Automatic disassembly and assembly equipment for container lock button, disassembly and assembly system composed of the same, and use method
By designing automatic disassembly and assembly equipment for container lock buttons, including lock button disassembly and assembly robots, braiding mechanisms, adaptation mechanisms and steering storage robots, the problem of container lock button disassembly and assembly relying on manual operation, realizing automatic disassembly and assembly, improving the The degree of automation and intelligence of dock equipment has been reduced and the intensity of labor is reduced.
Patent Information
- Application Number
- CN202011475195.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2020-12-15
- Publication Date
- 2025-02-07
- Estimated Expiration
- 2040-12-15
AI Technical Summary
In the prior art, the disassembly and assembly of container lock buttons mainly relies on manual operations, which leads to time-consuming and labor-consuming, harsh working conditions and seriously affect personal safety, hindering the development of dock automation.
An automatic disassembly and assembly equipment for container lock buttons is designed, including a lock button disassembly and assembly robot, a braiding mechanism, an adapter mechanism, a first rotating platform and a steering storage robot. Through these devices and systems, automatic lock buttons of container four corners are realized. Disassemble and assemble, and use manual intervention frame to supplement lock buttons and extract excess lock buttons.
It realizes automatic disassembly and assembly of container lock buttons, improves the automation and intelligence of dock equipment, reduces manual labor intensity, protects personal safety, and is suitable for the current type of container semi-automatic lock buttons for container bearing operation industry.
Smart Images

Figure CN114633254B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the field of container equipment, and in particular to an automatic disassembly and assembly device for a container lock button, a disassembly and assembly system constituted by the device, and a use method thereof. Background Art
[0002] Nowadays, when shipping containers are loaded and unloaded at the dock, the container locks at the four corners of the bottom of the container need to be unlocked and locked to meet the connection, fixation and separation between the upper and lower boxes. Currently, this is mostly done manually, which is time-consuming and labor-intensive, with harsh working conditions and serious impact on personal safety, and also hinders the development of terminal automation. Summary of the invention
[0003] The purpose of the present invention is to solve the above problems and provide an automatic disassembly and assembly device for container lock knobs and a disassembly and assembly system and a method of use thereof, which can realize the automatic disassembly and assembly of the lock knobs at the four corners of the container, and realize the transfer storage of the lock knobs according to the system deployment needs, and realize the addition of lock knobs and the extraction of redundant lock knobs through the set manual intervention rack. Improve the automation, intelligence and work efficiency of terminal equipment, reduce the intensity of manual labor and protect personal safety.
[0004] The object of the present invention is achieved in that:
[0005] The present invention discloses a device for disassembling and assembling container lock knobs, wherein the lock knobs are used to fix the corner pieces of a container truck and the container truck; a plurality of lock knobs are stored in a plurality of positioning storage holes of a pallet, the bottom of the pallet can be forked by a plate fork, and the edges on both sides of the bottom can be placed on a bracket. The device for disassembling and assembling container lock knobs comprises:
[0006] - Equipment framework;
[0007] A lock button disassembly and assembly robot suspended on the equipment frame, wherein the disassembly and assembly robot moves in a multi-degree-of-freedom space so that its actuator disassembles or assembles the lock button on the corner fitting of the container;
[0008] a braid pulling mechanism mounted on the frame, through which the lock button disassembling and assembling robot resets the lock button;
[0009] A transfer mechanism installed on the frame, which is within the working range of the lock button disassembly and assembly robot and transfers the lock button clamped by the actuator;
[0010] A first rotating platform, the first rotating platform is provided with a plurality of grooves and brackets are arranged on the upper edges of the grooves, and during the rotation of the first rotating platform, all the brackets can be rotated to the bottom of the transfer mechanism so that the transfer mechanism can store and retrieve the transferred lock button on the tray placed on the bracket;
[0011] A turning storage robot, comprising a driving base provided with a driver, a lifting mechanism rotatably mounted on the driving base, and a plate fork mounted on the upper end of the lifting mechanism, wherein the lifting mechanism can telescopically move in a vertical direction; and
[0012] A plurality of lock button storage racks are arranged beside the travel route of the steering storage robot, and the lock button storage racks include a plurality of brackets distributed in vertical directions.
