A fully automatic inductor winding equipment

Abstract

The present invention discloses a fully automatic inductor winding device, comprising a wire conveying mechanism, a base conveying mechanism, a wire management mechanism, a base clamping mechanism, a finished product discharging mechanism, and a wire cutting mechanism; the wire conveying mechanism is used to convey the wire to the wire management mechanism; the base conveying mechanism is used to convey the inductor base to the base clamping mechanism; the wire management mechanism is used to deform the wire into a spiral structure; the base clamping mechanism is used to clamp the inductor base and cooperate with the wire management mechanism to wind the wire on the inductor base; the finished product discharging mechanism is used to remove the inductor base from the base clamping mechanism; and the wire cutting mechanism is used to cut the wire on the inductor base that has been wound. Through the coordinated operation of various mechanisms, the present invention can achieve a high degree of automation of the entire inductor winding process, thereby effectively improving the inductor winding quality and production efficiency, saving human resource costs, and having excellent market promotion prospects and market popularization potential.

Description

Technical Field

[0001] The present invention relates to the technical field of inductor production, and in particular to a fully automatic inductor winding device. Background Art

[0002] Inductors, also known as chokes and reactors, are inductive components formed by winding coils around a magnetic core. They can convert electrical energy into magnetic energy and store it. They are currently widely used in various electronic circuit designs and are an indispensable part of realizing many circuit functions, such as oscillation, tuning, and filtering.

[0003] In the production of inductors, coil winding is a very important processing step. It is understood that most manufacturers still use the more traditional purely manual operation method, which not only consumes a lot of human resources, but also has low production efficiency and difficulty in ensuring product consistency, which directly leads to high defect rates. Although with the development of technology, some manufacturers have introduced automatic winding equipment for coil winding, which effectively guarantees product quality, the existing automatic winding equipment has a low degree of automation. Operations such as loading and unloading during the winding process still require manual cooperation, resulting in still high human resource costs and little improvement in production efficiency.

[0004] Therefore, it is necessary to propose a new automatic winding device.

[0005] The above information is presented as background information only to assist with an understanding of the present disclosure and is not a determination or admission that any of the above may be applicable as prior art with respect to the present disclosure. Summary of the Invention

[0006] The present invention provides a fully automatic inductor winding device to solve the deficiencies of the prior art.

[0007] To achieve the above object, the present invention provides the following technical solutions:

[0008] A fully automatic inductor winding device, comprising a wire conveying mechanism, a base conveying mechanism, a wire arranging mechanism, a base clamping mechanism, a finished product discharging mechanism and a wire cutting mechanism; wherein,

[0009] The wire conveying mechanism is used to convey the wires to the wire management mechanism;

[0010] The base conveying mechanism is used to convey the inductor base to the base clamping mechanism;

[0011] The wire management mechanism is used to deform the wires so that the wires are deformed into a spiral structure;

[0012] The base clamping mechanism is used to clamp the inductor base and cooperate with the wire management mechanism to wind the deformed wire around the inductor base;

[0013] The finished product discharging mechanism is used to remove the inductor base with completed winding from the base clamping mechanism and deliver it out;

[0014] The wire cutting mechanism is used to cut the wire on the inductor base when the finished product discharging mechanism transports the inductor base with completed winding to the wire cutting mechanism.

[0015] Furthermore, in the fully automatic inductor winding equipment, the wire feeding mechanism includes a first wire feeding assembly;

[0016] The first wire feeding assembly includes a first driving wheel, a first driven wheel, a first adjusting block and a first motor;

[0017] The first driven wheel is located below the first driving wheel;

[0018] The first adjustment block is located between the first driving wheel and the first driven wheel, and is connected to the first driving wheel, and is used to adjust the distance between the first driving wheel and the first driven wheel;

[0019] The first motor is connected to the first driving wheel and is used to drive the first driving wheel to rotate.

[0020] Furthermore, in the fully automatic inductor winding equipment, the first adjustment block includes a first left adjustment block and a first right adjustment block;

[0021] The first left adjusting block and the first right adjusting block are arranged at intervals along the conveying direction of the wire;

[0022] A first recess is formed on a side of the first left adjusting block corresponding to the first driving wheel;

[0023] A second recess is formed on a side of the first right adjustment block corresponding to the first driving wheel;

[0024] The shapes of the first recessed portion and the second recessed portion are respectively adapted to the outer edge shape of the first driving wheel;

[0025] A third recess is formed on the other side of the first left adjusting block corresponding to the first driven wheel;

[0026] A fourth recess is formed on the other side of the first right adjustment block corresponding to the first driven wheel;

[0027] The shapes of the third recessed portion and the fourth recessed portion are adapted to the outer edge shape of the first driven wheel.

[0028] Furthermore, in the fully automatic inductor winding equipment, the first left adjustment block and the first right adjustment block are both provided with a first threading hole for the wire to pass through;

[0029] The first threading hole, the first driving wheel, and the first driven wheel are located in the same vertical plane and extend along the conveying direction of the wire.

[0030] Furthermore, in the fully automatic inductor winding equipment, the first wire feeding assembly further includes a first guide block and a first spring;

[0031] The first guide block is connected to the first spring and the first driving wheel respectively, and is used to further elastically adjust the distance between the first driving wheel and the first driven wheel, so as to elastically adjust the tension applied by the first driving wheel to the wire.

[0032] Furthermore, in the fully automatic inductor winding equipment, the first wire feeding assembly further includes an encoder;

[0033] The encoder is connected to the driven wheel and is used to calculate the length of the wire.

