A coiled tubing large-capacity storage and transportation device
By designing a multifunctional continuous pipe storage and transportation device, the problems of small capacity, easy deformation and short fatigue life in the existing technology are solved, and large-capacity, efficient and intelligent continuous pipe storage and transportation are achieved, supporting the stable transmission and storage of multifunctional continuous pipes.
Patent Information
- Application Number
- CN202210245918.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2022-03-14
- Publication Date
- 2025-08-01
- Estimated Expiration
- 2042-03-14
AI Technical Summary
The existing continuous pipe storage and transportation devices have problems such as small capacity, easy deformation, short fatigue life, and the need for multi-channel slip rings, which are difficult to meet the efficient transmission and storage and transportation needs of multi-function continuous pipes.
A continuous pipe large-capacity storage and transportation device including gooseneck reversing mechanism, storage and injection mechanism, rotary support mechanism, auxiliary clamping and landing mechanism, storage and laying guide mechanism, automatic alignment mechanism of the storage sleeve, traction electrical control trolley and sleeve-type large-capacity storage mechanism is designed. Through the coordinated work of these components, efficient storage and displacement of the continuous pipe is achieved, and capacity is increased and buckling fatigue life is improved.
It realizes large-capacity storage and transportation of continuous pipes, avoids mutual extrusion and deformation, improves buckling fatigue life, supports the transportation of larger diameter terminal equipment, and provides a green, efficient and intelligent transportation method.
Smart Images

Figure CN114412392B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the fields of drilling, well drilling engineering, road and bridge, ocean, aerospace, polar region, urban underground construction and rescue, etc., and particularly relates to a coiled tubing large-capacity storage and transportation device. Background Art
[0002] At present, the application of coiled tubing is becoming more and more extensive. Especially for the multi-channel and multi-functional coiled tubing containing fiber optic cables, it plays a key role in many fields such as drilling, well drilling engineering, road and bridge, ocean, aerospace, polar region, urban underground construction and rescue. Currently, the mature coiled tubing storage and release equipment is mainly winches or hoists. For the load-bearing continuous steel rope type hoist, it is convenient and fast to use. For the winch of the multi-channel and multi-functional coiled tubing with electric cables, there are many problems in use. The main problems are as follows: First, in addition to bearing force, the coiled tubing also needs to transmit fluids, electricity or signals, etc. It is necessary to set up a dynamic and static sealing mechanism with excellent performance to transmit fluids, electricity or signals with the static ground. This mechanism is called a multi-channel slip ring. A stable multi-channel slip ring that can transmit fluids, electricity and signals is a worldwide problem. Second, the capacity of the coiled tubing is small. Because the bending diameter of the rigid coiled tubing with a relatively large diameter is large, its capacity on the reel is naturally not large, and the equipment is huge, making transportation difficult. Third, the large-diameter rigid coiled tubing frequently buckles and straightens on the reel slightly larger than its minimum bending diameter, and its fatigue life is short. Fourth, the coiled tubing storage method of the reel type is extremely prone to mutual extrusion deformation and abnormal damage.
[0003] Therefore, it is very necessary and of great significance to develop a coiled tubing large-capacity storage and transportation device that can effectively solve the above problems. Summary of the Invention
[0004] The purpose of the present invention is to address the problems and deficiencies described in the background art and originally create a coiled tubing large-capacity storage and transportation device. On the basis of solving the problem of the multi-channel and multi-functional coiled tubing slip ring, it can not only greatly increase the capacity of the coiled tubing, but also increase the buckling fatigue life of the coiled tubing, and there will be no phenomenon of mutual extrusion deformation and damage. At the same time, it increases the functions of strong downward pressure and upward lifting, and auxiliary lifting and lowering of larger-diameter terminal tools or instruments that need to be connected to the coiled tubing for transportation, making it more green, efficient, intelligent and environmentally friendly.
[0005] A coiled tubing large-capacity storage and transportation device includes a gooseneck reversing mechanism, a storage and injection mechanism, a slewing bearing mechanism, an auxiliary clamping and lifting mechanism, a storage and release guiding mechanism, a coiled tubing sleeve automatic alignment mechanism, a traction electric control trolley, a sleeve-type large-capacity coiled tubing storage mechanism, coiled tubing and a hoisting electric hoist;
[0006] The gooseneck reversing mechanism includes a coiled tubing centralizer sleeve, a body, two side force sensors, a support shaft, a support sleeve, front and rear force sensors, a non-lubricated bearing, two side force sensor fixing plates, and a centralizing and guiding assembly. The coiled tubing centralizer sleeve is arranged along the semi-circular arc of the body. The number of coiled tubing centralizer sleeves is ≥ 3, and the radial length of the coiled tubing centralizer sleeve gradually increases from the inner end to the outer end. At least 5 centralizing and guiding assemblies are provided on the body;
[0007] The centralizing and guiding assembly includes a centralizing and guiding block, a centralizing and guiding block bearing limit cover, a centralizing and guiding block shaft, and a centralizing and guiding block bearing. The centralizing and guiding block shaft is rotatably connected to the centralizing and guiding block bearing limit cover provided on the body through the centralizing and guiding block bearing. The centralizing and guiding block is fixedly connected to the outside of the centralizing and guiding block shaft, and arc-shaped grooves for cooperating with the arc surface of the coiled tubing are provided on all four surfaces of the centralizing and guiding block; The coiled tubing centralizer sleeve distributed at the inner end of the body is coaxial with the coiled tubing section clamped between two groups of semi-open chain clamping blocks of the storage and injection mechanism;
[0008] A support shaft is connected to the body. Both ends of the support shaft are rotatably connected to the support sleeve through non-lubricated bearings. The upper and lower surfaces of the two side force sensors are respectively fixedly connected to the support sleeve and the two side force sensor fixing plates. The body can rotate by 0 - ±5° around the support shaft;
[0009] The upper surfaces of the front and rear force sensors are respectively fixedly connected to the front and rear of the body;
[0010] The storage and injection mechanism includes a first storage and injection component and a second storage and injection component. The first storage and injection component and the second storage and injection component are arranged facing each other to clamp the coiled tubing and make it move axially; The second storage and injection component has the same structure as the first storage and injection component;
[0011] The first storage and injection component includes a clamping motor bracket, a clamping electric linear push rod support seat, a clamping force sensor, a clamping electric linear push rod, a storage and injection power support frame, a storage and injection power motor, a storage and injection driving sprocket, a semi-open chain clamping block group for storage and injection, a clamping electric linear push rod connecting seat, a storage and injection power support frame limit sliding bearing, a storage and injection power support frame pressure-bearing sliding bearing, a storage and injection driven sprocket, a force-adjusting spring group, a semi-open chain clamping block slideway for storage and injection, and a slewing bearing mechanism interface;
[0012] The bottoms of the two clamping force sensors are respectively fixedly connected to the clamping motor bracket. The tops of the clamping force sensors are fixedly connected with the clamping electric linear push rod support seat. The clamping electric linear push rod support seat is pin-connected to the main body of the clamping electric linear push rod. The extending end of the clamping electric linear push rod is fixedly connected to the clamping electric linear push rod connecting seat. The storage and injection power support frame is fixedly connected to the clamping electric linear push rod connecting seat;
[0013] The main body of the injection power motor is fixedly connected to the injection force sensor and fixed on the injection power support frame. The output shaft of the injection power motor is coaxially and fixedly connected to the injection driving sprocket. The injection driven sprocket is rotatably connected to the injection power support frame through a rotating shaft. The injection semi-open chain type clamping block group is sleeved outside the injection driving sprocket and the injection driven sprocket. On both sides of the injection power support frame, there are injection power support frame limit sliding bearings and injection power support frame pressure-bearing sliding bearings. Both sides of the force adjustment spring group are respectively fixedly connected to the injection power support frame and the injection semi-open chain type clamping block slideway. The rollers of the injection semi-open chain type clamping block group are slidably connected in the injection semi-open chain type clamping block slideway;
[0014] The slewing support mechanism includes a fixed seat, a slewing bearing, a slewing bottom plate, a main body support, a gooseneck reversing mechanism interface, an injection mechanism interface, an upper interface of the auxiliary clamping lifting mechanism, the upper and lower slideways of the auxiliary clamping lifting mechanism, an interface of the storage tube sleeve automatic alignment mechanism, an interface of the sleeve type large-capacity storage tube mechanism, an injection mechanism clamping slideway, the top cross beam of the portal opening of the main body support, the portal opening, and a hoisting electric hoist interface;
[0015] The slewing bottom plate is rotatably connected to the fixed seat through the slewing bearing. The slewing bottom plate is fixedly connected to the bottoms of the four columns of the main body support. The main body support is respectively fixedly connected to the upper and lower slideways of the auxiliary clamping lifting mechanism, the injection mechanism clamping slideway, and the top cross beam of the portal opening of the main body support. The injection power support frame limit sliding bearing and the injection power support frame pressure-bearing sliding bearing are in rolling connection with the injection mechanism clamping slideway;
[0016] The gooseneck reversing mechanism interface on the main body support is fixedly connected to the force sensor fixing plates on both sides of the gooseneck reversing mechanism. The lower surfaces of the two front and rear force sensors of the gooseneck reversing mechanism are in variable clearance fit with the gooseneck reversing mechanism interface. The injection mechanism interface on the main body support is fixedly connected to the slewing support mechanism interface of the injection mechanism. The main body support is also provided with an upper interface of the auxiliary clamping lifting mechanism, an interface of the storage tube sleeve automatic alignment mechanism, and an interface of the sleeve type large-capacity storage tube mechanism;
[0017] The auxiliary clamping lifting mechanism includes a clamping mechanism, a clamping and lifting mechanism, a lifting screw, a synchronous transmission mechanism, and a lifting motor;
[0018] The clamping mechanism includes a first clamping mechanism component, a second clamping mechanism component, a fixing plate, and a clamping semi-closed plate guiding slideway. The two ends of the fixing plate are fixed on the slewing bottom plate. The first clamping mechanism component and the second clamping mechanism component are symmetrically arranged at both ends of the fixing plate. The clamping semi-closed plate guiding slideway is distributed on the two beams in the middle of the fixing plate; The second clamping mechanism component has the same structure as the first clamping mechanism component;
[0019] The first clamping mechanism component includes a clamping force sensor, a clamping electric linear push rod, a clamping semi-closed plate, a clamping electric linear push rod support seat, and a clamping contact block;
[0020] The head end of the clamping force sensor is fixedly connected to the rib plate at the end of the fixed plate, the tail end of the clamping force sensor is fixedly connected to the support seat of the clamping electric linear push rod, the base of the clamping electric linear push rod is pin-connected to the support seat of the clamping electric linear push rod, the movable end of the clamping electric linear push rod is fixedly connected to the clamping semi-closing plate, both sides of the clamping semi-closing plate are in rolling connection with the guiding slideway of the clamping semi-closing plate through rollers, and the clamping contact block is fixedly connected to the clamping semi-closing plate through the mating hole on the clamping semi-closing plate;
[0021] The clamping lifting mechanism includes a first clamping lifting mechanism component, a second clamping lifting mechanism component, a main frame, a lifting clamping semi-closing plate guiding slideway, the lower end rotation fixation of the lifting screw rod, and a walking bearing of the clamping lifting mechanism; The main frame is in rolling connection with the upper and lower slideways of the auxiliary clamping lifting mechanism through eight groups of walking bearings distributed around it, and the lifting clamping semi-closing plate guiding slideway is fixed on the two beams in the middle of the main frame; The lower ends of the four lifting screw rods are rotationally fixed and connected to the four corners of the main frame, and the first clamping lifting mechanism component and the second clamping lifting mechanism component are symmetrically distributed at both ends of the main frame;
[0022] The first clamping lifting mechanism component includes a lifting clamping force sensor, a lifting clamping electric linear push rod, a lifting clamping semi-closing plate, a direct-lowering clamping electric linear push rod support seat, and a lifting clamping contact block. The head end of the lifting clamping force sensor is fixedly connected to the end of the main frame, the tail end of the lifting clamping force sensor is fixedly connected to the direct-lowering clamping electric linear push rod support seat, the base of the lifting clamping electric linear push rod is pin-connected to the direct-lowering clamping electric linear push rod support seat, the movable end of the lifting clamping electric linear push rod is fixedly connected to the lifting clamping semi-closing plate, and both sides of the lifting clamping semi-closing plate are in rolling connection with the lifting clamping semi-closing plate guiding slideway through rollers. The lifting clamping contact block is fixedly connected to the lifting clamping semi-closing plate through the mating holes of the lifting clamping contact block distributed on the semi-circular arc surface of the lifting clamping semi-closing plate;
[0023] The bottom ends of the four lifting screw rods are in limit rotational connection with the lower end rotation fixation of the lifting screw rod of the clamping lifting mechanism. The lifting motor is meshed with the four lifting screw rods through four synchronous transmission mechanisms, and the lifting motor and the four synchronous transmission mechanisms are both connected to the upper interface of the auxiliary clamping lifting mechanism;
[0024] The storage and guiding mechanism includes a first storage and guiding mechanism component, a second storage and guiding mechanism component, a guiding mechanism fixing seat, a guiding mechanism support, and a guiding power motor. The guiding mechanism fixing seat is fixedly connected to the interface of the storage and guiding mechanism, the upper end of the guiding mechanism fixing seat is fixedly connected to the guiding mechanism support, the first storage and guiding mechanism component and the second storage and guiding mechanism component are symmetrically arranged inside the guiding mechanism support, and the guiding power motor is arranged on the guiding mechanism support and the rotor of the guiding power motor is fixedly connected to the driving shaft of the first storage and guiding mechanism component;
[0025] The first storage and guiding mechanism assembly includes a meshing gear, a guiding semi-open chain type clamping block group, a guiding clamping support, a guiding chain tensioning mechanism, a guiding semi-open chain type clamping block slideway, a guiding driving sprocket, a guiding driven sprocket, and a guiding chain tensioning bolt.
