Steel arch tower vertical hinge structure and manufacturing method thereof

Through the assembly of welding load bearing plates and partitions, machined pin shaft holes, horizontal assembly method and temporary positioning pin shaft assembly, the problem of marking and assembly of vertical hinges of steel arch towers is solved, and the stable installation of vertical shafts and reliable vertical rotation of steel arch towers is achieved.

CN114517445BActive Publication Date: 2025-05-13CHINA RAILWAY BAOJI BRIDGE GROUP CO LTD
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Patent Information

Application Number
CN202111581340.4
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2021-12-22
Publication Date
2025-05-13
Estimated Expiration
2041-12-22

AI Technical Summary

Technical Problem

The marking and assembly of vertical hinge components of steel arch towers is difficult to control, the welding of thick plates is large and the correction is difficult, which makes it difficult to install the vertical shaft.

Method used

The load-bearing plate and partition plate of the upper and lower vertical rotation hinges are welded into a whole, and then the pin holes are machined. The steel arch tower segments are assembled by the "horizontal assembly method", and the pin shaft assembly and secondary reset trial rotation are temporarily positioned to ensure the accuracy and function of the vertical rotation hinge structure.

Benefits of technology

It effectively solves the difficulty of positioning and assembly of the vertical hinge structure, improves the assembly accuracy and correction ability of welding deformation, and ensures the correct installation of the vertical shaft and the reliability of the overall vertical rotation of the steel arch tower.

✦ Generated by Eureka AI based on patent content.

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Abstract

Provided is a steel arch tower vertical hinge structure and a manufacturing method thereof, comprising the following steps: cutting and processing of vertical hinge parts ‑ manufacturing of load-bearing plate units ‑ positioning and assembly of load-bearing plate units on one side ‑ assembly of partitions ‑ positioning and assembly of load-bearing plate units on the other side ‑ disassembly and repair ‑ pre-assembly of the steel arch tower vertical hinge structure ‑ disassembly and repair ‑ secondary resetting and trial rotation. The present invention solves the problems of difficult control of marking and assembly of parts of the steel arch tower vertical hinge structure, large deformation of thick plate welding, and difficulty in correction; adopts a "combining parts into a whole" manufacturing method, combined with the manufacturing sequence and method of temporary positioning pin assembly and secondary resetting and trial rotation, completes the simulated rotation of the steel arch tower vertical hinge structure in the factory and incorporates the vertical hinge structure into the whole steel arch tower; through the reasonable arrangement of the machining, assembly, and welding sequences, gradually realizes the precision control and function realization of the vertical hinge structure, reduces the difficulty of positioning and assembling the vertical hinge structure, and verifies the matching accuracy of the vertical hinge structure.
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Description

Technical Field

[0001] The invention belongs to the technical field of steel arch tower bridges with fixed buildings, and in particular relates to a steel arch tower vertical rotation hinge structure and a manufacturing method thereof. Background Art

[0002] In recent years, with the rapid development of the national economy, my country's bridge construction industry has also developed rapidly. As a result, many large components with different shapes and functions have emerged. These large components have brought many difficulties to the installation and construction of bridges; for example, for the construction of steel arch towers: steel arch towers play a very important role in large-scale infrastructure technologies such as bridge construction.

[0003] Under the existing technology, the steel arch tower adopts the construction scheme of horizontal assembly and vertical rotation installation. This construction scheme has the disadvantages of complex structure, multiple types of plate thickness, small cross-section height-width ratio, insufficient construction space, and multi-directional angle problems of the plate. In this regard, the following technical scheme is proposed. Summary of the invention

[0004] The technical problem solved by the present invention is to provide a steel arch tower vertical hinge structure and a manufacturing method thereof, so as to solve the difficulties in installing the vertical rotation axis caused by the difficulty in controlling the marking and assembly of the parts of the steel arch tower vertical hinge structure, the large deformation of thick plate welding, and the difficulty in correction.

