A fully automatic abalone high-temperature cooking method and equipment

Abstract

The invention discloses a fully automatic abalone high-temperature cooking device, comprising a cleaning device, a lifting and transplanting device, a conveyor, a drum cleaning device, a cooking device, a cleaning and cooling device, and an abalone output device, which are sequentially arranged according to working procedures. A slaughtering device is provided between the lifting and transplanting device and the conveyor, and the slaughtering device sequentially comprises a screening mechanism, an arranging mechanism, a turning mechanism, a positioning mechanism, and a meat taking mechanism. The invention can automatically separate abalone shells and abalone meat by arranging a pneumatic suction cup for adsorbing abalone meat and a spacer for assisting in separating abalone meat from abalone shells, thereby greatly saving labor costs.

Description

Technical Field

[0001] The invention relates to the technical field of abalone processing equipment, in particular to a full-automatic abalone high-temperature steaming method and equipment thereof. Background Art

[0002] Abalone is one of the most valuable marine delicacies, known for its delicious flavor and rich nutrition. It is also known as the "soft gold" of the ocean. Abalone is a valuable marine edible shellfish, known as "table gold, the crown of marine delicacies." Its meat is tender and nutritious. During the abalone processing process, abalone steaming equipment is often required for steaming.

[0003] The existing abalone cooking process generally includes: abalone raw material conveying line, cleaning line, slaughtering line, cooking line, cooling and cleaning line and raw material output line. It already has a highly automated cooking process, but the abalone slaughtering line still requires a lot of manual labor to separate the shell and meat, which has the problems of low efficiency and high labor costs. Summary of the Invention

[0004] The object of the present invention is to provide a fully automatic abalone high-temperature cooking method and equipment thereof, so as to solve the above-mentioned technical problems.

[0005] To achieve the above object, the present invention provides the following technical solution: a fully automatic abalone high-temperature steaming device, comprising a cleaning device, a lifting and transplanting device, a conveyor, a drum cleaning device, a cooking device, a cleaning and cooling device, and an abalone output device, which are arranged in sequence according to the working steps; a slaughtering device is provided between the lifting and transplanting device and the conveyor, and the slaughtering device comprises a screening mechanism, an arranging mechanism, a turning mechanism, a positioning mechanism, and a meat taking mechanism in sequence;

[0006] The screening mechanism includes a material guide box and a screening box movably arranged on the top of the material guide box, the screening mechanism also includes a vibration motor arranged on the outer wall of the screening box, a screening plate arranged in the screening box, a plurality of screening ports are provided on the screening plate, the bottom of the screening box is open, the top of the material guide box is also open at the position opposite to the screening box, a screening outlet and a screening inlet are respectively provided at the bottom of both sides of the inner cavity of the material guide box, a guide plate for guiding the abalone to the screening outlet and the screening inlet is rotatably provided in the inner cavity of the material guide box; the arranging mechanism includes a conveyor belt arranged at the bottom of the material guide box, the conveyor belt is located on one side of the screening inlet, and the arranging mechanism also includes an arranging assembly arranged above the conveyor belt; the flipping mechanism includes a flipping assembly arranged on the right outer side of the conveyor belt, the flipping assembly is symmetrically arranged on the left and right, and the flipping assembly includes a rotatable main rod and a guide plate arranged on the main rod Suction rods, multiple groups of suction rods are evenly arranged along the circumference of the main rod, and multiple groups are arranged along the axial direction of the main rod; the positioning mechanism includes a second conveyor belt arranged at the bottom of the flipping mechanism and a limit plate arranged above the second conveyor belt, multiple bayonet slots for abalone to be inserted are evenly arranged on the second conveyor belt, and an anti-fall plate is provided on the inner side of the second conveyor belt; the meat-taking mechanism is arranged on the right side above the second conveyor belt, and a small overhead crane is provided above the second conveyor belt, and a cylinder is provided on the small overhead crane for movement, and a hanging plate is connected to the output end of the cylinder, and the meat-taking mechanism includes a pneumatic suction cup arranged at the bottom of the hanging plate and a hydraulic telescopic cylinder for driving the pneumatic suction cup to extend and retract up and down, the output shaft of the hydraulic telescopic cylinder is fixedly connected to the pneumatic suction cup, and an air pipe is connected to the pneumatic suction cup, and an air cavity connected to the air supply pipe is provided on the upper part of the hanging plate, and the air cavity is provided with a main pipe connected to an external air compressor.

[0007] Preferably, connecting plates are symmetrically provided on both sides of the bottom of the screening box, and supporting plates are provided on both sides of the top of the material guide box. Plate grooves are opened on the supporting plates for the connecting plates to slide up and down, and springs are fixed at the bottom of the plate grooves. Multiple springs are evenly provided along the length direction of the plate grooves.

[0008] Preferably, the screening plate is composed of an outer plate and an inner plate, and half openings are symmetrically provided on both sides of the inner plate, and multiple half openings are provided along the length direction of the inner plate. A half opening is also opened on the side of the outer plate close to the inner plate, and two groups of half openings are spliced ​​together to form a screening opening; fixed blocks are symmetrically provided on the left and right sides of the top end faces of the inner and outer plates, and a driving motor is provided on the top of the screening box, and the output end of the driving motor is connected to a multi-directional threaded screw, which passes through the screening box and the fixed block and forms a threaded connection with the fixed block.

[0009] Preferably, a rotating motor is fixed to the outer end surface of the screening box, an output end of the rotating motor is connected to a driving rod that passes through the screening, and the driving rod is fixed to the middle of the guide plate.