[0013] The lock button disassembly and assembly robot in the above-mentioned equipment for disassembling and assembling the lock button of a container is a six-axis robot;
[0014] The actuator is a lock button disassembly and assembly fixture. The lock button disassembly and assembly fixture or frame is set on a visual recognition mechanism on the side of the container truck's travel path. The information collected by the visual recognition mechanism is processed by an image recognition system to determine the lock button type and state, and the spatial coordinate information of the container corner fittings, and then the processing results are transmitted to a host computer control system for analysis.
[0015] The braid pulling mechanism in the above-mentioned equipment for disassembling and assembling container lock buttons includes a telescopic mechanism and an arc-shaped gripper installed on the telescopic mechanism to achieve forward and backward translation, and the arc-shaped gripper is opened and closed by a driver.
[0016] The transfer mechanism in the above-mentioned equipment for disassembling and assembling container lock knobs includes a lock knob clamping mechanism, a longitudinal movement mechanism and a transverse movement mechanism;
[0017] The lock button clamping mechanism comprises: a lock button clamping mechanism mounting seat, a second lifting mechanism mounted on the lock button clamping mechanism mounting seat, and a lock button clamp, wherein the output shaft of the second lifting mechanism passes through the clamping mechanism mounting seat, the lock button clamp is mounted on the lower end of the output shaft of the second lifting mechanism, and the lock button clamp realizes a closing action through its built-in driver;
[0018] The transverse movement mechanism comprises: at least two first sliding guide mechanisms installed on the frame and a transverse driver installed transversely on the front and rear sides of the truss, and the longitudinal movement mechanism can be slidably installed on the sliding member of the first sliding guide mechanism and driven by the transverse driver;
[0019] The longitudinal movement mechanism comprises: a longitudinal movement mechanism frame, the longitudinal movement mechanism frame being mounted on at least two sliding members of the first sliding guide mechanism;
[0020] Two second sliding guide mechanisms are longitudinally mounted on the left and right sides of the longitudinal movement mechanism frame, and the lock button clamping mechanism is mounted on the sliding member of the second sliding guide mechanism; and
[0021] A longitudinal driver installed on one side of the left and right sides of the longitudinal movement mechanism frame to drive the lock button clamping mechanism;
[0022] The lock button clamping mechanism is located within the frame range of the longitudinal movement mechanism frame and moves forward and backward, and includes:
[0023] a lock button clamping mechanism mounting plate mounted on the sliding member of the second sliding guide mechanism and driven by the longitudinal driver;
[0024] a vertical actuator mounted on the lock button clamping mechanism mounting plate; and
[0025] A lock button clamp is installed below the lock button clamping mechanism mounting plate and is driven by a vertical driver to move up and down.
[0026] In the above-mentioned equipment for disassembling and assembling container lock buttons, the power parts of the transverse drive and the longitudinal drive are selected from reduction motors, pneumatic motors and pneumatic slides, and the transmission parts are selected from screw nut widths, belt pulleys and screw modules. The first sliding guide mechanism and the second sliding guide mechanism are slide rails or slide rods, and the power part of the vertical drive is selected from reduction motors, pneumatic motors, cylinders or electric cylinders.
[0027] The first rotating platform in the above-mentioned equipment for disassembling and assembling container lock knobs includes a first rotating platform base for supporting the first rotating platform, and the disk surface of the first rotating platform is evenly distributed with four radially distributed grooves for bracket installation.
[0028] In the above-mentioned equipment for disassembling and assembling container lock buttons, the driving base is installed on a pair of first slide rails, and the lifting mechanism is installed on a second rotating platform. The second rotating platform is provided with a pair of second slide rails, and the lifting mechanism can move along the second slide rails. The lifting mechanism is an electric lifting rod driven by multiple screw rods and lifted and lowered synchronously.
