A laser cleaning device applicable to complex components

Abstract

The present invention discloses a laser cleaning device applicable to complex components, including a product loading mechanism, a laser cleaning mechanism and an adjustment mechanism; the laser cleaning mechanism includes a protective cover, a hollow rotating shaft, an isolation seat, a hollow turntable. A laser emission group and a first beam splitter group are arranged in the hollow rotating shaft, a second beam splitter group is arranged in the isolation seat, a galvanometer is arranged in the hollow turntable, and a field lens is arranged in the protective cover. The adjustment mechanism includes a bench and a rotating frame. The bench is provided with an X-axis moving component, a Y-axis moving component and a first rotating component. A moving frame is arranged on the rotating frame. The moving frame is provided with a Z-axis moving component and a second rotating component. The second rotating component is connected to the hollow rotating shaft. The isolation seat is rotatably arranged with the hollow turntable, and the isolation seat is provided with a third rotating component. The purpose is to simultaneously carry multiple optical path structures, and through multi-axis control, the respective movements are not restricted, so as to achieve the purpose of improving the cleaning efficiency.

Description

Technical Field

[0001] This application relates to the technical field of cleaning, and specifically relates to a laser cleaning device applicable to complex components. Background Art

[0002] Laser cleaning can not only be used to clean organic pollutants, but also inorganic substances, including metal rust, metal particles, dust, etc. In the prior art, when using a laser cleaner to clean the surface of inorganic substances, when setting a group of cleaning optical path structures, the efficiency is low. When setting two or more groups of laser cleaning optical path structures, their respective movements are restricted. Especially for components with relatively complex surfaces such as tire molds, the laser cleaning optical path structures with synchronous actions are prone to inconsistent cleaning effects due to different focal lengths during cleaning. Summary of the Invention<>

[0003] The present invention mainly aims at the above problems and proposes a laser cleaning device applicable to complex components. Its purpose is to improve the cleaning efficiency by simultaneously carrying multiple optical path structures and making their respective movements unrestricted through multi-axis control.

[0004] To achieve the above object, the present invention provides a laser cleaning device applicable to complex components, including:

[0005] A product loading mechanism, the product loading mechanism includes a product conveying seat, a product placement table and a driving component. The driving component is connected to the product placement table and is used to drive the product placement table to move on the product conveying seat;

[0006] A laser cleaning mechanism, the laser cleaning mechanism includes a protective cover, a hollow rotating shaft connected to the protective cover, an isolation seat and a hollow turntable. A laser emission group and a first beam splitter group are arranged in the hollow rotating shaft. A second beam splitter group is arranged in the isolation seat. A galvanometer is arranged in the hollow turntable. A field lens is arranged in the protective cover. The second beam splitter group is used to reflect the light beam emitted from the first beam splitter group to the galvanometer. The galvanometer is used to reflect the light beam to the field lens. The field lens is used to process the laser beam and emit the laser beam out of the protective cover; and

[0007] Adjusting mechanism, the adjusting mechanism includes a bench and a rotating frame. An X-axis moving component, a Y-axis moving component for driving the rotating frame to move in the X-axis and Y-axis directions, and a first rotating component for driving the rotating frame to rotate are arranged on the bench. A plurality of moving frames arranged along the Z-axis direction are arranged on the rotating frame. Z-axis moving components for driving a plurality of the laser cleaning mechanisms to move in the Z-axis direction and second rotating components for driving the laser cleaning mechanisms to rotate are arranged on the plurality of moving frames. The output end of the second rotating component is connected to the hollow rotating shaft. The isolation seat is rotatably arranged with the hollow turntable, and a third rotating component for driving the hollow turntable to rotate is arranged on the isolation seat.

[0008] Further, the product loading mechanism further includes a control cabinet body. A control component and the driving component are arranged in the control cabinet body. The driving component is a driving motor. A moving guide rail and a toothed plate are arranged in the product conveying seat along the moving direction of the product placing table. A gear meshing with the toothed plate is arranged on the output shaft of the driving motor.