[0026] Both ends of the driving shaft are rotatably connected to the guiding mechanism bracket, and a meshing gear and a guiding driving sprocket are fixedly connected to the driving shaft.
[0027] Both ends of the driven shaft are respectively rotatably connected to the guiding chain tensioning mechanism, a guiding driven sprocket is fixedly connected to the driven shaft, the guiding semi-open chain type clamping block group meshes outside the guiding driving sprocket and the guiding driven sprocket, the guiding chain tensioning mechanism is in sliding and limiting cooperation with the guiding mechanism bracket, the guiding chain tensioning bolt is in threaded cooperation connection with the guiding mechanism bracket, and the guiding chain tensioning bolt abuts against the guiding chain tensioning mechanism; a guiding semi-open chain type clamping block slideway is slidably connected to the inner side of the guiding semi-open chain type clamping block group, and the fixed surface of the guiding semi-open chain type clamping block slideway is fixedly connected to the guiding clamping support.
[0028] The number of clamping force adjusting screws is 2N (N≥1), and the clamping force adjusting screws pass through the guiding clamping support of the first storage and guiding mechanism assembly and are in threaded connection with the guiding clamping support of the second storage and guiding mechanism assembly.
[0029] The storage tube sleeve automatic alignment mechanism includes an alignment power motor bracket, an alignment synchronous transmission mechanism, an alignment power motor, an alignment beam support, a storage and guiding mechanism interface, an alignment bracket, an alignment proximity sensor, an alignment proximity limit mechanism, an alignment walking lead screw, an alignment walking lead screw reinforcement seat, a slewing bearing mechanism interface, an alignment beam, an alignment walking slideway, an alignment bracket pressure-bearing sliding bearing, and an alignment bracket limit sliding bearing.
[0030] The alignment power motor is fixedly connected to the alignment power motor bracket, and the alignment power motor bracket is fixedly connected to the alignment beam. The alignment synchronous transmission mechanism is arranged on the alignment power motor bracket and meshes with the alignment power motor. The alignment beam support is in sliding cooperation with the alignment beam. The storage and guiding mechanism interface is fixedly connected to the guiding mechanism fixed seat. 2N (N≥2) alignment bracket pressure-bearing sliding bearings and 2N (N≥2) alignment bracket limit sliding bearings are respectively arranged along the alignment beam direction at the bottom beam of the alignment bracket. The alignment proximity sensor is fixedly connected to both sides of the alignment bracket. There are 4 alignment proximity limit mechanisms, which are respectively fixed at the set positions on the alignment beam. Two alignment walking lead screws are provided. Both ends of the alignment walking lead screws are respectively connected to the alignment synchronous transmission mechanism and the alignment walking lead screw reinforcement seat, and are in screw cooperation with the alignment bracket. The alignment walking lead screw reinforcement seat is fixed on the cross beam between the alignment beams.
[0031] The alignment beam is provided with a slewing bearing mechanism interface connected to the automatic alignment mechanism interface of the pipe storage sleeve. The alignment walking slideway provided on the alignment beam is in rolling fit with the pressure-bearing sliding bearing and the limit sliding bearing of the alignment support.
[0032] The traction electric control trolley includes a trolley base, a trolley support frame, a generator, a trolley walking power motor, an automatic alignment mechanism interface of the pipe storage sleeve, an electric control box, a trolley walking sprocket, an outer trolley walking wheel, an outer trolley limit wheel, an inner trolley walking wheel, an inner trolley limit wheel, a regulating member for the trolley walking power motor, and a regulating bolt for the trolley walking power motor.
[0033] The bottom surface of the trolley base is provided with an outer trolley walking wheel, an outer trolley limit wheel, an inner trolley walking wheel, and an inner trolley limit wheel. The upper end of the trolley base is provided with a trolley support frame, a generator, and an electric control box. The regulating member for the trolley walking power motor is slidably connected to the trolley base and fastened by a regulating bolt for the trolley walking power motor. The trolley support frame is provided with an automatic alignment mechanism interface of the pipe storage sleeve, and the automatic alignment mechanism interface of the pipe storage sleeve is fixedly connected to the alignment beam.
[0034] The base of the trolley walking power motor is fixedly connected to the regulating member for the trolley walking power motor. The rotor of the trolley walking power motor is coaxially and fixedly connected to the trolley walking sprocket. N (N≥2) outer trolley walking wheels roll on the outer guide rail of the traction electric control trolley; N (N≥2) outer trolley limit wheels roll on the outer side wall of the outer guide rail of the traction electric control trolley; N (N≥2) inner trolley walking wheels roll on the inner guide rail of the traction electric control trolley; N (N≥2) inner trolley limit wheels roll on the inner side wall of the inner guide rail of the traction electric control trolley.
[0035] The sleeve-type large-capacity pipe storage mechanism includes an outer guide rail of the traction electric control trolley, radial reinforcing ribs, circumferential reinforcing ribs, a pipe storage cylinder, a transition cylinder, a continuous pipe fixing mechanism, a radial reinforcing rib fixing plate, a guide rail fixing member, a trolley walking chain, and an inner guide rail of the traction electric control trolley.
[0036] A plurality of radial reinforcing ribs are fixedly connected to the sleeve-type large-capacity pipe storage mechanism interface through the radial reinforcing rib fixing plate. The number of radial reinforcing ribs is at least 3. The outer guide rail of the traction electric control trolley and the inner guide rail of the traction electric control trolley are two concentric rings. The outer guide rail of the traction electric control trolley and the inner guide rail of the traction electric control trolley are fixedly connected to the radial reinforcing ribs through the guide rail fixing member. The circumferential reinforcing ribs are arranged between adjacent two radial reinforcing ribs. At least N (N≥2) groups of pipe storage cylinders are annularly distributed on the radial reinforcing ribs. The first to the N-1th groups of pipe storage cylinders are all provided with a continuous pipe outlet of the pipe storage cylinder. The innermost first group of pipe storage cylinders is also provided with a continuous pipe inlet of the pipe storage cylinder. A transition cylinder is arranged between adjacent two groups of pipe storage cylinders. The transition cylinder is provided with a continuous pipe outlet of the transition cylinder. A continuous pipe fixing mechanism for fixing the inlet section of the continuous pipe is arranged at the tail end of the continuous pipe inlet of the pipe storage cylinder.
[0037] The coiled tubing fixing mechanism includes a pin pin, a base, a pin shaft, a coiled tubing lower clamping block, and a coiled tubing upper clamping block. The base is fixed on the radial reinforcing rib, and the pin shaft is limited and rotated inside the base by the pin pin. The upper end of the pin shaft is hingedly connected to the coiled tubing lower clamping block, and the upper end of the coiled tubing lower clamping block is connected to the coiled tubing upper clamping block via a bolt, which can clamp the fixed end of the coiled tubing. The trolley running chain is fixedly connected to the outer side surface of the inner guide rail of the traction electric control trolley to form a closed loop; the trolley running sprocket is meshed with the trolley running chain, and the coiled tubing lower clamping block and the coiled tubing upper clamping block can clamp the fixed end of the coiled tubing and can rotate horizontally and at a certain angle to the horizontal plane.
[0038] The lifting electric hoist is connected to the lifting electric hoist interface.
[0039] Beneficial effects of the present invention:
[0040] A large-capacity coiled tubing storage and transportation device invented by the company fixes one end of the coiled tubing and leaves the other end free to move. The device, which is driven by a traction electric trolley, enables the storage and release of coiled tubing without the need for multi-channel slip rings.
[0041] The multi-layer pipe storage tube and transition tube are set up to achieve a large capacity of coiled tubing, and at the same time completely solve the problem of mutual squeezing, deformation and damage of the drawworks pipe storage tubes;
[0042] By increasing the buckling diameter of the coiled tubing, the buckling fatigue life of the coiled tubing is improved;
[0043] The auxiliary clamping and lifting mechanism can freely lift and lower larger diameter terminal tools or instruments that need to be transported and connected to the coiled tubing, thus supplementing the functional defects of the storage and injection mechanism.
[0044] The storage and guide mechanism makes it easier for the coiled tubing to enter and exit the storage tube and transition tube.
[0045] The automatic alignment mechanism of the storage sleeve makes the coiled tubing enter and exit the storage sleeve and transition sleeve more accurate.
[0046] The invented large-capacity coiled tubing storage and transportation device can provide greener, more efficient, intelligent and environmentally friendly technical means and equipment for the storage and transportation of coiled tubing. BRIEF DESCRIPTION OF THE DRAWINGS
[0047] Figure 1 It is a three-dimensional schematic diagram of the large-capacity storage and transportation device for coiled tubing in the present invention.
[0048] Figure 2 It is a three-dimensional schematic diagram of the gooseneck reversing mechanism of the present invention.
[0049] Figure 3 It is a cross-sectional view of the straightening guide assembly of the gooseneck reversing mechanism in the present invention.
[0050] Figure 4 It is a schematic connection diagram of the support sleeve, the two side force sensors and the fixing plates of the two side force sensors in the present invention.
[0051] Figure 5 It is a three-dimensional schematic diagram of the storage and injection mechanism of the present invention.
