Straight line type LED precision assembly full-automatic flexible assembly line

By designing a fully automated flexible assembly line for linear LED precision components, and utilizing a combination of mounting brackets, fixed slide rails, fixed fixtures, and locking components, automated conveying and precise positioning are achieved. This solves the problems of low efficiency and poor adaptability in traditional assembly methods, and improves the continuity and precision of assembly.

CN114473485BActive Publication Date: 2025-11-04SHENZHEN SHIZONG AUTOMATION EQUIP CO LTD
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Patent Information

Application Number
CN202210049154.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-01-17
Publication Date
2025-11-04
Estimated Expiration
2042-01-17

AI Technical Summary

Technical Problem

Traditional manual and mechanized assembly of LED precision components suffers from poor assembly continuity, low efficiency, easy damage to workpieces, and poor adaptability of fixtures, making it difficult to meet the high standardization requirements of precision assembly.

Method used

A fully automated flexible assembly line for linear LED precision components was designed. It adopts a combination of mounting brackets, fixed slide rails, fixed fixtures, drive mechanisms and locking components to achieve automated conveying and precise positioning. Through the optimized design of the conveyor belt and clamping components, it can adapt to workpieces of different sizes.

Benefits of technology

It improves assembly continuity and efficiency, reduces workpiece damage rate, meets high-standard precision assembly requirements, and enhances the practicality and reliability of the assembly line.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application discloses a linear LED precision component full-automatic flexible assembly line, which comprises a mounting frame, a plurality of different assembly stations which are evenly arranged on a fixed slide rail from left to right, a fixed jig used for fixing a workpiece, a driving mechanism used for driving the fixed jig to move leftward and rightward to different assembly stations, and a plurality of locking pieces used for positioning and locking the fixed jig which slides to the back of the fixed jig; the fixed jig is slidably arranged on the fixed slide rail; the plurality of locking pieces are evenly and fixedly arranged on the mounting frame from left to right and correspondingly located in front of the plurality of assembly stations. Effects: The application realizes automatic conveying of the fixed jig and the workpiece in the fixed jig, can greatly save material transfer time, greatly improve the continuity of LED precision component assembly, make the assembly speed fast, effectively improve the output of finished products in unit time, greatly reduce the workpiece damage rate, make the use reliable, and the fixed jig can be adapted to clamp and fix workpieces with square structures of more size ratios, so that the application has strong practicability and better use effect.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of automation equipment, in particular to a linear LED precision component full-automatic flexible assembly line. BACKGROUND

[0002] The LED precision component includes a LED display screen and a LED lamp and the like, when it is assembled to the product main body, such as the LED display screen is assembled to the frame shell, because its structure is more precise, so it needs to implement high-standard assembly, which makes the traditional manual assembly method far from meeting the requirements of precision assembly, and its assembly must be mechanized to assemble it by a mechanical hand.

[0003] When the traditional mechanical hand is used for assembly, a plurality of fixed jigs for clamping the workpiece of the LED precision component to be assembled are fixedly arranged on a flow line, and a mechanical hand for clamping different LED precision components is arranged above each corresponding fixed jig, and the plurality of fixed jigs are kept stationary, which is to facilitate positioning, so that the workpiece clamped therein is well positioned, so as to realize the precision assembly of the LED precision component.

[0004] In implementation, after the workpiece in one of the fixed jigs is assembled with one LED precision component, it needs to be manually transferred to the next fixed jig to complete the assembly of the next LED precision component, and so on, that is, the assembly of a plurality of LED precision components on the corresponding workpiece is realized.

[0005] The above operation method is widely used, but still has certain defects and deficiencies.

[0006] Specifically, on the one hand, the corresponding workpiece needs to be continuously fed to a plurality of fixed jigs and continuously discharged from a plurality of corresponding fixed jigs, which wastes time, makes the LED precision component assembly continuity poor, the assembly speed slow, and the assembly efficiency low, and cannot effectively improve the production output of finished products per unit time, on the other hand, the continuous feeding and discharging of the corresponding workpiece makes it easy to be damaged, and the fixed jigs used to clamp the workpiece have poor adaptability, cannot clamp workpieces of different sizes and proportions in a large variable range, and have poor practicality.

[0007] To this end, the present patent applicant designs the present application to solve the related technical problems. SUMMARY

[0008] The present application aims to at least solve one of the technical problems in the related art. To this end, the present application aims to provide a linear LED precision component full-automatic flexible assembly line.

[0009] To achieve the above object, the linear LED precision component full-automatic flexible assembly line according to the embodiment of the present application is characterized in that it comprises a mounting frame, a fixed slide rail with multiple different assembly stations uniformly arranged from left to right, a fixed jig for fixing a workpiece requiring assembly of an LED precision component, a driving mechanism for driving the fixed jig to move left and right to different assembly stations, and multiple locking members for positioning and locking the fixed jig sliding to the back thereof.

[0010] The fixed slide rail is fixedly arranged on the mounting frame along the left-right direction; the fixed jig is slidably arranged on the fixed slide rail and connected with the driving mechanism; and the multiple locking members are uniformly fixed on the mounting frame from left to right and correspondingly located in front of the multiple assembly stations.

