping device, and a turnover mechanism 60 for turning over the screen plate 10.
[0037] After the first paint stripping device completes the paint stripping work on the electronic components placed on the screen plate 10 in one direction, the position of the electronic components on the screen plate 10 is fixed by the fixing mechanism 50, then the screen plate 10 is turned over by the turnover device, and finally the electronic components on the turned-over screen plate 10 are stripped by the second paint stripping device.
[0038] Figure 5 The assembly view of the screen plate 10 and a transfer tool of the electronic component automatic paint stripping equipment provided by the present application is shown in the figure. Figure 5 The transfer tool 70 for clamping the screen plate 10 is provided with a groove for placing the screen plate 10, and the fixing mechanism 50 fixes the position of the electronic components on the screen plate 10 by using the transfer tool 70.
[0039] Since several electronic components are placed on the screen plate 10, the screen plate 10 needs to be moved and clamped for several times during the whole paint stripping process. The screen plate 10 is arranged on the transfer tool 70 to protect the screen plate 10 and improve the service life of the screen plate 10.
[0040] In addition, when the fixing mechanism 50 fixes the positions of the electronic components on the screen plate 10, two transfer tools 70 are used to fix the screen plate 10 from the upper and lower sides of the screen plate 10. Since the transfer tool 70 fixes the screen plate 10 from the upper and lower sides, the electronic components will not fall off the screen plate 10 during the turning process.
[0041] Figure 3 The assembly view of the fixing mechanism 50 of the electronic component automatic paint stripping equipment provided in the embodiment is shown in Figure 3 The fixing mechanism 50 includes a conveying belt 51 connected with the first paint stripping device and the second paint stripping device at opposite ends, respectively. An electric cylinder 52 is arranged above the conveying belt 51. A support plate 53 is fixed to the side of the electric cylinder 52 close to the conveying belt 51. A plurality of suction cups 54 for sucking the transfer tool 70 are arranged on the side of the support plate 53 close to the conveying belt 51. The fixing mechanism 50 further includes a first air cylinder 55 for pushing the fixed screen plate 10 to the turning mechanism 60.
[0042] Figure 4 The assembly view of the turning mechanism 60 of the electronic component automatic paint stripping equipment provided in the embodiment is shown in Figure 4 The turning mechanism 60 includes a clamping piece 61 for clamping the screen plate 10 fixed by the transfer tool 70, a turning cylinder 62 for driving the clamping piece 61 to turn, and a second air cylinder 64 for pushing the turned screen plate 10 to the fixing mechanism 50. A through slot is arranged on the clamping piece 61 and used for sleeving the screen plate 10 fixed by the transfer tool 70. The turning cylinder 62 is arranged on the slot wall of the through slot. A turning sleeve 63 is arranged on the opposite slot wall.
[0043] The conveying mechanism 20 includes two opposite conveying rails 21. The conveying belt 22 for conveying the screen plate 10 is arranged on the side of each conveying rail 21 close to the other conveying rail 21.
[0044] As shown in Figure 2 The first paint stripping device and the second paint stripping device each further include a sliding mechanism for driving the clamping mechanism 30 to move,
[0045] The sliding mechanism comprises a first sliding platform 83, a second sliding platform 84 and two first sliding rails 81 fixed on the two conveying rails 21 respectively, the opposite ends of the first sliding platform 83 are movably fixed on the first sliding rails 81 by first sliding blocks 91 respectively, the second sliding platform 84 is movably fixed on a second sliding rail 82 fixed on the side of the first sliding platform 83 away from the first sliding rails 81 by a second sliding block 92, the clamping mechanism 30 is movably fixed on the second sliding platform 84, and the first sliding rail 81 is perpendicular to the second sliding rail 82.
[0046] In order to ensure that all the electronic components placed on the screen plate 10 can be irradiated by the laser to complete the paint stripping, the clamping mechanism 30 capable of clamping the screen plate 10 is arranged, and the sliding mechanism is arranged below the clamping mechanism 30, the sliding mechanism moves together with the entire clamping mechanism 30 and the screen plate 10 in two directions, and the two directions are perpendicular to each other and perpendicular to the lifting direction of the lifting mechanism.
[0047] The first paint stripping device and the second paint stripping device further comprise a lifting mechanism for lifting the screen plate 10 from the conveying mechanism 20 to the clamping mechanism 30.
[0048] The first sliding platform 83 and the second sliding platform 84 are provided with through holes for the screen plate 10 to pass through, the lifting mechanism is arranged below the conveying mechanism 20, between the two conveying rails 21 and in a position matched with the through holes, and the lifting mechanism comprises a lifting cylinder 93, one end of the lifting cylinder 93 close to the conveying mechanism 20 is provided with a lifting table 94.
[0049] In specific use, the electronic components to be stripped of paint are placed on the screen plate 10, the screen plate 10 with the electronic components is placed in the groove of the transfer tool 70, the transfer tool 70 with the screen plate 10 is placed on the belt 22, the belt 22 moves along the conveying rail 21, the transfer tool 70 with the screen plate 10 is conveyed to above the lifting table 94, the lifting table 94 lifts the transfer tool 70 with the screen plate 10 to the height of the clamping mechanism 30, the clamping mechanism 30 clamps the transfer tool 70 with the screen plate 10, then the laser mechanism 40 is started to work to strip the paint of the electronic components on the screen plate 10, according to the position of the laser, the clamping mechanism 30 slides along the direction of the first sliding rail 81 or the second sliding rail 82 until the paint stripping work of the electronic components on the screen plate 10 in this direction is completed, the clamping mechanism 30 releases the transfer tool 70, the transfer tool 70 with the screen plate 10 falls back on the lifting table 94, the lifting cylinder 93 drives the lifting table 94 to move downward until the transfer tool 70 with the screen plate 10 falls on the belt 22, then the belt 22 inputs the transfer tool 70 with the screen plate 10 to the conveying belt 51.
