A simple light bulb assembly device

Abstract

The present invention discloses a simple light bulb assembly device, including a fixed platform, a Z-direction sliding mechanism, a rebound mechanism, an X-direction sliding mechanism, a guide mechanism, a light bulb placement structure, a delayed rebound mechanism, a pressing mechanism, and a bracket placement structure, wherein the Z-direction sliding mechanism includes a first mounting seat and a first linear guide rail, the rebound mechanism includes a guide rod, the X-direction sliding mechanism includes a second mounting seat and a second linear guide rail, the light bulb placement structure includes a moving plate, a ball and a ball bearing, the delayed rebound mechanism includes a ball buckle seat, a ball buckle card and a lever, the pressing mechanism includes an elastic pressure head, the bracket placement structure includes a linear bearing and a limit block, and the Z-direction sliding mechanism, the rebound mechanism, the X-direction sliding mechanism and the ball buckle seat are fixedly mounted on the fixed platform. The present invention can reduce assembly steps, reduce production tact, improve assembly quality, and reduce employee fatigue.

Description

Technical Field

[0001] The invention belongs to the technical field of vehicle lamp component assembly scheme and semi-automatic design, and in particular relates to a simple bulb assembly device. Background Art

[0002] Today's manufacturing industry is developing rapidly, with higher requirements for product quality and production efficiency. In order to increase product practicality, many products are complex in design, with complicated assembly methods, and some are still manually assembled, which cannot meet the higher requirements of high quality and high efficiency.

[0003] There are still some problems with the existing simple bulb assembly devices: Figure 3 As shown in the figure, if the light bulb is assembled in one step, it will interfere with other parts, so other assembly schemes can only be adopted. Figure 4 As shown, adding a Z-direction step can complete the assembly, but the problem is that even one more step will increase the assembly time.

[0004] The problem that needs to be solved now is to complete two actions in one step, for which we propose a simple light bulb assembly device. Summary of the invention

[0005] The object of the present invention is to provide a simple light bulb assembly device to solve the problems raised in the above background technology.

[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a simple bulb assembly device, comprising a fixed platform, a Z-direction sliding mechanism, a rebound mechanism, an X-direction sliding mechanism, a guide mechanism, a bulb placement structure, a delayed rebound mechanism, a pressing mechanism, and a bracket placement structure, wherein the Z-direction sliding mechanism comprises a first mounting seat and a first linear guide rail, the rebound mechanism comprises a guide rod, the X-direction sliding mechanism comprises a second mounting seat and a second linear guide rail, the bulb placement structure comprises a movable plate, a ball and a ball bearing, the delayed rebound mechanism comprises a ball buckle seat, a ball buckle card and a lever, the pressing mechanism comprises an elastic pressure head, the bracket placement structure comprises a linear bearing and a limit block, the Z-direction sliding mechanism, the rebound mechanism, the X-direction sliding mechanism and the ball buckle seat are fixedly mounted on the fixed platform, the movable plate is connected to the second linear guide rail, and the guide mechanism is connected to the first linear guide rail.

[0007] Preferably, the movable plate is fixedly connected to the second linear guide rail by screws.

[0008] Preferably, the guide mechanism is fixedly connected to the first linear guide rail via screws.

[0009] Preferably, the linear bearing is fixedly connected to the guide rod.

[0010] Preferably, the ball bearing is installed in a guide groove of the guide mechanism.

[0011] Preferably, the ball buckle is fixed on the guide mechanism.

[0012] Preferably, the shift rod is fixed on the pressing mechanism, and the shift rod moves synchronously with the pressing mechanism.

[0013] Compared with the prior art, the beneficial effects of the present invention are: the present invention can reduce assembly steps, reduce production cycle, improve assembly quality, and reduce employee fatigue. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 The structure of the present invention is schematically shown Figure 1 ;

[0015] Figure 2 The structure of the present invention is schematically shown Figure 2 ;

[0016] Figure 3 Schematic diagram of the traditional light bulb assembly structure Figure 1 ;

[0017] Figure 4 Schematic diagram of the traditional light bulb assembly structure Figure 2 .

[0018] In the figure: 1. fixed platform; 2. Z-axis sliding mechanism; 201. first mounting seat; 202. first linear guide rail; 3. rebound mechanism; 301. guide rod; 4. X-axis sliding mechanism; 401. second mounting seat; 402. second linear guide rail; 5. guide mechanism; 6. bulb placement structure; 601. moving plate; 602. ball; 603. ball bearing; 7. delayed rebound mechanism; 701. ball buckle seat; 702. ball buckle card; 703. lever; 8. pressing mechanism; 801. elastic pressure head; 9. bracket placement structure; 901. linear bearing; 902. limit block. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] See also Figure 1-Figure 2The present invention provides a technical solution: a simple light bulb assembly device, including a fixed platform 1, a Z-direction sliding mechanism 2, a rebound mechanism 3, an X-direction sliding mechanism 4, a guide mechanism 5, a light bulb placement structure 6, a delayed rebound mechanism 7, a pressing mechanism 8, and a bracket placement structure 9, wherein the Z-direction sliding mechanism 2 includes a first mounting seat 201 and a first linear guide rail 202, the rebound mechanism 3 includes a guide rod 301, the X-direction sliding mechanism 4 includes a second mounting seat 401 and a second linear guide rail 402, and the light bulb placement structure 6 includes The movable plate 601, the ball 602 and the ball bearing 603, the delayed rebound mechanism 7 includes a ball buckle seat 701, a ball buckle clamp 702 and a lever 703, the pressing mechanism 8 includes an elastic pressure head 801, the bracket placement structure 9 includes a linear bearing 901 and a limit block 902, the Z-axis sliding mechanism 2, the rebound mechanism 3, the X-axis sliding mechanism 4 and the ball buckle seat 701 are fixedly installed on the fixed platform 1, the movable plate 601 is connected to the second linear guide rail 402, and the guide mechanism 5 is connected to the first linear guide rail 202.