[0011] In addition, the linear LED precision component full-automatic flexible assembly line according to the above embodiment of the present application can also have the following additional technical features:

[0012] According to one embodiment of the present application, the fixed jig comprises a jig table and a sliding block fixedly arranged on the bottom of the jig table along the left-right direction and adapted to be clamped to the fixed slide rail; and a positioning groove is formed in the front side of the jig table facing backward.

[0013] Each of the locking members comprises a positioning slide rail arranged along the front-back direction, a positioning lock block slidably mounted on the positioning slide rail, and a positioning cylinder for driving the positioning lock block to slide forward and backward on the positioning slide rail; the rear end of the positioning lock block can slide backward and be clamped into the positioning groove opposite to its position under the driving of the positioning cylinder, so as to position and lock the fixed jig opposite to its position.

[0014] According to one embodiment of the present application, the positioning groove is shaped as a V-shaped structure, and the rear end of the positioning lock block is shaped as a pointed shape, so as to be clamped into the positioning groove of the V-shaped structure in an interference fit.

[0015] According to one embodiment of the present application, the driving mechanism comprises a conveyor belt fixedly arranged on the upper part of the mounting frame along the left-right direction, and a driving motor for driving the conveyor belt to rotate counterclockwise.

[0016] The conveyor belt is located at the rear side of the fixed slide rail, and the front end face thereof is formed with multiple vertically arranged teeth; and the rear side of the jig table is provided with a transmission tooth for engaging the teeth.

[0017] According to one embodiment of the present application, the jig table comprises a hollow jig seat, a workpiece fixing base plate, a first movable clamping member, and a second movable clamping member.

[0018] The workpiece fixing base plate layer is fixed on the hollow jig seat, and the upper end surface rear part and the right side are vertically provided with fixing clamping jaws for clamping workpieces; the hollow jig seat rear part is provided with the transmission teeth, and the left side is provided with the left sliding opening penetrating the inside; the front side upper part is provided with the front sliding opening penetrating the inside;

[0019] The first movable clamping part is movably arranged in the hollow jig seat, and the left end thereof extends from the left sliding opening and is upwardly provided with the first follow-up clamping jaw for clamping workpieces; the second movable clamping part is movably arranged in the hollow jig seat, and the front end thereof extends from the front sliding opening and is upwardly provided with the second follow-up clamping jaw for clamping workpieces.

[0020] According to one embodiment of the present application, the left middle part of the hollow jig seat is provided with a first limiting sliding groove along the left-right direction, and a first sliding rail is fixedly arranged in the first limiting sliding groove along the left-right direction; and the middle part of the hollow jig seat is provided with a second limiting sliding groove along the front-rear direction, and a second sliding rail is fixedly arranged in the second limiting sliding groove along the front-rear direction;

[0021] The upper left part of the first limiting sliding groove is communicated with the left sliding opening; the upper front part of the second limiting sliding groove is communicated with the front sliding opening; the first movable clamping part is movably clamped in the first limiting sliding groove, and the bottom part thereof is provided with a first sliding block suitable for being clamped to the first sliding rail; the second movable clamping part is movably clamped in the second limiting sliding groove, and the bottom part thereof is provided with a second sliding block suitable for being clamped to the second sliding rail.

[0022] According to one embodiment of the present application, the first movable clamping part comprises a first movable plate and a first telescopic spring; and the second movable clamping part comprises a second movable plate and a second telescopic spring;

[0023] The left end of the first movable plate extends from the left sliding opening and is upwardly provided with the first follow-up clamping jaw, and the lower bottom surface of the first movable plate is downwardly fixedly provided with a first fixed block close to the left end; the first telescopic spring is abutted between the left inner wall of the first limiting sliding groove and the left end surface of the first fixed block;

[0024] The front end of the second movable plate extends from the front sliding opening and is upwardly provided with the second follow-up clamping jaw, and the lower bottom surface of the second movable plate is downwardly fixedly provided with a second fixed block close to the front end; the second telescopic spring is abutted between the front inner wall of the second limiting sliding groove and the front end surface of the second fixed block.

[0025] According to one embodiment of the present application, the first movable clamping part further comprises a first stroke adjusting screw for adjusting the telescopic degree of the first telescopic spring; and the second movable clamping part further comprises a second stroke adjusting screw for adjusting the telescopic degree of the second telescopic spring.

[0026] The hollow jig seat left side is provided with a first screw hole penetrating to the left inner wall of the first limiting sliding groove; the first stroke adjusting screw is screwed in the first screw hole, and a first clamping protrusion is protruded to the right end of the first stroke adjusting screw, and the left end of the first extension spring is sleeved to the outside of the first clamping protrusion and abuts to the right end surface of the first stroke adjusting screw;

[0027] The hollow jig seat front side is provided with a second screw hole penetrating to the front inner wall of the second limiting sliding groove; the second stroke adjusting screw is screwed in the second screw hole, and a second clamping protrusion is protruded to the rear end of the second stroke adjusting screw, and the front end of the second extension spring is sleeved to the outside of the second clamping protrusion and abuts to the rear end surface of the second stroke adjusting screw.