[0005] The technical solution adopted by the present invention is: a method for manufacturing a vertical hinge structure of a steel arch tower, comprising the following steps;

[0006] S001. Cutting and processing of vertical hinge parts: Cut and process the upper and lower vertical hinge parts according to size: the vertical hinge parts include stiffening plates, partitions and bearing plates;

[0007] S002. Fabrication of bearing plate unit: the stiffening plate and the bearing plate are welded together to form a bearing plate unit; the bearing plate unit includes an upper bearing plate unit and a lower bearing plate unit;

[0008] S003. Positioning and assembling the bearing plate unit on one side: placing the lower bearing plate unit of the lower vertical hinge on the lower side, and placing the upper bearing plate unit of the upper vertical hinge on the upper side; aligning the positions of the pin holes of the lower bearing plate unit and the upper bearing plate unit;

[0009] S004. Assembling the partition: Assembling the partition on the lower bearing plate unit and the upper bearing plate unit;

[0010] S005. Positioning and assembling the bearing plate unit on the other side: assemble the bearing plate unit on the symmetrical side of the partition on the other side of the partition; and place the lower bearing plate unit of the lower vertical hinge in the bearing plate unit on the symmetrical side of the partition on the upper side; and place the upper bearing plate unit of the upper vertical hinge on the lower side; align the positions of the pin shaft holes of the upper bearing plate unit and the lower bearing plate unit on the symmetrical side of the partition to obtain the vertical hinge pre-assembly;

[0011] S006, disassembly and trimming: disassembly the vertical hinge pre-assembled parts obtained in step S005, and then weld and trim them according to the positioning line;

[0012] S007, machining pin holes: machining the pin holes of the upper vertical hinge and the lower vertical hinge;

[0013] S008. Pre-assembly of the vertical hinge structure of the steel arch tower: with the help of special positioning tooling, assemble the upper vertical hinge with the upper steel arch tower segment; assemble the lower vertical hinge with the lower steel arch tower segment; use temporary positioning pins to connect the processed pin holes of the upper and lower vertical hinges to obtain the pre-assembly of the vertical hinge structure of the steel arch tower;

[0014] S009, disassembly and finishing: disassembling the pre-assembled parts of the vertical hinge structure of the steel arch tower obtained in step S008, welding them according to the pre-assembly positioning line and finishing them;

[0015] S010. Secondary reset and trial rotation: Re-reset the pin holes connecting the upper vertical hinge and the lower vertical hinge with the positioning pin to obtain the vertical hinge structure of the steel arch tower; perform secondary reset and trial rotation on the vertical hinge structure of the steel arch tower to correct the welding deformation of the upper vertical hinge and the lower vertical hinge to meet the process requirements of the vertical hinge structure of the steel arch tower.

[0016] In the above technical solution, further: in step S001, the height deviation of the partition machining is less than or equal to 0.5mm.

[0017] In the above technical solution, further: in step S007, the pin shaft hole is machined by a boring machine, and the concentricity deviation of the pin shaft hole is less than 0.2 mm.

[0018] In the above technical solution, further: in step S008, the special positioning tooling includes an angle template and a positioning line; the angle template and the positioning line are used to accurately adjust and control the linear shape of the vertical hinge structure of the steel arch tower.

[0019] The steel arch tower vertical rotation hinge structure manufactured by the manufacturing method of the steel arch tower vertical rotation hinge structure is a symmetrical structure, and has an upper steel arch tower segment and a lower steel arch tower segment; the bottom end of the upper steel arch tower segment is fixedly connected to the upper vertical rotation hinge; the top end of the lower steel arch tower segment is fixedly connected to the lower vertical rotation hinge; the upper vertical rotation hinge and the lower vertical rotation hinge are respectively provided with pin shaft holes; the positioning pin shaft passes through the pin shaft hole to hinge the upper steel arch tower segment and the lower steel arch tower segment into one; and the connected upper steel arch tower segment and the lower steel arch tower segment form a continuous curve; and the width of the outer web unit of the upper steel arch tower segment and the lower steel arch tower segment changes in a quadratic parabola along the central axis of the steel arch tower.