[0021] In this embodiment, preferably, the movable plate 601 is fixedly connected to the second linear guide rail 402 by screws, so that the bulb placement structure 6 can be moved along the X direction.

[0022] In this embodiment, preferably, the guide mechanism 5 is fixedly connected to the first linear guide rail 202 by screws, so that the guide mechanism 5 can move along the Z direction.

[0023] In this embodiment, preferably, the linear bearing 901 is fixedly connected to the guide rod 301, so that the support placement structure 9 can move along the Z direction.

[0024] In this embodiment, preferably, the ball bearing 603 is installed in the guide groove of the guide mechanism 5, and the guide mechanism 5 is pressed down by the downward movement of the pressing mechanism 8 along the Z direction, so that the bulb placing structure 6 moves in a relative position. While the bulb placing structure 6 moves in a relative position, the pressing mechanism 8 also drives the bracket placing structure 9 to move downward along the Z direction. When the bracket placing structure 9 moves downward along the Z direction until the limit block 902 contacts the ball 602, the bracket placing structure 9 no longer moves downward, but the elastic pressure head 801 rebounds, and the spring force keeps the bracket placing structure 9 in place.

[0025] In this embodiment, preferably, the ball buckle card 702 is fixed on the guide mechanism 5, and when assembled in place, the ball buckle seat 701 will clamp the ball buckle card 702, so that after the downward pressing mechanism 8 moves upward, the bracket placement structure 9 takes precedence over the guide mechanism 5 to move.

[0026] In this embodiment, preferably, the lever 703 is fixed on the pressing mechanism 8, and the lever 703 moves synchronously with the pressing mechanism 8, and the pressing mechanism 8 moves upward. When the bracket placement structure 9 and the bulb placement structure 6 are in a relatively safe position, the lever 703 will move the guide mechanism 5 to return the bulb placement structure 6 to its initial position.

[0027] Working principle and use process of the present invention: The present invention converts Z-direction motion into X-direction motion through the guide mechanism 5, and keeps one part moving and the other stationary through the combination of the spring and the ball 602, so as to meet the requirements of the assembly steps, and staggers the movements through the delayed rebound mechanism 7 to solve the problem of rebound causing the two parts to affect each other. The elastic force of the spring is reasonably used throughout the whole process, which can reduce the assembly steps, reduce the production cycle, improve the assembly quality, and reduce the fatigue of employees.

[0028] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A simple light bulb assembly device, characterized in that: The invention comprises a fixed platform (1), a Z-direction sliding mechanism (2), a rebound mechanism (3), an X-direction sliding mechanism (4), a guide mechanism (5), a bulb placement structure (6), a delayed rebound mechanism (7), a pressing mechanism (8), and a bracket placement structure (9); the Z-direction sliding mechanism (2) comprises a first mounting seat (201) and a first linear guide rail (202); the rebound mechanism (3) comprises a guide rod (301); the X-direction sliding mechanism (4) comprises a second mounting seat (401) and a second linear guide rail (402); the bulb placement structure (6) comprises a moving plate (601), a ball (602), and a ball bearing (603); 03), the delayed rebound mechanism (7) includes a ball buckle seat (701), a ball buckle clamp (702) and a lever (703), the pressing mechanism (8) includes an elastic pressing head (801), the bracket placement structure (9) includes a linear bearing (901) and a limit block (902), the Z-direction sliding mechanism (2), the rebound mechanism (3), the X-direction sliding mechanism (4) and the ball buckle seat (701) are fixedly installed on the fixed platform (1), the movable plate (601) is connected to the second linear guide rail (402), and the guide mechanism (5) is connected to the first linear guide rail (202).

2. A simple light bulb assembly device according to claim 1, characterized in that: The movable plate (601) is fixedly connected to the second linear guide rail (402) via screws.

3. The simplified light bulb assembly device according to claim 1, characterized in that: The guide mechanism (5) is fixedly connected to the first linear guide rail (202) via screws.

4. The simplified light bulb assembly device according to claim 1, characterized in that: The linear bearing (901) is fixedly connected to the guide rod (301).

5. The simple light bulb assembly device according to claim 1, characterized in that: The ball bearing (603) is installed in the guide groove of the guide mechanism (5).

6. The simple light bulb assembly device according to claim 1, characterized in that: The ball buckle (702) is fixed on the guide mechanism (5).

7. The simplified light bulb assembly device according to claim 1, characterized in that: The shifting rod (703) is fixed on the pressing mechanism (8), and the shifting rod (703) moves synchronously with the pressing mechanism (8).

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