[0034] Furthermore, in the fully automatic inductor winding equipment, the wire feeding mechanism further includes a second wire feeding assembly;

[0035] The first wire conveying assembly and the second wire conveying assembly are sequentially arranged along the conveying direction of the wire;

[0036] The second wire conveying assembly includes a second driving wheel, a second driven wheel, a second adjusting block, a second guide block, a second spring, a first guide rail and a second motor;

[0037] The second driven wheel is located below the second driving wheel;

[0038] The second adjustment block is disposed on the first guide rail, located between the second driving wheel and the second driven wheel, and connected to the second driving wheel, and is used to adjust the distance between the second driving wheel and the second driven wheel;

[0039] The second guide block is connected to the second spring and is slidably engaged with the first guide rail to further fine-tune the distance between the second driving wheel and the second driven wheel;

[0040] The second motor is connected to the second driving wheel and is used to drive the second driving wheel to rotate.

[0041] Furthermore, in the fully automatic inductor winding equipment, the second adjustment block includes a second left adjustment block and a second right adjustment block;

[0042] The second left adjusting block and the second right adjusting block are arranged at intervals along the conveying direction of the wire;

[0043] A fifth recess is formed on a side of the second left adjusting block corresponding to the second driving wheel;

[0044] A sixth recess is formed on a side of the second right adjustment block corresponding to the second driving wheel;

[0045] The shapes of the fifth recessed portion and the sixth recessed portion are respectively adapted to the outer edge shape of the second driving wheel;

[0046] A seventh recess is formed on the other side of the second left adjusting block corresponding to the second driven wheel;

[0047] An eighth recess is formed on the other side of the second right adjustment block corresponding to the second driven wheel;

[0048] The shapes of the seventh recessed portion and the eighth recessed portion are adapted to the outer edge shape of the second driven wheel.

[0049] Furthermore, in the fully automatic inductor winding equipment, the second left adjustment block and the second right adjustment block are each provided with a second threading hole for the wire to pass through;

[0050] The second threading hole, the second driving wheel, and the second driven wheel are located in the same vertical plane and extend along the conveying direction of the wire.

[0051] Furthermore, in the fully automatic inductor winding equipment, the equipment further includes a wire cleaning mechanism;

[0052] The wire cleaning mechanism is arranged at the wire inlet end of the wire conveying mechanism and is used to clean the wire.

[0053] Furthermore, in the fully automatic inductor winding equipment, the base conveying mechanism includes a base conveying assembly and a base clamp;

[0054] The base clamp is arranged on the base conveying assembly, and is used for clamping the inductor base transmitted from the base conveying assembly, and transferring the inductor base to the bottom of the base clamping mechanism to be clamped by the base clamping mechanism.

[0055] Furthermore, in the fully automatic inductor winding equipment, the wire management mechanism includes a first X-axis screw module, a first Y-axis screw module, a Z-axis screw module, a first clamping assembly and a first cylinder;

[0056] The first Y-axis screw module is arranged on the first X-axis screw module and can slide on the first X-axis screw module;

[0057] The Z-axis screw module is arranged on the first Y-axis screw module and can slide on the first Y-axis screw module;

[0058] The first clamping assembly is arranged on the Z-axis screw module and can slide on the Z-axis screw module;

[0059] The first cylinder is connected to the first clamping assembly and is used to drive the first clamping assembly to clamp or release the wire.

[0060] Furthermore, in the fully automatic inductor winding equipment, the first clamping assembly includes a first clamping piece, a second clamping piece and a second guide rail;

[0061] The first clamping piece and the second clamping piece are both arranged on the second guide rail, and can move relatively closer or farther away under the drive of the first cylinder.

[0062] Furthermore, in the fully automatic inductor winding equipment, the gap between the first clamp and the second clamp gradually increases from the clamping end to a point away from the clamping end.

[0063] Furthermore, in the fully automatic inductor winding equipment, the base clamping mechanism includes an XY-axis screw module, a second Y-axis screw module, a second clamping assembly, a third clamping assembly, a second cylinder, and a third cylinder;

[0064] The second Y-axis screw module is arranged on the XY-axis screw module and can slide on the XY-axis screw module;

[0065] The second clamping assembly and the third clamping assembly are respectively arranged on the second Y-axis screw module and can slide on the second Y-axis screw module;

[0066] The second cylinder is connected to the second clamping assembly and is used to drive the second clamping assembly to clamp the unwound inductor base or release the wound inductor base;

[0067] The third cylinder is connected to the third clamping assembly and is used to drive the third clamping assembly to clamp the unwound inductor base or to release the wound inductor base.

[0068] Furthermore, in the fully automatic inductor winding equipment, the finished product discharging mechanism includes a second X-axis screw module, a connecting rod, a third guide rail, a fourth cylinder, a fifth cylinder and a fourth clamping assembly;

[0069] The third guide rail is provided on the second X-axis screw module and can slide on the second X-axis screw module;

[0070] The connecting rod is slidably arranged on the third guide rail;

[0071] The fourth cylinder is connected to the connecting rod and is used to drive the connecting rod to move up and down relative to the third guide rail;

[0072] The fourth clamping assembly is arranged on the connecting rod and connected to the fifth cylinder, and is used for clamping or releasing the inductor base after winding under the drive of the fifth cylinder.