[0029] In the above-mentioned equipment for disassembling and assembling container lock knobs, lock knob storage racks are provided on both sides of the travel route of the steering storage robot, and also include a movable manual intervention rack, which includes a plurality of vertically distributed brackets for placing pallets.
[0030] A disassembly and assembly system composed of the equipment for disassembling and assembling container lock knobs of the present invention comprises four automatic container lock knob disassembly and assembly equipment which can simultaneously disassemble and assemble the lock knobs of four corner pieces of a container.
[0031] In the disassembly and assembly system composed of the above-mentioned equipment for disassembling and assembling container lock knobs, the travel route of the steering storage robot in the automatic disassembly and assembly equipment for container lock knobs is parallel to the travel route of the container truck carrying the container, and the two automatic disassembly and assembly equipment for container lock knobs on the same side of the container truck move in the same or different directions toward the lock knob storage rack.
[0032] The present invention also provides a lock button removal working method of a device for removing and installing a container lock button, comprising the following steps:
[0033] (1) Equipment debugging and resetting;
[0034] (2) The container truck is in place;
[0035] (3) The lock button disassembly and assembly robot extends out and positions and analyzes the lock button of the container, and then adjusts the working angle of the actuator used for disassembly and assembly;
[0036] (4) Use the actuator to complete the removal of the lock button;
[0037] (5) The lock button disassembly and assembly robot moves the actuator to the braid pulling mechanism and uses positioning analysis to reset the lock button or uses the braid pulling mechanism to complete the verification of the lock button reset;
[0038] (6) The lock button disassembly and assembly robot moves the actuator to the handover position with the transfer mechanism and hands over the lock button to the transfer mechanism, and the lock button disassembly and assembly robot is reset;
[0039] (7) The steering storage robot forks the pallet stored in the lock button storage rack and places it on the bracket of the first rotating platform, and the transfer mechanism stores the lock button in the positioning storage hole through positioning analysis;
[0040] (8) When the pallet on a bracket of the first rotating platform is fully loaded with lock buttons, the first rotating platform rotates the fully loaded pallet to the next station and the other pallet is rotated to the bottom of the transfer mechanism. The steering storage robot is used to fork and store the pallet on an empty bracket of the lock button storage rack.
[0041] The present invention also provides a lock button installation method of a device for installing and disassembling a container lock button, comprising the following steps:
[0042] (1) Equipment debugging and resetting;
[0043] (2) The container truck is in place and the lock knob and lock type to be installed are collected;
[0044] (3) The steering storage robot forks the pallet storing the lock-shaped lock button in the lock button storage rack and places it on the bracket of the first rotating platform, and the first rotating platform rotates the pallet to the bottom of the transfer mechanism;
[0045] (4) The transfer mechanism clamps a lock button, and the lock button disassembly and assembly robot moves the actuator to a position where it interfaces with the transfer mechanism and interfaces the lock button with the transfer mechanism;
[0046] (5) The lock button disassembly and assembly robot extends out and positions the corner fittings of the container and then adjusts the working angle of its actuator;
[0047] (6) Use the actuator to complete the installation of the lock button;
[0048] (7) Repeat the above steps until the lock button is installed on a container truck;
[0049] (8) When all the pallets on a bracket of the first rotating platform are empty, the first rotating platform rotates the empty pallet to the next station, and uses the steering storage robot to fork and store the pallet on the empty bracket of the lock button storage rack.