[0028] According to one embodiment of the present application, the right end of the first limiting sliding groove is communicated with the left middle part of the second limiting sliding groove; the left middle part of the second movable plate is provided with a linkage groove, and the linkage groove is provided with a linkage inclined surface inclined to the left rear; the right end middle part of the first movable plate is provided with a rotating groove to the left, and a rotating wheel abutting to the linkage inclined surface is horizontally fixed in the rotating groove.

[0029] When the second movable plate is controlled to move forward, the linkage inclined surface pushes and pushes the rotating wheel forward to drive the first movable plate to move synchronously to the left.

[0030] Additional aspects and advantages of the application will be set forth in part in the description which follows, and in part will become apparent to those skilled in the art upon examination of the following description and drawings. BRIEF DESCRIPTION OF DRAWINGS

[0031] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings needed to be used in the embodiments or the prior art description. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor on the basis of the drawings shown.

[0032] Figure 1 is a top view of the linear LED precision assembly full-automatic flexible assembly line of the present application;

[0033] Figure 2 is a front view of the linear LED precision assembly full-automatic flexible assembly line of the present application;

[0034] Figure 3 is a schematic diagram of the overall structure of the linear LED precision assembly full-automatic flexible assembly line of the present application;

[0035] Figure 4 is Figure 3 is an enlarged view of A in the middle;

[0036] Figure 5 is the overall structure schematic diagram of the fixing jig and the locking piece in this embodiment;

[0037] Figure 6 is Figure 5 the overall structure schematic diagram of the locking piece in this embodiment;

[0038] Figure 7 is Figure 5 the overall structure schematic diagram of the fixing jig in this embodiment Figure 1 ;

[0039] Figure 8 is Figure 5 the overall structure schematic diagram of the fixing jig in this embodiment Figure 2 ;

[0040] Figure 9 is Figure 5 the exploded view of the fixing jig in this embodiment Figure 1 ;

[0041] Figure 10 is Figure 5 the exploded view of the fixing jig in this embodiment Figure 2 ;

[0042] Figure 11 is Figure 10 the enlarged view of B in this embodiment;

[0043] Reference signs:

[0044] Straight-line type LED precision assembly full-automatic flexible assembly line 1000;

[0045] Mounting rack 10;

[0046] Fixed slide rail 20;

[0047] Fixing jig 30;

[0048] Jig table 30a; positioning groove 30a1; transmission teeth 30a2; sliding block 30b; hollow jig seat 301; left sliding port 3011; front sliding port 3012; first limiting sliding groove 3013; first sliding rail 3014; second limiting sliding groove 3015; second sliding rail 3016; first screw hole 3017; second screw hole 3018; workpiece fixing base plate 302; fixed clamping jaw 3021; fixed inclined surface 30211; first movable clamping piece 303; first movable plate 303a; first fixed block 303a1; rotating groove 303a2; rotating wheel 303a3; first extension spring 303b; first follow-up clamping jaw 3031; first follow-up clamping inclined surface 30311; first sliding block 3032; first stroke adjusting screw 3033; first clamping convex 30331; second movable clamping piece 304; second movable plate 304a; second fixed block 304a1; linkage groove 304a2; linkage inclined surface 304a3; second extension spring 304b; second follow-up clamping jaw 3041; second follow-up clamping inclined surface 30411; second sliding block 3042; second stroke adjusting screw 3043; second clamping convex 30431;

[0049] Driving mechanism 40;

[0050] Conveying belt 401; belt teeth 4011; driving motor 402;

[0051] Locking member 50;

[0052] Positioning sliding rail 501; positioning lock block 502; positioning air cylinder 503;

[0053] The implementation, functional features and advantages of the present application will be further described with reference to the embodiments and the accompanying drawings. DETAILED DESCRIPTION

[0054] The embodiments of the present application are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar notations represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by reference to the drawings are exemplary and are intended to explain the present application, and cannot be understood as a limitation of the present application, and all other embodiments obtained by those skilled in the art without creative labor on the basis of the embodiments in the present application belong to the scope of protection of the present application.

[0055] In the description of the present application, it is to be understood that the orientations or positional relationships indicated by the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "circumferential", "radial" and the like are based on the orientations or positional relationships shown in the drawings of the specification, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated thereby must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application.

[0056] In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features indicated thereby. Therefore, the features defined with "first", "second", etc. can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "a plurality of" is two or more, unless otherwise explicitly specified and limited.

[0057] In the present application, unless otherwise explicitly specified and limited, the terms "mounting", "connecting", "connecting", "fixing" and the like should be understood broadly, for example, it can be fixedly connected, or it can be detachably connected, or integrally connected; it can be mechanically connected, or it can be electrically connected; it can be directly connected, or it can be indirectly connected through an intermediate medium; it can be the communication inside two elements. For those skilled in the art, the specific meaning of the above terms in the present application can be understood according to the specific circumstances.

[0058] In the present application, unless otherwise explicitly specified and limited, the first feature "above" or "below" the second feature can include that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the first feature "above", "above" and "above" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "below", "below" and "below" the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.

[0059] The straight-line type LED precision assembly full-automatic flexible assembly line 1000 of the embodiment of the present application is described in detail below with reference to the drawings.

