Automatic insertion detection component, mechanism and assembly equipment thereof

Abstract

An automatic insertion detection component, mechanism and assembly equipment thereof, including a frame component and a transplanting component configured on the frame component so that the execution component configured on the transplanting component moves to any point of the workspace constructed by the frame component under the drive of the transplanting component to perform an action, and also includes: a detection component, a loading component, and a conveying component. The execution component grabs the component to be inserted and moves it to the circuit board to perform an action so that the component to be inserted is assembled on the circuit board at a specified insertion position. The present invention has the functions of automatic loading, automatic detection, and automatic insertion, realizes the automatic assembly and generation of fuses and jumper caps, effectively solves the problem that the materials have the same appearance but different internal structures and that manual material removal and placement easily cause material mixing, as well as the problem of whether the insertion is in place after insertion, greatly reduces the waste materials occupying subsequent resources in the production process, and effectively solves the problems of difficult manual operations, a large amount of repetitive work, complex work processes, and difficulty in keeping up with the production rhythm.

Description

Technical Field

[0001] The invention relates to the technical field of assembly production equipment, in particular to an automatic insertion detection component, a mechanism and an assembly equipment thereof. Background Art

[0002] In the production of air conditioners, various intelligent products are constantly updated. The control part is an important unit to realize various intelligent functions. As the most common and universal control method, circuit boards are widely used in the control part of air conditioners. The insertion of components on circuit boards is an indispensable process. The fuses and jumper caps on the circuit boards still need to be inserted manually.

[0003] At present, the installation workflow of fuses and jumper caps is as follows: after the circuit board arrives, the circuit board is manually taken down and placed on the operating platform, and the fuse is taken out of the material box with tweezers and installed on the mainboard; while the jumper cap is manually taken out of the material box and then installed in the designated position of the mainboard. The operation efficiency is low, the operation is difficult, a large amount of repetitive work is performed, the personnel are easily fatigued, and it is difficult to meet the production rhythm. Summary of the invention

[0004] In view of the problems of low efficiency and great difficulty in the component insertion operation on the above-mentioned circuit board, the present invention provides an automatic insertion detection component, mechanism and assembly equipment thereof.

[0005] To achieve the above-mentioned purpose, the present invention adopts the following technical scheme: an automatic insertion detection component, which is arranged on the automatic insertion mechanism, comprises a first detection component for detecting when grabbing the component to be inserted and a second detection component for detecting when the insertion of the component to be inserted on the circuit board is completed;

[0006] The first detection component is arranged in a first detection zone in the moving path of the component to be inserted after being grasped, so that the first detection component can obtain the component type and posture information of the component to be inserted when passing through the first detection zone;

[0007] The second detection component is arranged on an execution component used for inserting the component to be inserted into the circuit board.

[0008] Preferably, the first detection component and / or the second detection component has an imaging element and a light source element for acquiring image information in real-time status, a fixing bracket for fixing the imaging element and the light source element, a control unit for controlling the imaging element and the light source element to perform imaging and fill lighting, and a processing unit for comparing the image information acquired by the imaging element with standard image information.

[0009] Preferably, the first detection component includes the following detection steps:

[0010] When the component to be inserted is grasped and passes through the first detection area, the first control unit controls the first light source element and the first camera element to obtain image information of the component to be inserted;

[0011] The first processing unit determines whether the type and / or posture of the component to be inserted is correct by comparing the image information with the standard image information;

[0012] If it does not meet the grasping type, the result of not meeting the type is output so that the execution component can place it in the temporary storage area;

[0013] If it meets the requirements of the grabbing type, it is determined whether the posture or direction of the component to be inserted is correct;

[0014] If the grasping posture or direction is incorrect, the output will not meet the insertion direction result so that the execution component can adjust the insertion direction.