[0050] The present invention improves the automation and intelligence of terminal equipment, especially realizes the intelligent disassembly of the lock button, reduces the labor intensity and protects personal safety. It can be applied to the common container semi-automatic lock button type in the current container shipping industry and has a wide range of applications. BRIEF DESCRIPTION OF THE DRAWINGS
[0051] Figure 1 It is a structural schematic diagram of an embodiment of the automatic disassembly and assembly equipment for container lock knobs of the present invention;
[0052] Figure 2 It is a structural schematic diagram of the switching mechanism of the present invention;
[0053] Figure 3 is a schematic structural diagram of a first rotating platform of the present invention;
[0054] Figure 4 It is a structural schematic diagram of the installation state of the first rotating platform, the steering storage robot and the lock button storage rack of the present invention;
[0055] Figure 5 It is a structural schematic diagram of an implementation method of a disassembly and assembly system using an automatic disassembly and assembly device for container lock buttons;
[0056] Figure 6 The present invention is a structural schematic diagram of another embodiment of a disassembly and assembly system using automatic disassembly and assembly equipment for container lock buttons. DETAILED DESCRIPTION
[0057] The present invention will be further described below in conjunction with the accompanying drawings.
[0058] See also Figures 1 to 4 The automatic disassembly and assembly device 500 for container lock buttons of the present invention, the lock button 100 can be stored in a tray 200 with a plurality of positioning storage holes 201, the bottom of the tray 200 is provided with a positioning structure for a plate fork 300 to fork, and the two sides of the bottom edge are provided with a positioning structure for positioning and placing on a bracket 400, the automatic disassembly and assembly device 500 includes:
[0059] A frame 1;
[0060] A lock button disassembly and assembly robot 2 is suspended and mounted on the frame 1. The actuator 21 of the lock button disassembly and assembly robot 2 moves in a multi-degree-of-freedom space to disassemble or assemble and analyze the lock button 100 on the container corner fitting. In this embodiment, the lock button disassembly and assembly robot 2 is a six-axis robot, and the actuator 21 is a lock button disassembly and assembly fixture. A visual recognition mechanism 22 is provided on the lock button disassembly and assembly fixture. The information collected by the visual recognition mechanism is processed by a recognition system to determine the type and state of the lock button and the spatial coordinate information of the container corner fitting, and then the processing result is transmitted to a host computer control system;
[0061] A braid pulling mechanism 3 is installed on the frame 1 and located at the rear side of the lock button disassembling robot 2. The lock button disassembling robot 2 resets the lock button 100 and checks the lock tongue through the braid pulling mechanism 3. In this embodiment, the braid pulling mechanism 3 includes a telescopic mechanism 31 and an arc-shaped gripper 32 installed on the telescopic mechanism 31. The arc-shaped gripper 32 realizes the opening and closing action through a driver.
[0062] A transfer mechanism 4 is suspended and installed on the frame 1 and is located above the activity space of the lock button disassembling robot 2. A lock button clamp 44 is installed on the transfer mechanism 4. The lock button clamp 44 moves in three-dimensional space through the transfer mechanism 4 and connects the lock button 100 with the right lock button disassembling robot 2; in this embodiment; the transfer mechanism 4 includes a transverse movement mechanism 41, a longitudinal movement mechanism 42 and a lock button clamping mechanism 43, the longitudinal movement mechanism 42 is installed on the transverse movement mechanism 41 and is driven to move transversely through the transverse movement mechanism 41, the lock button clamping mechanism 43 is installed on the longitudinal movement mechanism 42 and is driven to move longitudinally through the longitudinal movement mechanism 42, the lock button clamping mechanism 43 includes a lock button clamping mechanism mounting seat 43a, a second lifting mechanism 43b vertically installed on the lock button clamping mechanism mounting seat 43a and a lock button clamp 44 that can be movably installed on the second lifting mechanism 43b and is located below the lock button clamping mechanism mounting seat 43a; further, the transverse movement mechanism 41 includes:
