A manual joint welding jig
By designing a manual joint welding fixture and utilizing laser guide holes and guide pins to ensure accurate positioning and smooth operation of the strip, the problem of low efficiency in automated strip processing in electrophoresis was solved, and a highly efficient mass production process was achieved.
Patent Information
- Application Number
- CN202210151999.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-02-18
- Publication Date
- 2026-01-09
- Estimated Expiration
- 2042-02-18
AI Technical Summary
In the electrophoresis process, the automated processing efficiency of multiple segment strips is low, making it difficult to meet mass production requirements, and the cutting operation is inconvenient.
A manual joint welding fixture was designed, including an upper plate and a lower plate, with laser guide holes, guide pins and welding blocks. The strip is clamped by an elbow clamp to ensure its smooth state, and precise welding is performed using the laser guide holes.
This enabled accurate positioning and precise welding of the material strip, improved production efficiency, and ensured the smooth progress of mass production processes.
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Figure CN114406509B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of jigs, in particular to a manual joint welding jig. BACKGROUND
[0002] When some parts products are subjected to electrophoresis process, the material belt carrying the products is often cut into multiple segments for processing. However, the multiple segment material belt is put in, so that when the cut-off products are processed subsequently, the material belt needs to be replaced constantly, so it is not easy to meet the automatic processing speed, thereby the production efficiency is low, and it is not convenient for mass production. SUMMARY
[0003] To solve the above problems, the present application provides a manual joint welding jig.
[0004] According to one aspect of the present application, a manual joint welding jig is provided, comprising a jig upper plate and a jig lower plate, one side of the jig upper plate and the jig lower plate are movably connected; wherein the bottom surface of the jig upper plate is formed with two protruding pressing blocks, each of the pressing blocks is provided with a through laser guide hole, the top surface of the jig lower plate is provided with two rows of guide pins and two welding blocks, the two welding blocks correspond to the two laser guide holes respectively.
[0005] In some embodiments, the jig lower plate is installed on a bottom plate. In this way, the bottom plate can carry the jig upper plate and the jig lower plate.
[0006] In some embodiments, an elbow clamp is installed on the bottom plate, and the pressing part at one end of the elbow clamp is located above the jig lower plate. In this way, the elbow clamp can clamp the closed jig upper plate and jig lower plate, ensuring that the material belt is in a smooth state during welding.
[0007] In some embodiments, the elbow clamp is installed on the bottom plate through a pad. In this way, the pad can provide sufficient height for the elbow clamp.
[0008] In some embodiments, the bottom surface of the jig upper plate has two rows of pin holes, wherein the two rows of pin holes correspond to the two rows of guide pins respectively. In this way, the jig upper plate and the jig lower plate can be smoothly closed.
[0009] In some embodiments, a groove is formed in the middle of the top surface of the jig lower plate, and the two rows of guide pins are located on the inside of the groove respectively. In this way, the groove can facilitate the positioning of the guide pins.
[0010] In some embodiments, bosses are formed on both sides of the interior of the groove, and each row of guide pins is respectively mounted on both ends of the bosses on each side. This further describes a specific method for installing the guide pins.
[0011] In some embodiments, the two welding blocks respectively penetrate the middle of the bosses on both sides of the interior of the groove. This describes the specific placement of the two welding blocks.
[0012] In some embodiments, the welding block is higher than the boss. This ensures that clamping is achieved during welding.
[0013] In some embodiments, the upper plate and the lower plate of the fixture are movably connected by hinges. Thus, a specific movable connection method for the upper and lower plates of the fixture is described.
[0014] The advantages of this invention are: the use of guide pins to ensure accurate positioning of the two strip segments, the use of hinges to facilitate the opening and closing of the fixture, the use of elbow clamps to press the fixture to ensure that the strip is in a smooth state during welding, and the design of laser guide holes to ensure accurate laser welding position. This solves the problem of difficulty in batch cutting of segmented strips after electrophoresis, ensures the realization of subsequent mass production processes, improves production efficiency, and ensures smooth mass production of products. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of a manual joint welding fixture according to an embodiment of the present invention;
[0016] Figure 2 for Figure 1 The diagram shows the structure of the upper plate of the fixture.
[0017] Figure 3 for Figure 1 The diagram shows the structure of the lower plate of the fixture.
[0018] Figure 4 for Figure 1 The top perspective view of the manual joint welding fixture shown when it is closed;
[0019] Figure 5 for Figure 4 The side view of the manual joint welding fixture shown is when it is closed.
[0020] In the figure: jig upper plate 1, jig lower plate 2, base plate 3, elbow clamp 4, material belt 5, pressure block 11, laser guide hole 12, pin hole 13, hinge 14, guide pin 21, welding block 22, groove 23, boss 24, pad block 41, pressing part 42, gripping part 43. Detailed Implementation
[0021] The present invention will now be described in further detail with reference to the accompanying drawings.
[0022] Figure 1 The structure of a manual joint welding jig (without elbow clamp) according to an embodiment of the present application is shown schematically, Figure 2 The structure of the jig upper plate in Figure 1 is shown, Figure 3 The structure of the jig lower plate in Figure 1 is shown, Figure 4 The top perspective structure of the manual joint welding jig (with elbow clamp) in Figure 1 when closed is shown, Figure 5 The side view structure of the manual joint welding jig in Figure 4 when closed is shown. As shown in Figures 1-5 , the jig comprises a jig upper plate 1, a jig lower plate 2, a base plate 3 and an elbow clamp 4, wherein one side of the jig upper plate 1 and the jig lower plate 2 are movably connected by a hinge 14, the jig upper plate 1 can be turned to close with the jig lower plate 2, that is, the bottom surface of the jig upper plate 1 is attached to the top surface of the jig lower plate 2. The jig lower plate 2 and the elbow clamp 4 are both installed on a base plate 3, and one end of the elbow clamp 4 is above the jig lower plate 2, which can clamp the closed jig upper plate 1 and jig lower plate 2.