[0052] Figure 6 It is a three-dimensional cross-sectional schematic diagram of the storage and injection mechanism in the present invention.
[0053] Figure 7 It is a three-dimensional schematic diagram of the semi-open chain type clamping block unit of the storage and injection mechanism in the present invention.
[0054] Figure 8 It is a three-dimensional schematic diagram of the slewing support mechanism in the present invention.
[0055] Figure 9 It is a schematic diagram of the gantry opening of the slewing support mechanism in the present invention.
[0056] Figure 10 It is a three-dimensional schematic diagram of the auxiliary clamping and lifting mechanism in the present invention.
[0057] Figure 11 It is a three-dimensional schematic diagram of the clamping mechanism of the auxiliary clamping and lifting mechanism in the present invention.
[0058] Figure 12 It is a three-dimensional schematic diagram of the clamping and lifting mechanism of the auxiliary clamping and lifting mechanism in the present invention.
[0059] Figure 13 It is a three-dimensional schematic diagram of the storage, release and alignment mechanism in the present invention.
[0060] Figure 14 It is a partial three-dimensional schematic diagram of the storage, release and alignment mechanism in the present invention.
[0061] Figure 15 It is a three-dimensional schematic diagram of the storage tube sleeve automatic alignment mechanism in the present invention.
[0062] Figure 16 It is a schematic connection diagram of the alignment proximity sensor, the bearing for the alignment support under pressure and the bearing for the alignment support with limited sliding and the alignment support in the present invention.
[0063] Figure 17 It is a top three-dimensional schematic diagram of the traction electric control trolley in the present invention.
[0064] Figure 18 It is a bottom three-dimensional schematic diagram of the traction electric control trolley in the present invention.
[0065] Figure 19 It is a three-dimensional schematic diagram of the sleeve type large-capacity storage tube mechanism in the present invention.
[0066] Figure 20 It is a three-dimensional schematic diagram of the coiled tubing fixing mechanism of the sleeve-type large-capacity pipe storage mechanism in the present invention.
[0067] Figure 21 It is a partial three-dimensional schematic diagram in which the coiled tubing outlet of the pipe storage cylinder and the coiled tubing inlet of the pipe storage cylinder are distributed on the pipe storage cylinder and the coiled tubing outlet of the transition cylinder is distributed on the transition cylinder.
[0068] Figure 22 It is a three-dimensional schematic of the coiled tubing sleeve-type storage in the present invention Figure 1 。
[0069] Figure 23 It is the view of the coiled tubing sleeve-type storage in the present invention Figure 2 。 Specific embodiments
[0070] Referring to the attached drawings, a coiled tubing large-capacity storage and transportation device includes a gooseneck reversing mechanism 1, a storage and injection mechanism 2, a slewing support mechanism 3, an auxiliary clamping and lifting mechanism 4, a storage and placement guiding mechanism 5, a pipe storage sleeve automatic alignment mechanism 6, a traction electric control trolley 7, a sleeve-type large-capacity pipe storage mechanism 8, a coiled tubing 9, and a hoisting electric hoist 10;
[0071] The gooseneck reversing mechanism 1 includes a coiled tubing centering sleeve 101, a body 102, two side force sensors 103, a support shaft 105, a support sleeve 106, front and rear force sensors 107, an oil-free bearing 1011, a two-side force sensor fixing plate 1012, and a centering and guiding assembly. The function of the gooseneck reversing mechanism 1 is to change the direction of the coiled tubing 9 and transmit the force condition between it and the coiled tubing 9 detected in real time by the two side force sensors 103 and the front and rear force sensors 107 to the detection and control terminal.
[0072] The coiled tubing centering sleeve 101 is arranged along the semi-circular arc of the body 102. The number of the coiled tubing centering sleeves 101 is ≥3. The coiled tubing centering sleeve 101 is used to center the coiled tubing 9 to prevent the coiled tubing 9 from detaching from the body 102. The radial length of the coiled tubing centering sleeve 101 gradually increases from the inner end to the outer end, so that a large circular arc can be formed when the coiled tubing 9 passes through its top. The main purpose is to increase the bending diameter of the coiled tubing 9 as much as possible (this large circular arc is at least more than 1.5 times the minimum bending diameter of the coiled tubing); the function of the body 102 is to smoothly change the direction of the moving end of the coiled tubing 9, and at least 5 centering and guiding assemblies are arranged on the body 102.
[0073] The straightening and guiding assembly includes a straightening and guiding block 104, a straightening and guiding block bearing limit cover 108, a straightening and guiding block shaft 109, and a straightening and guiding block bearing 1010. The straightening and guiding block shaft 109 is rotatably connected to the straightening and guiding block bearing limit cover 108 provided on the body 102 through the straightening and guiding block bearing 1010. The straightening and guiding block 104 is fixedly connected to the outside of the straightening and guiding block shaft 109, and arc-shaped grooves for mating with the arc surface of the coiled tubing 9 are provided on all four surfaces of the straightening and guiding block 104. The straightening and guiding block 104 can form a surface contact with the coiled tubing 9, aiming to minimize the stress concentration points on the coiled tubing 9 beyond its limit during the direction-changing process. The coiled tubing straightening sleeve 101 distributed at the inner end of the body 102 is coaxial with the coiled tubing 9 section clamped between the two sets of semi-open chain clamping blocks 208 of the storage and injection mechanism 2.
[0074] A support shaft 105 is connected to the body 102. Both ends of the support shaft 105 are rotatably connected to the support sleeve 106 through oil-free bearings 1011. The upper and lower surfaces of the two side force sensors 103 are fixedly connected to the support sleeve 106 and the two side force sensor fixing plates 1012 respectively. The body 102 can rotate by 0 - ±5° around the support shaft 105. The two side force sensors 103 bear all the weight of the gooseneck commutation mechanism 1 and the downward pulling force from the coiled tubing 9, and are used to sense the stress state of this section of the coiled tubing 9 on both sides of the device in real time, so as to judge whether the coiled tubing is under too much stress or non-vertically platform-loaded, providing a basis for the precise control of the device.
[0075] The upper surfaces of the front and rear force sensors 107 are fixedly connected to the front and rear of the body 102 respectively. The front and rear force sensors 107 are assembled with the slewing support mechanism 3 to form a variable clearance fit, and the clearance size is determined according to the rotation angle of the body 102 relative to the support shaft 105, and is used to sense the magnitude of the pulling force on this section of the coiled tubing 9 in real time, providing a basis for the precise control of the device.
[0076] The storage and injection mechanism 2 includes a first storage and injection component and a second storage and injection component. The first storage and injection component and the second storage and injection component are arranged facing each other to clamp the coiled tubing 9 and make it move axially. The second storage and injection component has the same structure as the first storage and injection component. The function of the storage and injection mechanism 2 is to clamp the coiled tubing 9 and be able to push and pull the coiled tubing 9 axially, ensuring that the moving end of the coiled tubing 9 can smoothly enter or move away from the sleeve-type large-capacity storage tube mechanism 8.
[0077] The first injection and storage component includes a clamping motor bracket 201, a clamping electric linear push rod support seat 202, a clamping force sensor 203, a clamping electric linear push rod 204, an injection and storage power support frame 205, an injection and storage power motor 206, an injection and storage driving sprocket 207, an injection and storage semi-open chain type clamping block group 208, a clamping electric linear push rod connecting seat 209, an injection and storage power support frame limit sliding bearing 2010, an injection and storage power support frame pressure-bearing sliding bearing 2011, an injection and storage driven sprocket 2012, a force adjustment spring group 2013, an injection and storage semi-open chain type clamping block slideway 2014, and a slewing support mechanism interface 2015;
[0078] The bottoms of two clamping force sensors 203 are respectively fixedly connected to the motor bracket 201. The top of the clamping force sensor 203 is fixedly connected with a clamping electric linear push rod support seat 202. The clamping electric linear push rod support seat 202 is pin-connected to the main body of the clamping electric linear push rod 204. The extending end of the clamping electric linear push rod 204 is fixedly connected to the clamping electric linear push rod connecting seat 209. The function of the pin connection between the clamping electric linear push rod support seat 202 and the main body of the clamping electric linear push rod 204 is to enable the extending end of the clamping electric linear push rod 204 to finely adjust up and down within the gap generated when the injection and storage power support frame 205 slides back and forth on the clamping slideway 3015 of the injection and storage mechanism. The function of the clamping force sensor 203 is to detect the horizontal axial thrust generated by the clamping electric linear push rod 204 in real time. Multiple clamping electric linear push rods 204 are controlled by an electric control system to achieve synchronous extending or retracting linear movements, and their function is to provide the force for clamping the coiled tubing 9 for the injection and storage power component. The injection and storage power support frame 205 is fixedly connected to the clamping electric linear push rod connecting seat 209, and its function is to bear the entire injection and storage power component composed of the injection and storage power motor 206, the injection and storage driving sprocket 207, the injection and storage semi-open chain type clamping block group 208, the injection and storage driven sprocket 2012, the force adjustment spring group 2013, the injection and storage semi-open chain type clamping block slideway 2014, and the injection and storage force sensor 2016, as well as the combined compression and tension force generated by its interaction with the coiled tubing;
[0079] The main body of the injection power motor 206 is fixedly connected to the injection force sensor 2016 and fixed on the injection power support frame 205. The output shaft of the injection power motor 206 is coaxially and fixedly connected to the injection driving sprocket 207. The function of the injection driving sprocket 207 is to transmit the rotational torque output by the injection power motor 206 to the injection semi-open chain-type clamping block group 208, providing power for the cyclic movement of the injection semi-open chain-type clamping block group 208 on the injection driving sprocket 207 and the injection driven sprocket 2012; the injection driven sprocket 2012 is rotatably connected to the injection power support frame 205 through a rotating shaft. The injection semi-open chain-type clamping block group 208 is sleeved outside the injection driving sprocket 207 and the injection driven sprocket 2012. The injection semi-open chain-type clamping block group 208 is a closed-loop structure composed of a plurality of semi-open chain-type clamping block units 20801. The arc diameter of the arc-shaped straight surface 2080101 provided on the semi-open chain-type clamping block unit 20801 is 1.01 to 1.2 times the outer diameter of the coiled tube 9; the two groups of injection semi-open chain-type clamping block groups 208 on the first injection assembly and the second injection assembly cooperate with the coiled tube 9 and clamp the coiled tube 9 to generate a strong frictional force. Its function is to push the coiled tube 9 to move up and down in the form of frictional force by the rotational torque of the injection power motor 206 through the injection driving sprocket 207 and the injection driven sprocket 2012; on both sides of the injection power support frame 205, there are an injection power support frame limit sliding bearing 2010 and an injection power support frame pressure-bearing sliding bearing 2011. Both sides of the force-adjusting spring group 2013 are fixedly connected to the injection power support frame 205 and the injection semi-open chain-type clamping block slideway 2014 respectively. The rollers of the injection semi-open chain-type clamping block group 208 are slidably connected in the injection semi-open chain-type clamping block slideway 2014; the function of the injection semi-open chain-type clamping block slideway 2014 is to provide a supporting force for the injection semi-open chain-type clamping block group 208 passing through its position section to ensure clamping of the coiled tube 9; the injection power support frame limit sliding bearing 2010 rolls horizontally in the injection mechanism clamping slideway 3015 to limit the horizontal lateral position of the injection power support frame 205; the injection power support frame pressure-bearing sliding bearing 2011 rolls vertically in the injection mechanism clamping slideway 3015 to bear the gravity of the injection mechanism 2;
[0080] The slewing support mechanism 3 includes a fixed seat 301, a slewing bearing 302, a slewing bottom plate 303, a main body support 304, a climbing cage 305, a second-layer platform 306, a top platform 307, a gooseneck commutation mechanism interface 308, a slewing support mechanism opening reinforcing bar 309, a storage and injection mechanism interface 3010, an upper interface of the auxiliary clamping and lifting mechanism 3011, upper and lower sliding ways of the auxiliary clamping and lifting mechanism 3012, a storage pipe sleeve automatic alignment mechanism interface 3013, a sleeve-type large-capacity storage pipe mechanism interface 3014, a storage and injection mechanism clamping sliding way 3015, a top cross beam of the portal opening of the main body support 3016, a portal opening 3017, and a hoisting electric hoist interface 3018. The function of the slewing support mechanism 3 is to support the gooseneck commutation mechanism 1, the storage and injection mechanism 2, and the auxiliary clamping and lifting mechanism 4 and the acting forces generated by them on the coiled tubing 9. Driven by the traction electric control trolley 7, the upper slewing part rotates along with the storage and guiding mechanism 5 and the storage pipe sleeve automatic alignment mechanism 6;
[0081] The slewing bottom plate 303 is rotatably connected to the fixed seat 301 through the slewing bearing 302. The fixed seat 301 plays a role in the dynamic and static conversion for the slewing support mechanism 3 and connecting the sleeve-type large-capacity storage pipe mechanism 8. The slewing bottom plate 303 is fixedly connected to the bottom ends of the four columns of the main body support 304. The main body support 304 is respectively fixedly connected to the climbing cage 305, the second-layer platform 306, the top platform 307, the upper and lower sliding ways of the auxiliary clamping and lifting mechanism 3012, the storage and injection mechanism clamping sliding way 3015, and the top cross beam of the portal opening of the main body support 3016. The slewing support mechanism opening reinforcing bar 309 is detachably and fixedly connected to the main body support 304. Its function is to ensure the strength and stability of the slewing support mechanism during the operation of the storage and transportation device. When it is necessary to enter equipment or tools with a height close to the height of the portal opening 3017 from the portal opening 3017, the slewing support mechanism opening reinforcing bar 309 is disassembled; the limiting sliding bearing 2010 and the pressure-bearing sliding bearing 2011 of the storage and injection power support frame are in rolling connection with the storage and injection mechanism clamping sliding way 3015 to provide a sliding way for horizontal movement;
[0082] The gooseneck commutation mechanism interface 308 on the main body support 304 is fixedly connected to the force sensor fixing plates 1012 on both sides of the gooseneck commutation mechanism. The lower surfaces of the two front and rear force sensors 107 of the gooseneck commutation mechanism are in variable clearance fit with the gooseneck commutation mechanism interface 308. The storage and injection mechanism interface 3010 on the main body support 304 is fixedly connected to the slewing support mechanism interface 2015 of the storage and injection mechanism 2. The main body support 304 is also provided with an upper interface of the auxiliary clamping and lifting mechanism 3011, a storage pipe sleeve automatic alignment mechanism interface 3013, and a sleeve-type large-capacity storage pipe mechanism interface 3014;
[0083] The climbing cage 305 is a component for professional technicians to climb for the maintenance and inspection of the upper slewing bearing mechanism 3; the second-level platform 306 is an operating platform for professional technicians to inspect and maintain the storage and injection mechanism 2; the top platform 307 is an operating platform for professional technicians to inspect and maintain the gooseneck reversing mechanism 1.