[0010] Preferably, the arrangement assembly includes an arrangement roller rotatably arranged above the conveyor belt, a material guide plate and a material dividing plate arranged on the arrangement roller; the material guide plate is coaxially arranged with the arrangement roller and multiple material plates are arranged along the axial direction of the arrangement roller, and multiple groups of material plates are arranged between adjacent material guide plates. Multiple groups of material dividing plates are evenly arranged along the circumference of the arrangement roller, and the material guide plate gradually becomes thinner from the center to the outer periphery.

[0011] Preferably, the suction rod comprises a base rod, a tail rod and a suction cup, the suction cup is fixed to the end of the tail rod away from the base rod, the end of the tail rod close to the base rod is provided with a sliding rod, the base rod is provided with a rod groove for the sliding rod to slide, and the bottom of the rod groove is provided with a compression spring that resists the sliding rod.

[0012] Preferably, a pressure chamber is provided at the bottom of the hanging plate, the pneumatic suction cup is located in the pressure chamber, and meat-taking auxiliary components are provided on the four inner walls of the pressure chamber.

[0013] Preferably, the meat-taking auxiliary component includes a wall block fixed on the inner wall of the pressure chamber, a rotating rod is provided for rotation in the wall block, a cutting blade extends outward from the rotating rod, a slot for the cutting blade to rotate is provided on the wall block, and a torsion spring is provided on both sides of the rotating rod located on the cutting blade, one end of the torsion spring is inserted into the rotating rod, and the other end of the torsion spring is inserted into the wall block.

[0014] Preferably, a cooking method of a fully automatic abalone high-temperature cooking device comprises the following steps:

[0015] Step 1: Cleaning the abalone using a cleaning device. The abalone is cleaned with concentrated salt water in the cleaning device to stimulate the activity of the abalone.

[0016] Step 2: The abalone is transferred to the screening box through the lifting and transplanting device;

[0017] Step 3: The screening box vibrates with the vibration motor to screen out the abalone that does not meet the standards from the screening port. The electric rotary motor drives the guide plate to rotate, and the electric drive motor drives the multi-directional threaded screw to rotate, driving the inner plate and the outer plate to separate to open the screening port, and the abalone is transferred to the conveyor belt through the screening port. The conveyor belt passes through the guide plate and the dividing plate on the arrangement roller to separate the abalone so that the abalone is evenly arranged on the conveyor belt and sent to the turning mechanism. The turning mechanism generates suction on one side of the abalone meat through the suction cup on the suction rod to make the abalone meat fall upwards onto the second conveyor belt. The second conveyor belt drives the abalone to be transported through After crossing the limit plate, fall on the bayonet socket of the second conveyor belt and be sent to below the meat-taking mechanism, cylinder drives hanging plate to move downward and the abalone on the second conveyor belt is stuck in the pressure chamber, the wall block crimping abalone shell on the inner wall of four sides in the pressure chamber, cutting slice inserts the adductor muscle that abalone meat edge cuts off abalone, hydraulic telescopic rod drives pneumatic sucker to compress abalone meat, trachea vacuumizes pneumatic sucker and makes pneumatic sucker suck abalone meat, starting hydraulic telescopic cylinder drives pneumatic sucker to move up and take off abalone meat, by row hanging, hanging plate is driven to move to conveyor, disconnects vacuum sucker suction, makes abalone meat fall on conveyor;

[0018] Step 4: The conveyor conveys the abalone meat to the drum cleaning device, where the drum cleans the abalone's black mucous membrane, teeth and other impurities;

[0019] Step 5: The steaming device heats and cooks the abalone;

[0020] Step 6: Cleaning and cooling the abalone using a cleaning and cooling device;

[0021] Step 7: Dry the abalone and transfer it out through the abalone output device.

[0022] Compared with the prior art, the present invention has the following beneficial effects:

[0023] A screening box is provided, and a screening plate with a screening port is provided in the screening box to screen out smaller abalone; a guide plate is rotatably provided in the guide box, and the screening plate is composed of a detachable inner plate and an outer plate, and after the abalone is screened, the abalone of composite size standards can be conveyed backward for processing; a distribution roller is provided on the conveyor belt, and a guide disk and a dividing plate are provided on the distribution roller, so that the abalone on the conveyor belt can be evenly distributed; a main rod is provided on one side of the conveyor belt, a base rod and a sliding rod sliding with the base rod are provided on the main rod, and a suction cup is provided at the outer end of the sliding rod, and the sliding rod is squeezed by the abalone so that the suction cup produces a certain pressure on the abalone meat. A certain suction force is exerted. When the abalone is located below the main rod, the abalone shell will fall onto the second conveyor belt with the abalone meat facing upward due to the certain suction force, thereby turning the abalone over. A bayonet for placing the abalone is provided on the second conveyor belt, and a limit plate is provided on the second conveyor belt, so that the abalone can be better moved into the bayonet and then pass through the limit plate. A hanging plate is provided, a pressure chamber is provided in the hanging plate, a pneumatic suction cup is provided in the pressure chamber, and a wall block is provided in the pressure chamber, and a rotating rod with a cutting piece is rotatably provided on the wall block, so that the abalone meat can be preliminarily decomposed and then taken out, thereby replacing manual meat removal. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0025] Figure 1 This is a schematic diagram illustrating the slaughtering device of this embodiment;

