An automatic device for roll forming of a ceramic multi-petal die
By designing a ceramic multi-petal mold rolling forming automation device and replacing manual operations with multiple mechanisms, the problems of high labor costs and low production efficiency in the existing technology are solved, high-quality and efficient ceramic products are achieved, and the impact of equipment maintenance is reduced.
Patent Information
- Application Number
- CN202110081511.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2021-01-21
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2041-01-21
AI Technical Summary
The existing ceramic multi-petal mold rolling forming automation device has problems such as high labor costs, low production efficiency, poor working environment and high labor intensity, which affects workers' physical health and production efficiency.
A ceramic multi-petal mold rolling forming automation device is designed to achieve the purpose of replacing people's work through cooperation between various mechanisms. The device includes a mold stop mold, a mold handling module, a turntable module, an inner mold module, a handling mechanism, a cleaning module and an operating interface. It uses mechanical arms, jaws, suction cups, cylinders and motors to automatically complete the handling, cleaning of the mold and molding and conveying of the finished product.
Through automated operations, product quality and production efficiency are improved, operating risks are reduced, and quality consistency is ensured. In the event of problems with the equipment, it can be quickly moved to repair or replace spare equipment, reducing the impact of production.
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Figure CN114800786B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of ceramic manufacturing, and particularly to an automatic device for roll forming of multi-petal ceramic molds. Background Art
[0002] The automatic device for roll forming of multi-petal ceramic molds is a support device for ceramic manufacturing. The production of ceramic products has a long history, and its characteristics are high-temperature firing, no color fading, no water absorption, no deformation, and easy cleaning. With the continuous development of technology, people's requirements for the manufacturing process of the automatic device for roll forming of multi-petal ceramic molds are also getting higher and higher.
[0003] The existing automatic device for roll forming of multi-petal ceramic molds has certain drawbacks when in use. Traditional ceramic manufacturing still completes each production process manually, with high labor costs, low production efficiency, poor working environment, high labor intensity, which affects the physical health of workers and is not conducive to people's use, bringing certain adverse effects to the use process. Therefore, we propose an automatic device for roll forming of multi-petal ceramic molds. Summary of the Invention
[0004] (1) Technical Problems to be Solved
[0005] In view of the deficiencies of the prior art, the present invention provides an automatic device for roll forming of multi-petal ceramic molds, which realizes the purpose of replacing manual operations through the mutual cooperation of various mechanisms, greatly improves the product quality and production efficiency, uses multi-mechanism cooperation to replace manual labor to achieve complex operation actions, reduces operation risks, ensures quality consistency, and the base is equipped with rollers. When the equipment has problems, it can be quickly moved for maintenance or replacement of standby equipment, minimizing the impact on production, and can effectively solve the problems in the background art.
[0006] (2) Technical Solutions
[0007] To achieve the above object, the technical solution adopted by the present invention is as follows: an automatic device for roll forming of a ceramic multi-petal mold, including a stop mold module, a whole mold handling module, a turntable module, an inner mold taking module, a handling mechanism, a left end picker, a right end picker, an inner mold cleaning module, an outer mold cleaning module, a leveling module, an operation interface, and a cabinet. The stop mold module, the whole mold handling module, the turntable module, the inner mold taking module, the handling mechanism, the inner mold cleaning module, the outer mold cleaning module, and the operation interface are located at the upper end of the cabinet. The left end picker and the right end picker are located at the upper end of the handling mechanism. The leveling module is located at the upper end of the turntable module. The stop mold module is provided with a stop mold arm, a stop mold arm telescopic cylinder, and a stop mold position adjustment motor. The whole mold handling module is provided with a mold gripper, a mold rotation motor, a lifting cylinder, a handling moving motor, and a mud press head. The turntable module is provided with a mold rotation positioning mechanism, a turntable rotation motor, and an auxiliary demolding jacking mechanism. The inner mold taking module is provided with a lifting electric cylinder, an inner mold gripper, and an outer mold pressing claw. The handling mechanism is provided with a left robotic arm and a right robotic arm. The left end picker is provided with an inner mold single-petal gripper and a mold opening and closing moving cylinder. The right end picker is provided with a lifting cylinder, a suction cup swing cylinder, and a suction cup. The inner mold cleaning module is provided with an adjusting cylinder, a rotation motor, an opening and closing movement cylinder, and a brush. The outer mold cleaning module is provided with a lifting movement cylinder, a rotation swing cylinder, a blowing nozzle position rotation motor, and a blowing nozzle. The leveling module is provided with a pressing cylinder and a leveling pressing block.