[0084] The auxiliary clamping and lifting mechanism 4 includes a clamping mechanism 401, a clamping and lifting mechanism 402, a lifting screw 403, a synchronous transmission mechanism 404, and a lifting motor 405. The function of the auxiliary clamping and lifting mechanism 4 is to assist the storage and injection mechanism 2 in lifting and lowering a larger-diameter terminal tool or instrument connected to the coiled tubing.
[0085] The clamping mechanism 401 includes a first clamping mechanism assembly, a second clamping mechanism assembly, a fixing plate 40101, and a clamping semi-closure plate guiding slideway 40105. The function of the clamping mechanism 401 is to clamp and release a tool or instrument with a diameter larger than that of the coiled tubing. The two ends of the fixing plate 40101 are fixed on the rotary bottom plate 303. The first clamping mechanism assembly and the second clamping mechanism assembly are symmetrically arranged at both ends of the fixing plate 40101. The clamping semi-closure plate guiding slideway 40105 is distributed on two beams in the middle of the fixing plate 40101. The second clamping mechanism assembly has the same structure as the first clamping mechanism assembly.
[0086] The first clamping mechanism assembly includes a clamping force sensor 40102, a clamping electric linear push rod 40103, a clamping semi-closure plate 40104, a clamping electric linear push rod support seat 40106, and a clamping contact block 40107.
[0087] The head end of the clamping force sensor 40102 is fixedly connected to the rib plate at the end of the fixing plate 40101. The tail end of the clamping force sensor 40102 is fixedly connected to the clamping electric linear push rod support seat 40106. The base of the clamping electric linear push rod 40103 is pin-connected to the clamping electric linear push rod support seat 40106. The clamping force sensor 40102 is used to detect the thrust generated by the clamping electric linear push rod 40103. The movable end of the clamping electric linear push rod 40103 is fixedly connected to the clamping semi-closure plate 40104. Both sides of the clamping semi-closure plate 40104 are in rolling connection with the clamping semi-closure plate guiding slideway 40105 through rollers, facilitating its horizontal forward and backward movement along the clamping semi-closure plate guiding slideway 40105. The clamping contact block 40107 is fixedly connected to the clamping contact block 40107 through a mating hole on the clamping semi-closure plate 40104.
[0088] The clamping take-off and landing mechanism 402 includes a first clamping take-off and landing mechanism component, a second clamping take-off and landing mechanism component, a main frame 40201, a take-off and landing clamping semi-closed plate guiding slideway 40205, a lower end rotation fixing of the take-off and landing screw 40208, and a walking bearing 40209 of the clamping take-off and landing mechanism; the main frame 40201 is in rolling connection with the upper and lower slideways 3012 of the auxiliary clamping take-off and landing mechanism through eight groups of walking bearings 40209 of the clamping take-off and landing mechanism distributed around it, and the take-off and landing clamping semi-closed plate guiding slideway 40205 is fixed on two beams in the middle of the main frame 40201; four lower end rotation fixings 40208 of the take-off and landing screw are fixedly connected to the four corners of the main frame 40201, and the first clamping take-off and landing mechanism component and the second clamping take-off and landing mechanism component are symmetrically distributed at both ends of the main frame 40201; the function of the clamping take-off and landing mechanism 402 is to clamp, release, lift and lower tools or instruments with a larger diameter than the coiled tubing.
[0089] The first clamping take-off and landing mechanism component includes a take-off and landing clamping force sensor 40202, a take-off and landing clamping electric linear push rod 40203, a take-off and landing clamping semi-closed plate 40204, a support seat 40206 for the straight-down clamping electric linear push rod, and a take-off and landing clamping contact block 40207. The head end of the take-off and landing clamping force sensor 40202 is fixedly connected to the end of the main frame 40201, the tail end of the take-off and landing clamping force sensor 40202 is fixedly connected to the support seat 40206 for the straight-down clamping electric linear push rod. The take-off and landing clamping force sensor 40202 is used to detect the thrust generated by the take-off and landing clamping electric linear push rod 40203. The base of the take-off and landing clamping electric linear push rod 40203 is pin-connected to the support seat 40206 for the straight-down clamping electric linear push rod, and the movable end of the take-off and landing clamping electric linear push rod 40203 is fixedly connected to the take-off and landing clamping semi-closed plate 40204. Both sides of the take-off and landing clamping semi-closed plate 40204 are in rolling connection with the take-off and landing clamping semi-closed plate guiding slideway 40205 through rollers, facilitating its horizontal forward and backward movement along the take-off and landing clamping semi-closed plate guiding slideway 40205. The take-off and landing clamping contact block 40207 is fixedly connected to the take-off and landing clamping semi-closed plate 40204 through the cooperation holes of the take-off and landing clamping contact blocks 40207 distributed on the semi-circular arc surface of the take-off and landing clamping semi-closed plate 40204.
[0090] The bottom ends of the four take-off and landing screws 403 are in limit rotational connection with the lower end rotation fixing 40208 of the clamping take-off and landing mechanism 402. The take-off and landing motor 405 is meshed with the four take-off and landing screws 403 through four synchronous transmission mechanisms 404. The take-off and landing motor 405 and the four synchronous transmission mechanisms 404 are both connected to the upper interface 3011 of the auxiliary clamping take-off and landing mechanism to ensure the smooth take-off and landing of the clamping take-off and landing mechanism 402.
[0091] The storage and guiding mechanism 5 includes a first storage and guiding mechanism component, a second storage and guiding mechanism component, a guiding mechanism fixing base 501, a guiding mechanism support 502, and a guiding power motor 508. The guiding mechanism fixing base 501 is fixedly connected to the storage and guiding mechanism interface 605 to fix and support the storage and guiding mechanism 5. The upper end of the guiding mechanism fixing base 501 is fixedly connected to the guiding mechanism support 502. The first storage and guiding mechanism component and the second storage and guiding mechanism component are symmetrically arranged inside the guiding mechanism support 502. The guiding power motor 508 is arranged on the guiding mechanism support 502, and the rotor of the guiding power motor 508 is fixedly connected to the driving shaft of the first storage and guiding mechanism component. The function of the storage and guiding mechanism 5 is to overcome the bending stress of the coiled tubing through sufficient friction, and it can not only inject the coiled tubing into the sleeve-type large-capacity storage tube mechanism 8, but also accurately take out the coiled tubing from the sleeve-type large-capacity storage tube mechanism 8 and transport it to the working area through the gooseneck reversing mechanism 1 and the storage and injection mechanism 2. The function of the guiding mechanism support 502 is to provide support and force transmission for the meshing gear 503, the guiding semi-open chain clamping block group 504, the clamping force adjusting screw 505, the guiding clamping support 506, the guiding chain tensioning mechanism 507, the guiding power motor 508, the guiding semi-open chain clamping block slideway 509, the guiding driving sprocket 510, the guiding driven sprocket 511, and the guiding chain tensioning bolt 5012.
[0092] The first storage and guiding mechanism component includes a meshing gear 503, a guiding semi-open chain clamping block group 504, a guiding clamping support 506, a guiding chain tensioning mechanism 507, a guiding semi-open chain clamping block slideway 509, a guiding driving sprocket 510, a guiding driven sprocket 511, and a guiding chain tensioning bolt 5012.
[0093] The two ends of the driving shaft are rotatably connected to the guiding mechanism support 502, and the meshing gear 503 and the guiding driving sprocket 510 are fixedly connected to the driving shaft.