[0026] Figure 2 is a cross-sectional schematic diagram highlighting the screening items and the material guide box of this embodiment;

[0027] Figure 3 yes Figure 2 A magnified schematic diagram of part A;

[0028] Figure 4 This is a structural diagram highlighting the screening plate and screening box of this embodiment;

[0029] Figure 5 This is a structural diagram highlighting the inner and outer panels of this embodiment;

[0030] Figure 6 This is a structural diagram highlighting the arrangement components of this embodiment;

[0031] Figure 7 This is a structural diagram highlighting the flip assembly of this embodiment;

[0032] Figure 8is a cross-sectional schematic diagram highlighting the suction rod of this embodiment;

[0033] Figure 9 is a cross-sectional schematic diagram highlighting the meat taking mechanism of this embodiment;

[0034] Figure 10 yes Figure 9 Schematic diagram of the enlarged portion B.

[0035] In the accompanying drawings, the components represented by the reference numerals are as follows:

[0036] 1. Killing device; 11. Screening mechanism; 111. Guide box; 112. Screening box; 113. Vibrating motor; 114. Screening plate; 1141. Outer plate; 1142. Inner plate; 12. Arrangement mechanism; 121. Conveyor belt; 122. Arrangement assembly; 1221. Arrangement roller; 1222. Guide plate; 1223. Distributor plate; 13. Turnover mechanism; 131. Turnover assembly; 1311. Main rod; 1312. Suction rod; 13121. Base rod; 13122. Tail rod; 13123. Suction cup; 14. Positioning mechanism; 141. Second conveyor belt; 142. Limiting plate; 15. Meat removal mechanism; 151. Pneumatic suction cup; 152. Hydraulic telescopic cylinder; 2. Screening port; 3. Screening out Mouth; 4. Screen entrance; 5. Guide plate; 6. Bayonet; 7. Anti-fall plate; 8. Small overhead crane; 81. Lifting rail; 82. Traveling plate; 83. Motor; 84. Screw; 9. Cylinder; 10. Hanging plate; 20. Air pipe; 21. Air cavity; 22. Main pipe; 23. Connecting plate; 24. Plate groove; 25. Spring; 26. Half mouth; 27. Fixed block; 28. Drive motor; 29. ​​Multi-directional screw; 30. Rotating motor; 31. Sliding rod; 32. Rod groove; 33. Compression spring; 34. Pressure chamber; 35. Wall block; 36. Rotating rod; 37. Cutting disc; 38. Torsion spring; 39. Plate groove; 40. T-block; 41. Fixed plate; 42. Adjusting plate; 43. Adjusting groove; 44. Second compression spring; 45. Plate mouth. DETAILED DESCRIPTION

[0037] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.

[0038] See also Figure 1-10 , the present invention provides a technical solution: Figure 1As shown, a fully automatic abalone high-temperature cooking device includes a cleaning device, a lifting and transplanting device, a conveyor, a drum cleaning device, a cooking device, a cleaning and cooling device, and an abalone output device arranged in sequence according to the process. A slaughtering device 1 is provided between the lifting and transplanting device and the conveyor. The slaughtering device 1 includes a screening mechanism 11, an arranging mechanism 12, a turning mechanism 13, a positioning mechanism 14, and a meat taking mechanism 15 (refer to Figure 9 );

[0039] like Figure 1 、 2 As shown in Figure 4, the screening mechanism 11 includes a material guide box 111 and a screening box 112 movably arranged on the top of the material guide box 111, the screening mechanism 11 also includes a vibration motor 113 arranged on the outer wall of the screening box 112, and a screening plate 114 arranged in the screening box 112. A plurality of screening ports 2 are provided on the screening plate 114, the bottom of the screening box 112 is open, and the top of the material guide box 111 is also open at the position opposite to the screening box 112. A screen outlet 3 and a screen inlet 4 are respectively provided at the bottoms of both sides of the inner cavity of the material guide box 111. A guide plate 5 for guiding abalone to the screen outlet 3 and the screen inlet 4 is rotatably provided in the inner cavity of the material guide box 111. The vibration motor 113 drives the screening box 112 to shake on the material guide box 111, and small abalone that does not meet the standards will fall from the screening port 2 onto the guide plate 5, and fall from the guide plate 5 and be sieved out from the screen outlet 3.

[0040] like Figure 2 、 3 As shown, connecting plates 23 are symmetrically provided on both sides of the bottom of the screening box 112, and support plates are provided on both sides of the top of the material guide box 111. Plate grooves 24 are provided on the support plates for the connecting plates 23 to slide up and down. Springs 25 are fixed to the bottom of the plate grooves 24. There are multiple springs 25 evenly provided along the length direction of the plate grooves 24. The vertical section of the connecting plate 23 is an inverted T-shape. When the connecting plate 23 slides up and down in the chute, it will not fall out of the chute, so that the screening box 112 can shake well on the material guide box 111.