[0009] Further, a drag chain is arranged in the product conveying seat. One end of the drag chain is fixed in the product conveying seat, and the other end is connected to the control cabinet body. The power cord passes through the drag chain.

[0010] Further, the product loading mechanism further includes two sets of bellows protective covers. The two sets of bellows protective covers are located on both sides of the product placing table, and one end is respectively fixedly connected to the product conveying seat, and the other end is respectively fixedly connected to the product placing table.

[0011] Further, the protective cover is provided with an installation opening. A lens mounting seat is detachably inserted into the installation opening. The field lens is arranged on the lens mounting seat.

[0012] Further, the lens mounting seat is fixedly connected to the protective cover through a locking screw.

[0013] Further, an air knife cover plate is arranged on the protective cover. The air knife cover plate has an air knife hole communicating with the inner cavity of the protective cover. The air knife hole is located between the field lens and the laser outlet.

[0014] Further, a distance measuring sensor is arranged outside the protective cover.

[0015] Further, a sensor adjusting plate is arranged on the distance measuring sensor. The sensor adjusting plate has a waist-shaped hole. An adapter plate fixedly connected to the waist-shaped hole is arranged outside the protective cover.

[0016] Further, an adjusting motor is arranged on the isolation seat. The output end of the adjusting motor is connected to the galvanometer scanner.

[0017] Compared with the prior art, a laser cleaning device for complex components provided by the present invention is equipped with at least two groups of laser cleaning mechanisms, which are arranged in a multi-axis controlled adjustment mechanism. Then, according to the positioned incoming products and the measured focal lengths of each, independent control is achieved to improve the cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 FIG. is a three-dimensional structure of a laser cleaning device for complex components disclosed in the present application.

[0019] Figure 2 FIG. is a partial structural schematic diagram of a product loading mechanism disclosed in the present application.

[0020] Figure 3 FIG. is a partially enlarged structural schematic diagram of driving a product placement table to move disclosed in the present application.

[0021] Figure 4 FIG. is a structural schematic diagram of an adjustment mechanism.

[0022] Figure 5 FIG. is a three-dimensional structural schematic diagram of driving a laser cleaning mechanism to move along the Z-axis direction.

[0023] Figure 6 FIG. is a schematic diagram of a laser cleaning mechanism rotating under the action of a second rotating member and a third rotating member.

[0024] Figure 7 FIG. is an exploded structural schematic diagram of a laser cleaning structure disclosed in the present application.

[0025] Figure 8 FIG. is a three-dimensional structural schematic diagram of a protective cover disclosed in the present application.

[0026] Figure 9 FIG. is a three-dimensional structural schematic diagram of an air knife cover plate disclosed in the present application.

[0027] Figure 10 FIG. is a framework diagram of the movement of multiple groups of laser cleaning mechanisms.

[0028] The reference numerals shown in the figures:

[0029] 100, laser cleaning mechanism; 101, protective cover; 102, lens mounting seat; 103, locking screw; 104, air knife cover plate; 105, distance measuring sensor; 106, sensor adjustment plate; 107, adapter plate; 108, hollow rotating shaft; 109, isolation seat; 110, beam splitter group one; 111, beam splitter group two; 112, galvanometer; 113, adjustment motor; 114, hollow turntable; 1010, mounting port; 1011, air knife hole; 1012, waist-shaped hole;

[0030] 200. Product loading mechanism; 201. Product conveying seat; 202. Product placement table; 203. Driving component; 204. Control cabinet; 205. Moving guide rail; 206. Toothed plate; 207. Gear; 208. Drag chain; 209. Bellows protective cover;

[0031] 300. Adjusting mechanism; 301. Bench; 302. Rotary frame; 303. X-axis moving component; 304. Y-axis moving component; 305. First rotary component; 306. Moving frame; 307. Z-axis moving component; 308. Second rotary component; 309. Third rotary component. Detailed implementation manner

[0032] The present invention will be described in detail below with reference to the accompanying drawings. The technical solutions in the embodiments of the present invention will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0033] It should be noted that when a component is referred to as being "fixed to" another component, it can be directly on the other component or there can also be an intermediate component. When a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be an intermediate component at the same time. When a component is considered to be "disposed on" another component, it can be directly disposed on the other component or there may be an intermediate component at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are for illustrative purposes only.