[0063] At least two first sliding guide mechanisms 41a installed on the frame 1 and a transverse driver 41b installed transversely on the front or rear side of the frame 1, the longitudinal movement mechanism 42 can be slidably installed on the sliding member of the first sliding guide mechanism 41a and driven by the transverse driver 41b; the transverse driver 41b is selected from a reduction motor, a pneumatic motor and a pneumatic slide, and the first sliding guide mechanism 41a is selected from a slide rail or a slide rod;
[0064] The longitudinal movement mechanism 42 comprises:
[0065] A longitudinal movement mechanism frame 42a, the four corners of which are respectively mounted on two sliding members of the first sliding guide mechanism 42a;
[0066] Two second sliding guide mechanisms 42b longitudinally mounted on the left and right sides of the longitudinal movement mechanism frame 42a, and the lock button clamping mechanism 43 is mounted on the sliding member of the second sliding guide mechanism 42b; and
[0067] A longitudinal driver 42c installed on the left or right side of the longitudinal movement mechanism frame 42 for driving the lock button clamping mechanism 43;
[0068] The lock button clamping mechanism 43 is arranged within the frame range of the longitudinal movement mechanism frame 42a so as to be movable forward and backward, and includes:
[0069] A lock button clamping mechanism mounting plate 43a mounted on the sliding member of the second sliding guide mechanism 42b and driven by the longitudinal driver 42c;
[0070] A vertical actuator 43b mounted on the lock button clamping mechanism mounting plate 43a; and
[0071] A lock button clamp 43c is installed below the lock button clamping mechanism mounting plate 43a and is driven by a vertical driver 43b to move up and down.
[0072] A first rotating platform 5 is provided with a bracket 400 for placing a plurality of trays 200, each bracket 400 can be rotated to the bottom of the transfer mechanism 4 and the lock button 100 can be stored and retrieved on the tray 200 by using the transfer mechanism 4; in this embodiment, the first rotating platform 5 includes a platform body, a first rotating platform base 51 for supporting the platform body, the first rotating platform base 51 includes a column for supporting the platform body, a bottom plate arranged at the lower end of the column and a plurality of ribs arranged between the bottom plate and the column, and four brackets 400 are evenly distributed on the upper surface of the platform body.
[0073] A steering storage robot 6, which includes a driving base 61 provided with a driver, a lifting mechanism 62 which is horizontally rotatably mounted on the driving base 61 and can telescopically move in the vertical direction, and a plate fork 300 mounted on the upper end of the lifting mechanism 62 for forking the pallet 200; in this embodiment, the driving base 61 is mounted on a pair of first slide rails 63 provided on the ground beside the lock button storage rack 7, a second rotating platform 64 is installed on the driving base 61, and the lifting mechanism 62 is installed on a second rotating platform 64, and a pair of second slide rails 65 are provided on the second rotating platform 64, and the lifting mechanism 62 can move along the second slide rails 65; and
[0074] A plurality of lock button storage racks 7 are arranged on at least one side of the travel route of the steering storage robot 6, and the lock button storage racks 7 include a plurality of brackets 400 distributed in a vertical direction for placing the trays 200. In this embodiment, the lock button storage racks 7 are arranged on both sides of the travel route of the steering storage robot 6;
[0075] The automatic disassembly and assembly equipment 500 also includes a manual intervention frame 8 with wheels at the bottom. The manual intervention frame 8 also includes a plurality of vertically distributed brackets 400 for placing the pallet 200. The manual intervention frame 8 moves to the side of the first slide rail 63 to dock the pallet 200 with the steering storage robot 6.
[0076] The present invention also provides a disassembly and assembly system using automatic disassembly and assembly equipment 500 for container lock buttons, which includes four automatic disassembly and assembly equipment 500 for container lock buttons that can simultaneously disassemble and assemble the lock buttons of four corner pieces of a container. In this embodiment, the travel route of the steering storage robot 6 in the automatic disassembly and assembly equipment 500 for container lock buttons is parallel to the travel route of the container truck carrying the container 600. When the equipment space is small, the travel directions of the steering storage robots 6 in the two automatic disassembly and assembly equipment 500 for container lock buttons on the same side of the container truck toward the lock button storage rack 7 are in opposite directions.