[0015] Preferably, the second detection component includes the following detection steps:

[0016] When the execution component completes the insertion of the component to be inserted, the second light source component and the second camera component are moved to the designated detection position, wherein the component to be inserted includes a fuse and a jumper cap;

[0017] The second control unit controls the second light source element and the second camera element to obtain image information after insertion, and the second processing unit determines whether the insertion is correct by comparing the image information with the standard image information;

[0018] Determine whether there is a gap between the fuse and the fuse spring. If there is a gap, output the result of failed insertion.

[0019] Determine the mark on the jumper cap and determine whether the jumper cap is the correct material. If not, output the result of unqualified insertion.

[0020] On the other hand, the present invention adopts the following technical solution: an automatic insertion detection mechanism, comprising a frame component and a transplanting component arranged on the frame component, so that the execution component arranged on the transplanting component is driven by the transplanting component to move to any point of the working space constructed by the frame component to perform an action, and also includes:

[0021] The detection component is an automatic insertion detection component of the above technical solution.

[0022] Preferably, the mechanism further comprises:

[0023] A loading component, comprising at least one set of loading components, wherein the loading component comprises a tray body for loading a plurality of components to be inserted and a loading conveyor belt for removing the components to be inserted from the tray body so as to be grasped by the execution component;

[0024] A conveying component, comprising a driving component and a conveying component for conveying the circuit board to a designated position in the working space under the drive of the driving component;

[0025] The execution component grabs the component to be inserted and moves it to the circuit board to execute an action so that the component to be inserted is installed on the circuit board at a specified insertion position.

[0026] Preferably, the first detection component is arranged on the frame component and is located on one side of the feeding conveyor belt, and is used to obtain the type and / or posture image information of the component to be inserted when it is grabbed by the execution component;

[0027] The working space constructed by the frame component has a temporary storage area for placing the components to be inserted that have been detected by the first detection component and output a result of not meeting the category;

[0028] The actuator has a rotating cylinder, which detects the posture of the component to be inserted according to the first detection component and outputs a result that does not conform to the insertion direction to rotate and adjust the gripper component used for grasping.

[0029] Preferably, the feeding component comprises a fuse tube feeding assembly and a jumper cap feeding assembly, and the feeding conveyor belts of the two groups of feeding assemblies extend from the disk outside the rack component to the working space, and pass through the gripping area of ​​the execution component so that the execution component can grip the fuse tube and / or the jumper cap during the movement;

[0030] The execution component passes through the first detection area and the temporary storage area in sequence on the moving path to the circuit board position, and the first detection area is equipped with a first detection component so that the first detection component can detect the type and / or posture of the fuse and / or jumper cap;

[0031] When the execution component completes the installation of the fuse and / or jumper cap, the execution component is provided with a second detection component so that the second detection component detects the installation gap and / or type of the installed fuse and / or jumper cap.

[0032] Preferably, the conveying component further comprises a width adjustment structure for adjusting the width of the circuit board conveying path so that the circuit board is driven by the driving assembly to be conveyed to a designated position in the working space at the width.

[0033] Preferably, the transplanting component has:

[0034] A first slide assembly is mounted on the frame component;

[0035] A slide rail assembly is mounted on the frame component parallel to the first slide assembly;

[0036] A second slide assembly, disposed on the first slide assembly and the slide rail assembly and perpendicular to the first slide assembly and the slide rail assembly;

[0037] The third slide assembly is configured on the second slide assembly, and the execution component is arranged on the third slide assembly.

[0038] Preferably, a first direction driving unit is disposed at one end of the first slide assembly to enable the second slide assembly to slide along the first direction on the slide rail assembly and the first slide assembly;

[0039] A second direction driving unit is disposed at one end of the second slide assembly to enable the third slide assembly to slide on the second slide assembly perpendicular to the first direction;

[0040] The third slide assembly has a slide bracket and a third direction driving unit arranged on the slide bracket, and the execution component is arranged on the third direction driving unit so that the execution component slides perpendicularly to the first direction and the second direction.

[0041] Preferably, the execution component has an execution bracket and at least one set of grabbing components arranged on the execution bracket;

[0042] The gripping assembly comprises a slide cylinder assembly fixed on the execution bracket, a rotary cylinder assembly mounted on the sliding member of the slide cylinder assembly, and a gripper assembly arranged on the output shaft of the rotary cylinder assembly, wherein the gripper assembly is used to grip the components to be inserted.