[0020] In the above technical scheme, further: the upper vertical hinge and the lower vertical hinge are respectively composed of a load-bearing plate unit and a partition; the load-bearing plate unit includes an upper load-bearing plate unit and a lower load-bearing plate unit with the same structure; the upper load-bearing plate unit and the lower load-bearing plate unit are respectively composed of a load-bearing plate and a stiffening plate welded together; the stiffening plate is arranged on the outside of the load-bearing plate in a cross shape; the inner side of the load-bearing plate is fixedly connected to the partition; the left and right symmetrical sides of the partition are respectively provided with left and right axially symmetrical load-bearing plate units; wherein the top ends of the load-bearing plates in the upper vertical hinge and the lower vertical hinge are respectively provided with coaxially opposite pin shaft holes.

[0021] In the above technical solution, further: the upper steel arch tower segment and the lower steel arch tower segment are respectively composed of an outer web unit, an inner web unit, a top plate unit, and a bottom plate unit to form an arc-shaped curved box structure.

[0022] In the above technical solution, further: the height deviation of the partition machining is less than or equal to 0.5mm.

[0023] In the above technical solution, further: the pin shaft hole is machined by a boring machine, and the concentricity deviation of the pin shaft hole is less than 0.2 mm.

[0024] In the above technical scheme, further: the upper vertical hinge and the upper steel arch tower segment; the lower vertical hinge and the lower steel arch tower segment; the upper vertical hinge and the lower vertical hinge are matched and assembled using special positioning tooling; the special positioning tooling includes an angle template and a positioning line; the angle template and the positioning line are used to accurately adjust and control the linear shape of the vertical hinge structure of the steel arch tower.

[0025] The advantages of the present invention compared with the prior art are:

[0026] 1. Due to the spatial structural form of the vertical hinge structure of the steel arch tower, it is faced with the problems of difficult marking and assembly of parts, large deformation of thick plate welding, and great difficulty in correction, which is very likely to cause the problem of difficulty in installing the positioning pin of the vertical hinge structure; therefore, the present invention innovatively manufactures and utilizes the overall torsion characteristics of the vertical hinge structure, firstly manufactures and processes the upper and lower vertical hinges respectively; then the upper and lower vertical hinges are matched and manufactured with the upper and lower steel arch tower segments respectively; and adopts the manufacturing sequence and method of temporary positioning pin assembly and secondary reset trial rotation, and completes the simulated rotation of the vertical hinge structure of the steel arch tower in the factory, so as to provide guarantee for the overall vertical rotation of the steel arch tower and meet the process requirements.

[0027] 2. The present invention proposes to first weld the load-bearing plates and partitions of the upper and lower vertical hinges into a whole; then machine the pin holes respectively; the vertical hinge structure of the steel arch tower adopts the "horizontal assembly method": that is, the outer web unit, top plate unit and bottom plate unit of the steel arch tower segment are assembled in sequence, and then the vertical hinge structure, temporary positioning pins and inner web units are assembled in the steel arch tower segment to form a box-shaped structure; then the vertical hinge structure of the steel arch tower is disassembled for welding and finishing; finally, the manufacturing process and method of reassembling the temporary positioning pins and performing a secondary reset trial rotation are adopted to complete the simulated rotation of the vertical hinge structure of the steel arch tower in the factory, so as to provide a guarantee for the overall vertical rotation of the steel arch tower at the bridge position.

[0028] 3. The upper and lower vertical hinges of the present invention are assembled in coordination to solve the problems of assembly size and matching clearance; the pin holes on the load-bearing plates are machined in an integral manner to ensure the concentricity and aperture accuracy of the pin holes; the vertical hinge structure is positioned on the outer web of the steel arch tower segment using an assembly method that combines line positioning with angle control as the basis and takes matching assembly accuracy as the control principle; the welding deformation correction of the upper and lower vertical hinge structures is verified by secondary resetting and trial rotation of the steel arch tower segment to ensure process accuracy.