[0060] Referring to Figures 1 to 11As shown, the linear LED precision component full-automatic flexible assembly line 1000 provided by the embodiment of the present application comprises a mounting frame 10, a fixed slide rail 20 with multiple different assembly stations uniformly arranged from left to right, a fixed jig 30 for fixing a workpiece requiring assembly of an LED precision component, a driving mechanism 40 for driving the fixed jig 30 to move left and right to the different assembly stations, and multiple locking members 50 for positioning and locking the fixed jig 30 sliding to the front thereof.

[0061] The fixed slide rail 20 is fixed on the mounting frame 10 along the left-right direction; the fixed jig 30 is slidably arranged on the fixed slide rail 20 and connected with the driving mechanism 40; and the multiple locking members 50 are uniformly fixed on the mounting frame 10 from left to right and correspondingly located in front of the multiple assembly stations.

[0062] Based on the above, it can be clear that the present application is mainly used as a linear LED precision component full-automatic flexible assembly line 1000 in specific implementation.

[0063] Specifically, in the application of the present application, first, the workpiece requiring assembly of an LED precision component is fixed on the fixed jig 30, then the fixed jig 30 is driven by the driving mechanism 40 to move left and right to the different assembly stations, so that the mechanical hand arranged at the different assembly stations can grab and assemble the LED precision component, and in this process, the fixed jig 30 drives the workpiece clamped therein to move along the fixed slide rail 20 to each assembly station, and the locking member 50 arranged in front of each assembly station can lock and fix the workpiece, so as to fix and position the workpiece.

[0064] Through the above operation steps, it can be concluded that:

[0065] On the one hand, the present application realizes automatic conveying of the fixed jig 30 and the workpiece requiring assembly of an LED precision component therein, which can greatly save the material transfer time and greatly improve the continuity of assembly of the LED precision component, so as to make the assembly speed fast and the assembly efficiency high, effectively improve the output of finished products per unit time, and greatly reduce the workpiece damage rate, so that the present application is reliable in use.

[0066] On the other hand, when the workpiece clamped in the fixing jig 30 moves to each assembly station along the fixing slide rail 20, the locking piece 50 arranged in front of each assembly station can lock the workpiece, so as to fix and position the workpiece, so that the subsequent precise assembly of the LED precise assembly can be met, so that the application can meet the precise assembly of the high-standard LED precise assembly, and the assembly is stable and reliable.

[0067] Further, the application has good practicability and good use effect.

[0068] Further, in the technical solution, according to an embodiment of the application, the fixing jig 30 comprises a jig table 30a and a sliding block 30b suitable for being clamped to the fixing slide rail 20 and fixed to the bottom of the jig table 30a in the left-right direction; the jig table 30a is provided with a positioning groove 30a1 opened to the rear on the front side;

[0069] On this basis, each locking piece 50 comprises a positioning slide rail 501 arranged in the front-rear direction, a positioning lock block 502 slidingly installed on the positioning slide rail 501, and a positioning cylinder 503 driving the positioning lock block 502 to slide forward and backward on the positioning slide rail 501; the rear end of the positioning lock block 502 can slide backward and be clamped into the positioning groove 30a1 opposite to the position under the driving of the positioning cylinder 503, so as to position and lock the fixing jig 30 opposite to the position.

[0070] Preferably, according to an embodiment of the application, the positioning groove 30a1 is shaped as a V-shaped structure, and the rear end of the positioning lock block 502 is shaped as a sharp end, so as to be clamped into the positioning groove 30a1 in the V-shaped structure in an interference fit.

[0071] Therefore, the following can be summarized:

[0072] On the other hand, when the workpiece clamped in the fixing jig 30 moves to each assembly station along the fixing slide rail 20, the locking piece 50 arranged in front of each assembly station can lock the workpiece, so as to fix and position the workpiece, so that the subsequent precise assembly of the LED precise assembly can be met, so that the application can meet the precise assembly of the high-standard LED precise assembly, and the assembly is stable and reliable.

[0073] On the other hand, since the positioning groove 30a1 is shaped as a V-shaped structure, the rear end of the positioning lock block 502 is shaped as a sharp end to fit into the positioning groove 30a1 in the V-shaped structure in an interference fit. Thus, the V-shaped structure of the positioning groove 30a1 has a larger inner diameter at the slot opening than at the inner part, so that it has a good insertion guide function and a smooth insertion function. Even if the position of the jig table 30a with the positioning groove 30a1 opened on the front side to the rear is slightly misaligned in the left-right direction and a certain deviation is formed, after the positioning lock block 502 with the sharp end at the rear end is inserted into the positioning groove 30a1 in the V-shaped structure, the left-right position of the jig table 30a with the positioning groove 30a1 opened on the front side to the rear can be slowly corrected, so that the positioning lock block 502 with the sharp end at the rear end can finally be tightly clamped in an interference fit, to achieve accurate positioning of the left-right position, so that the fixed jig 30 positioned and clamped can be accurately positioned, to achieve excellent positioning effect, so that the assembled position of the LED precision component on the product clamped can be more accurate, so that the final assembly precision can be good.