[0023] Preferably, the jig upper plate 1 and the jig lower plate 2 are both made of stainless steel, and other suitable materials for making the jig can also be selected according to the situation.
[0024] Two protruding pressing blocks 11 are formed side by side on the bottom surface of the jig upper plate 1, the pressing blocks 11 are roughly square, and a through laser guide hole 12 is provided on each pressing block 11. The laser guide hole 12 is through, which is used to guide the direction of the laser, when the jig upper plate 1 and the jig lower plate 2 are closed, the laser is used to pass through the laser guide hole 12, then the welding can be carried out at the accurate position.
[0025] A groove 23 is formed in the middle of the top surface of the jig lower plate 2, the width of the groove 23 is roughly equal to the width of the material belt 5 to be welded. Upward protruding bosses 24 are formed on both sides inside the groove 23, wherein the height of the bosses 24 is not higher than the part of the top surface of the jig lower plate 2 without the groove 23.
[0026] A row of guide pins 21 is provided on the bosses 24 on both sides inside the groove 23 on the top surface of the jig lower plate 2, the height of the two rows of guide pins 21 is higher than the top surface of the jig lower plate 2. Therefore, in order to ensure that the jig upper plate 1 and the jig lower plate 2 can be closed smoothly, two rows of pin holes 13 are provided on the bottom surface of the jig upper plate 1, and the two rows of pin holes 13 correspond to the two rows of guide pins 21 respectively, that is, when the jig upper plate 1 and the jig lower plate 2 are closed, the two rows of guide pins 21 can be inserted into the two rows of pin holes 13.
[0027] Two welding blocks 22 are also installed on the top surface of the lower jig plate 2, and the two welding blocks 22 respectively pass through the middle of the two protrusions 24 on the inside of the groove 23, and separate the row of guide pins 21 on the protrusions 24 at both ends. Among them, respectively corresponding to the two pressing blocks 11 and the laser guide holes 12 thereon, that is, when the upper jig plate 1 and the lower jig plate 2 are closed, the two pressing blocks 11 and the laser guide holes 12 thereon are respectively located directly above the two welding blocks 22.
[0028] Preferably, the welding block 22 is slightly higher than the protrusion 24, so that when the upper jig plate 1 and the lower jig plate 2 are closed, the pressing block 11 can be tightly pressed with the welding block 22.
[0029] The elbow clamp 4 is installed on a bottom plate 3 through a pad 41. Specifically, the pad 41 is installed on the bottom plate 3 and does not contact the lower jig plate 2, and the elbow clamp 4 is installed above the pad 41. Among them, the two ends of the elbow clamp 4 are the pressing part 42 and the holding part 43, and the pressing part 42 extends above the lower jig plate 2. When the upper jig plate 1 and the lower jig plate 2 are closed, operating the holding part 43 can control the pressing part 42 to press and release from above.
[0030] When using the jig, open the upper jig plate 1 and the lower jig plate 2, then place the two strips 5 to be welded on both ends of the lower jig plate 2, and respectively position the holes thereon through the guide pins 21 at both ends of the welding block 22, then the ends of the two strips 5 will be on the welding block 22 and spliced together; Then, close the upper jig plate 1 and the lower jig plate 2, and use the elbow clamp 4 to press and fix, so as to perform laser welding on the spliced part of the two strips 5 through the laser guide hole 12.
[0031] The above only describes some embodiments of the present application. Those skilled in the art can make several modifications and improvements without departing from the inventive concept, and these all belong to the protection scope of the present application.
Claims
1. A hand joint welding jig, characterized by: The utility model provides a fixture, including a fixture upper plate (1) and a fixture lower plate (2), one side of the fixture upper plate (1) and the fixture lower plate (2) swing joint the fixture lower plate (2) is installed on a bottom plate (3), the bottom plate (3) is installed with an elbow clamp (4), and the pressing part (42) of one end of the elbow clamp (4) is located above the fixture lower plate (2), and the elbow clamp (4) is installed on the bottom plate (3) through a cushion block (41);Wherein, the bottom surface of the fixture upper plate (1) forms two protruding pressing blocks (11), and each pressing block (11) is provided with a through laser guide hole (12), the top surface of the fixture lower plate (2) is provided with two rows of guide needles (21) and two welding blocks (22), and two welding blocks (22) correspond to two laser guide holes (12) respectively;The bottom surface of the fixture upper plate (1) has two rows of needle holes (13), and two rows of needle holes (13) correspond to two rows of guide needles (21) respectively;The top surface of the fixture lower plate (2) forms a groove (23) in the middle, and two rows of guide needles (21) are located inside the groove (23) two sides respectively.
2. The manual joint welding fixture of claim 1, wherein: The inside two sides of the groove (23) are formed with a boss (24), and each row of guide needles (21) is installed at both ends of the boss (24) on each side.
3. The manual joint welding fixture of claim 2, wherein: Two welding blocks (22) penetrate the middle part of the boss (24) on the inside two sides of the groove (23) respectively.
4. The manual joint welding fixture of claim 3, wherein: The welding block (22) is higher than the boss (24).
5. A hand joint welding jig according to any one of claims 1-4, characterized in that: The fixture upper plate (1) and the fixture lower plate (2) are swing connected through a hinge (14).
Citation Information
Patent Citations
Manual joint welding jig
CN217253774U