[0043] Preferably, the gripper assembly comprises a gripper, a vacuum suction portion arranged at the end of the gripper, a gas passage arranged inside the gripper, and a mounting portion connected to the output shaft of the rotating cylinder at the top of the gripper.

[0044] On the other hand, the present invention selects the following technical solution: an assembly device for automatic insertion and detection, including the above-mentioned automatic insertion and detection mechanism.

[0045] Compared with the prior art, the present invention has the following beneficial effects:

[0046] The present invention has the functions of automatic feeding, automatic detection, and automatic insertion, realizes the automatic assembly and generation of fuses and jumper caps, detects whether the incoming materials before insertion are abnormal, detects whether the insertion effect after insertion meets the process requirements, and reduces the generation of abnormal products and the impact of abnormal materials on subsequent processes. The first detection component can perform material detection during movement without stopping the machine for detection, reduces the operation process, greatly saves the production cycle, and eliminates the impact of mixed materials on the insertion work; the second detection component detects whether there is a gap between the fuse and the spring after insertion, which greatly reduces the waste materials occupying subsequent resources during the production process.

[0047] The present invention effectively solves the problems of the existing jumper caps having the same appearance but different internal structures when receiving materials, and the problem that manual material placement easily causes material mixing, as well as the problem that it is difficult to judge whether the insertion is in place after insertion and whether the contact with the spring piece is good. It greatly reduces the waste materials occupying subsequent resources in the production process, and effectively solves the problems of difficult manual operation, large amounts of repetitive work, easy fatigue of personnel, complicated work process and difficulty in keeping up with the production rhythm. BRIEF DESCRIPTION OF THE DRAWINGS

[0048] In order to more clearly illustrate the technical solution, the drawings required for use in the implementation will be briefly introduced below. Obviously, the drawings described below are only some implementation methods of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.

[0049] Figure 1 It is a structural schematic diagram of the present invention.

[0050] Figure 2 A schematic diagram of the structure of the detection component.

[0051] Figure 3 It is a partial cross-sectional structural schematic diagram of the frame component of the present invention.

[0052] Figure 4 It is a schematic structural diagram of the feeding component of the present invention.

[0053] Figure 5 It is a schematic diagram of the structure of the execution component of the present invention.

[0054] Figure 6 It is a schematic diagram of the structure of the conveying component of the present invention.

[0055] Figure 7 It is a schematic diagram of the structure of the transplanting component of the present invention.

[0056] Figure 8 It is a schematic diagram of the structure of the hand grip assembly of the present invention. DETAILED DESCRIPTION

[0057] In order to enable a clear and complete understanding of the technical solution, the present invention is further described in conjunction with the embodiments and drawings. Obviously, the described embodiments are only some embodiments of the present invention, and all other embodiments obtained by technicians in the relevant field without making creative work are within the scope of protection of the present invention.

[0058] Implementation case 1:

[0059] like Figure 1 , Figure 2 , Figure 3As shown, an automatic insertion detection component is arranged on the automatic insertion mechanism, and the detection component has an imaging element 1001 and a light source element 1002 for obtaining real-time image information, a fixing bracket 1003 for fixing the imaging element 1001 and the light source element 1002, a control unit 1004 for controlling the imaging element 1001 and the light source element 1002 to perform imaging and fill lighting, and a processing unit 1005 for comparing the image information obtained by the imaging element with standard image information.

[0060] The detection component includes a first detection component 101 for detecting when the component to be inserted is grasped and a second detection component 102 for detecting when the component to be inserted is completed on the circuit board. The first detection component 101 is set in the first detection area in the moving path of the component to be inserted after it is grasped so that the first detection component can obtain the component type and posture information of the component to be inserted when passing through the first detection area. The second detection component 102 is set on the execution component 300 for inserting the component to be inserted into the circuit board.