[0073] Compared with the prior art, the embodiments of the present invention have the following beneficial effects:

[0074] An embodiment of the present invention provides a fully automatic inductor winding equipment, which can achieve a high degree of automation in the entire process of loading, winding and unloading involved in inductor winding by providing a wire conveying mechanism, a base conveying mechanism, a wire management mechanism, a base clamping mechanism, a finished product discharge mechanism and a wire cutting mechanism, and then coordinates the operation between various mechanisms, thereby effectively improving the inductor winding quality and production efficiency, saving human resource costs, and having excellent market promotion prospects and market popularization potential. BRIEF DESCRIPTION OF THE DRAWINGS

[0075] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0076] Figure 1 1 is a schematic front view of the structure of the wire conveying mechanism provided by an embodiment of the present invention;

[0077] Figure 2 2 is a schematic structural perspective view of a wire conveying mechanism provided by an embodiment of the present invention;

[0078] Figure 3 yes Figure 2 A schematic diagram of the structure at center A;

[0079] Figure 4 yes Figure 2 A magnified schematic diagram of the structure at B in the middle;

[0080] Figure 5 1 is a schematic top view of the structure of a wire management mechanism provided by an embodiment of the present invention;

[0081] Figure 6This is a schematic structural diagram of a wire management mechanism provided by an embodiment of the present invention;

[0082] Figure 7 is a schematic top view of the structure of the base clamping mechanism provided by an embodiment of the present invention;

[0083] Figure 8 is a schematic structural perspective diagram of a base clamping mechanism provided by an embodiment of the present invention;

[0084] Figure 9 It is a schematic side view of the structure of the finished product discharging mechanism provided by an embodiment of the present invention;

[0085] Figure 10 It is a structural stereoscopic schematic diagram of a finished product discharging mechanism provided in an embodiment of the present invention.

[0086] Reference numerals:

[0087] Wire conveying mechanism 1, base conveying mechanism 2, wire management mechanism 3, base clamping mechanism 4 and finished product discharging mechanism 5, wire cleaning mechanism 6, wire cutting mechanism 7;

[0088] A first wire conveying assembly 11, a second wire conveying assembly 12;

[0089] A first driving wheel 111, a first driven wheel 112, a first adjusting block 113, a first guide block 114, a first spring 115, and an encoder 116;

[0090] A first left adjustment block 1131 , a first right adjustment block 1132 , a first recess 1133 , a second recess 1134 , a third recess 1135 , a fourth recess 1136 , and a first threading hole 1137 ;

[0091] A second driving wheel 121, a second driven wheel 122, a second adjusting block 123, a second guide block 124, a second spring 125, and a first guide rail 126;

[0092] a second left adjusting block 1231 , a second right adjusting block 1232 , a fifth recess 1233 , a sixth recess 1234 , a seventh recess 1235 , and an eighth recess 1236 ;

[0093] A first X-axis screw module 31, a first Y-axis screw module 32, a Z-axis screw module 33, a first clamping assembly 34, and a first cylinder 35;

[0094] XY-axis screw module 41, second clamping assembly 42, third clamping assembly 43, second cylinder 44, third cylinder 45;

[0095] The second X-axis screw module 51 , the connecting rod 52 , the third guide rail 53 , the fourth cylinder 54 , the fifth cylinder 55 and the fourth clamping assembly 56 . DETAILED DESCRIPTION

[0096] In order to make the purposes, features, and advantages of the present invention more obvious and easy to understand, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described below are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0097] In the description of the present invention, it should be understood that when a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be a centrally located component. When a component is considered to be "disposed on" another component, it can be directly disposed on the other component or there may be a centrally located component.

[0098] In addition, terms such as "long", "short", "inside", and "outside" indicating orientation or positional relationships are based on the orientation or positional relationships shown in the accompanying drawings and are only used to facilitate the description of the present invention. They do not indicate or imply that the device or component referred to must have this specific orientation or operate in a specific orientation structure, and should not be understood as a limitation of the present invention.

[0099] The technical solution of the present invention will be further described below with reference to the accompanying drawings and through specific implementation methods.

[0100] In view of the aforementioned shortcomings of existing automatic inductor winding technology, the applicant, drawing on years of extensive practical experience and expertise in the design and manufacture of such products, combined with the application of scientific knowledge, has actively engaged in research and innovation, hoping to create a technology that can address the shortcomings of the existing technology and make automatic inductor winding technology more practical. After continuous research and design, repeated trial production and improvements, the present invention has been finally created, which has real practical value.

[0101] Please refer to Figure 1-10 The embodiment of the present invention provides a fully automatic inductor winding device, which includes a wire conveying mechanism 1, a base conveying mechanism 2, a wire arranging mechanism 3, a base clamping mechanism 4, a finished product discharging mechanism 5 and a wire cutting mechanism 7; wherein,

[0102] The wire conveying mechanism 1 is used to convey the wires to the wire management mechanism 3;

[0103] The base conveying mechanism 2 is used to convey the inductor base to the base clamping mechanism 4;

[0104] The wire management mechanism 3 is used to deform the wires into a spiral structure.

[0105] The base clamping mechanism 4 is used to clamp the inductor base and cooperate with the wire management mechanism 3 to wind the deformed wire around the inductor base;

[0106] The finished product discharging mechanism 5 is used to remove the inductor base with completed winding from the base clamping mechanism 4 and deliver it out;

[0107] The wire cutting mechanism 7 is used to cut the wire on the inductor base when the finished product discharging mechanism 5 transports the inductor base with completed winding to the wire cutting mechanism 7 .

[0108] It should be noted that this embodiment designs and provides a wire conveying mechanism 1, a base conveying mechanism 2, a wire management mechanism 3, a base clamping mechanism 4, a finished product discharge mechanism 5 and a wire cutting mechanism 7. There are no requirements for the spatial layout of these mechanisms, and they can be adjusted arbitrarily according to the actual production scenario. That is, these mechanisms do not require to be arranged in sequence according to the winding process, nor do they require to be arranged on the same machine. However, it can be understood that no matter how these mechanisms are arranged, they can operate in coordination with each other to jointly realize the automation of the entire process of loading, winding and unloading involved in inductor winding.

[0109] In order to more clearly demonstrate the working process of the fully automatic inductor winding equipment provided by this embodiment, a specific example is used for detailed introduction below.

