An automatic cleaning device for dust accumulation at the ash hopper joint of an electrostatic precipitator

Abstract

The invention discloses an automatic cleaning device for dust accumulation at the ash hopper joint of an electrostatic precipitator, comprising a dust box, an anode plate and a cathode frame installed in the dust box, a main frame fixed under the dust box and two ash hoppers arranged at the lower end of the dust box, the upper ends of the ash hoppers are provided with an ash hopper bottom plate, an ash hopper beam is provided at the connection between the ash hoppers, the upper side of the ash hopper beam is provided with a mounting seat, the inner side of the mounting seat is provided with a toggle rod, and the outer surface of the toggle rod is provided with a toggle piece; through the designed toggle rod and toggle piece, the toggle rod drives the toggle piece to rotate when in use, so that the toggle piece pushes the dust on the ash hopper beam to fall, thereby avoiding dust accumulation on the ash hopper beam; through the designed transmission mechanism, the vibration shaft drives the driving disc to rotate when in use, and the transmission disc and the transmission rod cooperate to drive the rotating disc and the mounting seat to rotate, so that it is more convenient when driving the mounting seat to rotate without other equipment.

Description

Technical Field

[0001] The invention belongs to the technical field of electrostatic precipitators, and in particular relates to an automatic cleaning device for dust accumulation at an ash hopper joint of an electrostatic precipitator. Background Art

[0002] The working principle of an electrostatic precipitator is that as flue gas passes through the flue duct in front of the main structure of the electrostatic precipitator, it becomes positively charged. The flue gas then enters the electrostatic precipitator channel, which is equipped with multiple layers of cathode plates. Due to the mutual attraction between the positively charged dust and the cathode plates, particles in the flue gas are attracted to the cathodes. Timed impacts on the cathode plates cause dust particles of a certain thickness to fall into the ash hopper below the electrostatic precipitator structure due to the combined effects of their own weight and vibration, thus removing dust from the flue gas.

[0003] After the existing multi-ash hopper electrostatic precipitator has been running for a period of time, the collected dust falls into the ash hopper under the action of vibration, and is prone to accumulation at the ash hopper joint. As the operation time goes by, when the dust accumulates to the cathode, it causes the problem of electric field failure. For this reason, we propose an automatic cleaning device for the dust accumulation at the ash hopper joint of the electrostatic precipitator. Summary of the Invention

[0004] The object of the present invention is to provide an automatic cleaning device for dust accumulation at the joint of an ash hopper for an electrostatic precipitator, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above object, the present invention provides the following technical solutions:

[0006] The dust collecting box is fixed with a main frame under the dust collecting box and two ash hoppers are arranged at the lower end of the dust collecting box, the upper ends of the ash hoppers are provided with an ash hopper bottom plate, the connection between the ash hoppers is provided with an ash hopper beam, the lower side of the ash hopper beam is provided with an auxiliary frame, the middle part of the ash hopper beam is provided with a support rod, the lower end of the support rod is provided with a supporting plate, the supporting plate is fixed to the main frame, the upper side of the ash hopper beam is provided with a mounting seat, the inner side of the mounting seat is provided with a toggle rod, the outer surface of the toggle rod is provided with a toggle piece, and one end of the toggle rod is connected to a transmission The anode vibrating mechanism is provided on the inner side of the dust removal box, and the anode vibrating mechanism includes a vibration motor installed on the upper end of the dust removal box, a vibration shaft rotatably installed in the dust removal box, an eccentric wheel fixedly installed on the vibration shaft and a vibration frame installed in the dust removal box, a vibration seat is provided at one end of the vibration frame, the inner side of the vibration seat is sleeved on the eccentric wheel, a vibration hole is opened on the inner side of the vibration frame, a vibration spring is fixedly connected to the inner wall of the vibration hole, a vibration clamp is provided on one end of the vibration spring, the anode plate is installed in the vibration hole, and the vibration clamp is clamped on both sides of the anode plate.

[0007] Preferably, one end of the vibration shaft is transmission-connected to the toggle rod via a transmission mechanism.

[0008] Preferably, the transmission mechanism includes a driving plate fixed at one end of the vibration shaft, a rotating plate fixed at one end of the toggle rod and a transmission plate rotatably installed at one end of the ash hopper beam. A transmission rod is provided on one side of the driving plate, the transmission plate and the rotating plate, and the driving plate, the transmission plate and the rotating plate are connected by a transmission rod.

[0009] Preferably, the transmission rods are equidistantly arranged on the driving disc, the transmission disc and the rotating disc, and the positions and sizes of the transmission rods on the driving disc, the transmission disc and the rotating disc are the same.