[0094] The two ends of the driven shaft are respectively rotatably connected to the guide chain tensioning mechanism 507. A guide driven sprocket 511 is fixedly connected to the driven shaft. The semi-open chain type clamping block group 504 of the guide is engaged outside the guide driving sprocket 510 and the guide driven sprocket 511. The guide chain tensioning mechanism 507 is in sliding limit fit with the guide mechanism bracket 502. The guide chain tensioning bolt 5012 is in threaded fit with the guide mechanism bracket 502 and abuts against the guide chain tensioning mechanism 507. By rotating the guide chain tensioning bolt 5012, the distance between the guide driving sprocket 510 and the guide driven sprocket 511 in the same group is adjusted; the semi-open chain type clamping block group 504 of the guide is a closed-loop structure composed of a plurality of semi-open chain type clamping block units 20801. A semi-open chain type clamping block slideway 509 of the guide is slidably connected inside the semi-open chain type clamping block group 504 of the guide. The fixed surface of the semi-open chain type clamping block slideway 509 of the guide is fixedly connected to the guide clamping support 506;
[0095] The number of the clamping force adjusting screws 505 is 2N (N≥1). The clamping force adjusting screws 505 pass through the guide clamping support 506 of the first storage and guide mechanism assembly and are in threaded connection with the guide clamping support 506 of the second storage and guide mechanism assembly; the clamping force adjusting screws 505 are used to adjust the distance between the two guide clamping supports 506, and further adjust the distance between the two relatively arranged semi-open chain type clamping block slideways 509 of the guide; driven by the guide power motor 508, the meshing gears 503 of the first storage and guide mechanism assembly and the meshing gears 503 of the second storage and guide mechanism assembly rotate in opposite directions to each other, so that the rotation directions of the two guide driving sprockets 510 are also opposite; the continuous pipe 9 is clamped by the two semi-open chain type clamping block groups 504 of the guide, and the rotational torque of the guide power motor 508 is used to push the continuous pipe 9 to move up and down in the form of frictional force;
[0096] The pipe storage sleeve automatic alignment mechanism 6 includes an alignment power motor bracket 601, an alignment synchronous transmission mechanism 602, an alignment power motor 603, an alignment beam support 604, a storage and guide mechanism interface 605, an alignment bracket 606, an alignment proximity sensor 607, an alignment proximity limit mechanism 608, an alignment traveling screw 609, an alignment traveling screw reinforcement seat 6010, a slewing support mechanism interface 6011, an alignment beam 6012, an alignment traveling slideway 6013, an alignment bracket bearing under pressure 6014 and an alignment bracket limit sliding bearing 6015. The function of the pipe storage sleeve automatic alignment mechanism 6 is to dynamically align the storage and guide mechanism 5 with the continuous pipe 9 at the position where the continuous pipe 9 is entering or exiting the cylinder, so as to prevent the continuous pipe 9 from being damaged due to abnormal buckling deformation;
[0097] The alignment power motor 603 is fixedly connected to the alignment power motor bracket 601, and the alignment power motor bracket 601 is fixedly connected to the alignment beam 6012. The alignment synchronous transmission mechanism 602 is arranged on the alignment power motor bracket 601 and meshes with the alignment power motor 603. The alignment beam support 604 is in sliding fit with the alignment beam 6012 and can move relative to the alignment beam 6012, and is used for fine-tuning the position when the pipe storage sleeve automatic alignment mechanism 6 is fixed to the traction electric control trolley 7. The storage and guiding alignment mechanism interface 605 is fixedly connected to the guiding alignment mechanism fixed seat 501, and the storage and guiding alignment mechanism 5 and the alignment bracket 606 are fixed together. Along the direction of the alignment beam 6012, 2N (N≥2) alignment bracket bearing sliding bearings 6014 and 2N (N≥2) alignment bracket limit sliding bearings 6015 are respectively arranged at the bottom beam of the alignment bracket 606. The alignment proximity sensors 607 are fixedly connected to both sides of the alignment bracket 606. There are 4 alignment proximity limit mechanisms 608, which are respectively fixed at the set positions on the upper surface of the alignment beam 6012. When the alignment proximity sensors 607 fixed on the alignment bracket 606 move to the alignment proximity limit mechanisms 608, the alignment proximity sensors 607 are touched or infrared-sensed through the mechanism and generate signals, which are transmitted to the control system, so as to prevent the storage and guiding alignment mechanism 5 from exceeding its set moving range. Two alignment traveling lead screws 609 are provided. The head and tail ends of the alignment traveling lead screws 609 are respectively connected to the alignment synchronous transmission mechanism 602 and the alignment traveling lead screw reinforcement seat 6010, and are screw-fitted with the alignment bracket 606. The alignment synchronous transmission mechanism 602 synchronously transmits the rotational torque of the alignment power motor 603 to the alignment traveling lead screws 609. The alignment traveling lead screw reinforcement seat 6010 is fixed on the cross beam between the alignment beams 6012;
[0098] A slewing support mechanism interface 6011 is arranged on the alignment beam 6012 and is connected to the pipe storage sleeve automatic alignment mechanism interface 3013. The alignment traveling slideway 6013 arranged on the alignment beam 6012 is in rolling fit with the alignment bracket bearing sliding bearings 6014 and the alignment bracket limit sliding bearings 6015, and is used for the alignment bracket 606 to perform linear movement;
[0099] The traction electric control trolley 7 includes a trolley base 701, a trolley support frame 702, a generator 703, a trolley traveling power motor 704, an interface 705 for the automatic alignment mechanism of the pipe storage sleeve, an electric control box 706, a trolley traveling sprocket 707, an outer trolley traveling wheel 708, an outer trolley limit wheel 709, an inner trolley traveling wheel 7010, an inner trolley limit wheel 7011, a regulating member 7012 for the trolley traveling power motor, and a regulating bolt 7013 for the trolley traveling power motor. The function of the traction electric control trolley 7 is to drive the gooseneck commutation mechanism 1, the storage and injection mechanism 2, the slewing support mechanism 3, the auxiliary clamping and lifting mechanism 4, the storage and guiding mechanism 5, and the automatic alignment mechanism 6 of the pipe storage sleeve to rotate clockwise or counterclockwise along the central axis of the sleeve-type large-capacity pipe storage mechanism 8, and to inject or remove the coiled tubing 9.
[0100] The bottom surface of the trolley base 701 is provided with an outer trolley traveling wheel 708, an outer trolley limit wheel 709, an inner trolley traveling wheel 7010, and an inner trolley limit wheel 7011. The upper end of the trolley base 701 is provided with a trolley support frame 702, a generator 703, and an electric control box 706. The regulating member 7012 for the trolley traveling power motor is slidably connected to the trolley base 701 and fastened by a regulating bolt 7013 for the trolley traveling power motor. The regulating member 7012 for the trolley traveling power motor is used to adjust the distance between the trolley traveling sprocket 707 and the trolley traveling chain 8012 to achieve the best matching dimension. The trolley base 701 is used to support the various components provided on the traction electric control trolley 7, the storage and guiding mechanism 5, and the automatic alignment mechanism 6 of the pipe storage sleeve to ensure its level. The trolley support frame 702 is provided with an interface 705 for the automatic alignment mechanism of the pipe storage sleeve. The interface 705 for the automatic alignment mechanism of the pipe storage sleeve is fixedly connected to the alignment beam 6012 and is used for fixedly connecting the automatic alignment mechanism 6 of the pipe storage sleeve.
[0101] The generator 703 is used to supply power to the entire system. Various electrical control components are arranged in the electrical control box 706 to collect and control the settings of the entire system. The base of the trolley traveling power motor 704 is fixedly connected to the trolley traveling power motor adjusting part 7012. The rotor of the trolley traveling power motor 704 is coaxially and fixedly connected to the trolley traveling sprocket 707. N (N≥2) trolley outer traveling wheels 708 roll on the traction electrical control trolley outer guide rail 801. The arc formed during the traveling of the trolley outer traveling wheels 708 has the same diameter as the central circle of the traction electrical control trolley outer guide rail 801. N (N≥2) trolley outer limiting wheels 709 roll on the outer side wall of the traction electrical control trolley outer guide rail 801. The arc formed during the traveling of the trolley outer limiting wheels 709 has the same diameter as the outer side of the traction electrical control trolley outer guide rail 801. N (N≥2) trolley inner traveling wheels 7010 roll on the traction electrical control trolley inner guide rail 8013. The arc formed during the traveling of the trolley inner traveling wheels 7010 has the same diameter as the central circle of the traction electrical control trolley inner guide rail 8013. N (N≥2) trolley inner limiting wheels 7011 roll on the inner side wall of the traction electrical control trolley inner guide rail 8013. The arc formed during the traveling of the trolley inner limiting wheels 7011 has the same diameter as the inner side of the traction electrical control trolley inner guide rail 8013.
[0102] The sleeve - type large - capacity pipe storage mechanism 8 includes a traction electrical control trolley outer guide rail 801, a radial reinforcing rib 802, a circumferential reinforcing rib 803, a pipe storage inner cylinder 804, a transition inner cylinder 805, a pipe storage second cylinder 806, a transition second cylinder 807, a pipe storage third cylinder 808, a coiled tubing fixing mechanism 809, a radial reinforcing rib fixing plate 8010, a guide rail fixing part 8011, a trolley traveling chain 8012, and a traction electrical control trolley inner guide rail 8013. The function of the sleeve - type large - capacity pipe storage mechanism 8 is to fix the stationary end of the coiled tubing 9 and store the coiled tubing 9.