[0110] First, the wire conveying mechanism 1 introduces the workpiece required for inductor winding, that is, the wire (usually copper wire) and conveys it to the wire management mechanism 3. When the wire passes through the wire conveying mechanism 1 and is transmitted to the wire management mechanism 3, the wire management mechanism 3 clamps the wire and rotates it so that the wire is deformed by the force and becomes spiral. At the same time, another workpiece required for inductor winding, that is, the inductor base (a magnetic ring is provided on the inductor base) enters the base conveying mechanism 2 through the vibration disk, and then the base conveying mechanism 2 will convey the inductor base. Go to the base clamping mechanism 4, and the base clamping mechanism 4 will clamp the inductor base from the base conveying mechanism 2, and cooperate with the wire management mechanism 3 to wind the spiral wire on the inductor base (actually wound on the magnetic ring), and then the finished product discharging mechanism 5 will remove the wound inductor base from the base clamping mechanism 4 and transfer it to the wire cutting mechanism 7, and the wire cutting mechanism 7 will cut the wire on the inductor base. After the cutting is completed, the finished product discharging mechanism 5 will directly discharge the finished product.

[0111] In this embodiment, if Figure 1-2As shown, the wire feeding mechanism 1 includes a first wire feeding assembly 11;

[0112] The first wire feeding assembly 11 includes a first driving wheel 111, a first driven wheel 112, a first adjustment block 113 and a first motor;

[0113] The first driven wheel 112 is located below the first driving wheel 111;

[0114] The first adjustment block 113 is located between the first driving wheel 111 and the first driven wheel 112 and is connected to the first driving wheel 111, and is used to adjust the distance between the first driving wheel 111 and the first driven wheel 112;

[0115] The first motor is connected to the first driving wheel 111 and is used to drive the first driving wheel 111 to rotate, so that the wire is driven forward by the rotating first driving wheel 111 due to friction between the wire and the first driving wheel 111 .

[0116] It is understandable that the wire conveying mechanism 1 should also include a first mounting frame, and the first driving wheel 111, the first driven wheel 112, and the first adjusting block 113 are all arranged on the first mounting frame.

[0117] It should be noted that the first mounting frame has at least one mounting hole formed therein, and the first adjustment block 113 is removably mounted within the mounting hole via a fixing member. Since the first driving wheel 111 is connected to the first adjustment block 113, when the first adjustment block 113 is installed in another mounting hole, the distance between the first driving wheel 111 and the first driven wheel 112 will also change.

[0118] In this embodiment, if Figure 3 As shown, the first adjustment block 113 includes a first left adjustment block 1131 and a first right adjustment block 1132;

[0119] The first left adjustment block 1131 and the first right adjustment block 1132 are arranged at intervals along the conveying direction of the wire;

[0120] A first recessed portion 1133 is formed on one side of the first left adjusting block 1131 corresponding to the first driving wheel 111;

[0121] A second recessed portion 1134 is formed on one side of the first right adjusting block 1132 corresponding to the first driving wheel 111;

[0122] The shapes of the first recessed portion 1133 and the second recessed portion 1134 are respectively adapted to the outer edge shape of the first driving wheel 111;

[0123] A third recessed portion 1135 is formed on the other side of the first left adjusting block 1131 corresponding to the first driven wheel 112;

[0124] A fourth recessed portion 1136 is formed on the other side of the first right adjustment block 1132 corresponding to the first driven wheel 112;

[0125] The shapes of the third recessed portion 1135 and the fourth recessed portion 1136 are adapted to the outer edge shape of the first driven wheel 112 .

[0126] It should be noted that, since the first driving wheel 111 and the first driven wheel 112 need to be in contact with the wire during the wire conveying process, the first adjustment block 113 located between the first driving wheel 111 and the first driven wheel 112 needs to be composed of two parts, namely the first left adjustment block 1131 and the first right adjustment block 1132, and the first left adjustment block 1131 and the first right adjustment block 1132 are symmetrically spaced, and the gap between them can allow the wire to be exposed and in contact with the first driving wheel 111 and the first driven wheel 112.

[0127] Furthermore, since the first recessed portion 1133 and the third recessed portion 1135 are formed on the first left adjustment block 1131, the first left adjustment block 1131 can function to restrict the first driving wheel 111 and the first driven wheel 112 from further approaching each other, thereby reducing interference and collision between the first driving wheel 111 and the first driven wheel 112. Similarly, since the second recessed portion 1134 and the fourth recessed portion 1136 are formed on the first right adjustment block 1132, the first right adjustment block 1132 can also function to restrict the first driving wheel 111 and the first driven wheel 112 from further approaching each other, thereby reducing interference and collision between the first driving wheel 111 and the first driven wheel 112.

[0128] In this embodiment, the first left adjustment block 1131 and the first right adjustment block 1132 are both provided with a first threading hole 1137 for a wire to pass through;

[0129] The first threading hole 1137 , the first driving wheel 111 , and the first driven wheel 112 are located in the same vertical plane and extend along the conveying direction of the wire.

[0130] It can be understood that since the wire is transported in the first left adjustment block 1131 and the first right adjustment block 1132, it is necessary to open the first threading hole 1137 on both the first left adjustment block 1131 and the first right adjustment block 1132 so that the wire can be transported in the first threading hole 1137.

[0131] In this embodiment, the first wire feeding assembly 11 further includes a first guide block 114 and a first spring 115;

[0132] The first guide block 114 is connected to the first spring 115 and the first driving wheel 111 respectively, and is used to further elastically adjust the distance between the first driving wheel 111 and the first driven wheel 112, so as to elastically adjust the tension applied by the first driving wheel 111 to the wire.