[0010] Preferably, the toggle rod and the toggle plate are provided with two sections in total, the toggle plate is spirally mounted on the toggle rod, and the two sections of the toggle rod are connected to the ash hopper beam through a mounting seat, and the two sections of the toggle rod are connected through a coupling.

[0011] Preferably, the mounting seat includes a bracket, the bracket is fixed on the ash hopper beam, the upper end of the bracket is rotatably connected to a fixed buckle plate through a rotating shaft, the fixed buckle plate and the inner side of the bracket are engaged with bearings, the toggle rod is installed between the fixed buckle plate and the bracket through a bearing, and one end of the fixed buckle plate is fixedly connected to the bracket through a fixing buckle.

[0012] Preferably, a clamping block is provided at one end of the fixed buckle plate, and a clamping slot is provided on the upper side of the bracket at a position corresponding to the clamping block, and the clamping block is engaged with the clamping slot.

[0013] Preferably, a support frame is provided on the lower side of the ash hopper bottom plate, and one end of the support frame is fixedly connected to the main frame.

[0014] Preferably, a hanger is provided at the lower end of the dust removal box, and the upper end of the ash hopper is fixedly connected to the hanger through an ash hopper bottom plate and a hanger rod.

[0015] Preferably, the main frame is shaped as an X-shaped frame, and the main frame is supported at the lower end of the dust removal box.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. Through the designed toggle rod and toggle plate, the toggle rod drives the toggle plate to rotate during use, so that the toggle plate pushes the dust on the ash hopper beam to fall, thereby preventing dust from accumulating on the ash hopper beam. At the same time, the vibration motor drives the vibration shaft to rotate, and the vibration shaft drives the eccentric wheel to rotate, so that the eccentric wheel pushes the vibration seat and the vibration frame to shake, so that the vibration spring and vibration splint inside the vibration frame vibrate and clean the dust on the surface of the anode plate.

[0018] 2. Through the designed transmission mechanism, when in use, it is necessary to clean the dust by driving the toggle rod. It is only necessary to drive the driving disk to rotate while the vibration shaft is running, and the rotating disk and the toggle rod are driven to rotate by the cooperation of the transmission disk and the transmission rod. No other equipment is required when driving the toggle rod to rotate, which is more convenient.

[0019] 3. Through the designed mounting base, the toggle rod is installed on the bracket during use. After long-term use, the toggle rod will suffer from wear and tear or other damage or failure. When disassembling and assembling, you only need to open the mounting base by flipping over the fixed buckle plate to remove the toggle rod, which is more convenient and quick to disassemble and replace the toggle rod. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a structural schematic diagram of the present invention;

[0021] Figure 2 For the present invention Figure 1 A in the middle is an enlarged structural diagram;

[0022] Figure 3 It is a schematic diagram of the structure of the toggle lever of the present invention;

[0023] Figure 4 It is a schematic structural diagram of the transmission mechanism of the present invention;

[0024] Figure 5 This is a schematic diagram of the mounting base structure of the present invention;

[0025] Figure 6 This is a schematic diagram of the ash hopper beam structure of the present invention;

[0026] Figure 7 It is a structural schematic diagram of the anode rapping mechanism of the present invention;

[0027] In the figure: 1. Dust removal box; 2. Ash hopper; 3. Ash discharge port; 4. Anode plate; 5. Cathode frame; 6. Ash hopper bottom plate; 7. Support frame; 8. Main frame; 9. Ash hopper beam; 10. Mounting seat; 11. Toggle rod; 12. Toggle plate; 13. Transmission mechanism; 14. Vibration shaft; 15. Drive plate; 16. Transmission plate; 17. Rotating plate; 18. Transmission rod; 19. Fixed buckle plate; 20. Support seat; 21. Slot; 22. Block; 23. Fixed buckle; 24. Auxiliary frame; 25. Support rod; 26. Support plate; 27. Vibration frame; 28. Vibration hole; 29. ​​Vibration splint; 30. Vibration spring; 31. Vibration motor; 32. Eccentric wheel; 33. Vibration seat. DETAILED DESCRIPTION

[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0029] Example 1:

[0030] See also Figures 1 to 7The present invention provides a technical solution: an automatic cleaning device for dust accumulation at the ash hopper joint of an electrostatic precipitator, comprising a dust box 1, an anode plate 4 and a cathode frame 5 installed in the dust box 1, a main frame 8 fixed under the dust box 1 and two ash hoppers 2 arranged at the lower end of the dust box 1, a hanger is provided at the lower end of the dust box 1, and the upper ends of the ash hoppers 2 are fixedly connected to the hanger through the ash hopper bottom plate 6 and the hanger rod, the main frame 8 is shaped as an X-shaped frame, and the main frame 8 is supported at the lower end of the dust box 1, so that the main frame 8 has a better supporting effect when in use, an ash hopper bottom plate 6 is provided at the upper end of the ash hopper 2, and a support frame 7 is provided on the lower side of the ash hopper bottom plate 6, and one end of the support frame 7 is fixedly connected to the main frame 8 so that The support of the ash hopper bottom plate 6 is more stable. An ash hopper beam 9 is provided at the connection between the ash hoppers 2. An auxiliary frame 24 is provided on the lower side of the ash hopper beam 9. A support rod 25 is provided in the middle of the ash hopper beam 9. A support plate 26 is provided at the lower end of the support rod 25. The support plate 26 is fixed on the main frame 8, so that the ash hopper beam 9 is more stable during installation and use. A mounting seat 10 is provided on the upper side of the ash hopper beam 9, and a toggle rod 11 is provided on the inner side of the mounting seat 10. A toggle piece 12 is provided on the outer surface of the toggle rod 11. One end of the toggle rod 11 is connected to a transmission mechanism 13. When the toggle rod 11 rotates, it drives the toggle piece 12 to scrape off the dust on the ash hopper beam 9 to prevent dust accumulation from touching the cathode and causing electric field failure. ; The inside of the dust removal box 1 is provided with an anode rapping mechanism, the anode rapping mechanism includes a vibration motor 31 installed on the upper end of the dust removal box 1, a vibration shaft 14 rotatably installed in the dust removal box 1, an eccentric wheel 32 fixedly installed on the vibration shaft 14 and a vibration frame 27 installed in the dust removal box 1, one end of the vibration frame 27 is provided with a vibration seat 33, the inner side of the vibration seat 33 is sleeved on the eccentric wheel 32, a vibration hole 28 is provided on the inner side of the vibration frame 27, a vibration spring 30 is fixedly connected to the inner wall of the vibration hole 28, a vibration splint 29 is provided on one end of the vibration spring 30, the anode plate 4 is installed in the vibration hole 28, and the vibration splint 29 is clamped on the anode plate 4. The vibration motor 31 drives the vibration shaft 14 to rotate, and the vibration shaft 14 drives the eccentric wheel 32 to rotate, so that the eccentric wheel 32 pushes the vibration seat 33 and the vibration frame 27 to shake, so that the vibration spring 30 and the vibration splint 29 inside the vibration frame 27 vibrate and clean the dust on the surface of the anode plate 4. One end of the vibration shaft 14 is connected to the toggle rod 11 through the transmission mechanism 13, and the vibration shaft 14 drives the toggle rod 11 to rotate through the transmission mechanism 13; the toggle rod 11 and the toggle piece 12 are provided with two sections in total, the toggle piece 12 is spirally installed on the toggle rod 11, and the two sections of the toggle rod 11 are connected to the ash hopper beam 9 through the mounting seat 10, and the two sections of the toggle rod 11 are connected by a coupling.

[0031] From the above description, it can be seen that the present invention has the following beneficial effects: when in use, the toggle rod 11 drives the toggle plate 12 to rotate, so that the toggle plate 12 pushes the dust on the ash hopper beam 9 to fall, thereby preventing dust from accumulating on the ash hopper beam 9, and the vibration motor 31 drives the vibration shaft 14 to rotate, and the vibration shaft 14 drives the eccentric wheel 32 to rotate, so that the eccentric wheel 32 pushes the vibration seat 33 and the vibration frame 27 to shake, so that the vibration spring 30 and the vibration splint 29 on the inside of the vibration frame 27 vibrate and clean the dust on the surface of the anode plate 4.

[0032] Example 2:

[0033] See also Figures 1 to 7 As shown, based on the first embodiment, the present invention provides a technical solution: the transmission mechanism 13 includes a driving disc 15 fixed to one end of the vibration shaft 14, a rotating disc 17 fixed to one end of the toggle rod 11, and a transmission disc 16 rotatably mounted on one end of the ash hopper beam 9. A transmission rod 18 is provided on one side of the driving disc 15, the transmission disc 16, and the rotating disc 17. The driving disc 15, the transmission disc 16, and the rotating disc 17 are connected by the transmission rod 18. The vibration shaft 14 drives the driving disc 15 to rotate, and the driving disc 16 is driven. The movable plate 15 drives the transmission plate 16 to rotate through the transmission rod 18, and the transmission plate 16 drives the rotating plate 17 and the toggle rod 11 to rotate through the transmission rod 18. When the toggle rod 11 rotates, the toggle piece 12 is driven to scrape off the dust on the ash hopper beam 9; the transmission rods 18 are equidistantly arranged on the driving plate 15, the transmission plate 16 and the rotating plate 17, and the position and size of the transmission rods 18 on the driving plate 15, the transmission plate 16 and the rotating plate 17 are the same, which makes the transmission between the driving plate 15, the transmission plate 16 and the rotating plate 17 more convenient.