[0041] like Figure 4 、 5As shown, the screening plate 114 is composed of an outer plate 1141 and an inner plate 1142, and half openings 26 are symmetrically provided on both sides of the inner plate 1142. There are multiple half openings 26 along the length direction of the inner plate 1142, and a half opening 26 is also opened on the side of the outer plate 1141 close to the inner plate 1142. The two groups of half openings 26 are spliced ​​together to form a screening port 2. It should be noted that: multiple groups of inner plates 1142 are set according to the number of columns of the screening port 2, and the outermost sides on both sides are the outer plates 1141. The screening port 2 in the present invention is three columns, but not limited to three columns, then there are two groups of inner plates 1142; the inner plate 1142 and the outer plate 1141 are symmetrically provided with fixed blocks 27 on the left and right sides of the top end surface, and a drive motor 28 is provided on the screening box 112. The output end of the drive motor 28 is connected to a multi-directional threaded screw, and the multi-directional screw The screw rod passes through the screening box 112 and the fixed block 27 and forms a threaded connection with the fixed block 27. It should be noted that the multi-directional screw rod 29 is a bidirectional screw rod, and the pitch of the multi-directional screw rod 29 and the fixed block 27 on the outer plate 1141 is greater than the pitch of the multi-directional screw rod 29 and the fixed block 27 on the inner plate 1142. When the multi-directional screw rod 29 rotates, the outermost fixed block 27 will move outward or inward a greater distance, so that each adjacent inner plate 1142 or the outer plate 1141 and the inner plate 1142 can be separated, thereby opening the screening port 2, allowing the abalone that meets the standards to fall and be transferred to the next process; it should be noted that the screening box 112 is provided with plate openings 45 on the front and back sides, which can provide a certain sliding space for the outer plate 1141.

[0042] like Figure 2 、 3 As shown, a T-shaped slot is provided on the inner wall of the screening box 112, and a T-shaped block 40 adapted to the T-shaped slot is provided on the fixing block 27. In this way, when the multi-directional screw rod 29 rotates, the fixing block 27 can move stably.

[0043] like Figure 1 、 2 As shown, a rotating motor 30 is fixed to the outer end face of the screening box 112, and a driving rod that passes through the screening is connected to the output end of the rotating motor 30. The driving rod is fixed to the middle of the guide plate 5, and the guide plate 5 is driven to rotate by the rotating motor 30, thereby guiding the abalone to be screened out from the screen outlet 3 or the screen inlet 4.

[0044] like Figure 1 、 6As shown, the arrangement mechanism 12 includes a conveyor belt 121 arranged at the bottom of the guide box 111, the conveyor belt 121 is located on one side of the screen inlet 4, and the arrangement mechanism 12 also includes an arrangement component 122 arranged above the conveyor belt 121; the arrangement component 122 includes an arrangement roller 1221 rotatably arranged above the conveyor belt 121, a guide disk 1222 and a material dividing plate 1223 arranged on the arrangement roller 1221; the guide disk 1222 is coaxially arranged with the arrangement roller 1221 and a plurality of material dividing plates 1223 are arranged axially along the arrangement roller 1221, and multiple groups of material dividing plates 1223 are arranged between adjacent guide disks 1222, and multiple groups of material dividing plates 1223 are evenly arranged along the circumference of the arrangement roller 1221. The disk 1222 gradually becomes thinner from the center to the peripheral side; the distance between two adjacent guide disks 1222 is less than the length of the abalone shell and greater than the width of the abalone, so that the abalone can be well arranged along the width direction of the conveyor belt 121 after passing through the guide disk 1222; it should be noted that: when the outer end of the dividing plate 1223 is located at the lowest point, the distance from the conveyor belt 121 is slightly smaller than the thickness of the abalone. When the dividing plate 1223 rotates clockwise, the abalone stacking phenomenon can be avoided, and the abalone can be scraped. After the dividing plate 1223 scrapes the abalone and turns away from the lowest point, the abalone can pass through the dividing plate 1223, thereby arranging the abalone once in the conveying direction of the conveyor belt 121, so that the abalone is evenly arranged.

[0045] like Figure 1 、 7As shown in Figure 8, the flipping mechanism 13 includes a flipping assembly 131 arranged on the right outer side of the conveyor belt 121. The flipping assembly 131 is symmetrically arranged on the left and right sides. The flipping assembly 131 includes a rotatable main rod 1311 and a suction rod 1312 arranged on the main rod 1311. The suction rod 1312 is evenly arranged in multiple groups along the circumference of the main rod 1311 and in multiple groups along the axial direction of the main rod 1311. The suction rod 1312 includes a base rod 13121, a tail rod 13122 and a suction cup 13123. The suction cup 13123 is fixed to the end of the tail rod 13122 away from the base rod 13121. The end of the tail rod 13122 close to the base rod 13121 is provided with a slide rod 31. The base rod 13121 is provided with a rod groove 32 for the slide rod 31 to slide. The bottom of the rod groove 32 is provided with a compression spring 33 that resists the slide rod 31. It should be noted that the two sets of flip assemblies 131 rotate in opposite directions and both rotate inward and downward. The distance between the suction cups 13123 on the two sets of flip assemblies 131 when they are closest is less than The thickness of the abalone, and the angle of the two adjacent suction rods 1312 in the circumferential direction of the main rod 1311 can be set according to the angle of the two adjacent groups of feed plates 1223 mentioned above. The suction rod 1312 is located between the two feed plates 1223 and along the line of the conveying direction of the conveyor belt 121. In this way, after the abalone is arranged on the guide plate 1222 and the feed plate 1223, the abalone is better placed on the suction cup 13123 under the conveyance of the conveyor belt 121. When the two groups of tail rods 13122 rotate to the closest relative distance, they will move away from each other and squeeze the compression spring 33. At this time, the suction cup 13123 on one side will generate a certain suction force on the abalone meat. When the suction cup 13123 continues to rotate and the abalone is located below the horizontal direction of the main rod 1311, the compression spring 33 will push the tail rod 13122 outward. With the weight of the abalone itself, one side of the abalone meat will face upward under the suction force of the suction cup 13123, and the abalone shell will fall downward.