[0050] When the web plate 10 is turned over, the suction cup 54 is pre-adsorbed with a transfer tool 70, and the groove opening of the transfer tool 70 faces the conveying belt 51; after stripping paint by the first paint stripping device, the transfer tool 70 carries the web plate 10 and electronic components and is conveyed by the conveying belt 51 to below the support plate 53; when the transfer tool 70 on the conveying belt 51 is matched with the position of the transfer tool 70 adsorbed by the suction cup 54, the electric cylinder 52 drives the support plate 53 to move downward until the two transfer tools 70 are coupled, the first air cylinder 55 pushes the two transfer tools 70 and the web plate 10 and electronic components fixed between the two transfer tools 70 to the through slot clamping of the clamping piece 61 of the turnover mechanism 60, the electric cylinder 52 drives the support plate 53 to move upward, the turnover cylinder 62 is started, the clamping piece 61 carries the transfer tool 70 and turns over with the web plate 10 and electronic components, after the turnover is completed, the second air cylinder 64 pushes the transfer tool 70 and the web plate 10 and electronic components back to the conveying belt 51, and then the electric cylinder 52 drives the support plate 53 to move downward until the suction cup 54 adsorbs the transfer tool 70 above the web plate 10, and then the electric cylinder 52 drives the support plate 53 to move upward with a transfer tool 70; then the conveying belt 51 conveys a transfer tool 70 and the web plate 10 and electronic components arranged in the transfer tool 70 to the second paint stripping device, and the second paint stripping device strips paint in the same working mode as the first paint stripping device.
Claims
1. An automatic paint stripping device for electronic components, characterized in that, Includes a first paint stripping device, a flipping device, and a second paint stripping device; Both the first and second paint stripping devices include a conveying mechanism for conveying the screen plate, a clamping mechanism for clamping the screen plate, and a laser mechanism for stripping paint from electronic components. The screen plate is used to load several electronic components. The flipping device includes a fixing mechanism for fixing the position of electronic components on the stencil conveyed by the first paint stripping device, and a flipping mechanism for flipping the stencil. The fixing mechanism is also used to convey the flipped stencil to the second paint stripping device. The fixing mechanism includes a conveyor belt with opposite ends connected to the first paint stripping device and the second paint stripping device respectively. An electric cylinder is provided above the conveyor belt. A support plate is fixed on the side of the electric cylinder near the conveyor belt. Several suction cups for adsorbing and transferring the tooling are provided on the side of the support plate near the conveyor belt. The fixing mechanism also includes a first cylinder for pushing the fixed mesh plate to the flipping mechanism.
2. The automatic paint stripping equipment for electronic components according to claim 1, characterized in that: It also includes a transfer fixture for clamping the stencil, the transfer fixture having a groove for placing the stencil; and the fixing mechanism uses the transfer fixture to fix the position of the electronic components on the stencil.
3. The automatic paint stripping equipment for electronic components according to claim 1, characterized in that: The flipping mechanism includes a clamping component for holding the fixed mesh plate, a flipping cylinder for driving the clamping component to flip, and a second cylinder for pushing the flipped mesh plate to the fixing mechanism.
4. The automatic paint stripping equipment for electronic components according to claim 3, characterized in that: The clamping component has a through groove for fitting the fixed mesh plate; the tilting cylinder is located on the side wall of the through groove, and a tilting kit is located on the opposite side wall of the through groove.
5. The automatic paint stripping equipment for electronic components according to claim 1, characterized in that: The conveying mechanism includes two opposing conveying rails, and each conveying rail has a belt for conveying the mesh plate on the side closest to the other conveying rail.
6. The automatic paint stripping equipment for electronic components according to claim 5, characterized in that: Both the first and second paint stripping devices further include a sliding mechanism for driving the clamping mechanism to move. The sliding mechanism includes a first sliding platform, a second sliding platform, and two first slide rails respectively fixed on two conveying guide rails. The opposite ends of the first sliding platform are respectively movably fixed on the first slide rails by first sliders. A second slide rail is fixed on the side of the first sliding platform away from the first slide rail. The second sliding platform is movably fixed on the second slide rail by second sliders. The clamping mechanism is movably fixed on the second sliding platform. The first slide rail and the second slide rail are perpendicular to each other.
7. The automatic paint stripping equipment for electronic components according to claim 6, characterized in that: The first and second paint stripping devices also include a lifting mechanism for lifting the screen from the conveying mechanism to the clamping mechanism; The first sliding platform and the second sliding platform are provided with through holes for the mesh plate to pass through; the lifting mechanism is located below the conveying mechanism, between the two conveying guide rails, in a position that matches the through holes; the lifting mechanism includes a lifting cylinder, and the end of the lifting cylinder near the conveying mechanism is provided with a lifting platform.
Citation Information
Patent Citations
Automatic winding and automatic paint stripping device for integrally-formed inductor
CN209328713U
Upper-and-lower laser paint stripping machine
CN102856776A
Paint spraying device for plastic product production
CN214183705U