[0034] When using the above-mentioned transmission mechanism 13, it is necessary to clean the dust by driving the toggle rod 11 during use. When in use, the driving disk 15 is driven to rotate by the vibration shaft 14, and the rotating disk 17 and the toggle rod 11 are driven to rotate by the transmission disk 16 and the transmission rod 18. Therefore, it is more convenient when driving the toggle rod 11 to rotate without other equipment.

[0035] Further, see Figure 2 and Figure 5The mounting seat 10 includes a bracket 20, which is fixed on the ash hopper beam 9. The upper end of the bracket 20 is rotatably connected to a fixed buckle plate 19 through a rotating shaft. A bearing is engaged with the inner side of the fixed buckle plate 19 and the bracket 20, and the toggle rod 11 is installed between the fixed buckle plate 19 and the bracket 20 through a bearing. One end of the fixed buckle plate 19 is fixedly connected to the bracket 20 through a fixed buckle 23. Just open the fixed buckle 23 and then flip open the fixed buckle plate 19, and then the toggle rod 11 can be removed from the bracket 20, which is more convenient and quick when disassembling. A card block 22 is provided at one end of the fixed buckle plate 19, and a card slot 21 is provided on the upper side of the bracket 20 corresponding to the position of the card block 22. The card block 22 is engaged with the card slot 21, and the fixed buckle plate 19 is installed more stably when in use.

[0036] When using the above-mentioned mounting base 10, the toggle rod 11 is installed on the bracket 20 during use, and the mounting base 10 can be disassembled and assembled by flipping open the fixed buckle plate 19, which makes it more convenient and quick to disassemble and replace the mounting base 10.

[0037] The working principle and use process of the present invention are as follows: when in use, the dust removal box 1 is energized through the anode plate 4 and the cathode frame 5 to absorb the dust and the like in the flue gas, and at the same time, the vibration motor 31 drives the vibration shaft 14 to rotate, and the vibration shaft 14 drives the eccentric wheel 32 to rotate, so that the eccentric wheel 32 pushes the vibration seat 33 and the vibration frame 27 to shake, so that the vibration spring 30 and the vibration clamping plate 29 inside the vibration frame 27 vibrate and clean the dust on the surface of the anode plate 4. When the dust falls into the ash hopper 2, it will accumulate on the ash hopper beam 9 at the connection of the ash hopper 2 and is difficult to clean. It only needs to be cleaned by the anode vibration. The vibration shaft 14 of the beating mechanism drives the driving disc 15 to rotate, and the driving disc 15 drives the transmission disc 16 to rotate through the transmission rod 18, and the transmission disc 16 drives the rotating disc 17 and the toggle rod 11 to rotate through the transmission rod 18. When the toggle rod 11 rotates, it drives the toggle piece 12 to scrape off the dust on the ash hopper beam 9 to prevent dust accumulation from touching the cathode, causing electric field failure, and causing the toggle rod 11 to malfunction during use. When disassembly is required, just open the fixing buckle 23 and then flip open the fixing buckle plate 19, and then the toggle rod 11 can be removed from the bracket 20, which is more convenient and quick when disassembling.

[0038] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply the existence of any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.

[0039] The above description is only used to illustrate the technical solution of the present invention and is not intended to limit it. Other modifications or equivalent substitutions made to the technical solution of the present invention by ordinary technicians in this field should be included in the scope of the claims of the present invention as long as they do not depart from the spirit and scope of the technical solution of the present invention.