[0133] It should be noted that by using the first guide block 114 and the first spring 115 to adjust the tension applied by the first driving wheel 111 to the wire, the consistency of the wire tension can be ensured during winding, thereby ensuring the consistency of the winding resistance of the wound coil.

[0134] In this embodiment, the first wire feeding assembly 11 further includes an encoder 116;

[0135] The encoder 116 is connected to the driven wheel and is used to calculate the length of the wire.

[0136] It should be noted that the length of the wire wound on the inductor base is calculated by the encoder 116. When the length reaches the set requirement, specifically the set number of winding turns, the winding will be stopped, which can ensure the accuracy of the wire length and thus the accuracy of the winding.

[0137] In this embodiment, if Figure 1-2 As shown, the wire feeding mechanism 1 further includes a second wire feeding assembly 12;

[0138] The first wire conveying assembly 11 and the second wire conveying assembly 12 are sequentially arranged along the conveying direction of the wire;

[0139] The second wire feeding assembly 12 includes a second driving wheel 121, a second driven wheel 122, a second adjusting block 123, a second guide block 124, a second spring 125, a first guide rail 126 and a second motor;

[0140] The second driven wheel 122 is located below the second driving wheel 121;

[0141] The second adjustment block 123 is disposed on the first guide rail 126, located between the second driving wheel 121 and the second driven wheel 122, and connected to the second driving wheel 121, and is used to adjust the distance between the second driving wheel 121 and the second driven wheel 122;

[0142] The second guide block 124 is connected to the second spring 125 and is slidably engaged with the first guide rail 126 to further fine-tune the distance between the second driving wheel 121 and the second driven wheel 122;

[0143] The second motor is connected to the second driving wheel 121 and is used to drive the second driving wheel 121 to rotate.

[0144] It should be noted that, as in the case of the first wire conveying assembly 11, the second adjusting block 123 can change its installation position. Since the second driving wheel 121 is connected to the second adjusting block 123, when the second adjusting block 123 changes its installation position, the spacing distance between the second driving wheel 121 and the second driven wheel 122 will also change.

[0145] In this embodiment, if Figure 4 As shown, the second adjustment block 123 includes a second left adjustment block 1231 and a second right adjustment block 1232;

[0146] The second left adjustment block 1231 and the second right adjustment block 1232 are arranged at intervals along the conveying direction of the wire;

[0147] A fifth recessed portion 1233 is formed on a side of the second left adjusting block 1231 corresponding to the second driving wheel 121;

[0148] A sixth recessed portion 1234 is formed on a side of the second right adjusting block 1232 corresponding to the second driving wheel 121;

[0149] The shapes of the fifth recessed portion 1233 and the sixth recessed portion 1234 are respectively adapted to the outer edge shape of the second driving wheel 121;

[0150] A seventh recessed portion 1235 is formed on the other side of the second left adjusting block 1231 corresponding to the second driven wheel 122;

[0151] An eighth recessed portion 1236 is formed on the other side of the second right adjusting block 1232 corresponding to the second driven wheel 122;

[0152] The shapes of the seventh recessed portion 1235 and the eighth recessed portion 1236 are adapted to the outer edge shape of the second driven wheel 122 .

[0153] It should be noted that, as in the case of the first wire conveying assembly 11, since the second driving wheel 121 and the second driven wheel 122 need to be in contact with the wire during the wire conveying process, the second adjustment block 123 located between the second driving wheel 121 and the second driven wheel 122 needs to be composed of two parts, namely the second left adjustment block 1231 and the second right adjustment block 1232, and the second left adjustment block 1231 and the second right adjustment block 1232 are symmetrically spaced, and the gap between them can allow the wire to be exposed and contact with the second driving wheel 121 and the second driven wheel 122.

[0154] Furthermore, since the fifth recess 1233 and the seventh recess 1235 are formed on the second left adjustment block 1231, the second left adjustment block 1231 can function to restrict the second driving wheel 121 and the second driven wheel 122 from further approaching each other, thereby reducing interference and collision between the second driving wheel 121 and the second driven wheel 122. Similarly, since the sixth recess 1234 and the eighth recess 1236 are formed on the second right adjustment block 1232, the second right adjustment block 1232 can also function to restrict the second driving wheel 121 and the second driven wheel 122 from further approaching each other, thereby reducing interference and collision between the second driving wheel 121 and the second driven wheel 122.

[0155] In this embodiment, the second left adjustment block 1231 and the second right adjustment block 1232 are both provided with second threading holes for the wires to pass through;

[0156] The second threading hole, the second driving wheel 121 , and the second driven wheel 122 are located in the same vertical plane and extend along the conveying direction of the wire.

[0157] It should be noted that when the wire passes through the second left adjustment block 1231 and the second right adjustment block 1232 , it is passed through the second threading hole.

[0158] In this embodiment, if Figure 2 As shown, the device further includes a wire cleaning mechanism 6;

[0159] The wire cleaning mechanism 6 is provided at the wire inlet end of the wire conveying mechanism 1 and is used for cleaning the wire.

[0160] It should be noted that the wire cleaning mechanism may be a brush or a cleaning pad, which can reduce dust on the surface when the wire passes through.

[0161] In this embodiment, the base conveying mechanism 2 includes a base conveying assembly and a base clamp;

[0162] The base clamp is arranged on the base conveying assembly, and is used to clamp the inductor base transmitted from the base conveying assembly, and transfer the inductor base to the bottom of the base clamping mechanism 4 to be clamped by the base clamping mechanism 4.

[0163] It should be noted that the base conveying assembly has various structural styles and may be a conveyor belt or a conveyor roller, as long as it can convey the inductor base to the base clamping mechanism 4 .