[0034] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present invention belongs. The terms used herein in the specification of the present invention are only for the purpose of describing specific embodiments, and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0035] The technical solutions of the present disclosure will be described below by taking a laser cleaning device applicable to complex components disclosed in the present application as an example.

[0036] According to an example of the present disclosure, from Figures 1 - 10 the perspective of the three-dimensional view of the laser cleaning device applicable to complex components shown, the laser cleaning device may include a laser cleaning mechanism 100, a product loading mechanism 200, and an adjusting mechanism 300 that form the whole or at least a part of its appearance.

[0037] The composition and connection relationship of the laser cleaning mechanism 100, the product loading mechanism 200, and the adjustment mechanism 300 will be described in detail below with specific examples.

[0038] Please refer to Figures 1 - 3 , the product loading mechanism 200 includes a product conveying seat 201, a product placement table 202, and a driving component 203. The driving component 203 is connected to the product placement table 202 and is used to drive the product placement table 202 to move on the product conveying seat 201.

[0039] A control cabinet 204 is arranged on the product placement table 202 to house the electric control components and the driving component 203, avoiding damage caused by dust, debris, and laser beams. In some embodiments, the driving component 203 is a driving motor. A moving guide rail 205 and a toothed plate 206 are arranged in the product conveying seat 201 along the moving direction of the product placement table 202. A gear 207 is provided on the output shaft of the driving motor, and the gear 207 meshes with the toothed plate 206 to drive the product placement table 202 to move and convey the product to the cleaning area.

[0040] When using the laser cleaning mechanism 100 to clean the surface of inorganic substances, a large amount of debris and dust will be generated. If the moving guide rail 205 is not protected, the debris and dust falling into the moving guide rail 205 can easily cause the product placement table 202 to get stuck when moving. Therefore, two sets of bellows protective covers 209 are arranged on both sides of the product placement table 202. One end of each of the two sets of bellows protective covers 209 is fixedly connected to the product conveying seat 201 respectively, and the other end is fixedly connected to the product placement table 202 respectively. When the product placement table 202 moves, it will drag one end of the bellows protective cover 209 to unfold and the other end of the bellows protective cover 209 to contract, thereby blocking the debris and dust outside and being free from the influence of debris and dust. In addition, a cable chain 208 is arranged in the product conveying seat 201. One end of the cable chain 208 is fixed in the product conveying seat 201, and the other end is connected to the control cabinet 204, and the power cord passes through the cable chain 208.

[0041] In the above embodiment, since the object to be cleaned is a mold with a relatively large weight, a motor with a certain power is required as the driving source to send the product into the cleaning area. At the same time, considering that the volume of the control components is also relatively large, it is realized by arranging the control cabinet 204 outside the product placement table 202, which is also conducive to the convenience of maintenance by the staff in case of a failure.

[0042] By Figures 6 - 9As can be seen from the three-dimensional diagram of the laser cleaning mechanism 100 shown, the laser cleaning mechanism 100 includes a protective cover 101 for allowing the laser beam to be emitted, and a field lens (not shown) is arranged in the protective cover 101. Combined with the protective cover 101 structure in which the laser emission port is roughly flat, the beam energy can be concentrated to improve the cleaning quality; further, a mounting port 1010 is provided on the protective cover 101 for setting a detachable lens mounting seat 102, and the field lens is fixed on the lens mounting seat 102. The field lens can be cleaned or replaced by removing the lens mounting seat 102, thereby improving the efficiency of the operator.