[0061] The first detection component and / or the second detection component obtains the status information of the current component and compares it with the preset standard image information to determine whether the type of the grasped component is correct, whether the posture or direction of grasping is correct, whether the insertion after insertion is correct, and whether the type after insertion is confirmed to be correct. Specifically, the following detection steps are included:

[0062] The components to be inserted in this embodiment are two types: fuse tubes and jumper caps. The feeding component 400 is equipped with two groups of feeding components, including a fuse tube feeding component and a jumper cap feeding component. The feeding components are fed from the storage basin by vibration and then transported to the inside of the workspace through a vibration feeding conveyor belt. In this embodiment, the execution component 300 grabs the fuse tube and the jumper cap during the feeding transmission vibration process.

[0063] The first detection component includes the following detection steps:

[0064] When the fuse tube and jumper cap are grabbed and pass through the first detection area, the first control unit controls the first light source element and the first camera element to obtain image information of the component to be inserted; the first processing unit determines whether the type and / or posture of the component to be inserted is correct by comparing the image information with the preset standard image information, including whether the fuse tube is the type of fuse tube specified to be grabbed, mainly by comparing the shape and size of the material in the image; whether the direction or posture of the fuse tube when being grabbed is correct, mainly by comparing whether the position of the material when being grabbed is correct; whether the jumper cap is the type of jumper cap specified to be grabbed, mainly by identifying the mark on the jumper cap, which is generally a digital mark; whether the direction or posture of the jumper cap when being grabbed is correct, mainly by comparing whether the position of the material when being grabbed is correct;

[0065] If it does not meet the grasping type, the output is a result of not meeting the type so that the execution component can place it in the temporary storage area; if it meets the grasping type, then it is determined whether the posture or direction of the fuse and jumper cap is correct; if the grasping posture or direction is incorrect, then the output is a result of not meeting the insertion direction so that the execution component can adjust the insertion direction. If all the judgment conditions are met, it passes and executes the next process step.

[0066] The second detection component includes the following detection steps:

[0067] When the execution component completes the insertion of the fuse tube and the jumper cap, the second light source element and the second camera element are moved to the designated detection position, the second control unit controls the second light source element and the second camera element to obtain image information of the inserted fuse tube and the jumper cap, and the second processing unit determines whether the insertion is correct by comparing the image information with the standard image information;

[0068] Determine whether there is a gap between the fuse tube and the fuse tube spring. If there is a gap, output the result of unqualified insertion; determine the mark on the jumper cap, and determine whether the jumper cap is the correct material. If not, output the result of unqualified insertion; the output result of unqualified insertion is conveyed by the conveying component to the NG silo for the unqualified circuit board to pass and execute the next process step.

[0069] This implementation case has an automatic detection function to detect whether the incoming material before insertion is abnormal, and whether the insertion effect after insertion meets the process requirements, thereby reducing the production of abnormal products and the impact of abnormal materials on subsequent processes. The first detection component can perform material detection during movement without stopping the machine for detection, reducing the operation process, greatly saving production time, and eliminating the impact of mixed materials on the insertion work; the second detection component detects whether there is a gap between the fuse and the spring after insertion, greatly reducing the waste materials occupying subsequent resources during the production process.

[0070] This implementation case effectively solves the problem that when the existing jumper caps are incoming, the materials have the same appearance but different internal structures, and manual material placement easily causes material mixing, as well as the problem that it is difficult to judge whether the insertion is in place after insertion and whether the contact with the spring piece is good.

[0071] Implementation case 2:

[0072] like Figure 1 As shown, an automatic insertion detection mechanism includes a frame component 200 and a transplanting component 500 configured on the frame component 200 so that an execution component 300 configured on the transplanting component 500 is driven by the transplanting component 500 to move to any point of the working space constructed by the frame component 200 to perform an action, and also includes:

[0073] Detection component 100, the detection component is an automatic insertion detection component of implementation case 1;

[0074] The loading component 400 has at least one set of loading components, wherein the loading component has a tray body for loading a plurality of components to be inserted and a loading conveyor belt for removing the components to be inserted from the tray body so as to be grasped by the execution component;

[0075] The conveying component 600 has a driving component and a conveying component for conveying the circuit board to a designated position in the working space under the driving of the driving component;

[0076] The execution component 300 grabs the component to be inserted and moves it to the circuit board to execute an action so that the component to be inserted is installed on the circuit board at a specified insertion position.