[0164] In this embodiment, if Figure 5-6 As shown, the wire management mechanism 3 includes a first X-axis screw module 31, a first Y-axis screw module 32, a Z-axis screw module 33, a first clamping assembly 34 and a first cylinder 35;

[0165] The first Y-axis screw module 32 is disposed on the first X-axis screw module 31 and can slide on the first X-axis screw module 31;

[0166] The Z-axis screw module 33 is disposed on the first Y-axis screw module 32 and can slide on the first Y-axis screw module 32;

[0167] The first clamping assembly 34 is disposed on the Z-axis screw module 33 and can slide on the Z-axis screw module 33;

[0168] The first cylinder 35 is connected to the first clamping assembly 34 and is used to drive the first clamping assembly 34 to clamp or release the wire.

[0169] It should be noted that the mutual cooperation between the first X-axis screw module 31, the first Y-axis screw module 32, and the Z-axis screw module 33 enables the first clamping assembly 34 to clamp the wire and move in the XYZ three-axis directions, thereby achieving the purpose of spiraling the wire through interpolation action.

[0170] In this embodiment, the first clamping assembly 34 includes a first clamping piece, a second clamping piece, and a second guide rail;

[0171] The first clamping piece and the second clamping piece are both disposed on the second guide rail and can move relatively closer or farther away under the drive of the first cylinder 35 .

[0172] Preferably, the gap between the first clamp and the second clamp gradually increases from the clamping end to away from the clamping end.

[0173] It should be noted that the size of the gap ranges from 0 to 1 mm.

[0174] In this embodiment, if Figure 7-8As shown, the base clamping mechanism 4 includes an XY-axis screw module 41, a second clamping assembly 42, a third clamping assembly 43, a second cylinder 44 and a third cylinder 45;

[0175] The second clamping assembly 42 and the third clamping assembly 43 are respectively disposed on the XY-axis screw module 41 and can slide on the XY-axis screw module 41;

[0176] The second cylinder 44 is connected to the second clamping assembly 42 and is used to drive the second clamping assembly 42 to clamp the unwound inductor base or release the wound inductor base;

[0177] The third cylinder 45 is connected to the third clamping assembly 43 and is used to drive the third clamping assembly 43 to clamp the unwound inductor base or to release the wound inductor base.

[0178] It should be noted that the double-clamp design of the base clamping mechanism 4, that is, it includes the second clamping component 42 and the third clamping component 43 at the same time, so that the base clamping mechanism 4 can transfer the inductor base with completed winding to the finished product discharging mechanism 5 while clamping the unwound inductor base and cooperating with the wire management mechanism 3 to wind the spiral wire on the inductor base, so as to achieve the purpose of continuous operation and improve production efficiency.

[0179] In this embodiment, if Figure 9-10 As shown, the finished product discharging mechanism 5 includes a second X-axis screw module 51, a connecting rod 52, a third guide rail 53, a fourth cylinder 54, a fifth cylinder 55 and a fourth clamping assembly 56;

[0180] The third guide rail 53 is provided on the second X-axis screw module 51 and can slide on the second X-axis screw module 51;

[0181] The connecting rod 52 is slidably arranged on the third guide rail 53;

[0182] The fourth cylinder 54 is connected to the connecting rod 52 and is used to drive the connecting rod 52 to move up and down relative to the third guide rail 53;

[0183] The fourth clamping assembly 56 is disposed on the connecting rod 52 and connected to the fifth cylinder 55 , and is used for clamping or releasing the inductor base after winding under the drive of the fifth cylinder 55 .

[0184] It should be noted that the fourth cylinder 54 drives the connecting rod 52 to move up and down in the vertical direction, and the fifth cylinder 55 drives the fourth clamping assembly 56 to clamp the inductor base with completed winding from the base clamping mechanism 4, thereby achieving the purpose of discharging in the vertical direction.

[0185] In this embodiment, the wire cutting mechanism 7 includes a cutting piece and a driving cylinder;

[0186] The cutting piece is connected to the piston rod of the driving cylinder, and the driving cylinder drives the cutting piece to move so as to complete the cutting action of the wire material on the inductor base that has completed the winding.

[0187] It should be noted that, since the inductor base does not need to be wound further after winding a set number of turns of wire, it is necessary to cut and separate the unwound wire on the inductor base after winding is completed.

[0188] For reasonable layout, the wire cutting mechanism 7 can be designed to be located between the base clamping mechanism 4 and the wire conveying mechanism 1. When the finished product discharging mechanism 5 removes the inductor base with completed winding from the base clamping mechanism 4 and conveys the material, it will first pass through the wire cutting mechanism 7, and the wire cutting mechanism 7 will cut the wire on the inductor base, and then the finished product discharging mechanism 5 will continue to discharge the material.

[0189] Although this document frequently uses terms such as wire conveying mechanism, base conveying mechanism, wire management mechanism, base clamping mechanism, finished product discharging mechanism, wire cleaning mechanism, and wire cutting mechanism, the use of other terms is not excluded. These terms are used solely to more conveniently describe and explain the essence of the present invention; interpreting them as any additional limitations would be contrary to the spirit of the present invention.

[0190] An embodiment of the present invention provides a fully automatic inductor winding equipment, which can achieve a high degree of automation in the entire process of loading, winding and unloading involved in inductor winding by providing a wire conveying mechanism, a base conveying mechanism, a wire management mechanism, a base clamping mechanism, a finished product discharge mechanism and a wire cutting mechanism, and then coordinates the operation between various mechanisms, thereby effectively improving the inductor winding quality and production efficiency, saving human resource costs, and having excellent market promotion prospects and market popularization potential.