[0043] In some embodiments, a threaded hole is provided on the outer wall of the protective cover 101, and a through hole is provided on the lens mounting seat 102 in the direction corresponding to the threaded hole. The lens mounting seat 102 is locked to the protective cover by penetrating the through hole and connecting it with the threaded hole with a locking screw 103. The locking state can be released by simply twisting it by hand, thereby improving the convenience of removal.

[0044] During the cleaning process, debris will be generated. In order to prevent the debris from damaging the lens, a wind knife cover 104 is set on the protective cover 101. The wind knife cover 104 is provided with a wind knife hole 1011 connected to the inner cavity of the protective cover 101. The wind knife hole 1011 is located between the field lens and the laser emission port. By filling in air flow, a wind wall is formed near the field lens to prevent debris or dust from damaging the field lens.

[0045] like Figure 7 As shown, a sensor adjustment plate 106 is provided on the distance sensor 105, and a waist-shaped hole 1012 is provided on the sensor adjustment plate 106. An adapter plate 107 fixedly connected to the waist-shaped hole 1012 is provided outside the protective cover 101. The sensor adjustment plate 106 can fine-tune the position of the distance sensor 105 through the waist-shaped hole 1012. The distance sensor 105 is used to measure the distance from the field lens to the surface of the object to be cleaned to adjust the focal length.

[0046] like Figure 6 、 Figure 7 , also includes a hollow rotating shaft 108, an isolation seat 109 and a hollow turntable 114 connected to the protective cover 101, a beam splitter group 110 is arranged in the hollow rotating shaft 108, a beam splitter group 2 111 is arranged in the isolation seat 109, a galvanometer 112 is arranged in the hollow turntable 114, the beam splitter group 2 111 is used to reflect the light beam emitted from the beam splitter group 110 to the galvanometer 112, the galvanometer 112 is used to reflect the light beam to the field mirror, and an adjustment motor 113 is provided on the hollow turntable 114, the output end of the adjustment motor 113 is connected to the galvanometer 112, and the direction of the galvanometer 112 is adjusted by the adjustment motor 113 to change the emission position of the laser beam.

[0047] Please refer to Figures 4 - 6, the adjusting mechanism 300 includes a bench 301 and a rotating frame 302. An X-axis moving member 303, a Y-axis moving member 304 for driving the rotating frame 302 to move in the X-axis and Y-axis directions, and a first rotating member 305 for driving the rotating frame 302 to rotate are provided on the bench 301. A plurality of moving frames 306 arranged along the Z-axis direction are provided on the rotating frame 302. A Z-axis moving member 307 for driving a plurality of laser cleaning mechanisms 100 to move in the Z-axis direction and a second rotating member 308 for driving the laser cleaning mechanism 100 to rotate are provided on each of the plurality of moving frames 306. The output end of the second rotating member 308 is connected to the hollow rotating shaft 108. The isolation seat 109 is rotatably arranged with the hollow turntable 114, and a third rotating member 309 for driving the hollow turntable 114 to rotate is provided on the isolation seat 109.

[0048] As Figure 10 , it can be understood that the plurality of laser cleaning mechanisms 100 move or rotate synchronously to the cleaning position under the action of the X-axis moving member 303, the Y-axis moving member 304, and the first rotating member 305. Subsequently, according to the focal length measured by the distance measuring sensor 105, the laser cleaning mechanism 100 is adaptively adjusted through the Z-axis moving member 307, the second rotating member 308, and the third rotating member 309 to solve the problem of inconsistent cleaning effects caused by different focal lengths during cleaning.

[0049] Through the understanding of the above specific embodiments, those skilled in the art can easily implement the present invention. However, it should be understood that the present invention is not limited to such specific embodiments. Based on the disclosed embodiments, those skilled in the relevant art can arbitrarily combine different technical features to achieve different technical solutions, and can also be combined with different forms of additional functions to form other technical solutions. Therefore, the protection scope of this application is only defined by the scope of the appended claims.

[0050] The above uses specific examples to elaborate on the present invention, which is only used to help understand the present invention and is not intended to limit the present invention. For those skilled in the technical field to which the present invention pertains, based on the idea of the present invention, several simple deductions, deformations, or substitutions can also be made.