[0029] 4. The present invention adopts a "combining parts into a whole" manufacturing method to incorporate the vertical hinge structure into the overall steel arch tower. By rationally arranging the machining, assembly, and welding sequences, the precision control and function realization of the vertical hinge structure are gradually achieved, thereby reducing the difficulty of positioning and assembling the vertical hinge structure and verifying the matching accuracy of the vertical hinge structure. BRIEF DESCRIPTION OF THE DRAWINGS

[0030] Figure 1 It is a schematic diagram of the structure of the vertical hinge parts of the present invention;

[0031] Figure 2 It is a structural schematic diagram of the load-bearing plate unit of the present invention;

[0032] Figure 3 It is a schematic diagram of the positioning and assembly steps of the bearing plate unit on one side of the present invention;

[0033] Figure 4It is a schematic diagram of the assembly steps of the partition of the present invention;

[0034] Figure 5 It is a schematic diagram of the positioning and assembly steps of the bearing plate unit on the other side of the present invention;

[0035] Figure 6 It is a front view of the vertical hinge structure of the steel arch tower of the present invention;

[0036] Figure 7 It is an axonometric view of the steel arch tower vertical hinge structure before assembly;

[0037] Figure 8 It is a flow chart of the manufacturing method of the vertical hinge structure of the steel arch tower of the present invention;

[0038] In the figure: 1-stiffening plate, 2-partition plate, 3-bearing plate, 4-bearing plate unit, 401-upper bearing plate unit, 402-lower bearing plate unit, 403-pin shaft hole, 5-lower vertical rotation hinge, 6-upper vertical rotation hinge, 7-lower steel arch tower segment, 8-upper steel arch tower segment. DETAILED DESCRIPTION

[0039] The following will be combined with the attached embodiment of the present invention Figure 1-8 , the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0040] (like Figure 8 The method for manufacturing a steel arch tower vertical hinge structure as shown in the figure comprises the following steps:

[0041] (like Figure 1 (as shown) Step S001, cutting and processing of vertical hinge components: cutting and processing the components of the upper vertical hinge 6 and the lower vertical hinge 5 according to size: the vertical hinge components include the stiffening plate 1, the partition plate 2 and the bearing plate 3.

[0042] (like Figure 2 (as shown) Step S002, production of the bearing plate unit 4: welding the stiffening plate 1 and the bearing plate 3 together to produce the bearing plate unit 4; the bearing plate unit 4 includes an upper bearing plate unit 401 and a lower bearing plate unit 402.

[0043] Among them, a plurality of stiffening plates 1 are welded and fixedly installed on the outer side of the bearing plate 3; the plurality of stiffening plates 1 are cross-intersected, and according to the height of the bearing plate, there can be a plurality of cross-intersecting stiffening plates 1.

[0044] (like Figure 3Step S003, positioning and assembling the bearing plate unit 4 on one side: placing the lower bearing plate unit 402 of the lower vertical hinge 5 on the lower side, and placing the upper bearing plate unit 401 of the upper vertical hinge 6 on the upper side; aligning the positions of the pin holes 403 of the lower bearing plate unit 402 and the upper bearing plate unit 401. That is, the horizontal assembly method is adopted to reduce the difficulty of assembly.

[0045] (like Figure 4 (as shown) Step S004, assembly of partitions: assembling the partitions 2 on the lower bearing plate unit 402 and the upper bearing plate unit 401.

[0046] (like Figure 5 Step S005, positioning and assembling the bearing plate unit 4 on the other side: assemble the bearing plate unit 4 on the symmetrical side of the partition 2 on the other side of the partition 2. Place the lower bearing plate unit 402 of the lower vertical hinge 5 in the bearing plate unit 4 on the symmetrical side of the partition 2 on the upper side; place the upper bearing plate unit 401 of the upper vertical hinge 6 on the lower side; align the positions of the pin shaft holes 403 of the upper bearing plate unit 401 and the lower bearing plate unit 402 on the symmetrical side of the partition 2 to obtain the vertical hinge pre-assembly.

[0047] It can be seen that: first assemble the bearing plate unit 4 on one side, then position and assemble the bearing plate unit 4 on the other side, this order ensures the matching accuracy of the partition 2 and the bearing plate unit 4. After assembly, mark the positioning to provide a reference line for welding after disassembly in the subsequent steps.

[0048] Step S006, disassembly and trimming: disassemble the pre-assembled vertical hinge obtained in step S005, weld and trim it according to the positioning line after disassembly. Since the pre-assembly is performed in the early stage, the welding accuracy after disassembly can be effectively guaranteed.

[0049] Step S007 , machining the pin shaft holes 403 : machining the pin shaft holes 403 at the positions of the upper vertical hinge 6 and the lower vertical hinge 5 .