[0077] The present invention also provides a lock button removal working method of a device for removing and installing a container lock button, comprising the following steps:
[0078] (1) Equipment debugging and resetting;
[0079] (2) The container truck is in place;
[0080] (3) The lock button disassembly robot extends and positions and analyzes the lock button 100 of the container 600, and then adjusts the working angle of the actuator 21 used for disassembly;
[0081] (4) Using the actuator 21 to disassemble the lock button 100;
[0082] (5) The lock button disassembly and assembly robot 2 moves the actuator 21 to the braid pulling mechanism 3 and uses positioning analysis to reset the lock button or uses the braid pulling mechanism 3 to complete the reset review of the lock button 100;
[0083] (6) The lock button disassembling robot 2 moves the actuator 21 to the handover position with the transfer mechanism 4 and hands over the lock button 100 to the transfer mechanism 4, and the lock button disassembling robot 2 is reset;
[0084] (7) The steering storage robot 6 forks and places the tray 200 stored in the lock button storage rack 7 on the bracket 400 of the first rotating platform 5, and the transfer mechanism 4 stores the lock button 100 in the positioning storage hole 201 through positioning analysis;
[0085] (8) When the pallet 200 on a bracket 400 of the first rotating platform 5 is fully loaded with lock buttons, the first rotating platform 5 rotates the fully loaded pallet 200 to the next workstation and the other pallet 200 is rotated to the bottom of the transfer mechanism 4. The steering storage robot 2 is used to fork and store the pallet 200 on the empty bracket 400 of the lock button storage rack 7.
[0086] The present invention also provides a lock button installation method of a device for installing and disassembling a container lock button, comprising the following steps:
[0087] (1) Equipment debugging and resetting;
[0088] (2) The container truck is in place and the lock knob 100 lock type to be installed is collected;
[0089] (3) The turning storage robot 6 forks the tray 200 storing the lock-shaped lock button 100 in the lock button storage rack 7 and places it on the bracket 400 of the first rotating platform 5, and the first rotating platform 5 rotates the tray 200 to the bottom of the transfer mechanism 4;
[0090] (4) The transfer mechanism 4 clamps a lock button 100, and the lock button disassembly robot 2 moves the actuator 21 to the connection position with the transfer mechanism 4 and connects the lock button 100 with the transfer mechanism 4;
[0091] (5) The lock button disassembling robot 2 extends out and adjusts the working angle of its actuator 21 after analyzing the positioning of the corner piece of the container 600;
[0092] (6) Using the actuator 21 to complete the installation of the lock button 100;
[0093] (7) Repeat the above steps until the lock button 100 is installed on a container truck;
[0094] (8) When all the pallets 200 on a bracket 400 of the first rotating platform 5 are empty, the first rotating platform 5 rotates the empty pallet 200 to the next station, and uses the steering storage robot 6 to fork-hold the pallet 200 and store it on the empty bracket 400 of the lock button storage rack 7.
[0095] The above embodiments are only used to illustrate the present invention, rather than to limit the present invention. Those skilled in the relevant technical field may make various changes or modifications without departing from the spirit and scope of the present invention. Therefore, all equivalent technical solutions should also belong to the scope of the present invention and should be defined by the claims.