Claims

1. A laser cleaning device applicable to complex components, characterized in that, Including: A product loading mechanism, which includes a product conveying seat, a product placing table, and a driving component. The driving component is connected to the product placing table and is used to drive the product placing table to move on the product conveying seat; A laser cleaning mechanism, which includes a protective cover, a hollow rotating shaft connected to the protective cover, an isolation seat, and a hollow turntable. A laser emission group and a first beam splitter group are arranged in the hollow rotating shaft. A second beam splitter group is arranged in the isolation seat. A galvanometer is arranged in the hollow turntable. A field lens is arranged in the protective cover. The second beam splitter group is used to reflect the light beam emitted from the first beam splitter group to the galvanometer. The galvanometer is used to reflect the light beam to the field lens. The field lens is used to process the light beam and emit the light beam out of the protective cover. A ranging sensor is arranged outside the protective cover; and An adjusting mechanism, which includes a table frame and a rotating frame. An X-axis moving component, a Y-axis moving component for driving the rotating frame to move in the X-axis and Y-axis directions, and a first rotating component for driving the rotating frame to rotate are arranged on the table frame. Multiple groups of moving frames are arranged on the rotating frame along the Z-axis direction. Z-axis moving components for driving multiple groups of the laser cleaning mechanisms to move in the Z-axis direction and second rotating components for driving the laser cleaning mechanisms to rotate are arranged on multiple groups of the moving frames. The output end of the second rotating component is connected to the hollow rotating shaft. The isolation seat is rotatably arranged with the hollow turntable, and a third rotating component for driving the hollow turntable to rotate is arranged on the isolation seat; An adjusting motor is arranged on the isolation seat, and the output end of the adjusting motor is connected to the galvanometer; Among them, multiple groups of the laser cleaning mechanisms move or rotate synchronously to the cleaning position under the action of the X-axis moving component, the Y-axis moving component, and the first rotating component; According to the focal length measured by the ranging sensor, the laser cleaning mechanisms are adaptively adjusted through the Z-axis moving component, the second rotating component, and the third rotating component.

2. The laser cleaning device applicable to complex components according to claim 1, wherein The product loading mechanism further includes a control cabinet body. A control component and the driving component are arranged in the control cabinet body. The driving component is a driving motor. A moving guide rail and a toothed plate are arranged in the product conveying seat along the moving direction of the product placing table. A gear meshing with the toothed plate is arranged on the output shaft of the driving motor.

3. The laser cleaning device applicable to complex components according to claim 2, wherein, A drag chain is arranged in the product conveying seat. One end of the drag chain is fixed in the product conveying seat, and the other end is connected to the control cabinet body. The power cord passes through the drag chain.

4. The laser cleaning device applicable to complex components according to claim 2, wherein The product loading mechanism further includes two groups of bellows protective covers. The two groups of bellows protective covers are located on both sides of the product placing table, with one end respectively fixedly connected to the product conveying seat and the other end respectively fixedly connected to the product placing table.

5. The laser cleaning device applicable to complex components according to claim 1, wherein, The protective cover is provided with an installation opening, and a lens installation seat is detachably inserted on the installation opening. The field lens is arranged on the lens installation seat.

6. The laser cleaning device applicable to complex components according to claim 5, characterized in that, The lens installation seat is fixedly connected to the protective cover through a locking screw.

7. The laser cleaning device for complex components according to claim 1, characterized in that, An air knife cover plate is provided on the protective cover. The air knife cover plate has an air knife hole communicating with the inner cavity of the protective cover, and the air knife hole is located between the field lens and the laser outlet.

8. The laser cleaning device applicable to complex components according to claim 1, characterized in that, A sensor adjustment plate is provided on the distance measurement sensor. The sensor adjustment plate has a waist-shaped hole, and an adapter plate fixedly connected to the waist-shaped hole is provided outside the protective cover.

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