[0103] A plurality of radial reinforcing ribs 802 are fixedly connected to the sleeve-type large-capacity pipe storage mechanism interface 3014 through the radial reinforcing rib fixing plate 8010. The number of the radial reinforcing ribs 802 is at least 3. The outer guide rail 801 of the traction electric control trolley and the inner guide rail 8013 of the traction electric control trolley are two concentric rings. The outer guide rail 801 of the traction electric control trolley and the inner guide rail 8013 of the traction electric control trolley are fixedly connected to the radial reinforcing ribs 802 through the guide rail fixing member 8011. The outer guide rail 801 of the traction electric control trolley and the inner guide rail 8013 of the traction electric control trolley provide tracks for the traction electric control trolley 7. The circumferential reinforcing ribs 803 are arranged between two adjacent radial reinforcing ribs 802. At least N (≥2) groups of pipe storage cylinders are annularly distributed on the radial reinforcing ribs 802. The pipe storage cylinder continuous pipe outlets are provided on the first group to the N-1th group of pipe storage cylinders. The pipe storage cylinder continuous pipe inlet is also provided on the innermost first group of pipe storage cylinders. A transition cylinder is arranged between two adjacent groups of pipe storage cylinders. The transition cylinder continuous pipe outlet is provided on the transition cylinder. A continuous pipe fixing mechanism 809 for fixing the continuous pipe inlet section is arranged at the tail end of the pipe storage cylinder continuous pipe inlet (the direction from head to tail is the direction in which the continuous pipe is stored);
[0104] Here, N is equal to 3, that is, 3 groups of pipe storage cylinders and 2 groups of transition cylinders are taken as an example. Then the pipe storage cylinders are the inner pipe storage cylinder 804, the second pipe storage cylinder 806, and the third pipe storage cylinder 808, and the transition cylinders are the inner transition cylinder 805 and the second transition cylinder 807;
[0105] The described inner storage tube 804, transition inner tube 805, second storage tube 806, second transition tube 807, and third storage tube 808 are concentrically distributed along the radial direction of the radial stiffener 802. The inner storage tube 804 is provided with an inner tube coiled tube outlet 80401 and an inner tube coiled tube inlet 80402. The transition inner tube 805 is provided with a transition inner tube coiled tube outlet 80501. The second storage tube 806 is provided with a second storage tube coiled tube outlet 80601. The second transition tube 807 is provided with a second transition tube coiled tube outlet. Among them, the inner tube coiled tube inlet 80402 is the position where the connecting tube 9 enters from the ground and is a coiled tube section that is stationary relative to the ground. At the tail end of the inner tube coiled tube inlet 80402 (the direction from head to tail is the direction of coiled tube storage), a coiled tube fixing mechanism 809 for fixing the coiled tube inlet section is provided. After the moving end of the connecting tube is stored in the inner storage tube 804 for one circle, it will accumulate directly above the coiled tube fixing mechanism 809. In this way, the moving end of the coiled tube spirally ascends layer by layer in the inner storage tube 804 until the accumulated height is the same as that of the inner tube coiled tube outlet 80401. Then, the moving end of the connecting tube will exit from the inner tube coiled tube outlet 80401 and naturally enter the transition inner tube 805, entering from the upper edge of the transition inner tube 805. As it continuously enters, after entering the transition inner tube 805 for half a circle to three-quarters of a circle, the moving end of the coiled tube will gradually contact the bottom surface of the transition inner tube 805. Then, the moving end of the coiled tube reaches the transition inner tube coiled tube outlet 80501 inside the transition inner tube 805. The bottom end of the transition inner tube coiled tube outlet 80501 is at the same height as the bottom surface of the transition inner tube 805. The moving end of the coiled tube will naturally enter the bottom surface of the second storage tube 806 from the transition inner tube coiled tube outlet 80501 and start the first layer of storage. The moving end of the connecting tube spirally ascends layer by layer in the second storage tube 806 until the accumulated height is the same as that of the second storage tube coiled tube outlet 80601. Then, the moving end of the connecting tube will exit from the second storage tube coiled tube outlet 80601 and naturally enter the second transition tube 807, entering from the upper edge of the second transition tube 807. As it continuously enters, after entering the second transition tube 807 for half a circle to three-quarters of a circle, the moving end of the coiled tube will gradually contact the bottom surface of the second transition tube 807. Then, the moving end of the coiled tube reaches the second transition tube coiled tube outlet inside the second transition tube 807. The bottom end of the second transition tube coiled tube outlet is at the same height as the bottom surface of the second transition tube 807. The moving end of the coiled tube will naturally enter the bottom surface of the third storage tube 808 from the second transition tube coiled tube outlet, start the first layer of storage, and realize spiral ascending layer by layer;
[0106] The coiled tubing fixing mechanism 809 includes a split pin 80901, a base 80902, a pin shaft 80903, a lower coiled tubing clamp 80904 and an upper coiled tubing clamp 80905. The base 80902 is fixed on the radial stiffener 802. The pin shaft 80903 is rotationally limited within the base 80902 by the split pin 80901. The upper end of the pin shaft 80903 is hinged with the lower coiled tubing clamp 80904. The upper end of the lower coiled tubing clamp 80904 is bolted with the upper coiled tubing clamp 80905 that can clamp the fixed end of the coiled tubing. The trolley traveling chain 8012 is fixedly connected to the outer side of the inner guide rail 8013 of the traction electric control trolley to form a closed loop; the trolley traveling sprocket 707 is meshed with the trolley traveling chain 8012. The lower coiled tubing clamp 80904 and the upper coiled tubing clamp 80905 can clamp the fixed end of the coiled tubing and can rotate in the horizontal direction and at a certain angle with the horizontal plane; wherein the split pin 80901 prevents the pin shaft 80903 from being pulled out of the lower coiled tubing clamp 80904;
[0107] The hoisting electric hoist 10 is connected to the hoisting electric hoist interface 3018 and is used to hoist fittings and the like.
[0108] Furthermore, the coiled tubing 9 is a continuous tube. When it is stored in the sleeve-type large-capacity tubing storage mechanism 8, it can be divided into an inner tube coiled tubing 901, a coiled tubing inlet section 902, an inner tube coiled tubing outlet to a transition inner tube section 903, a coiled tubing transition inner tube section 904, a coiled tubing transition inner tube to a tubing storage second tube section 905, a coiled tubing tubing storage second tube section 906, a tubing storage second tube section to a transition second tube section 907, a coiled tubing transition second tube section 908, a coiled tubing transition second tube to a tubing storage third tube section 909 and a coiled tubing tubing storage third tube section 9010; the names of different sections of the coiled tubing 9 should be determined according to the number of tubing storage cylinders;
[0109] The working principle and usage process of the present invention:
[0110] The cooperation and relative movement relationship between the gooseneck reversing mechanism 1 and the coiled tubing 9 is that the moving end of the coiled tubing 9 enters upward through the inner end of the main body 102 via the storage and injection mechanism 2 and abuts against the centralizing and guiding block 104. Under the action of an external bending force, it sequentially contacts and elastically deforms with the first few centralizing and guiding blocks 104 arranged on the main body 102, so that the moving end of the coiled tubing smoothly enters into the coiled tubing centralizing sleeve 101 in sequence and finally passes through the coiled tubing centralizing sleeve 101 arranged at the outermost end of the main body 102, completing the change of the coiled tubing 9 from bottom-up to top-down. Subsequently, under the drive of the storage and injection mechanism 2, the coiled tubing 9 is gradually transported from the outer end to the inner end of the main body 102 or transported in the reverse direction;
[0111] The storage and injection mechanism uses two sets of clamping electric linear push rods 204 to synchronously push out and drive the injection and storage power assembly to close towards the center. The central section of the two sets of semi-open chain clamping blocks 208 of the storage and injection mechanism clamps the 9th section of the continuous pipe passing through. Then, the storage and injection power motor 206 drives the storage and injection semi-open chain clamping blocks 208 on the storage and injection driving sprocket 207 and the storage and injection driven sprocket 2012 to move in a cycle. Under the action of sufficient friction, the continuous pipe moves upward or downward and is linked with the storage and guiding mechanism 5, the automatic alignment mechanism 6 of the pipe sleeve, and the traction electric control trolley 7, thereby realizing the storage and injection action of the continuous pipe. At the same time, the mechanism uses the clamping electric linear push rod 204 to synchronously retract and pull the injection and storage power assembly away from the center by a certain distance. The central section of the two sets of semi-open chain clamping blocks 208 of the storage and injection mechanism releases the continuous pipe section passing through and forms a large space, mainly to make enough space for tools or instruments with a larger diameter than the continuous pipe.
[0112] When the auxiliary clamping lifting mechanism 4 lifts, first, the clamping lifting mechanism 402 is in the clamping state, the clamping mechanism 401 is in the loosening state, and the clamping lifting mechanism 402 is driven by the lifting motor 405 to rise upward to the upper position of the lifting screw 403 through the synchronous transmission mechanism 404 and the lifting screw 403. Then, the clamping mechanism 401 is in the clamping state, the clamping lifting mechanism 402 is in the loosening state, and the clamping lifting mechanism 402 is driven by the lifting motor 405 to descend to the lower position of the lifting screw 403 through the synchronous transmission mechanism 404 and the lifting screw 403. Repeating the above two actions can realize the lifting of tools or instruments with a larger diameter than the continuous pipe. When descending, first, the clamping lifting mechanism 402 is in the clamping state, the clamping mechanism 401 is in the loosening state, and the clamping lifting mechanism 402 is driven by the lifting motor 405 to descend to the lower position of the lifting screw 403 through the synchronous transmission mechanism 404 and the lifting screw 403. Then, the clamping mechanism 401 is in the clamping state, the clamping lifting mechanism 402 is in the loosening state, and the clamping lifting mechanism 402 is driven by the lifting motor 405 to rise to the upper position of the lifting screw 403 through the synchronous transmission mechanism 404 and the lifting screw 403. Repeating the above two actions can realize the descent of tools or instruments with a larger diameter than the continuous pipe.
[0113] The storage and guiding mechanism 5 clamps the continuous pipe section passing through at the central section of the two sets of guiding semi-open chain clamping blocks 504. Then, the guiding power motor 508 drives the guiding semi-open chain clamping blocks 504 on the guiding driving sprocket 510 and the guiding driven sprocket 511 to move in a cycle. Under the action of sufficient friction, the continuous pipe moves upward or downward and is linked with the storage and injection mechanism 2, the automatic alignment mechanism 6 of the pipe sleeve, and the traction electric control trolley 7, thereby realizing the storage and guiding action of the continuous pipe 9.
[0114] Driven by the alignment power motor 603, the pipe storage sleeve automatic alignment mechanism 6 drives the alignment walking lead screw 609 to rotate through the alignment synchronous transmission mechanism 602. Then, the alignment bracket 606 moves axially forward and backward along the alignment walking lead screw 609. When the alignment bracket 606 moves away from the slewing support mechanism interface 6011 and stops when the alignment proximity sensor 607 contacts or senses the alignment proximity limit mechanism 608, it indicates that the distal limit position has been reached. When the alignment bracket 606 moves closer to the slewing support mechanism interface 6011 and stops when the alignment proximity sensor 607 contacts or senses the alignment proximity limit mechanism 608, it indicates that the proximal limit position has been reached;
[0115] The trolley walking power motor 704 drives the trolley walking sprocket 707 to rotate. The trolley walking sprocket 707 is engaged with the trolley walking chain 8012 by sprocket and chain. The trolley walking sprocket 707 will rotate both by itself and drive the traction electric control trolley 7 to revolve. By controlling the forward or reverse rotation of the trolley walking power motor 704, the forward revolution and reverse revolution of the traction electric control trolley 7 can be realized.
[0116] When taking out the coiled tubing 9 from the sleeve-type large-capacity pipe storage mechanism 8, first, the free end of the coiled tubing 9 inside the outermost pipe storage cylinder passes through the storage and guiding mechanism 5. After being clamped by the storage and guiding mechanism 5, it is manually guided to the gooseneck reversing mechanism 1, extends to the inside of the storage and injection mechanism 2 after being reversed by the gooseneck reversing mechanism 1, and finally the free end of the coiled tubing 9 is conveyed to the lower end of the target ground;
[0117] When taking out the coiled tubing 9 from the sleeve-type large-capacity pipe storage mechanism 8, first, the traction electric control trolley 7 reciprocates along the sleeve-type large-capacity pipe storage mechanism 8. When the traction electric control trolley 7 is moving, the storage and guiding mechanism 5 continuously conveys the coiled tubing 9 to the gooseneck reversing mechanism 1 by relying on friction, and the storage and injection mechanism 2 continuously conveys the coiled tubing 9 to the lower end of the target ground by relying on friction; when the coiled tubing 9 inside the outermost pipe storage cylinder is taken out, the control terminal controls the pipe storage sleeve automatic alignment mechanism 6 to drive the storage and guiding mechanism 5 to move a certain distance radially inward. At this time, the coiled tubing 9 inside the transition cylinder is taken out. When the coiled tubing 9 inside the transition cylinder is taken out, the control terminal controls the pipe storage sleeve automatic alignment mechanism 6 to drive the storage and guiding mechanism 5 to move a certain distance radially inward again, and continue to repeat the above actions until the coiled tubing 9 of the required length is taken out. The work of storing the coiled tubing 9 into the sleeve-type large-capacity pipe storage mechanism 8 is opposite to the above working process.