[0050] It can be seen that machining the pin hole after the vertical hinge pre-assembly is completed can eliminate the defect of poor positioning accuracy of the pin hole after welding, compared with machining the pin hole first and then pre-assembling. It can effectively improve the matching accuracy of the hinge structure in the future.

[0051] (like Figure 6 (as shown) Step S008, pre-assembly of the vertical hinge structure of the steel arch tower: with the help of special positioning tooling, match and assemble the upper vertical hinge 6 with the upper steel arch tower segment 8; match and assemble the lower vertical hinge 5 with the lower steel arch tower segment 7; use a temporary positioning pin to connect the upper vertical hinge 6 and the lower vertical hinge 5 with the processed pin hole 403 to obtain the pre-assembled steel arch tower vertical hinge structure.

[0052] (Combined Figure 6) In the above embodiment, further: in step S008, the special positioning tool includes an angle template and a positioning line; the angle template and the positioning line are used to accurately adjust and control the linear shape of the steel arch tower vertical hinge structure. The angles of the upper vertical hinge 6 and the upper steel arch tower segment 8, the lower vertical hinge 5 and the lower steel arch tower segment 7, and the continuous arc linear shape of the upper steel arch tower segment 8 and the lower steel arch tower segment 7 are perfectly matched.

[0053] It can be seen that the use of special positioning tooling to pre-assemble the vertical hinge structure of the steel arch tower effectively ensures that the vertical hinge structure of the steel arch tower forms a continuous curve; and makes the width of the outer web unit of the upper steel arch tower segment 8 and the lower steel arch tower segment 7 change in a quadratic parabola along the central axis of the steel arch tower.

[0054] (Combined Figure 6 ) Step S009, disassembly and finishing: disassemble the pre-assembled parts of the vertical hinge structure of the steel arch tower obtained in step S008, weld them according to the pre-assembly positioning line and finish them.

[0055] Step S010, secondary reset and trial rotation: re-reset the pin hole 403 connecting the upper vertical hinge 6 and the lower vertical hinge 5 with the positioning pin shaft to obtain the steel arch tower vertical hinge structure; perform secondary reset and trial rotation on the steel arch tower vertical hinge structure to correct the welding deformation of the upper vertical hinge 6 and the lower vertical hinge 5 to meet the process requirements of the steel arch tower vertical hinge structure.

[0056] The present invention proposes to first weld the load-bearing plates and partitions of the upper and lower vertical hinges into a whole; then machine the pin shaft holes respectively; the vertical hinge structure of the steel arch tower adopts a "horizontal assembly method": that is, the outer web unit, the top plate unit, and the bottom plate unit of the steel arch tower segment are assembled in sequence, and then the vertical hinge structure, the temporary positioning pin shaft and the inner web unit are assembled in the steel arch tower segment to form a box-shaped structure; then the vertical hinge structure of the steel arch tower is disassembled, and welding and trimming are performed; finally, a manufacturing process and method of reassembling the temporary positioning pin shaft and performing a secondary reset trial rotation are adopted to complete the simulated rotation of the vertical hinge structure of the steel arch tower in the factory, so as to provide a guarantee for the overall vertical rotation of the steel arch tower at the bridge position.

[0057] In the above embodiment, further: in step S001, the height deviation of the partition plate 2 during machining is less than or equal to 0.5 mm. In the above embodiment, further: in step S007, the pin hole 403 is machined by a boring machine, and the concentricity deviation of the pin hole 403 is less than 0.2 mm.

[0058] The upper and lower vertical hinges of the present invention are assembled in coordination to solve the problems of assembly size and matching clearance; the pin holes on the load-bearing plates are processed by an integral machining method to ensure the concentricity and aperture accuracy of the pin holes; the vertical hinge structure is positioned on the outer web of the steel arch tower segment by an assembly method based on line positioning combined with angle control and with matching assembly accuracy as the control principle; the welding deformation correction of the upper and lower vertical hinge structures is verified by secondary resetting and trial rotation of the steel arch tower segment to ensure process accuracy.