[0191] Thus far, the description of the above-described embodiments has been provided for the purpose of illustration and description. It is not intended to be exhaustive or to limit the present disclosure. The individual elements or features of a particular embodiment are generally not limited to the particular embodiment, but when applicable, they can be interchanged and used for selected embodiments even if not specifically shown or described. In many aspects, the same elements or features can also be changed. Such changes are not considered to depart from the present disclosure, and all such modifications are intended to be included within the scope of the present disclosure.

[0192] Example embodiments are provided so that the present disclosure will be thorough and will fully convey the scope to those skilled in the art. In order to thoroughly understand the embodiments of the present disclosure, numerous details are set forth, such as examples of specific parts, devices, and methods. It will be apparent to those skilled in the art that specific details need not be used, and the example embodiments may be implemented in many different forms, and neither should be construed as limiting the scope of the present disclosure. In certain example embodiments, well-known processes, well-known device structures, and well-known technologies are not described in detail.

[0193] Here, professional vocabulary is used only for the purpose of describing specific example embodiments and is not intended to be limiting. Unless the context clearly indicates otherwise, the singular forms "a" and "the" used herein may be intended to include the plural forms as well. The terms "including" and "having" are inclusive and therefore specify the presence of the claimed features, wholes, steps, operations, elements and / or components, but do not exclude the presence or additional presence of one or more other features, wholes, steps, operations, elements, components and / or combinations thereof. Unless the order of execution is explicitly indicated, the method steps, processes and operations described herein are not to be interpreted as necessarily needing to be performed in the specific order discussed and shown. It should also be understood that additional or optional steps may be adopted.

[0194] When an element or layer is referred to as being "on...", "engaged with...", "connected to" or "coupled to" another element or layer, it may be directly on, engaged with, connected to or coupled to another element or layer, or there may be elements or layers between them. In contrast, when an element or layer is referred to as being "directly on...", "directly engaged with...", "directly connected to" or "directly coupled to" another element or layer, there may be no elements or layers between them. Other words used to describe element relationships should be interpreted in a similar manner (for example, "between..." and "directly between...", "adjacent" and "directly adjacent", etc.). The term "and / or" used herein includes any and all combinations of one or more of the associated listed items. Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and / or parts, these elements, components, regions, layers and / or parts are not limited by these terms. These terms may only be used to distinguish one element, component, region or part from another element, component, region or part. Unless clearly indicated by the context, the use of terms such as "first," "second," and other numerical terms herein does not imply a sequence or order. Thus, a first element, component, region, layer, or section discussed below may adopt the terminology of a second element, component, region, layer, or section without departing from the teachings of this exemplary embodiment.

[0195] Spatially relative terms, such as "inside," "outside," "below," "beneath," "lower," "above," "upper," and the like, may be used herein for ease of description to describe the relationship between one element or feature and one or more other elements or features as shown in the figures. Spatially relative terms may be meant to encompass different orientations of the device in addition to the orientation depicted in the figure. For example, if the device in the figure is flipped, elements described as "below" or "beneath" other elements or features will be oriented "above" the other elements or features. Thus, the example term "beneath" may encompass both upward and downward orientations. The device may be oriented in other ways (rotated 90 degrees or in other orientations) and interpreted with the spatially relative descriptions herein.

Claims

1. A fully automatic inductor winding equipment, characterized in that: The device comprises a wire conveying mechanism (1), a base conveying mechanism (2), a wire arranging mechanism (3), a base clamping mechanism (4), a finished product discharging mechanism (5) and a wire cutting mechanism (7); wherein, The wire conveying mechanism (1) is used to convey the wire to the wire management mechanism (3); The base conveying mechanism (2) is used to convey the inductor base to the base clamping mechanism (4); The wire management mechanism (3) is used to deform the wires so as to deform the wires into a spiral structure; The base clamping mechanism (4) is used to clamp the inductor base and cooperate with the wire management mechanism (3) to wind the deformed wire around the inductor base; The finished product discharging mechanism (5) is used to remove the inductor base with completed winding from the base clamping mechanism (4) and deliver it out; The wire cutting mechanism (7) is used to cut the wire on the inductor base when the finished product discharging mechanism (5) transports the inductor base with completed winding to the wire cutting mechanism (7); The wire conveying mechanism (1) comprises a first wire conveying assembly (11); The first wire conveying assembly (11) comprises a first driving wheel (111), a first driven wheel (112), a first adjustment block (113), a first motor and an encoder (116); The first driven wheel (112) is located below the first driving wheel (111); The first adjustment block (113) is located between the first driving wheel (111) and the first driven wheel (112), and is connected to the first driving wheel (111), and is used to adjust the distance between the first driving wheel (111) and the first driven wheel (112); The first motor is connected to the first driving wheel (111) and is used to drive the first driving wheel (111) to rotate; The encoder (116) is connected to the first driven wheel (112) and is used to calculate the length of the wire.

2. The fully automatic inductor winding equipment according to claim 1, characterized in that: The first adjustment block (113) comprises a first left adjustment block (1131) and a first right adjustment block (1132); The first left adjustment block (1131) and the first right adjustment block (1132) are arranged at intervals along the conveying direction of the wire; A first recessed portion (1133) is formed on one side of the first left adjustment block (1131) corresponding to the first driving wheel (111); A second recessed portion (1134) is formed on one side of the first right adjustment block (1132) corresponding to the first driving wheel (111); The shapes of the first recessed portion (1133) and the second recessed portion (1134) are respectively adapted to the outer edge shape of the first driving wheel (111); A third recessed portion (1135) is formed on the other side of the first left adjustment block (1131) corresponding to the first driven wheel (112); A fourth recessed portion (1136) is formed on the other side of the first right adjustment block (1132) corresponding to the first driven wheel (112); The shapes of the third recessed portion (1135) and the fourth recessed portion (1136) are adapted to the outer edge shape of the first driven wheel (112); The first left adjustment block (1131) and the first right adjustment block (1132) are both provided with a first threading hole (1137) for a wire to pass through; The first threading hole (1137), the first driving wheel (111), and the first driven wheel (112) are located in the same vertical plane and extend along the conveying direction of the wire.