[0074] Therefore, the above optimization design can effectively improve the use effect of the present application.

[0075] Further, in the technical solution, according to one embodiment of the present application, the driving mechanism 40 includes a conveyor belt 401 fixed to the upper part of the mounting frame 10 in the left-right direction and a driving motor 402 for driving the conveyor belt 401 to rotate counterclockwise.

[0076] The conveyor belt 401 is located at the rear side of the fixed slide rail 20, and the front end face of the conveyor belt 401 is formed with a plurality of vertically arranged teeth 4011; the rear side face of the jig table 30a is provided with a transmission tooth 30a2 for engaging the teeth 4011.

[0077] As described above, it can be understood that, in the specific implementation of the present application, the driving motor 402 drives the conveyor belt 401 to rotate counterclockwise. Since the transmission tooth 30a2 provided on the rear side face of the jig table 30a engages the corresponding teeth 4011 provided on the front side face of the conveyor belt 401, when the conveyor belt 401 rotates counterclockwise, it can drive the fixed jig 30 and the workpiece clamped in the fixed jig 30 to move from left to right along the fixed slide rail 20 to different assembly stations to achieve assembly of LED precision components at different assembly stations.

[0078] Thus, by the conveyor belt 401 as a driving member, the length of the left and right directions can be set according to the number of assembly stations, etc., the assembly stroke can be flexibly changed, and the cost of use can be greatly reduced compared with the traditional cylinder driving linear module or screw driving linear module as the driving mechanism 40.

[0079] Furthermore, according to one embodiment of the present application, the jig table 30a comprises a hollow jig seat 301, a workpiece fixing base plate 302, a first movable clamping member 303 and a second movable clamping member 304.

[0080] The workpiece fixing base plate 302 is laminated and fixed on the hollow jig seat 301, and the rear part and the right side of the upper end face are respectively vertically provided with fixed clamping jaws 3021 for clamping workpieces; the front side of the hollow jig seat 301 is provided with the positioning groove 30a1, the rear side is provided with the transmission teeth 30a2, the left side is provided with a left sliding opening 3011 penetrating the inside, and the upper part of the front side is provided with a front sliding opening 3012 penetrating the inside.

[0081] The first movable clamping member 303 is movably arranged in the hollow jig seat 301, and the left end thereof extends out of the left sliding opening 3011 and is provided with a first follow-up clamping jaw 3031 upwardly clamping workpieces; the second movable clamping member 304 is movably arranged in the hollow jig seat 301, and the front end thereof extends out of the front sliding opening 3012 and is provided with a second follow-up clamping jaw 3041 upwardly clamping workpieces.

[0082] Based on the above, it should be noted that the present application is preferably used to clamp and fix workpieces in a square structure, such as various sizes and models of mobile phone cases, etc., and when operating, the workpiece fixing base plate 302 is used to support the workpieces to be fixed, the two fixed clamping jaws 3021, the first follow-up clamping jaw 3031 and the second follow-up clamping jaw 3041 form a workpiece clamping gap between each other, the first movable clamping member 303 is moved to the left and the second movable clamping member 304 is moved forward in advance, at this time, the workpiece clamping gap can be enlarged, then the workpiece in a square structure to be clamped is placed on the workpiece fixing base plate 302, and then the first movable clamping member 303 is moved to the right to the appropriate position and the second movable clamping member 304 is moved backward to the appropriate position, at this time, the workpiece clamping gap formed between the two fixed clamping jaws 3021, the first follow-up clamping jaw 3031 and the second follow-up clamping jaw 3041 is just right to clamp the corresponding workpiece in a square structure.

[0083] And for the above, because the hollow jig base 301 is hollow inside, the first movable clamping piece 303 can move in a large range along the left-right direction, and the second movable clamping piece 304 can move in a large range along the front-back direction, so that the workpiece clamping gap can be adjusted in a large range, and workpieces of square structure with more sizes and proportions can be clamped, so that the application is practical and has good use effect.

[0084] Furthermore, in the technical solution, according to one embodiment of the application, a first limiting sliding groove 3013 is formed in the left middle part of the hollow jig base 301 along the left-right direction, a first sliding rail 3014 is fixedly arranged in the first limiting sliding groove 3013 along the left-right direction, a second limiting sliding groove 3015 is formed in the middle part of the hollow jig base 301 along the front-back direction, and a second sliding rail 3016 is fixedly arranged in the second limiting sliding groove 3015 along the front-back direction.

[0085] Moreover, the upper left part of the first limiting sliding groove 3013 communicates with the left sliding opening 3011, the upper front part of the second limiting sliding groove 3015 communicates with the front sliding opening 3012, the first movable clamping piece 303 is movably clamped in the first limiting sliding groove 3013 along the left-right direction, and the bottom of the first movable clamping piece 303 is provided with a first sliding block 3032 adapted to be clamped to the first sliding rail 3014; the second movable clamping piece 304 is movably clamped in the second limiting sliding groove 3015 along the left-right direction, and the bottom of the second movable clamping piece 304 is provided with a second sliding block 3042 adapted to be clamped to the second sliding rail 3016.