[0059] (like Figure 6 The invention also includes a steel arch tower vertical hinge structure manufactured by the manufacturing method of the steel arch tower vertical hinge structure, wherein the steel arch tower vertical hinge structure is a symmetrical structure and comprises an upper steel arch tower segment 8 and a lower steel arch tower segment 7. The upper vertical hinge 6 is centrally symmetrical with the lower vertical hinge 5; the upper steel arch tower segment 8 and the lower steel arch tower segment 7 are symmetrically arc-shaped.

[0060] (like Figure 7 (As shown in the figure), the bottom end of the upper steel arch tower segment 8 is fixedly connected to the upper vertical rotation hinge 6; the top end of the lower steel arch tower segment 7 is fixedly connected to the lower vertical rotation hinge 5.

[0061] In the above embodiment, further: the upper vertical hinge 6 and the upper steel arch tower segment 8; the lower vertical hinge 5 and the lower steel arch tower segment 7; the assembly of the upper vertical hinge 6 and the lower vertical hinge 5 are all assembled using special positioning tooling; the special positioning tooling includes an angle template and a positioning line; the angle template and the positioning line are used to accurately adjust and control the linear shape of the steel arch tower vertical hinge structure.

[0062] (Combined Figure 6 ) Among them, with the help of special positioning tooling, the alignment of the vertical hinge structure of the steel arch tower is precisely adjusted and controlled: the angles of the upper vertical hinge 6 and the upper steel arch tower segment 8, the lower vertical hinge 5 and the lower steel arch tower segment 7, and the continuous arc alignment of the upper steel arch tower segment 8 and the lower steel arch tower segment 7 are perfectly matched. It can be seen that the use of special positioning tooling to pre-assemble the vertical hinge structure of the steel arch tower effectively ensures the formation of a continuous curve.

[0063] (like Figure 7 As shown in the figure, the upper vertical hinge 6 and the lower vertical hinge 5 are respectively provided with a pin hole 403; the positioning pin passes through the pin hole 403 to hinge the upper steel arch tower segment 8 and the lower steel arch tower segment 7 together. In the above embodiment, further: the pin hole 403 is machined by a boring machine, and the concentricity deviation of the pin hole 403 is less than 0.2 mm.

[0064] (See Figure 6 ) The connected upper steel arch tower segment 8 and the lower steel arch tower segment 7 form a continuous curve; and the width of the outer web unit of the upper steel arch tower segment 8 and the lower steel arch tower segment 7 changes in a quadratic parabola along the central axis of the steel arch tower.

[0065] (like Figure 2 As shown in the above embodiment, further: the upper vertical hinge 6 and the lower vertical hinge 5 are respectively composed of a load-bearing plate unit 4 and a partition 2.

[0066] (Combined Figure 7 ) The bearing plate unit 4 includes an upper bearing plate unit 401 and a lower bearing plate unit 402 having the same structure.

[0067] The upper bearing plate unit 401 and the lower bearing plate unit 402 are respectively welded by the bearing plate 3 and the stiffening plate 1. The structure is simple, the material is readily available, the production is easy, the connection is reliable, and the economy and practicality are achieved.

[0068] (like Figure 5 As shown in the figure, the stiffening plate 1 is arranged crosswise on the outside of the bearing plate 3; the inner side of the bearing plate 3 is fixedly connected to the partition plate 2; the left and right symmetrical sides of the partition plate 2 are respectively provided with left and right axis symmetrical bearing plate units 4. In the above embodiment, further: the height deviation of the machining of the partition plate 2 is less than or equal to 0.5 mm.

[0069] (Combined Figure 2 ) The top of the load-bearing plate 3 in the upper vertical hinge 6 and the lower vertical hinge 5 are respectively provided with coaxially opposed pin holes 403.

[0070] (like Figure 6 , 7 As shown in the above embodiment, further: the upper steel arch tower segment 8 and the lower steel arch tower segment 7 are respectively composed of an outer web unit, an inner web unit, a top plate unit, and a bottom plate unit to form an arc-shaped curved box structure.