Claims

1. An automatic cleaning device for dust accumulation at the ash hopper joint of an electrostatic precipitator, comprising a dust removal box (1), an anode plate (4) and a cathode frame (5) installed in the dust removal box (1), a main frame (8) fixed under the dust removal box (1), and two ash hoppers (2) arranged at the lower end of the dust removal box (1), characterized in that: An ash hopper bottom plate (6) is provided at the upper end of the ash hopper (2), an ash hopper beam (9) is provided at the connection between the ash hoppers (2), an auxiliary frame (24) is provided at the lower side of the ash hopper beam (9), a support rod (25) is provided at the middle part of the ash hopper beam (9), a support plate (26) is provided at the lower end of the support rod (25), and the support plate (26) is fixed on the main frame (8), a mounting seat (10) is provided at the upper side of the ash hopper beam (9), a toggle rod (11) is provided on the inner side of the mounting seat (10), and a toggle plate (11) is provided on the outer surface of the toggle rod (11). 2), one end of the toggle rod (11) is connected to a transmission mechanism (13), an anode vibration mechanism is provided inside the dust removal box (1), the anode vibration mechanism comprises a vibration motor (31) installed on the upper end of the dust removal box (1), a vibration shaft (14) rotatably installed in the dust removal box (1), an eccentric wheel (32) fixedly installed on the vibration shaft (14) and a vibration frame (27) installed in the dust removal box (1), one end of the vibration frame (27) is provided with a vibration seat (33), the inner side of the vibration seat (33) is sleeved on the eccentric wheel (32), and the vibration A vibration hole (28) is provided on the inner side of the movable frame (27), a vibration spring (30) is fixedly connected to the inner wall of the vibration hole (28), a vibration clamping plate (29) is provided at one end of the vibration spring (30), the anode plate (4) is installed in the vibration hole (28), and the vibration clamping plate (29) is clamped on both sides of the anode plate (4); one end of the vibration shaft (14) is connected to the toggle rod (11) through a transmission mechanism (13); the transmission mechanism (13) includes a driving disk (15) fixed to one end of the vibration shaft (14), a driving disk (15) fixed to one end of the toggle rod (11), and a driving disk (15) fixed to one end of the toggle rod (11). The invention relates to a rotary disk (17) and a transmission disk (16) rotatably mounted on one end of an ash hopper beam (9); a transmission rod (18) is provided on one side of the driving disk (15), the transmission disk (16) and the rotating disk (17); the driving disk (15), the transmission disk (16) and the rotating disk (17) are connected to each other by engaging and transmitting through the transmission rod (18); the transmission rod (18) is equidistantly arranged on the driving disk (15), the transmission disk (16) and the rotating disk (17); and the positions and sizes of the transmission rods (18) on the driving disk (15), the transmission disk (16) and the rotating disk (17) are the same.

2. The automatic dust cleaning device for the ash hopper joint of an electrostatic precipitator according to claim 1 is characterized in that: The toggle rod (11) and the toggle plate (12) are provided with two sections in total, the toggle plate (12) is spirally mounted on the toggle rod (11), and the two sections of the toggle rod (11) are connected to the ash hopper beam (9) through a mounting seat (10), and the two sections of the toggle rod (11) are connected through a coupling.

3. The automatic dust cleaning device for the ash hopper joint of an electrostatic precipitator according to claim 1, characterized in that: The mounting seat (10) includes a bracket (20), the bracket (20) is fixed on the ash hopper beam (9), the upper end of the bracket (20) is rotatably connected to a fixed buckle plate (19) through a rotating shaft, the fixed buckle plate (19) and the inner side of the bracket (20) are engaged with a bearing, the toggle rod (11) is installed between the fixed buckle plate (19) and the bracket (20) through the bearing, and one end of the fixed buckle plate (19) is fixedly connected to the bracket (20) through a fixing buckle (23).

4. The automatic dust cleaning device for the ash hopper joint of an electrostatic precipitator according to claim 3 is characterized in that: A clamping block (22) is provided at one end of the fixed buckle plate (19), and a clamping slot (21) is provided on the upper side of the bracket (20) at a position corresponding to the clamping block (22), and the clamping block (22) is clamped in the clamping slot (21).

5. The automatic dust cleaning device for the ash hopper joint of an electrostatic precipitator according to claim 1 is characterized in that: A support frame (7) is provided on the lower side of the ash hopper bottom plate (6), and one end of the support frame (7) is fixedly connected to the main frame (8).

6. The automatic dust cleaning device for the ash hopper joint of an electrostatic precipitator according to claim 1, characterized in that: The lower end of the dust removal box (1) is provided with a hanger, and the upper end of the ash hopper (2) is fixedly connected to the hanger via an ash hopper bottom plate (6) and a hanger rod.

7. The automatic dust cleaning device for the ash hopper joint of an electrostatic precipitator according to claim 1, characterized in that: The main frame (8) is shaped as an X-shaped frame, and the main frame (8) is supported at the lower end of the dust removal box (1).

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