[0046] like Figure 1As shown, the positioning mechanism 14 includes a second conveyor belt 141 arranged at the bottom of the turnover mechanism 13 and a limiting plate 142 arranged above the second conveyor belt 141. The bottom of the limiting plate 142 is provided with a soft material, such as a sponge material. The distance between the bottom end of the sponge material and the second conveyor belt 141 is less than the thickness of the abalone. The abalone will be better located in the bayonet 6 under the scraping of the sponge. The abalone can pass through the limiting plate 142 when it is located in the bayonet 6. The sponge material can avoid generating a large scraping force on the abalone and causing the abalone to be separated from the buckle. The second conveyor belt 141 is evenly arranged. There are multiple bayonet sockets 6 for abalone to snap into, and the buckle spacing arrangement shell on the second conveyor belt 141 is arranged according to the abalone spacing after the abalone is arranged by the guide plate 1222 and the dividing plate 1223, so that the abalone can fall on the bayonet socket 6 after falling from the turnover assembly 131. It should be noted that the distance between the bottom end of the turnover assembly 131 and the second conveyor belt 141 is low, so that the abalone can fall on the bayonet socket 6 more stably. The inside of the second conveyor belt 141 is provided with an anti-fall plate 7 to avoid the abalone from falling after being compressed. It should be noted that the bayonet socket 6 is smaller than the abalone size.

[0047] like Figure 1 、 9 As shown, the meat-taking mechanism 15 is arranged on the right side above the second conveyor belt 141, and a small overhead crane 8 is arranged above the second conveyor belt 141. A cylinder 9 is arranged on the small overhead crane 8 for movement. (In the present invention, the small overhead crane 8 includes a hanging rail 81, a traveling plate 82 slidingly arranged on the hanging rail, and a motor 83 for driving the traveling plate to move. The output end of the motor is connected to a screw rod 84, and the screw rod 84 drives the traveling plate 82 to move through a threaded connection with the traveling plate. The cylinder 9 is arranged at the bottom end of the traveling plate.) The output end of the cylinder 9 is connected to a hanging plate 10, and the meat-taking mechanism 15 includes a hanging plate 10 arranged on the hanging plate 10. The pneumatic sucker 151 at the bottom and the hydraulic telescopic cylinder 152 that drives the pneumatic sucker 151 to extend and retract up and down, the output shaft of the hydraulic telescopic cylinder 152 is fixedly connected to the pneumatic sucker 151, the pneumatic sucker 151 is connected to the trachea 20, the upper part of the hanging plate 10 is provided with an air cavity 21 connected to the air supply pipe 20, the air cavity 21 is provided with a main pipe 22 connected to an external air compressor, when the abalone is located at the lower end of the pneumatic sucker 151, the hydraulic telescopic cylinder 152 can drive the pneumatic sucker 151 to move downward, and vacuumize the pneumatic sucker 151 through the trachea 20 to suck in the abalone meat.

[0048] like Figure 9 As shown, a pressure chamber 34 is provided at the bottom of the hanging plate 10, and a pneumatic suction cup 151 is located in the pressure chamber 34. Meat-taking auxiliary components are provided on the four inner walls of the pressure chamber 34. The pressure chamber 34 is provided with multiple groups and is arranged according to the arrangement of the bayonet 6 on the second conveyor belt 141. The size of the pressure chamber 34 is larger than that of abalone.

[0049] like Figure 9 、 10As shown, taking the meat auxiliary assembly comprises a wall block 35 fixed on the inner wall of the pressure chamber 34, a rotating rod 36 is rotated in the wall block 35, a cutting piece 37 is extended outwardly on the rotating rod 36, a sheet groove 39 for the cutting piece 37 to rotate is offered on the wall block 35, and the rotating rod 36 is positioned at the both sides of the cutting piece 37 and is provided with a torsion spring 38, one end of the torsion spring 38 is plugged on the rotating rod 36, and the other end of the torsion spring 38 is plugged on the wall block 35; the wall block 35 on the inner wall of the pressure chamber 34 four sides just presses the four sides of the abalone shell, and the spacer can insert the four sides of the abalone meat and the place where the abalone meat adheres to the abalone shell (such as the adductor muscle, which is the main adhesion of the abalone meat to the abalone shell) After severing abalone meat, diaphragm 151 drives hydraulic telescopic cylinder 152, drives pneumatic sucker 151 to compact abalone meat, and trachea 20 vacuumizes pneumatic sucker 151 and sucks abalone meat, and hydraulic telescopic cylinder 152 drives pneumatic sucker 151 to move up, and abalone meat and abalone shell will be separated under the effect of wall block 35 and pneumatic sucker 151, and then abalone meat is moved to next process by small-sized overhead crane 8.

[0050] like Figure 9 、 10 As shown, a fixed plate 41 is provided on the inner wall of the pressure chamber 34 above the wall block 35, an adjusting plate 42 is provided on one side of the wall block 35, and an adjusting groove 43 is provided on the inner wall of the pressure chamber 34 for the adjusting plate 42 to slide. The cross section of the adjusting plate 42 is T-shaped, and a second compression spring 33 is connected between the fixed plate 41 and the wall block 35. In this way, the wall block 35 has a certain buffering force when it is pressed against the abalone shell to avoid excessive crushing of the abalone shell.