[0077] like Figure 4 As shown, the feeding component 400 includes a fuse tube feeding assembly 401 and a jumper cap feeding assembly 402. The feeding conveyor belts 4002 of the two groups of feeding assemblies extend from the disk body 4001 outside the rack component to the working space, and pass through the gripping area of ​​the execution component so that the execution component can grip the fuse tube and / or the jumper cap during the movement;

[0078] The fuse tube and / or jumper cap are vibrated by the vibrating loading tray 4001, and one end of the vibrating loading conveyor belt 4002 is arranged at the outlet end of the vibrating loading tray 4001, and then the fuse tube and / or jumper cap are transmitted by direct vibration. After the loading component loads the fuse tube and / or jumper cap to the loading point, the loading sensor is triggered, and the execution component moves to the loading point to grab the fuse tube and / or jumper cap.

[0079] like Figure 1 , Figure 3 , Figure 5As shown, the execution component 300 passes through the first detection area and the temporary storage area 201 in sequence when grabbing the fuse and / or jumper cap and moving to the circuit board position. The first detection area is equipped with a first detection component 101 so that the first detection component can detect the type and / or posture of the fuse and / or jumper cap. The detection is carried out while moving, without stopping the machine for detection, thus reducing the operating procedures, greatly saving the production cycle, and eliminating the impact of mixing on the insertion work.

[0080] The first detection component 101 is arranged on the rack component 200 and is located on one side of the feeding conveyor belt, and is used to obtain the type and / or posture image information of the fuse and the jumper cap when they are grabbed by the execution component; the working space constructed by the rack component 200 has a temporary storage area 201, which is used to place the components to be inserted that are detected by the first detection component and output the result of not meeting the type;

[0081] The actuator 300 has a rotating cylinder 301 , which detects the posture of the component to be inserted according to the first detection component 101 and outputs a result that does not conform to the insertion direction to rotate and adjust the gripper component 302 used for grasping.

[0082] Specifically, when the fuse or jumper cap is detected as not of the specified type, it indicates that the material is not picked up correctly, and the grabbed material is placed in the temporary storage area 201 until it is moved to the next waiting point after the material is picked up correctly; when the fuse or jumper cap is detected as having an incorrect insertion direction, the rotating cylinder 301 rotates the gripper assembly 302 to adjust the insertion direction of the fuse and jumper cap, and then moves to the next waiting point.

[0083] When the execution component 300 completes the insertion of the fuse tube and / or jumper cap, the execution component 300 is equipped with a second detection component 102 so that the second detection component can detect the insertion gap and / or type of the inserted fuse tube and / or jumper cap. When the execution component 300 completes the insertion of the fuse tube and jumper cap, it determines whether there is a gap between the fuse tube and the fuse spring. If there is a gap, it means that the circuit board and the fuse tube are not inserted properly; it determines the mark on the jumper cap, and determines whether the jumper cap is the correct material for the second time. If not, it outputs the result of unqualified insertion; the output result of unqualified insertion is transported by the conveying component to the NG material bin for the unqualified circuit board, and outputs the qualified circuit board and executes the next process step.

[0084] like Figure 1 , Figure 6As shown, the conveying component 600 also has a width adjustment structure 603 for adjusting the width of the conveying path of the circuit board 601 so that the circuit board 601 is driven by the driving component 602 to be conveyed to the specified position of the workspace at the width.

[0085] The conveying component 600 has a conveying assembly 604, and the conveying assembly 604 includes synchronous belts arranged on both sides. The synchronous belts on both sides are used to receive the circuit board and are driven by the driving assembly to rotate so that the circuit board can be transported and moved. The spacing between the synchronous belts on both sides is adjusted by the width adjustment structure 603 to meet the processing of circuit boards of different sizes.