Claims
1. A coiled tubing large-capacity storage and transportation device, characterized in that: It includes a gooseneck reversing mechanism (1), a storage and injection mechanism (2), a slewing support mechanism (3), an auxiliary clamping and lifting mechanism (4), a storage, placement and guiding mechanism (5), a storage tube sleeve automatic alignment mechanism (6), a traction electric control trolley (7), a sleeve-type large-capacity storage tube mechanism (8), a coiled tubing (9), and a hoisting electric hoist (10); The gooseneck reversing mechanism (1) includes a coiled tubing centering sleeve (101), a body (102), two side force sensors (103), a support shaft (105), a support sleeve (106), front and rear force sensors (107), a non-lubricated bearing (1011), two side force sensor fixing plates (1012), and a centering and guiding assembly. The coiled tubing centering sleeve (101) is arranged along the semi-circular arc of the body (102), and the number of coiled tubing centering sleeves (101) is ≥3. The radial length of the coiled tubing centering sleeve (101) gradually increases from the inner end to the outer end. There are at least 5 centering and guiding assemblies provided on the body (102); The centering and guiding assembly includes a centering and guiding block (104), a centering and guiding block bearing limit cover (108), a centering and guiding block shaft (109), and a centering and guiding block bearing (1010). The centering and guiding block shaft (109) is rotatably connected to the centering and guiding block bearing limit cover (108) provided on the body (102) through the centering and guiding block bearing (1010). The centering and guiding block (104) is fixedly connected to the outside of the centering and guiding block shaft (109), and arc-shaped grooves for cooperating with the arc surface of the coiled tubing (9) are provided on all four surfaces of the centering and guiding block (104); The coiled tubing centering sleeve (101) distributed at the inner end of the body (102) is coaxial with the coiled tubing (9) section clamped between two groups of storage and injection semi-open chain-type clamping blocks (208) of the storage and injection mechanism (2); A support shaft (105) is connected to the body (102). Both ends of the support shaft (105) are rotatably connected to the support sleeve (106) through non-lubricated bearings (1011). The upper and lower surfaces of the two side force sensors (103) are respectively fixedly connected to the support sleeve (106) and the two side force sensor fixing plates (1012). The body (102) can rotate by 0-±5° around the support shaft (105); The upper surfaces of the front and rear force sensors (107) are respectively fixedly connected to the front and rear of the body (102); The storage and injection mechanism (2) includes a first storage and injection component and a second storage and injection component. The first storage and injection component and the second storage and injection component are arranged facing each other to clamp the coiled tubing (9) to make it move axially; The second storage and injection component has the same structure as the first storage and injection component; The first storage and injection component includes a clamping motor bracket (201), a clamping electric linear push rod support base (202), a clamping force sensor (203), a clamping electric linear push rod (204), a storage and injection power support frame (205), a storage and injection power motor (206), a storage and injection driving sprocket (207), a storage and injection semi-open chain type clamping block group (208), a clamping electric linear push rod connecting seat (209), a storage and injection power support frame limiting sliding bearing (2010), a storage and injection power support frame pressure-bearing sliding bearing (2011), a storage and injection driven sprocket (2012), a force-adjusting spring group (2013), a storage and injection semi-open chain type clamping block slideway (2014), and a slewing bearing mechanism interface (2015); The bottoms of two clamping force sensors (203) are respectively fixedly connected to the clamping motor bracket (201). The top of the clamping force sensor (203) is fixedly connected with a clamping electric linear push rod support base (202). The clamping electric linear push rod support base (202) is pin-connected to the main body of the clamping electric linear push rod (204). The extending end of the clamping electric linear push rod (204) is fixedly connected to the clamping electric linear push rod connecting seat (209). The storage and injection power support frame (205) is fixedly connected to the clamping electric linear push rod connecting seat (209); The main body of the storage and injection power motor (206) is fixedly connected to the storage and injection force sensor (2016) and fixed on the storage and injection power support frame (205). The output shaft of the storage and injection power motor (206) is coaxially and fixedly connected to the storage and injection driving sprocket (207). The storage and injection driven sprocket (2012) is rotationally connected to the storage and injection power support frame (205) through a rotating shaft. The storage and injection semi-open chain type clamping block group (208) is sleeved outside the storage and injection driving sprocket (207) and the storage and injection driven sprocket (2012). The two sides of the storage and injection power support frame (205) are provided with a storage and injection power support frame limiting sliding bearing (2010) and a storage and injection power support frame pressure-bearing sliding bearing (2011). The two sides of the force-adjusting spring group (2013) are respectively fixedly connected to the storage and injection power support frame (205) and the storage and injection semi-open chain type clamping block slideway (2014). The rollers of the storage and injection semi-open chain type clamping block group (208) are slidably connected in the storage and injection semi-open chain type clamping block slideway (2014); The slewing bearing mechanism (3) includes a fixed seat (301), a slewing bearing (302), a slewing bottom plate (303), a main body bracket (304), a gooseneck reversing mechanism interface (308), a storage and injection mechanism interface (3010), an auxiliary clamping lifting mechanism upper interface (3011), an auxiliary clamping lifting mechanism upper and lower slideways (3012), a storage tube sleeve automatic alignment mechanism interface (3013), a sleeve type large-capacity storage tube mechanism interface (3014), a storage and injection mechanism clamping slideway (3015), a main body bracket gantry opening top cross beam (3016), a gantry opening (3017), and a hoisting electric hoist interface (3018), The rotary base plate (303) is rotatably connected to the fixed seat (301) through a rotary bearing (302). The rotary base plate (303) is fixedly connected to the bottom ends of the four columns of the main body bracket (304). The main body bracket (304) is fixedly connected to the upper and lower slideways (3012) of the auxiliary clamping and lifting mechanism, the clamping slideway (3015) of the storage and injection mechanism, and the top cross beam (3016) of the gantry opening of the main main body bracket respectively. The limiting sliding bearing (2010) and the pressure-bearing sliding bearing (2011) of the storage and injection power support frame are in rolling connection with the clamping slideway (3015) of the storage and injection mechanism; The gooseneck reversing mechanism interface (308) on the main body bracket (304) is fixedly connected to the force sensor fixing plates (1012) on both sides of the gooseneck reversing mechanism. The lower surfaces of the two front and rear force sensors (107) of the gooseneck reversing mechanism are in variable clearance fit with the gooseneck reversing mechanism interface (308). The storage and injection mechanism interface (3010) on the main body bracket (304) is fixedly connected to the rotary support mechanism interface (2015) of the storage and injection mechanism (2). The main body bracket (304) is also provided with an upper interface (3011) of the auxiliary clamping and lifting mechanism, an interface (3013) of the storage tube sleeve automatic alignment mechanism, and an interface (3014) of the sleeve-type large-capacity storage tube mechanism; The auxiliary clamping and lifting mechanism (4) includes a clamping mechanism (401), a clamping and lifting mechanism (402), a lifting screw (403), a synchronous transmission mechanism (404), and a lifting motor (405); The clamping mechanism (401) includes a first clamping mechanism assembly, a second clamping mechanism assembly, a fixing plate (40101), and a clamping semi-closure plate guiding slideway (40105). Both ends of the fixing plate (40101) are fixed on the rotary base plate (303). The first clamping mechanism assembly and the second clamping mechanism assembly are symmetrically arranged at both ends of the fixing plate (40101). The clamping semi-closure plate guiding slideway (40105) is distributed on the two beams in the middle of the fixing plate (40101). The second clamping mechanism assembly has the same structure as the first clamping mechanism assembly; The first clamping mechanism assembly includes a clamping force sensor (40102), a clamping electric linear push rod (40103), a clamping semi-closure plate (40104), a clamping electric linear push rod support seat (40106), and a clamping contact block (40107); The head end of the clamping force sensor (40102) is fixedly connected to the rib plate at the end of the fixing plate (40101). The tail end of the clamping force sensor (�0102) is fixedly connected to the clamping electric linear push rod support seat (40106). The base of the clamping electric linear push rod (40103) is pin-connected to the clamping electric linear push rod support seat (40106). The movable end of the clamping electric linear push rod (40103) is fixedly connected to the clamping semi-closure plate (40104). Both sides of the clamping semi-closure plate (40104) are in rolling connection with the clamping semi-closure plate guiding slideway (40105) through rollers. The clamping contact block (40107) is fixedly connected to the clamping contact block (40107) through the mating hole on the clamping semi-closure plate (40104); The clamping take-off and landing mechanism (402) includes a first clamping take-off and landing mechanism component, a second clamping take-off and landing mechanism component, a main frame (40201), a take-off and landing clamping semi-closure plate guide slideway (40205), a lower-end rotation fixation of the take-off and landing screw (40208), and a walking bearing of the clamping take-off and landing mechanism (40209); the main frame (40201) is in rolling connection with the upper and lower slideways (3012) of the auxiliary clamping take-off and landing mechanism through eight groups of walking bearings (40209) distributed around it, and the take-off and landing clamping semi-closure plate guide slideway (40205) is fixed on two beams in the middle of the main frame (40201); four lower-end rotation fixations of the take-off and landing screw (40208) are fixedly connected to the four corners of the main frame (40201), and the first clamping take-off and landing mechanism component and the second clamping take-off and landing mechanism component are symmetrically distributed at both ends of the main frame (40201). The first clamping take-off and landing mechanism component includes a take-off and landing clamping force sensor (40202), a take-off and landing clamping electric linear push rod (40203), a take-off and landing clamping semi-closure plate (40204), a support seat for the straight-down clamping electric linear push rod (40206), and a take-off and landing clamping contact block (40207). The head end of the take-off and landing clamping force sensor (40202) is fixedly connected to the end of the main frame (40201), the tail end of the take-off and landing clamping force sensor (40202) is fixedly connected to the support seat for the straight-down clamping electric linear push rod (40206), the base of the take-off and landing clamping electric linear push rod (40203) is pin-connected to the support seat for the straight-down clamping electric linear push rod (40206), the movable end of the take-off and landing clamping electric linear push rod (40203) is fixedly connected to the take-off and landing clamping semi-closure plate (40204), and both sides of the take-off and landing clamping semi-closure plate (40204) are in rolling connection with the take-off and landing clamping semi-closure plate guide slideway (40205) through rollers. The take-off and landing clamping contact block (40207) is fixedly connected to the take-off and landing clamping semi-closure plate (40204) through the mating holes of the take-off and landing clamping contact blocks (40207) distributed on the semi-circular arc surface of the take-off and landing clamping semi-closure plate (40204). The bottom ends of four take-off and landing screws (403) are in limit rotational connection with the lower-end rotation fixation (40208) of the clamping take-off and landing mechanism (402), the take-off and landing motor (405) is engaged with the four take-off and landing screws (403) through four synchronous transmission mechanisms (404), and the take-off and landing motor (405) and the four synchronous transmission mechanisms (404) are both connected to the upper interface (3011) of the auxiliary clamping take-off and landing mechanism. The storage and alignment mechanism (5) includes a first storage and alignment mechanism component, a second storage and alignment mechanism component, an alignment mechanism fixed seat (501), an alignment mechanism support (502), and an alignment power motor (508). The alignment mechanism fixed seat (501) is fixedly connected to the storage and alignment mechanism interface (605). The upper end of the alignment mechanism fixed seat (501) is fixedly connected to the alignment mechanism support (502). The first storage and alignment mechanism component and the second storage and alignment mechanism component are symmetrically arranged inside the alignment mechanism support (502). The alignment power motor (508) is arranged on the alignment mechanism support (502), and the rotor of the alignment power motor (508) is fixedly connected to the driving shaft of the first storage and alignment mechanism component; The first storage and alignment mechanism component includes a meshing gear (503), a semi-open chain clamping block group for alignment (504), an alignment clamping