[0051] A cooking method of a fully automatic abalone high-temperature cooking device comprises the following steps:

[0052] Step 1: Cleaning the abalone using a cleaning device. The abalone is cleaned with concentrated salt water in the cleaning device to stimulate the activity of the abalone.

[0053] Step 2: The abalone is transferred to the screening box 112 by the lifting and transplanting device;

[0054] Step 3: The screening box 112 vibrates through the vibration motor 113 to screen out the abalone that does not meet the standards from the screening port 2, the powered rotary motor 30 drives the guide plate 5 to rotate, the powered drive motor 28 drives the multi-directional threaded screw to rotate, drives the inner plate 1142 and the outer plate 1141 to separate to open the screening port 2, and transfers the abalone to the conveyor belt 121 through the screening port 4. The conveyor belt 121 passes through the guide plate 1222 on the arrangement roller 1221 and is separated by the dividing plate 1223 so that the abalone is evenly arranged on the conveyor belt 121 and is transferred to the turning mechanism 13. The turning mechanism 13 generates suction on one side of the abalone meat through the suction cup 13123 on the suction rod 1312, so that the abalone meat falls upward onto the second conveyor belt 141. The second conveyor belt 14 1 drives abalone to transmit and falls on the bayonet socket 6 of the second conveyor belt 141 after passing through limit plate 142 and is sent to below meat-taking mechanism 15, cylinder 9 drives hanging plate 10 to move downward and makes the abalone on the second conveyor belt 141 snap in the pressure chamber 34, the wall block 35 crimping abalone shell on the inner wall of four sides in the pressure chamber 34, cutting sheet 37 inserts the adductor muscle of abalone meat edge and cuts off abalone, hydraulic telescopic rod drives pneumatic sucker 151 to compress abalone meat, trachea 20 vacuumizes pneumatic sucker 151 and makes pneumatic sucker 151 suck abalone meat, starting hydraulic telescopic cylinder 152 drives pneumatic sucker 151 to move up and take off abalone meat, drives hanging plate 10 to move to conveyor by row sling, disconnects pneumatic sucker 151 suctions, makes abalone meat drop on conveyor,

[0055] Step 4: The conveyor conveys the abalone meat to the drum cleaning device, where the drum cleans the abalone's black mucous membrane, teeth and other impurities;

[0056] Step 5: The steaming device heats and cooks the abalone;

[0057] Step 6: Cleaning and cooling the abalone using a cleaning and cooling device;

[0058] Step 7: Dry the abalone and transfer it out through the abalone output device.

[0059] A specific application example of this embodiment is:

[0060] This device, when in use, puts abalone product into the cleaning device and cleans with concentrated brine, stimulates abalone activity; After cleaning, abalone is transferred in the screening box 112 by the lifting and transplanting device, starts the vibration motor 113, drives the screening box 112 to shake, and sieves out small abalone, and the small abalone falls in the guide box 111 from the screening port 2 and sieves out from the sieve outlet 3 along the guide plate 5; After the small abalone is sieved out, the electric rotary motor 30 is connected, drives the guide plate 5 to rotate and makes the rotating plate right end relative to the sieve inlet 4, connects the electric drive motor 28, drives the multidirectional screw rod 29 to rotate, and drives the fixed block 27 to slide in the screening box 112, thereby drives the inner plate 1142 to separate from the outer plate 1141 and open the screening port 2, and the abalone falls from the screening port 2 and is transferred from the sieve inlet 4 to the guide plate 5 along the guide plate 5. On the conveyor belt 121; the conveyor belt 121 transports abalone and drives the arrangement roller 1221 to rotate clockwise. The speed of the arrangement roller 1221 can be set according to the arrangement situation of the abalone after passing through the arrangement roller 1221. The arrangement roller 1221 drives the dividing plate 1223 to rotate, and the abalone that may be stacked is scraped off. The dividing plate 1223 located at the lowest position scrapes the abalone and moves the arrangement abalone and continues to rotate upward. The scraped abalone passes through the arrangement roller 1221 when the next dividing plate 1223 rotates to the lowest point. After a plurality of abalone pass through the arrangement roller 1221, they will be evenly arranged; the conveyor belt 121 continues to transport the abalone to the turnover assembly 131, and the main rod 1311 in the turnover assembly 131 rotates, causing the suction cup 13123 to drive the abalone to rotate. The two groups The relative suction cup 13123 of the turnover assembly 131 will rotate inwards and squeeze the abalone, and the tail rod 13122 slides toward one side of the base rod 13121 and squeezes the compression spring 33. One side suction cup 13123 will produce suction to the abalone meat. When the abalone is located at the bottom of the main rod 1311, the tail rod 13122 slides outwards under the effect of the compression spring 33 and pushes the abalone down onto the second conveyor belt 141. Under the effect of the suction cup 13123, the abalone meat will face upward, and the abalone shell will fall downward on the bayonet 6 of the second conveyor belt 141; the second conveyor belt 141 transmits, and the abalone will adjust the position in the bayonet 6 after passing through the soft material at the bottom of the limit plate 142. The sponge thickness of the soft material can be arranged by the visual abalone of the soft material after the adjustment of the bayonet 6 position; At the second conveyor belt 141, abalone is sent to hanging plate 10 bottoms by bayonet socket 6 and bayonet socket 6 is relative with pressure chamber 34 after (the bayonet socket 6 that abalone can be housed can be stopped relative with pressure chamber 34 after control system or switch control transmits), electric cylinder 9 is connected, cylinder 9 drives hanging plate 10 to move downwards and makes abalone stuck in pressure chamber 34, the wall block 35 in the pressure chamber 34 will resist the four sides of abalone shell, and cutting sheet 37 inserts the four side outsides of abalone meat, abalone meat is once separated, driving hydraulic telescopic rod to drive pneumatic sucker 151 to compress abalone meat downwards, by outside air compressor, pneumatic sucker 151 are vacuumized and pneumatic sucker 151 are tightened abalone meat, driving hydraulic telescopic rod to drive pneumatic sucker 151 to move upwards and suck abalone meat, is that abalone meat is separated from abalone shell,The hanging plate 10 is lifted by the cylinder 9, and the abalone meat is transported to the conveyor by the small overhead crane 8. The conveyor transports the abalone to the drum cleaning device to clean the black mucous membrane and impurities such as teeth of the abalone; the cleaned abalone is transported to the cooking device for heating and cooking, and the cooked abalone is transported to the cleaning and cooling device for cleaning and cooling. Finally, the abalone is transported to the outside for collection through the abalone output device.