[0086] Again, according to one embodiment of the application, the first movable clamping piece 303 comprises a first movable plate 303a and a first telescopic spring 303b, and the second movable clamping piece 304 comprises a second movable plate 304a and a second telescopic spring 304b.

[0087] The left end of the first movable plate 303a extends from the left sliding opening 3011, and the first follow-up clamping jaw 3031 is arranged upward, and a first fixed block 303a1 is fixedly arranged downward on the lower bottom surface of the first movable plate 303a close to the left end, and the first telescopic spring 303b is in abutment between the left inner wall of the first limiting sliding groove 3013 and the left end surface of the first fixed block 303a1.

[0088] Moreover, the front end of the second movable plate 304a extends from the front sliding opening 3012, and the second follow-up clamping jaw 3041 is arranged upward, and a second fixed block 304a1 is fixedly arranged downward on the lower bottom surface of the second movable plate 304a close to the front end, and the second telescopic spring 304b is in abutment between the front inner wall of the second limiting sliding groove 3015 and the front end surface of the second fixed block 304a1.

[0089] Thus, the first limiting sliding groove 3013 provided can play a certain limiting and guiding role, so that the first movable plate 303a can only move left and right in it, so that the first follow-up clamping jaw 3031 on it can also only move left and right, so that the fixed clamping jaw 3021 on the right and the first follow-up clamping jaw 3031 are stable in clamping the workpiece of a square structure in the left and right directions.

[0090] Similarly, the second limiting sliding groove 3015 provided can play a certain limiting and guiding role, so that the second movable plate 304a can only move forward and backward in it, so that the second follow-up clamping jaw 3041 on it can also only move forward and backward, so that the fixed clamping jaw 3021 on the rear and the second follow-up clamping jaw 3041 are stable in clamping the workpiece of a square structure in the forward and backward directions.

[0091] Further, the first limiting sliding groove 3013, the second limiting sliding groove 3015, the first sliding rail 3014 and the second sliding rail 3016 provided play a limiting and guiding role and a sliding role, so that the application has better reliability.

[0092] It should be noted that at the beginning, the first and second extension springs 303b and 304b are in a natural state, and the workpiece clamping gap formed between the two fixed clamping jaws 3021, the first follow-up clamping jaw 3031 and the second follow-up clamping jaw 3041 is the smallest.

[0093] As can be known from the above, the first and second movable clamping members 303 and 304 are elastic members. When the first movable plate 303a of the first movable clamping member 303 is pulled to the left and the second movable plate 304a of the second movable clamping member 304 is pulled forward to expand the workpiece clamping gap and clamp a square structure workpiece of a certain size ratio, the first extension spring 303b of the first movable clamping member 303 will be in a compressed state, and the second extension spring 304b of the second movable clamping member 304 will also be in a compressed state. They can all counteract the expanded workpiece clamping gap by the reaction force generated after being compressed, so that the square structure workpiece to be clamped can be clamped tightly and not easily loosened, so as to facilitate the subsequent assembly of various parts such as integrated circuit boards, cameras and microphones on it.

[0094] In addition, according to an embodiment of the application, the first movable clamping member 303 further comprises a first stroke adjusting screw 3033 for adjusting the extension degree of the first extension spring 303b; and the second movable clamping member 304 further comprises a second stroke adjusting screw 3043 for adjusting the extension degree of the second extension spring 304b.

[0095] The hollow jig base 301 is provided with a first screw hole 3017 penetrating to the left inner wall of the first limiting sliding groove 3013 on the left side; the first stroke adjusting screw 3033 is screwed into the first screw hole 3017, and the right end of the first stroke adjusting screw 3033 is provided with a first clamping convex 30331, and the left end of the first extension spring 303b is sleeved outside the first clamping convex 30331 and abuts against the right end surface of the first stroke adjusting screw 3033.

[0096] When the first stroke adjusting screw 3033 is screwed out of the first screw hole 3017, the extension stroke of the first extension spring 303b is increased, and when the first stroke adjusting screw 3033 is screwed into the first screw hole 3017, the extension stroke of the first extension spring 303b is reduced.

[0097] The hollow jig base 301 is provided with a first screw hole 3017 penetrating to the left inner wall of the first limiting sliding groove 3013 on the left side; the first stroke adjusting screw 3033 is screwed into the first screw hole 3017, and the right end of the first stroke adjusting screw 3033 is provided with a first clamping convex 30331, and the left end of the first extension spring 303b is sleeved outside the first clamping convex 30331 and abuts against the right end surface of the first stroke adjusting screw 3033.

[0098] When the first stroke adjusting screw 3033 is screwed out of the first screw hole 3017, the extension stroke of the first extension spring 303b is increased, and when the first stroke adjusting screw 3033 is screwed into the first screw hole 3017, the extension stroke of the first extension spring 303b is reduced.

[0099] Therefore, the first stroke adjusting screw 3033 for adjusting the extension of the first extension spring 303b and the second stroke adjusting screw 3043 for adjusting the extension of the second extension spring 304b are provided, so that the extension strokes of the first extension spring 303b and the second extension spring 304b can be further increased, the gap between the fixed clamping jaws 3021, the first follower clamping jaw 3031 and the second follower clamping jaw 3041 can be further increased, and the square structure workpiece of a larger size can be clamped without changing the overall circumference of the application, so that the application is more practical and effective.