3. The fully automatic inductor winding equipment according to claim 1 or 2, characterized in that: The first wire conveying assembly (11) further includes a first guide block (114) and a first spring (115); The first guide block (114) is connected to the first spring (115) and the first driving wheel (111) respectively, and is used to further elastically adjust the distance between the first driving wheel (111) and the first driven wheel (112), so as to elastically adjust the tension applied by the first driving wheel (111) to the wire.

4. The fully automatic inductor winding equipment according to claim 1, characterized in that: The wire conveying mechanism (1) further includes a second wire conveying assembly (12); The first wire conveying assembly (11) and the second wire conveying assembly (12) are sequentially arranged along the conveying direction of the wire; The second wire conveying assembly (12) comprises a second driving wheel (121), a second driven wheel (122), a second adjusting block (123), a second guide block (124), a second spring (125), a first guide rail (126) and a second motor; The second driven wheel (122) is located below the second driving wheel (121); The second adjustment block (123) is arranged on the first guide rail (126), is located between the second driving wheel (121) and the second driven wheel (122), and is connected to the second driving wheel (121), and is used to adjust the distance between the second driving wheel (121) and the second driven wheel (122); The second guide block (124) is connected to the second spring (125) and is slidably engaged with the first guide rail (126) to further fine-tune the distance between the second driving wheel (121) and the second driven wheel (122); The second motor is connected to the second driving wheel (121) and is used to drive the second driving wheel (121) to rotate.

5. The fully automatic inductor winding equipment according to claim 4, characterized in that: The second adjustment block (123) comprises a second left adjustment block (1231) and a second right adjustment block (1232); The second left adjustment block (1231) and the second right adjustment block (1232) are arranged at intervals along the conveying direction of the wire; A fifth recessed portion (1233) is formed on one side of the second left adjustment block (1231) corresponding to the second driving wheel (121); A sixth recessed portion (1234) is formed on one side of the second right adjustment block (1232) corresponding to the second driving wheel (121); The shapes of the fifth recessed portion (1233) and the sixth recessed portion (1234) are respectively adapted to the outer edge shape of the second driving wheel (121); A seventh recessed portion (1235) is formed on the other side of the second left adjustment block (1231) corresponding to the second driven wheel (122); An eighth recessed portion (1236) is formed on the other side of the second right adjustment block (1232) corresponding to the second driven wheel (122); The shapes of the seventh recessed portion (1235) and the eighth recessed portion (1236) are adapted to the outer edge shape of the second driven wheel (122); The second left adjustment block (1231) and the second right adjustment block (1232) are both provided with a second threading hole for the wire to pass through; The second threading hole, the second driving wheel (121) and the second driven wheel (122) are located in the same vertical plane and extend along the conveying direction of the wire.

6. The fully automatic inductor winding equipment according to claim 1, characterized in that: The base conveying mechanism (2) comprises a base conveying assembly and a base clamp; The base clamp is arranged on the base conveying assembly, and is used to clamp the inductor base transmitted from the base conveying assembly, and transfer the inductor base to the bottom of the base clamping mechanism (4) to be clamped by the base clamping mechanism (4).

7. The fully automatic inductor winding equipment according to claim 1, characterized in that: The wire management mechanism (3) comprises a first X-axis screw module (31), a first Y-axis screw module (32), a Z-axis screw module (33), a first clamping assembly (34) and a first cylinder (35); The first Y-axis screw module (32) is arranged on the first X-axis screw module (31) and can slide on the first X-axis screw module (31); The Z-axis screw module (33) is arranged on the first Y-axis screw module (32) and can slide on the first Y-axis screw module (32); The first clamping assembly (34) is arranged on the Z-axis screw module (33) and can slide on the Z-axis screw module (33); The first cylinder (35) is connected to the first clamping assembly (34) and is used to drive the first clamping assembly (34) to clamp or release the wire.

8. The fully automatic inductor winding equipment according to claim 1, characterized in that: The base clamping mechanism (4) comprises an XY-axis screw module (41), a second clamping assembly (42), a third clamping assembly (43), a second cylinder (44) and a third cylinder (45); The second clamping assembly (42) and the third clamping assembly (43) are respectively arranged on the XY-axis screw module (41) and can slide on the XY-axis screw module (41); The second cylinder (44) is connected to the second clamping assembly (42) and is used to drive the second clamping assembly (42) to clamp the unwound inductor base or release the wound inductor base; The third air cylinder (45) is connected to the third clamping assembly (43) and is used to drive the third clamping assembly (43) to clamp the unwound inductor base or to release the wound inductor base.

9. The fully automatic inductor winding equipment according to claim 1, characterized in that: The finished product discharging mechanism (5) comprises a second X-axis screw module (51), a connecting rod (52), a third guide rail (53), a fourth cylinder (54), a fifth cylinder (55) and a fourth clamping assembly (56); The third guide rail (53) is arranged on the second X-axis screw module (51) and can slide on the second X-axis screw module (51); The connecting rod (52) is slidably arranged on the third guide rail (53); The fourth cylinder (54) is connected to the connecting rod (52) and is used to drive the connecting rod (52) to move up and down relative to the third guide rail (53); The fourth clamping assembly (56) is arranged on the connecting rod (52) and connected to the fifth cylinder (55), and is used for clamping or releasing the inductor base after winding under the drive of the fifth cylinder (55).

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