[0086] like Figure 1 , Figure 7 As shown, the transplanting component 500 has:

[0087] An X-direction slide assembly 501 is mounted on the frame component 200, and an X-direction drive motor 505 is disposed at one end of the X-direction slide assembly 501 to enable the Y-direction slide assembly 503 to slide along the X-direction on the slide rail assembly 502 and the X-direction slide assembly 501;

[0088] A slide rail assembly 502 is mounted on the frame component 200 in parallel with the X-direction slide assembly 501;

[0089] The Y-direction slide assembly 503 is arranged on the X-direction slide assembly 501 and the slide rail assembly 502 and is perpendicular to the X-direction slide assembly 501 and the slide rail assembly 502; one end of the Y-direction slide assembly 503 is arranged with a Y-direction drive motor 506 to enable the Z-direction slide assembly to slide on the Y-direction slide assembly perpendicular to the X direction.

[0090] The Z-direction slide assembly 504 is arranged on the Y-direction slide assembly 503, and the actuator 300 is set on the Z-direction slide assembly. The Z-direction slide assembly 504 has a slide bracket 507 and a Z-direction driving unit 508 arranged on the slide bracket 507. The actuator 300 is arranged on the Z-direction driving unit 508 so that the actuator 300 slides perpendicular to the X direction and the Y direction.

[0091] like Figure 1 , Figure 5 , Figure 8 As shown, the execution component 300 has an execution bracket 303 and at least one group of grabbing components arranged on the execution bracket 303. The execution bracket 303 is arranged on the Z-direction driving unit of the Z-direction slide assembly, and is driven by the Z-direction driving unit to realize the lifting and lowering movement in the Z direction;

[0092] The grabbing assembly comprises a slide cylinder assembly 304 fixed on the execution bracket 303, a rotary cylinder assembly 301 mounted on the sliding member of the slide cylinder assembly 304, and a gripper assembly 302 disposed on the output shaft of the rotary cylinder assembly 301, and the gripper assembly 302 is used to grab the components to be inserted. The slide cylinder assembly 304 drives the sliding member to drive the rotary cylinder 301 to achieve a more refined Z-direction lifting and lowering to meet a more precise insertion operation, while effectively avoiding interference with circuit board components;

[0093] The rotary cylinder 301 is used to adjust the gripper assembly 302 to adjust the posture of the material. The gripper assembly 302 has a gripper 3021, a vacuum suction part 3022 arranged at the end of the gripper 3021, a gas channel 3023 arranged inside the gripper 3021, and a mounting part 3024 connected to the output shaft of the rotary cylinder 301 at the top of the gripper. The vacuum suction part 3022 sucks the fuse 3025 and the jumper cap 3026 by vacuum.

[0094] This implementation case realizes automatic loading through a loading component, and the loading component uses a vibrating loading tray to load the fuse tubes or jumper caps in the tray, and then a vibrating loading conveyor belt transports them to the working space. When the fuse tubes or jumper caps are loaded and transmitted to the material picking point, the loading sensor is triggered. After the loading sensor is triggered, the execution component moves to the loading point under the drive of the transplanting component to grab the fuse tubes and jumper caps, and grabs two fuse tubes and two jumper caps each time to complete the material picking.

[0095] The transplanting component drives the execution component to move through the first detection area, and the first detection component detects the grabbed fuse and jumper cap to detect whether the corresponding material type is correct. If not, the execution component puts the incorrect material into the temporary storage area under the drive of the transplanting component, and detects the posture or direction of the corresponding material at the same time. If the direction is opposite when being grabbed, the gripper component is adjusted by the rotating cylinder to make the direction of the fuse or jumper cap conform to the insertion direction. The first detection component can perform material detection in motion without stopping the machine for detection, reducing the operation process and greatly saving the production cycle. And eliminate the influence of mixed materials on the insertion work.