[0100] It needs to be added that, according to one embodiment of the present application, the right end of the first limiting sliding groove 3013 is communicated with the left middle part of the second limiting sliding groove 3015; the left middle part of the second movable plate 304a is provided with a linkage groove 304a2, and the linkage groove 304a2 is provided with a linkage inclined surface 304a3 which is inclined to the left rear; the right middle part of the first movable plate 303a is provided with a rotating groove 303a2 which is opened to the left, and the rotating groove 303a2 is horizontally fixed with a rotating wheel 303a3 which abuts against the linkage inclined surface 304a3;

[0101] When the second movable plate 304a is controlled to move forward, the linkage inclined surface 304a3 pushes the rotating wheel 303a3 forward to drive the first movable plate 303a to move leftward synchronously.

[0102] Therefore, when the present application is used, only the second movable plate 304a needs to be pulled forward, which can push the rotating wheel 303a3 forward through the linkage inclined surface 304a3 to drive the first movable plate 303a to move leftward synchronously, so that the second follow-up clamping jaw 3041 and the first linkage clamping jaw can be opened synchronously to facilitate the clamping of the square structure workpiece which needs to be clamped on the workpiece fixing base plate 302. In the related operation process, only the second movable plate 304a needs to be controlled to move forward, and the first movable plate 303a does not need to be pulled leftward by hand, so that the operation is time-saving and labor-saving, and the working burden and fatigue of the operator can be greatly reduced.

[0103] It needs to be added that, in specific implementation, according to one embodiment of the present application, the inner surface of the two fixed clamping jaws 3021 is respectively inclined upward and inward to form a fixed inclined surface 30211; the inner surface of the upper part of the first follow-up clamping jaw 3031 is inclined upward and inward to form a first follow-up clamping inclined surface 30311; and the inner surface of the upper part of the second follow-up clamping jaw 3041 is inclined upward and inward to form a second follow-up clamping inclined surface 30411.

[0104] Therefore, when the square structure workpiece is fixed between the two fixed clamping jaws 3021, the first follow-up clamping jaw 3031 and the second follow-up clamping jaw 3041 to form a workpiece clamping gap, the two fixed inclined surfaces 30211, the first follow-up clamping inclined surface 30311 and the second follow-up clamping inclined surface 30411 can well clamp the square structure workpiece from the upper part, so that the square structure workpiece is not easy to be dislodged in the up-down direction, and the reliability of the present application is optimized.

[0105] And, according to one embodiment of the present application, the workpiece needs to be formed into a flat square structure, and preferably various sizes of mobile phone shells and the like.

[0106] In summary, the straight-line type LED precision assembly full-automatic flexible assembly line 1000 provided by the application can realize automatic conveying of the fixing jig 30 and the workpiece needing to be assembled with the LED precision assembly in the fixing jig 30, so that the conveying time can be greatly saved, the continuity of the LED precision assembly can be greatly improved, the assembly speed is fast, the assembly efficiency is high, the production yield of finished products can be effectively improved in unit time, and the workpiece damage rate can be greatly reduced, so that the application is reliable in use.

[0107] In addition, when the workpiece clamped in the fixing jig 30 moves along the fixing slide rail 20 to each assembly station, the workpiece can be locked and fixed by the locking piece 50 arranged in front of each assembly station, so as to be fixed and positioned, so that the subsequent precision assembly requirements of the LED precision assembly can be met, so that the application can meet the high-standard precision assembly of the LED precision assembly, and the assembly is stable and reliable.

[0108] Meanwhile, since the hollow jig seat 301 is of a hollow structure, the first movable clamping piece 303 can move in a large range in the left-right direction, and the second movable clamping piece 304 can also move in a large range in the front-rear direction, so that the workpiece clamping gap can be adjusted in a large range, so that workpieces of square structures of more size ratios can be clamped and fixed, so that the application is practical and has good use effect.

[0109] Therefore, the application is optimized and designed, and has excellent use effect as a whole, so that the application will be very popular and will be popularized and applied.

[0110] Other embodiments and the like are not exemplified herein.

[0111] In the description of the present specification, the description of the terms "one embodiment", "some embodiments", "an example", "a specific example", or "some examples" and the like means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In the present specification, the illustrative description of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any appropriate manner in any one or more embodiments or examples. In addition, the person skilled in the art can combine and combine the different embodiments or examples described in the present specification and the features of the different embodiments or examples without contradiction.

[0112] The above merely describes the preferred embodiments of the present application, and is not intended to limit the patent scope of the present application. Any equivalent structural changes made according to the content of the present application specification and drawings, or direct / indirect application in other related technical fields, are included in the patent protection scope of the present application.