Claims
1. A device for disassembling and assembling a container lock button, wherein the lock button is used to fix the corner piece of a container truck and the container truck; characterized in that: A plurality of the lock buttons are stored in a plurality of positioning storage holes of a pallet, the bottom of the pallet can be held by a plate fork, and the two side edges of the bottom can be placed on a bracket. The equipment for disassembling and assembling container lock buttons includes: - Equipment framework; a lock button disassembly and assembly robot suspended on the equipment frame, wherein the disassembly and assembly robot moves in a multi-degree-of-freedom space so that its actuator can disassemble or assemble the lock button on the corner fitting of the container; a braid-pulling mechanism installed on the frame, through which the lock button disassembling robot resets the lock button; A transfer mechanism installed on the frame, which is located within the working range of the lock button disassembly and assembly robot and transfers the lock button clamped by the actuator; A first rotating platform, the first rotating platform is provided with a plurality of grooves and the brackets are arranged on the upper edges of the grooves, and during the rotation of the first rotating platform, all the brackets can be rotated to the bottom of the switching mechanism so that the switching mechanism can store or take the switched lock button from the tray placed on the bracket; A turning storage robot, comprising a driving base provided with a driver, a lifting mechanism rotatably mounted on the driving base, and the plate fork mounted on the upper end of the lifting mechanism, wherein the lifting mechanism can telescope in a vertical direction; and A plurality of lock button storage racks provided on at least one side of the travel route of the steering storage robot, the lock button storage racks comprising a plurality of the brackets distributed in a vertical direction; The lock button disassembly and assembly robot is a six-axis robot; The actuator is a lock button disassembly fixture, and the lock button disassembly fixture or the frame is a visual recognition mechanism set on the side of the container truck's travel path. The information collected by the visual recognition mechanism is processed by an image recognition system to determine the type and state of the lock button and the spatial coordinate information of the container corner piece, and then the processing result is transmitted to a host computer control system for analysis; The braid pulling mechanism comprises a telescopic mechanism and an arc-shaped gripper installed on the telescopic mechanism to achieve forward and backward translation, and the arc-shaped gripper is opened and closed by a driver.
2. The device for disassembling and assembling a container lock button according to claim 1, characterized in that: The transfer mechanism includes a lock button clamping mechanism, a longitudinal movement mechanism and a transverse movement mechanism; The lock button clamping mechanism comprises: a lock button clamping mechanism mounting seat, a second lifting mechanism mounted on the lock button clamping mechanism mounting seat, and a lock button clamp, wherein the output shaft of the second lifting mechanism passes through the clamping mechanism mounting seat, the lock button clamp is mounted on the lower end of the output shaft of the second lifting mechanism, and the lock button clamp realizes a closing action through its built-in driver; The transverse movement mechanism comprises: at least two first sliding guide mechanisms installed on the frame and a transverse driver installed transversely on the front and rear sides of the truss, and the longitudinal movement mechanism can be slidably installed on the sliding member of the first sliding guide mechanism and driven by the transverse driver; The longitudinal movement mechanism comprises: a longitudinal movement mechanism frame, the longitudinal movement mechanism frame being mounted on at least two sliding members of the first sliding guide mechanism; Two second sliding guide mechanisms longitudinally mounted on the left and right sides of the longitudinal movement mechanism frame, and the lock button clamping mechanism is mounted on the sliding member of the second sliding guide mechanism; and A longitudinal driver installed on one side of the left and right sides of the longitudinal movement mechanism frame to drive the lock button clamping mechanism; The lock button clamping mechanism is located within the frame range of the longitudinal movement mechanism frame and moves forward and backward, and includes: a lock button clamping mechanism mounting plate mounted on the sliding member of the second sliding guide mechanism and driven by a longitudinal driver; a vertical driver mounted on the locking button clamping mechanism mounting plate; and A lock button clamp is installed below the lock button clamping mechanism mounting plate and is driven by a vertical driver to move up and down.
3. The device for disassembling and assembling container lock knobs according to claim 2, characterized in that: The power parts of the transverse drive and the longitudinal drive are selected from reduction motors, pneumatic motors and pneumatic slides, and their transmission parts are selected from screw nut pairs, belt pulleys and screw modules. The first sliding guide mechanism and the second sliding guide mechanism are slide rails or slide rods, and the power part of the vertical drive is selected from reduction motors, pneumatic motors, cylinders or electric cylinders.
4. The device for disassembling and assembling a container lock button according to claim 1, characterized in that: The first rotating platform includes a first rotating platform base for supporting the first rotating platform, and the disk surface of the first rotating platform is evenly distributed with four radially distributed grooves for installing the bracket.