[0096] When the captured fuse and jumper cap are components that meet the insertion conditions after passing through the first detection area, the circuit board or circuit board is transported to the right place by the conveying component, triggering the circuit board in place signal. After the circuit board is in place, it is driven by the transplanting component to move the execution component to the preset position on the circuit board, and then the insertion action is performed.

[0097] After completing the insertion action, the transplanting component controls the second detection component on the execution component to move to the specified position to obtain the image information after insertion, and compares the image information with the preset standard image information to determine whether there is a gap between the fuse and the fuse spring. If there is a gap, the fuse insertion is unqualified; judge the number on the wire cap, and secondly determine whether the jumper cap material is the correct material. If it is not the correct material, the jumper cap insertion is unqualified. If the insertion is incorrect, the circuit board is transported to the NG silo for caching. If the material is correct, it is transported to the next process.

[0098] This implementation case has the functions of automatic loading and automatic detection before insertion. It can detect the status after material picking and whether the material picked is the required material, and whether there is a gap between the fuse tube and the spring after insertion to judge the insertion effect. It greatly reduces the waste materials occupying subsequent resources in the production process, and effectively solves the problems of difficult manual operation, large amounts of repetitive work, easy fatigue of personnel, complicated work process and difficulty keeping up with the production rhythm.

[0099] On the other hand, the implementation case also provides an assembly device for automatic insertion detection, which includes an automatic insertion detection mechanism described in the second implementation case.

[0100] The above disclosure is only one or more preferred embodiments of the present invention, which are used to help understand the inventive concept of the technical solution, and is not intended to limit the present invention in other forms. Technical personnel in the relevant field may make other equivalent or customary replacement schemes based on the features defined by the present invention, which still fall within the scope of the present invention.

Claims

1. An automatic insertion detection component, arranged on an automatic insertion mechanism, characterized in that: It includes a first detection component for detecting when grabbing the component to be inserted and a second detection component for detecting when the component to be inserted is inserted into the circuit board; The first detection component is arranged in a first detection zone in the moving path of the component to be inserted after being grasped so that the first detection component can obtain the component type and posture information when the component to be inserted passes through the first detection zone; the first detection component includes the following detection steps: When the component to be inserted is grasped and passes through the first detection area, the first control unit controls the first light source element and the first camera element to obtain image information of the component to be inserted; The first processing unit determines whether the type and / or posture of the component to be inserted is correct by comparing the image information with the standard image information; If it does not meet the grasping type, the result of not meeting the type is output so that the execution component can place it in the temporary storage area; If it meets the requirements of the grabbing type, it is determined whether the posture or direction of the component to be inserted is correct; If the grasping posture or direction is incorrect, the result that does not conform to the insertion direction is output to enable the execution component to adjust the insertion direction; The second detection component is arranged on an execution component for inserting the component to be inserted into the circuit board, and the second detection component includes the following detection steps: When the execution component completes the insertion of the component to be inserted, the second light source component and the second camera component are moved to the designated detection position, wherein the component to be inserted includes a fuse and a jumper cap; The second control unit controls the second light source element and the second camera element to obtain image information after insertion, and the second processing unit determines whether the insertion is correct by comparing the image information with the standard image information; Determine whether there is a gap between the fuse and the fuse spring. If there is a gap, output the result of failed insertion. Determine the mark on the jumper cap and determine whether the jumper cap is the correct material. If not, output the result of unqualified insertion.

2. The automatic insertion detection component according to claim 1, characterized in that: The first detection component and / or the second detection component has an imaging element and a light source element for acquiring real-time image information, a fixing bracket for fixing the imaging element and the light source element, a control unit for controlling the imaging element and the light source element to perform imaging and fill lighting, and a processing unit for comparing the image information acquired by the imaging element with standard image information.

3. An automatic insertion detection mechanism, comprising a frame component and a transplanting component arranged on the frame component, so that an execution component arranged on the transplanting component is driven by the transplanting component to move to any point of the working space constructed by the frame component to perform an action, characterized in that: Also includes: The detection component is an automatic insertion detection component as described in any one of claims 1-2.