Claims

1. A linear, fully automated, flexible assembly line for precision LED components, characterized in that, It includes a mounting bracket, a fixed slide rail with multiple different assembly stations evenly arranged from left to right, a fixed fixture for fixing the workpieces that need to be assembled into LED precision components, a drive mechanism for driving the fixed fixture to move left and right to different assembly stations, and multiple locking components for positioning and locking the fixed fixture that slides to its rear. The fixed slide rail is fixed on the mounting frame in the left-right direction; the fixed fixture is slidably mounted on the fixed slide rail and connected to the drive mechanism; multiple locking parts are evenly fixed on the mounting frame from left to right and are located in front of multiple assembly stations. The fixing fixture includes a fixture platform and a sliding block fixed to the bottom of the fixture platform along the left-right direction, which is suitable for locking onto the fixing slide rail; a positioning groove is provided on the front side of the fixture platform facing backward. Each locking component includes a positioning slide rail arranged in the front-to-back direction, a positioning lock block slidably mounted on the positioning slide rail, and a positioning cylinder that drives the positioning lock block to slide back and forth on the positioning slide rail; the rear end of the positioning lock block can slide backward under the drive of the positioning cylinder and engage in the positioning groove directly opposite its position to position and lock the fixing fixture directly opposite its position. The fixture table includes a hollow fixture base, a workpiece fixing base plate, a first movable clamping member, and a second movable clamping member; The workpiece fixing base plate is stacked and fixed on the hollow fixture base. The upper end face rear and right side are respectively provided with fixing claws for clamping the workpiece. The lower part of the front side of the hollow fixture base has a positioning groove, the rear side is provided with transmission teeth, the left side has a left sliding opening that penetrates the interior, and the upper part of the front side has a front sliding opening that penetrates the interior. The first movable clamping member is located in the hollow fixture seat and can move left and right. Its left end extends out from the left sliding opening and is provided with a first follower clamping jaw for clamping the workpiece. The second movable clamping member is located in the hollow fixture seat and can move back and forth. Its front end extends out from the front sliding opening and is provided with a second follower clamping jaw for clamping the workpiece. A first limiting slide groove is opened in the middle left side of the hollow fixture seat along the left and right directions, and a first slide rail is fixed in the first limiting slide groove along the left and right directions. A second limiting slide groove is opened in the middle of the hollow fixture seat along the front and back directions, and a second slide rail is fixed in the second limiting slide groove along the front and back directions. The upper left part of the first limiting slide groove is connected to the left slide opening; the upper front part of the second limiting slide groove is connected to the front slide opening; the first movable clamping member is movable left and right and is clamped in the first limiting slide groove, and its bottom is provided with a first slider suitable for clamping into the first slide rail; the second movable clamping member is movable left and right and is clamped in the second limiting slide groove, and its bottom is provided with a second slider suitable for clamping into the second slide rail. The first movable clamping component includes a first movable plate and a first telescopic spring; the second movable clamping component includes a second movable plate and a second telescopic spring; The left end of the first movable plate extends from the left slide opening and is provided with a first follower gripper at the top. The bottom surface of the first movable plate is fixed downward near its left end with a first fixing block. The first telescopic spring abuts between the left inner wall of the first limiting slide groove and the left end face of the first fixing block. The front end of the second movable plate extends from the front slide opening and is provided with a second follower gripper upward, and a second fixing block is fixed downward on the lower bottom surface of the second movable plate near its front end; the second telescopic spring abuts between the inner wall of the front of the second limiting slide groove and the front end face of the second fixing block. The first movable clamping member also includes a first stroke adjusting screw for adjusting the extension and retraction of the first telescopic spring; the second movable clamping member also includes a second stroke adjusting screw for adjusting the extension and retraction of the second telescopic spring. The hollow fixture seat has a first screw hole on the left side that extends to the left inner wall of the first limiting slide groove; the first stroke adjusting screw is screwed into the first screw hole, and its right end has a first locking protrusion protruding to the right; the left end of the first telescopic spring is sleeved outside the first locking protrusion and abuts against the right end face of the first stroke adjusting screw. The front side of the hollow fixture seat has a second screw hole that extends through to the inner wall of the second limiting slide groove; the second stroke adjusting screw is screwed into the second screw hole, and its rear end has a second locking protrusion protruding backward; the front end of the second telescopic spring is sleeved outside the second locking protrusion and abuts against the rear end face of the second stroke adjusting screw. The positioning groove is formed into a V-shaped structure, and the rear end of the positioning locking block is formed into a pointed shape to fit into the positioning groove of the V-shaped structure with an interference fit. The drive mechanism includes a conveyor belt fixed to the upper part of the mounting frame in the left-right direction and a drive motor for driving the conveyor belt to rotate counterclockwise. The conveyor belt is located behind the fixed slide rail, and its front end face has multiple vertically arranged belt teeth; the rear side of the fixture table is provided with transmission teeth for engaging the belt teeth.

2. The fully automated flexible assembly line for linear LED precision components according to claim 1, characterized in that, The right end of the first limiting slide groove is connected to the left middle of the second limiting slide groove; a linkage groove is provided in the left middle of the second movable plate, and the linkage groove has a linkage inclined surface that is inclined to the left rear; a rotating groove is provided in the middle of the right end of the first movable plate, and a rotating wheel that abuts against the linkage inclined surface is horizontally fixed in the rotating groove. When the second movable plate moves forward, the linkage inclined plane pushes the rotating wheel forward, causing the first movable plate to move to the left in sync.

Citation Information

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