support (506), an alignment chain tensioning mechanism (507), a semi-open chain clamping block slideway for alignment (509), an alignment driving sprocket (510), an alignment driven sprocket (511), and an alignment chain tensioning bolt (5012). The two ends of the driving shaft are rotatably connected to the alignment mechanism support (502), and a meshing gear (503) and an alignment driving sprocket (510) are fixedly connected to the driving shaft; The two ends of the driven shaft are respectively rotatably connected to the alignment chain tensioning mechanism (507), and an alignment driven sprocket (511) is fixedly connected to the driven shaft. The semi-open chain clamping block group for alignment (504) meshes outside the alignment driving sprocket (510) and the alignment driven sprocket (511). The alignment chain tensioning mechanism (507) is in sliding and limiting fit with the alignment mechanism support (502). The alignment chain tensioning bolt (5012) is in threaded fit with the alignment mechanism support (502), and the alignment chain tensioning bolt (5012) abuts against the alignment chain tensioning mechanism (507). A semi-open chain clamping block slideway for alignment (509) is slidably connected to the inner side of the semi-open chain clamping block group for alignment (504), and the fixed surface of the semi-open chain clamping block slideway for alignment (509) is fixedly connected to the alignment clamping support (506); [[ID=***]]The number of clamping force adjusting screws (505) is 2N, where N≥1. The clamping force adjusting screws (505) pass through the alignment clamping support (506) of the first storage and alignment mechanism component and are in threaded connection with the alignment clamping support (506) of the second storage and alignment mechanism component; The automatic alignment mechanism for the storage tube sleeve (6) includes an alignment power motor support (601), an alignment synchronous transmission mechanism (602), an alignment power motor (603), an alignment beam support (604), a storage and alignment mechanism interface (605), an alignment support (606), an alignment proximity sensor (607), an alignment proximity limit mechanism (608), an alignment traveling lead screw (609), an alignment traveling lead screw reinforcement seat (6010), a slewing bearing mechanism interface (6011), an alignment beam (6012), an alignment traveling slideway (6013), an alignment support pressure sliding bearing (6014), and an alignment support limit sliding bearing (6015); The alignment power motor (603) is fixedly connected to the alignment power motor bracket (601), and the alignment power motor bracket (601) is fixedly connected to the alignment beam (6012). The alignment synchronous transmission mechanism (602) is arranged on the alignment power motor bracket (601) and meshes with the alignment power motor (603). The alignment beam support (604) is in sliding fit with the alignment beam (6012). The storage and guiding mechanism interface (605) is fixedly connected to the guiding mechanism fixed seat (501). Along the direction of the alignment beam (6012), 2N alignment bracket pressure-bearing sliding bearings (6014) and 2N alignment bracket limit sliding bearings (6015) are respectively arranged on the bottom beam of the alignment bracket (606), where N≥2. The alignment proximity sensors (607) are fixedly connected to both sides of the alignment bracket (606). There are 4 alignment proximity limit mechanisms (608), which are respectively fixed at the set positions on the upper surface of the alignment beam (6012). Two alignment traveling lead screws (609) are provided. The head and tail ends of the alignment traveling lead screws (609) are respectively connected to the alignment synchronous transmission mechanism (602) and the alignment traveling lead screw reinforcement seat (6010), and are in screw fit with the alignment bracket (606). The alignment traveling lead screw reinforcement seat (6010) is fixed on the cross beam between the alignment beams (6012). A slewing bearing mechanism interface (6011) is provided on the alignment beam (6012) and is connected to the storage tube sleeve automatic alignment mechanism interface (3013). The alignment traveling slideway (6013) provided on the alignment beam (6012) is in rolling fit with the alignment bracket pressure-bearing sliding bearings (6014) and the alignment bracket limit sliding bearings (6015). The traction electric control trolley (7) includes a trolley base (701), a trolley support frame (702), a generator (703), a trolley traveling power motor (704), a storage tube sleeve automatic alignment mechanism interface (705), an electric control box (706), a trolley traveling sprocket (707), an outer trolley traveling wheel (708), an outer trolley limit wheel (709), an inner trolley traveling wheel (7010), an inner trolley limit wheel (7011), a trolley traveling power motor adjusting part (7012), and a trolley traveling power motor adjusting bolt (7013). The bottom surface of the trolley base (701) is provided with an outer trolley traveling wheel (708), an outer trolley limit wheel (709), an inner trolley traveling wheel (7010), and an inner trolley limit wheel (7011). The upper end of the trolley base (701) is provided with a trolley support frame (702), a generator (703), and an electric control box (706). The trolley traveling power motor adjusting part (7012) is slidably connected to the trolley base (701) and is fastened by a trolley traveling power motor adjusting bolt (7013). The trolley support frame (702) is provided with a storage tube sleeve automatic alignment mechanism interface (705), and the storage tube sleeve automatic alignment mechanism interface (705) is fixedly connected to the alignment beam (6012). The base of the trolley traveling power motor (704) is fixedly connected to the trolley traveling power motor adjusting part (7012). The rotor of the trolley traveling power motor (704) is coaxially and fixedly connected to the trolley traveling sprocket (707). N trolley outer traveling wheels (708) roll on the traction electric control trolley outer guide rail (801), where N≥2. N trolley outer limit wheels (709) roll on the outer side wall of the traction electric control trolley outer guide rail (801), where N≥2. N trolley inner traveling wheels (7010) roll on the traction electric control trolley inner guide rail (8013), where N≥2. N trolley inner limit wheels (7011) roll on the inner side wall of the traction electric control trolley inner guide rail (8013), where N≥2; The sleeve - type large - capacity pipe storage mechanism (8) includes a traction electric control trolley outer guide rail (801), radial reinforcing ribs (802), circumferential reinforcing ribs (803), a pipe storage cylinder, a transition cylinder, a continuous pipe fixing mechanism (809), a radial reinforcing rib fixing plate (8010), a guide rail fixing part (8011), a trolley traveling chain (8012), and a traction electric control trolley inner guide rail (8013); A plurality of radial reinforcing ribs (802) are fixedly connected to the sleeve - type large - capacity pipe storage mechanism interface (3014) through the radial reinforcing rib fixing plate (8010). The number of radial reinforcing ribs (802) is at least 3. The traction electric control trolley outer guide rail (801) and the traction electric control trolley inner guide rail (8013) are two concentric rings. The traction electric control trolley outer guide rail (801) and the traction electric control trolley inner guide rail (8013) are fixedly connected to the radial reinforcing ribs (802) through the guide rail fixing part (8011). The circumferential reinforcing ribs (803) are arranged between two adjacent radial reinforcing ribs (802). At least N groups of pipe storage cylinders are annularly distributed on the radial reinforcing ribs (802) (N≥2). The pipe storage cylinder continuous pipe outlets are provided on the first group to the N - 1th group of pipe storage cylinders. The pipe storage cylinder continuous pipe inlet is also provided on the innermost first group of pipe storage cylinders. A transition cylinder is arranged between two adjacent groups of pipe storage cylinders, and the transition cylinder continuous pipe outlet is provided on the transition cylinder. A continuous pipe fixing mechanism (809) for fixing the continuous pipe inlet section is arranged at the tail end of the pipe storage cylinder continuous pipe inlet; The coiled tubing fixing mechanism (809) includes a cotter pin (80901), a base (80902), a pin shaft (80903), a lower coiled tubing clamp block (80904) and an upper coiled tubing clamp block (80905). The base (80902) is fixed on the radial reinforcing rib (802). The pin shaft (80903) is rotationally limited inside the base (80902) through the cotter pin (80901). The upper end of the pin shaft (80903) is hinged with the lower coiled tubing clamp block (80904). The upper end of the lower coiled tubing clamp block (80904) is bolted with the upper coiled tubing clamp block (80905) capable of clamping the fixed end of the coiled tubing. The trolley traveling chain (8012) is fixedly connected to the outer side of the inner guide rail (8013) of the traction electric control trolley to form a closed loop; the trolley traveling sprocket (707) is meshed with the trolley traveling chain (8012). The lower coiled tubing clamp block (80904) and the upper coiled tubing clamp block (80905) can clamp the fixed end of the coiled tubing and can rotate horizontally and at a certain angle with the horizontal plane; The hoisting electric hoist (10) is connected to the hoisting electric hoist interface (3018).
2. The coiled tubing large-capacity storage and transportation device according to claim 1, characterized in that: The tubing storage cylinder is a tubing storage inner cylinder (804), a tubing storage second cylinder (806) and a tubing storage third cylinder (808), and the transition cylinder is a transition inner cylinder (805) and a transition second cylinder (807); The described inner storage tube (804), transition inner tube (805), second storage tube (806), second transition tube (807) and third storage tube (808) are concentrically distributed along the radial direction of the radial reinforcing rib (802). The inner storage tube (804) is provided with an inner tube coiled tube outlet (80401) and an inner tube coiled tube inlet (80402). The transition inner tube (805) is provided with a transition inner tube coiled tube outlet (80501). The second storage tube (806) is provided with a second storage tube coiled tube outlet (80601). The second transition tube (807) is provided with a second transition tube coiled tube outlet. At the tail end of the inner tube coiled tube inlet (80402), a coiled tube fixing mechanism (809) for fixing the coiled tube inlet section is provided. After the moving end of the connecting tube is stored in the inner storage tube (804) for one circle, it will accumulate directly above the coiled tube fixing mechanism (809). The moving end of the coiled tube spirally ascends layer by layer in the inner storage tube (804) until the accumulated height is the same as that of the inner tube coiled tube outlet (80401). Then, the moving end of the connecting tube will exit from the inner tube coiled tube outlet (80401) and enter the transition inner tube (805), enter from the upper edge of the transition inner tube (805). After entering the transition inner tube (805) for half a turn to three-quarters of a turn, the moving end of the coiled tube will gradually contact the bottom surface of the transition inner tube (805). The moving end of the coiled tube reaches the transition inner tube coiled tube outlet in the transition inner tube (805). The bottom end of the transition inner tube coiled tube outlet is at the same height as the bottom surface of the transition inner tube (805). The moving end of the coiled tube will naturally enter the bottom surface of the second storage tube (806) from the transition inner tube coiled tube outlet (80501) and start the first layer of storage. The moving end of the connecting tube spirally ascends layer by layer in the second storage tube (806) until the accumulated height is the same as that of the second storage tube coiled tube outlet (80601) therein. Then, the moving end of the connecting tube will exit from the second storage tube coiled tube outlet (80601) and naturally enter the second transition tube (807), enter from the upper edge of the second transition tube (807). After entering the second transition tube (807) for half a turn to three-quarters of a turn, the moving end of the coiled tube will gradually contact the bottom surface of the second transition tube (807). The moving end of the coiled tube reaches the second transition tube coiled tube outlet in the second transition tube (807). The bottom end of the second transition tube coiled tube outlet is at the same height as the bottom surface of the second transition tube (807). The moving end of the coiled tube will naturally enter the bottom surface of the third storage tube (808) from the second transition tube coiled tube outlet and start the first layer of storage and realize spiral ascending layer by layer.
3. The coiled tubing large-capacity storage and transportation device according to claim 1, characterized in that: The described storage and injection semi-open chain type clamping block group (208) and the guiding semi-open chain type clamping block group (504) are both closed-loop structures composed of a plurality of semi-open chain type clamping block units (20801).
4. A coiled tubing large-capacity storage and transportation device according to claim 3, characterized in that: The arc diameter of the arc-shaped straight surface (2080101) provided on the semi-open chain type clamping block unit (20801) is 1.01 to 1.2 times the outer diameter of the coiled tube (9).
5. A coiled tubing large-capacity storage and transportation device according to claim 1, characterized in that: It further includes a climbing cage (305), a second-floor platform (306) and a top platform (307), and the climbing cage (305), the second-floor platform (306) and the top platform (307) are fixedly connected to the main body bracket (304).
6. The large-capacity storage and transportation device for coiled tubing according to claim 1, characterized in that: It further includes a swing support mechanism opening reinforcing rod (309), and the swing support mechanism opening reinforcing rod (309) is detachably and fixedly connected to the main body bracket (304).
Citation Information
Patent Citations
High-capacity storage and transportation device for coiled tubing
CN217327242U