4. The automatic insertion detection mechanism according to claim 3 is characterized in that: Also includes: A loading component, comprising at least one set of loading components, wherein the loading component comprises a tray body for loading a plurality of components to be inserted and a loading conveyor belt for removing the components to be inserted from the tray body so as to be grasped by the execution component; A conveying component, comprising a driving component and a conveying component for conveying the circuit board to a designated position in the working space under the drive of the driving component; The execution component grabs the component to be inserted and moves it to the circuit board to execute an action so that the component to be inserted is installed on the circuit board at a specified insertion position.

5. The automatic insertion detection mechanism according to claim 4, characterized in that: The first detection component is arranged on the frame component and is located on one side of the feeding conveyor belt, and is used to obtain the type and / or posture image information of the component to be inserted when it is grabbed by the execution component; The working space constructed by the frame component has a temporary storage area for placing the components to be inserted that have been detected by the first detection component and output a result of not meeting the category; The actuator has a rotating cylinder, which detects the posture of the component to be inserted according to the first detection component and outputs a result that does not conform to the insertion direction to rotate and adjust the gripper component used for grasping.

6. The automatic insertion detection mechanism according to claim 4, characterized in that: The feeding component includes a fuse tube feeding assembly and a jumper cap feeding assembly, and the feeding conveyor belts of the two groups of feeding assemblies extend from the disk outside the frame component to the working space, and pass through the gripping area of ​​the execution component so that the execution component can grip the fuse tube and / or the jumper cap during the movement; The execution component passes through the first detection area and the temporary storage area in sequence on the moving path to the circuit board position, and the first detection area is equipped with a first detection component so that the first detection component can detect the type and / or posture of the fuse and / or jumper cap; When the execution component completes the installation of the fuse and / or jumper cap, the execution component is provided with a second detection component so that the second detection component detects the installation gap and / or type of the installed fuse and / or jumper cap.

7. The automatic insertion detection mechanism according to claim 4, characterized in that: The conveying component also has a width adjustment structure for adjusting the width of the circuit board conveying path so that the circuit board is driven by the driving component to be conveyed to a specified position in the working space at the width.

8. The automatic insertion detection mechanism according to claim 3, characterized in that: The transplanting component has: A first slide assembly is mounted on the frame component; A slide rail assembly is mounted on the frame component parallel to the first slide assembly; A second slide assembly, disposed on the first slide assembly and the slide rail assembly and perpendicular to the first slide assembly and the slide rail assembly; The third slide assembly is configured on the second slide assembly, and the execution component is arranged on the third slide assembly.

9. The automatic insertion detection mechanism according to claim 8, characterized in that: A first direction driving unit is disposed at one end of the first slide assembly to enable the second slide assembly to slide along a first direction on the slide rail assembly and the first slide assembly; A second direction driving unit is disposed at one end of the second slide assembly to enable the third slide assembly to slide on the second slide assembly perpendicular to the first direction; The third slide assembly has a slide bracket and a third direction driving unit arranged on the slide bracket, and the execution component is arranged on the third direction driving unit so that the execution component slides perpendicularly to the first direction and the second direction.

10. The automatic insertion detection mechanism according to claim 3, characterized in that: The execution component comprises an execution bracket and at least one set of grabbing components arranged on the execution bracket; The gripping assembly comprises a slide cylinder assembly fixed on the execution bracket, a rotary cylinder assembly mounted on the sliding member of the slide cylinder assembly, and a gripper assembly arranged on the output shaft of the rotary cylinder assembly, wherein the gripper assembly is used to grip the components to be inserted.

11. The automatic insertion detection mechanism according to claim 10, characterized in that: The gripper assembly comprises a gripper, a vacuum suction part arranged at the end of the gripper, a gas passage arranged inside the gripper, and a mounting part connected with the output shaft of the rotating cylinder at the top of the gripper.

12. An assembly device for automatic insertion detection, characterized in that: A mechanism for automatic insertion detection comprising any one of claims 3-11.

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