[0071] The basic principle of the present invention is: due to the spatial structural form of the vertical hinge structure of the steel arch tower, it faces the problems of difficult marking and assembly of parts, large deformation of thick plate welding, and great difficulty in correction, which is very likely to cause the problem of difficulty in installing the positioning pin shaft of the vertical hinge structure; therefore, the present invention innovatively manufactures and utilizes the overall torsion characteristics of the vertical hinge structure, firstly manufactures and processes the upper and lower vertical hinges respectively; then the upper and lower vertical hinges are matched and manufactured with the upper and lower steel arch tower segments respectively; and adopts the manufacturing sequence and method of temporary positioning pin shaft assembly and secondary reset trial rotation, and completes the simulated rotation of the vertical hinge structure of the steel arch tower in the factory, so as to provide guarantee for the overall vertical rotation of the steel arch tower and meet the process requirements.

[0072] In summary, the present invention adopts a "combining parts into a whole" manufacturing method to incorporate the vertical hinge structure into the overall steel arch tower. By rationally arranging the machining, assembly, and welding sequences, the precision control and function realization of the vertical hinge structure are gradually achieved, thereby reducing the difficulty of positioning and assembling the vertical hinge structure and verifying the matching accuracy of the vertical hinge structure.

[0073] Each embodiment in this specification is described in a related manner, and the same or similar parts between the embodiments can be referenced to each other, and each embodiment focuses on the differences from other embodiments.

[0074] The above description is only a preferred embodiment of the present invention and is not intended to limit the protection scope of the present invention. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention are included in the protection scope of the present invention.

Claims

1. A method for manufacturing a steel arch tower vertical hinge structure, characterized in that: The method comprises the following steps: S001. Cutting and processing of vertical hinge parts: Cutting and processing the parts of the upper vertical hinge (6) and the lower vertical hinge (5) according to size: the vertical hinge parts include a stiffening plate (1), a partition plate (2) and a bearing plate (3); S002, manufacturing a bearing plate unit (4): welding the stiffening plate (1) and the bearing plate (3) together to manufacture a bearing plate unit (4); the bearing plate unit (4) comprises an upper bearing plate unit (401) and a lower bearing plate unit (402); S003, positioning and assembling the bearing plate unit (4) on one side: placing the lower bearing plate unit (402) of the lower vertical hinge (5) on the lower side, and placing the upper bearing plate unit (401) of the upper vertical hinge (6) on the upper side; aligning the positions of the pin shaft holes (403) of the lower bearing plate unit (402) and the upper bearing plate unit (401); S004, assembling the partition: assembling the partition (2) on the lower bearing plate unit (402) and the upper bearing plate unit (401); S005, positioning and assembling the bearing plate unit (4) on the other side: assemble the bearing plate unit (4) on the symmetrical side of the partition (2) on the other side of the partition (2); and place the lower bearing plate unit (402) of the lower vertical hinge (5) in the bearing plate unit (4) on the symmetrical side of the partition (2) on the upper side; place the upper bearing plate unit (401) of the upper vertical hinge (6) on the lower side; align the positions of the pin shaft holes (403) of the upper bearing plate unit (401) and the lower bearing plate unit (402) on the symmetrical side of the partition (2) to obtain a vertical hinge pre-assembly; S006, disassembly and trimming: disassembly the vertical hinge pre-assembled parts obtained in step S005, and then weld and trim them according to the positioning line; S007, machining the pin shaft holes (403): machining the pin shaft holes (403) of the upper vertical hinge (6) and the lower vertical hinge (5); S008, pre-assembly of the steel arch tower vertical hinge structure: using a special positioning tool to match and assemble the upper vertical hinge (6) with the upper steel arch tower segment (8); matching and assembling the lower vertical hinge (5) with the lower steel arch tower segment (7); using a temporary positioning pin shaft to connect the processed pin shaft holes (403) of the upper vertical hinge (6) and the lower vertical hinge (5) to obtain the pre-assembly of the steel arch tower vertical hinge structure; S009, disassembly and finishing: disassembling the pre-assembled parts of the vertical hinge structure of the steel arch tower obtained in step S008, welding them according to the pre-assembly positioning line and finishing them; S010, secondary reset and trial rotation: resetting the pin hole (403) connecting the upper vertical hinge (6) and the lower vertical hinge (5) with the positioning pin shaft to obtain the steel arch tower vertical hinge structure; performing secondary reset and trial rotation on the steel arch tower vertical hinge structure to correct the welding deformation of the upper vertical hinge (6) and the lower vertical hinge (5) to meet the process requirements of the steel arch tower vertical hinge structure.