5. The device for disassembling and assembling container lock knobs according to claim 1, characterized in that: The driving base is installed on a pair of first slide rails, and the lifting mechanism is installed on a second rotating platform. The second rotating platform is provided with a pair of second slide rails. The lifting mechanism can move along the second slide rails. The lifting mechanism is an electric lifting rod driven by multiple screw rods and lifted synchronously.
6. The device for disassembling and assembling container lock knobs according to claim 1, characterized in that: The steering storage robot is provided with lock button storage racks on both sides of the travel route, and also includes a movable manual intervention rack, which includes a plurality of brackets distributed in vertical directions for placing pallets.
7. A disassembly and assembly system consisting of the device for disassembly and assembly of container lock knobs as claimed in claim 1, characterized in that: The utility model comprises four automatic disassembling and assembling devices for container lock knobs which are arranged on the traveling channel of the container truck, and the lock knobs of four corner pieces of a container can be disassembled or assembled by the four automatic disassembling and assembling devices for container lock knobs at the same time.
8. The disassembly and assembly system composed of the equipment for disassembly and assembly of container lock knobs according to claim 7, characterized in that: The travel route of the steering storage robot in the automatic disassembly and assembly equipment for container lock knobs is parallel to the travel route of the container truck carrying the container, and the two automatic disassembly and assembly equipment for container lock knobs on the same side of the container truck travel in the same or different directions toward the lock knob storage rack.
9. The method for removing a lock button of a container lock button removal device according to claim 1, characterized in that: The following steps are involved: (1) Equipment debugging and resetting; (2) The container truck is in place; (3) The lock button disassembly and assembly robot extends out and positions and analyzes the lock button of the container, and then adjusts the working angle of the actuator used for disassembly and assembly; (4) Use the actuator to complete the removal of the lock button; (5) The lock button disassembly and assembly robot moves the actuator to the braid pulling mechanism and uses positioning analysis to reset the lock button or uses the braid pulling mechanism to complete the verification of the lock button reset; (6) The lock button disassembly and assembly robot moves the actuator to the handover position with the transfer mechanism and hands over the lock button to the transfer mechanism, and the lock button disassembly and assembly robot is reset; (7) The steering storage robot forks the pallet stored in the lock button storage rack and places it on the bracket of the first rotating platform, and the transfer mechanism stores the lock button in the positioning storage hole through positioning analysis; (8) When the pallet on a bracket of the first rotating platform is fully loaded with lock buttons, the first rotating platform rotates the fully loaded pallet to the next station and the other pallet is rotated to the bottom of the transfer mechanism. The steering storage robot is used to fork and store the pallet on an empty bracket of the lock button storage rack.
10. The lock button installation method of the equipment for installing and removing the lock button of a container according to claim 1, characterized in that: The following steps are involved: (1) Equipment debugging and resetting; (2) The container truck is in place and the lock knob and lock type to be installed are collected; (3) The steering storage robot forks the pallet storing the lock buttons of the type in the lock button storage rack and places it on the bracket of the first rotating platform, and the first rotating platform rotates the pallet to the bottom of the transfer mechanism; (4) The transfer mechanism clamps a lock button, and the lock button disassembly and assembly robot moves the actuator to a position where it interfaces with the transfer mechanism and interfaces the lock button with the transfer mechanism; (5) The lock button disassembly and assembly robot extends out and positions the corner fittings of the container and then adjusts the working angle of its actuator; (6) Use the actuator to complete the installation of the lock button; (7) Repeat the above steps until the lock button is installed on a container truck; (8) When all the pallets on a bracket of the first rotating platform are empty, the first rotating platform rotates the empty pallet to the next station, and uses the steering storage robot to fork and store the pallet on the empty bracket of the lock button storage rack.
Citation Information
Patent Citations
Equipment for disassembling and assembling container lock knob and disassembling and assembling system formed by same
CN214490596U