[0061] In the description of the present invention, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inside", "front", "center", "both ends", etc., indicating orientations or positional relationships, are orientations or positional relationships based on the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.

[0062] In the present invention, unless otherwise clearly stipulated and limited, the terms "install", "set", "connect", "fix", "screw" and the like should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, ordinary technicians in this field can understand the specific meanings of the above terms in the present invention according to the specific circumstances.

[0063] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes may be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A fully automatic abalone high-temperature cooking device, comprising a cleaning device, a lifting and transplanting device, a conveyor, a drum cleaning device, a cooking device, a cleaning and cooling device, and an abalone output device, which are arranged in sequence according to the process, characterized in that: A slaughtering device (1) is provided between the lifting and transplanting device and the conveyor, and the slaughtering device (1) comprises a screening mechanism (11), an arranging mechanism (12), a turning mechanism (13), a positioning mechanism (14), and a meat taking mechanism (15) in sequence; The screening mechanism (11) includes a material guide box (111) and a screening box (112) movably arranged on the top of the material guide box (111). The screening mechanism (111) also includes a vibration motor (113) arranged on the outer wall of the screening box (112) and a screening plate (114) arranged in the screening box (112). The screening plate (114) is provided with a plurality of screening ports (2). The bottom of the screening box (112) is open. The top of the material guide box (111) is also open at a position opposite to the screening box (112). The bottoms of both sides of the inner cavity of the material guide box (111) are respectively provided with a screening port (3) and a screening port (4). The material guide box (11 1) A guide plate (5) is rotatably provided in the inner cavity for guiding abalone to the sieve outlet (3) and the sieve inlet (4); the arrangement mechanism (12) comprises a conveyor belt (121) provided at the bottom of the guide box (111), the conveyor belt (121) is located on one side of the sieve inlet (4), and the arrangement mechanism (12) further comprises an arrangement assembly (122) provided above the conveyor belt (121); the turning mechanism (13) comprises a turning assembly (131) provided on the right outer side of the conveyor belt (121), the turning assembly (131) is symmetrically provided on the left and right, and the turning assembly (131) comprises a main rod (1311) provided for rotation and a turning assembly (1312) provided on the main rod (131) 1), the suction rods (1312) are evenly arranged in multiple groups along the circumference of the main rod (1311), and are also evenly arranged in multiple groups along the axial direction of the main rod (1311); the positioning mechanism (14) includes a second conveyor belt (141) arranged at the bottom of the turning mechanism (13) and a limit plate (142) arranged above the second conveyor belt (141), the second conveyor belt (141) is evenly arranged with multiple bayonets (6) for abalone to be inserted, and the inner side of the second conveyor belt (141) is provided with an anti-fall plate (7); the meat taking mechanism (15) is arranged on the right side above the second conveyor belt (141), and the second conveyor belt (141) is provided with a stop plate (7). A small traveling crane (8) is provided on the small traveling crane (8), and a cylinder (9) is provided on the movable part of the small traveling crane (8). The output end of the cylinder (9) is connected to the hanging plate (10). The meat taking mechanism (15) includes a pneumatic suction cup (151) provided at the bottom of the hanging plate (10) and a hydraulic telescopic cylinder (152) for driving the pneumatic suction cup (151) to extend and retract upward and downward. The output shaft of the hydraulic telescopic cylinder (152) is fixedly connected to the pneumatic suction cup (151). The pneumatic suction cup (151) is connected to an air pipe (20). An air cavity (21) connected to the air supply pipe (20) is provided on the upper part of the hanging plate (10). The air cavity (21) is provided with a main pipe (22) connected to an external air compressor. The arrangement assembly (122) comprises an arrangement roller (1221) rotatably arranged above the conveyor belt (121), a material guide disc (1222) arranged on the arrangement roller (1221), and a material separation plate (1223); the material guide disc (1222) is coaxially arranged with the arrangement roller (1221) and a plurality of material guide discs are arranged along the axial direction of the arrangement roller (1221); a plurality of material separation plates (1223) are arranged between adjacent material guide discs (1222); a plurality of material separation plates (1223) are evenly arranged along the circumference of the arrangement roller (1221); and the material guide discs (1222) gradually become thinner from the center to the outer periphery.