2. The method for manufacturing the steel arch tower vertical hinge structure according to claim 1, characterized in that: In step S001, the height deviation of the partition (2) during machining is less than or equal to 0.5 mm.

3. The method for manufacturing the vertical hinge structure of the steel arch tower according to claim 1, characterized in that: In step S007, the pin hole (403) is machined by a boring machine, and the concentricity deviation of the pin hole (403) is less than 0.2 mm.

4. The method for manufacturing the vertical hinge structure of the steel arch tower according to claim 1, characterized in that: In step S008, the special positioning tool includes an angle template and a positioning line; the angle template and the positioning line are used to accurately adjust and control the linear shape of the vertical hinge structure of the steel arch tower.

5. The steel arch tower vertical hinge structure manufactured by the manufacturing method of the steel arch tower vertical hinge structure according to any one of claims 1 to 4, characterized in that: The steel arch tower vertical hinge structure is a symmetrical structure, and comprises an upper steel arch tower segment (8) and a lower steel arch tower segment (7); the bottom end of the upper steel arch tower segment (8) is fixedly connected to the upper vertical hinge (6); the top end of the lower steel arch tower segment (7) is fixedly connected to the lower vertical hinge (5); the upper vertical hinge (6) and the lower vertical hinge (5) are respectively provided with a pin shaft hole (403); the positioning pin shaft passes through the pin shaft hole (403) to hinge the upper steel arch tower segment (8) and the lower steel arch tower segment (7) together; and the connected upper steel arch tower segment (8) and the lower steel arch tower segment (7) form a continuous curve; and the width of the outer web unit of the upper steel arch tower segment (8) and the lower steel arch tower segment (7) changes in a quadratic parabola along the central axis of the steel arch tower.

6. The steel arch tower vertical hinge structure according to claim 5, characterized in that: The upper vertical hinge (6) and the lower vertical hinge (5) are respectively composed of a bearing plate unit (4) and a partition (2); the bearing plate unit (4) comprises an upper bearing plate unit (401) and a lower bearing plate unit (402) of the same structure; the upper bearing plate unit (401) and the lower bearing plate unit (402) are respectively composed of a bearing plate (3) and a stiffening plate (1) welded together; the stiffening plate (1) is arranged on the outer side of the bearing plate (3) in a cross-shaped manner; the inner side of the bearing plate (3) is fixedly connected to the partition (2); the left and right symmetrical sides of the partition (2) are respectively provided with left and right axially symmetrical bearing plate units (4); wherein the top ends of the bearing plates (3) in the upper vertical hinge (6) and the lower vertical hinge (5) are respectively provided with coaxially opposed pin shaft holes (403).

7. The steel arch tower vertical hinge structure according to claim 5, characterized in that: The upper steel arch tower segment (8) and the lower steel arch tower segment (7) are respectively composed of an outer web unit, an inner web unit, a top plate unit, and a bottom plate unit to form an arc-shaped curved box-shaped structure.

8. The steel arch tower vertical hinge structure according to claim 6, characterized in that: The height deviation of the partition (2) during machining is less than or equal to 0.5 mm.

9. The steel arch tower vertical hinge structure according to claim 5, characterized in that: The pin shaft hole (403) is manufactured by boring machine, and the concentricity deviation of the pin shaft hole (403) is less than 0.2 mm.

10. The steel arch tower vertical hinge structure according to claim 5, characterized in that: The upper vertical hinge (6) and the upper steel arch tower segment (8); the lower vertical hinge (5) and the lower steel arch tower segment (7); the upper vertical hinge (6) and the lower vertical hinge (5) are matched and assembled using a special positioning tool; The special positioning tooling includes an angle template and a positioning line; the angle template and the positioning line are used to accurately adjust and control the linear shape of the vertical hinge structure of the steel arch tower.

Citation Information

Patent Citations

  • Vertical rotating hinge structure of steel arch tower

    CN216739272U