2. The fully automatic abalone high-temperature cooking equipment according to claim 1, characterized in that: Connecting plates (23) are symmetrically provided on both sides of the bottom of the screening box (112), and supporting plates are provided on both sides of the top of the material guide box (111). Plate grooves (24) are provided on the supporting plates for the connecting plates (23) to slide up and down, and springs (25) are fixed at the bottom of the plate grooves (24). A plurality of springs (25) are evenly provided along the length direction of the plate grooves (24).

3. The fully automatic abalone high-temperature cooking equipment according to claim 2, characterized in that: The screening plate (114) is composed of an outer plate (1141) and an inner plate (1142) spliced ​​together, and half openings (26) are symmetrically provided on both sides of the inner plate (1142), and a plurality of half openings (26) are provided along the length direction of the inner plate (1142). A half opening (26) is also provided on the side of the outer plate (1141) close to the inner plate (1142), and two groups of half openings (26) are spliced ​​together to form a screening opening (2); fixed blocks (27) are symmetrically provided on the left and right sides of the top end surfaces of the inner plate (1142) and the outer plate (1141), and a driving motor (28) is provided on the top of the screening box (112), and the output end of the driving motor (28) is connected to a multi-directional threaded screw, and the multi-directional threaded screw passes through the screening box (112) and the fixed block (27) and forms a threaded connection with the fixed block (27).

4. The fully automatic abalone high-temperature cooking equipment according to claim 3, characterized in that: A rotating motor (30) is fixed to the outer end surface of the screening box (112), and an output end of the rotating motor (30) is connected to a driving rod that passes through the screening, and the driving rod is fixed to the middle of the guide plate (5).

5. The fully automatic abalone high-temperature cooking equipment according to claim 4, characterized in that: The suction rod (1312) comprises a base rod (13121), a tail rod (13122) and a suction cup (13123), wherein the suction cup (13123) is fixed to an end of the tail rod (13122) away from the base rod (13121), and an end of the tail rod (13122) close to the base rod (13121) is provided with a sliding rod (31), and a rod groove (32) for the sliding rod (31) to slide is provided on the base rod (13121), and a compression spring (33) is provided at the bottom of the rod groove (32) to resist the sliding rod (31).

6. The fully automatic abalone high-temperature cooking equipment according to claim 5, characterized in that: A pressure chamber (34) is provided at the bottom of the hanging plate (10), the pneumatic suction cup (151) is located in the pressure chamber (34), and meat-taking auxiliary components are provided on the four inner walls of the pressure chamber (34).

7. The fully automatic abalone high-temperature cooking equipment according to claim 6, characterized in that: The meat-taking auxiliary component includes a wall block (35) fixed on the inner wall of the pressure chamber (34), a rotating rod (36) is rotatably provided in the wall block (35), a cutting piece (37) is extended outward from the rotating rod (36), and a piece slot (39) for the cutting piece (37) to rotate is provided on the wall block (35), and the rotating rod (36) is located on both sides of the cutting piece (37) and is sleeved with a torsion spring (38), one end of the torsion spring (38) is plugged into the rotating rod (36), and the other end of the torsion spring (38) is plugged into the wall block (35).

8. The cooking method of a fully automatic abalone high-temperature cooking device according to claim 7 comprises the following steps: Step 1: Cleaning the abalone using a cleaning device. The abalone is cleaned with concentrated salt water in the cleaning device to stimulate the activity of the abalone. Step 2: transporting the abalone to the screening box (112) through the lifting and transplanting device; Step 3: The screening box (112) vibrates the vibrating motor (113) to screen out the abalone that does not meet the standards from the screening port (2), the rotating motor (30) is powered on to drive the guide plate (5) to rotate, the driving motor (28) is powered on to drive the multi-directional screw to rotate, and the inner plate (1142) and the outer plate (1141) are driven to separate to open the screening port (2), and the abalone is transferred to the conveyor belt (121) through the screening port (4). The conveyor belt (121) is separated by the guide plate (1222) and the dividing plate (1223) on the arrangement roller (1221), so that the abalone is evenly arranged on the conveyor belt (121) and is transferred to the turning mechanism (13). The turning mechanism (13) generates suction on one side of the abalone meat through the suction cup (13123) on the suction rod (1312), so that the abalone meat falls upward on the second conveyor belt (141). The second conveyor belt ( 141) drives the abalone to pass through the limit plate (142) and then fall onto the bayonet (6) of the second conveyor belt (141) and is conveyed to the bottom of the meat-taking mechanism (15). The cylinder (9) drives the hanging plate (10) to move downward so that the abalone on the second conveyor belt (141) is stuck in the pressure chamber (34). The wall blocks (35) on the four inner walls of the pressure chamber (34) are pressed against the abalone shell. The cutting piece (37) is inserted into the edge of the abalone meat to cut off the adductor muscle of the abalone. The hydraulic telescopic rod drives the pneumatic suction cup (151) to press the abalone meat. The air pipe (20) vacuumizes the pneumatic suction cup (151) so that the pneumatic suction cup (151) sucks in the abalone meat. The hydraulic telescopic cylinder (152) is started to drive the pneumatic suction cup (151) to move upward to remove the abalone meat. The hanging plate (10) is moved to the conveyor through the lifting mechanism. The suction of the pneumatic suction cup (151) is disconnected so that the abalone meat falls onto the conveyor. Step 4: The conveyor transports the abalone meat to the drum cleaning device, where the drum cleans the abalone's black mucous membrane and teeth; Step 5: The cooking device heats and cooks the abalone; Step 6: Cleaning and cooling the abalone using a cleaning and cooling device; Step 7: Dry the abalone and transfer it out through the abalone output device.

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