[0008] As a preferred technical solution, a first mounting support is provided between the stop mold module, the whole mold handling module, the turntable module, the inner mold taking module, the handling mechanism, the inner mold cleaning module, the outer mold cleaning module, the operation interface and the cabinet. The outer surface of the upper end of the cabinet is fixedly connected to the lower ends of the stop mold module, the whole mold handling module, the turntable module, the inner mold taking module, the handling mechanism, the inner mold cleaning module, the outer mold cleaning module, and the operation interface through the first mounting support for positioning installation.
[0009] As a preferred technical solution, a second mounting support is provided between the left end picker, the right end picker and the handling mechanism. The inner side of the handling mechanism is fixedly connected to one end of the left end picker and the right end picker through the second mounting support for positioning installation. A third mounting support is provided between the leveling module and the turntable module. The upper end of the turntable module is fixedly connected to the lower end of the leveling module through the third mounting support for positioning installation.
[0010] As a preferred technical solution, a positioning angle code is provided between the stop mold arm and the stop mold module. The upper end of the stop mold module is fixedly connected to one end of the stop mold arm through the positioning angle code. A rotating shaft is provided between the stop mold module and the stop mold arm telescopic cylinder. The inner side of the stop mold module is movably connected to one end of the stop mold arm telescopic cylinder through the rotating shaft.
[0011] As a preferred technical solution, a positioning seat is provided between the lifting cylinder, the mold rotating motor and the whole mold handling module. One ends of the mold rotating motor and the lifting cylinder are positioned and connected to the outer side of the whole mold handling module through the positioning seat. An activity shaft is provided between the mold gripper and the mold rotating motor. Both ends of the mold rotating motor are movably connected to the inner side of the mold gripper through the activity shaft.
[0012] As a preferred technical solution, a fourth mounting support is provided between the mold rotation positioning mechanism, the turntable rotation motor, the auxiliary demolding lifting mechanism and the turntable module. The lower end of the turntable module is positioned and installed and connected to the upper ends of the mold rotation positioning mechanism, the turntable rotation motor and the auxiliary demolding lifting mechanism through the fourth mounting support. An activity seat is provided between the lifting electric cylinder and the inner mold gripper. The lower end of the lifting electric cylinder is movably connected to the upper end of the inner mold gripper through the activity seat.
[0013] As a preferred technical solution, an adjustment support is provided between the handling mechanism and the left robotic arm and the right robotic arm. The inner side of the handling mechanism is movably connected to one ends of the left robotic arm and the right robotic arm through the adjustment support. A lifting cylinder is provided between the mold opening and closing moving cylinder and the inner mold single flap gripper. The lower end of the mold opening and closing moving cylinder is movably connected to the upper end of the inner mold single flap gripper through the lifting cylinder.
[0014] As a preferred technical solution, a lifting seat is provided between the leveling module and the leveling pressing block. The upper end of the leveling module is movably connected to one end of the leveling pressing block through the lifting seat. A lifting frame is provided between the leveling pressing block and the pressing cylinder. The other end of the leveling pressing block is movably connected to the upper end of the pressing cylinder through the lifting frame.
[0015] (III) Beneficial effects
[0016] Compared with the prior art, the present invention provides an automatic device for roll forming of a ceramic multi-petal die, which has the following beneficial effects: The automatic device for roll forming of a ceramic multi-petal die realizes the purpose of replacing manual operation through the mutual cooperation of various mechanisms, greatly improves the product quality and production efficiency, uses the cooperation of multiple mechanisms to replace manual labor to achieve complex operation actions, reduces the operation risk, ensures the consistency of quality, and the base is equipped with rollers. When the equipment has problems, it can be quickly moved for maintenance or replacement of standby equipment, minimizing the impact on production. The mold moves from the production line, and the mold blocking module blocks the mold in a fixed position. The whole mold handling module transports the mold into the turntable module through the gripper. The gripper rotates to find the correct position. The turntable in the turntable module rotates to the next working station. The gripper drives downward through the lead screw to clamp the mold. The gripper on the left robotic end effector clamps the mold, and the suction cup on the right robotic end effector extends into the mold to suck the product. The gripper of the left end effector moves to open the mold, and the suction cup of the right robotic arm rises to pick up the product and place it on the finished product conveyor line. The outer mold cleaning module cleans the outer mold. The left robotic arm moves the opened mold to the inner mold cleaning module for cleaning. After cleaning, it is placed back into the turntable module. The turntable module rotates the turntable to transfer the mold to the next working station. The leveling module levels the mold. The turntable module transfers the mold to the next working station. The whole mold handling module transports the mold back to the production line. The entire automatic device for roll forming of a ceramic multi-petal die has a simple structure, convenient operation, and better use effects compared with the traditional method. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 FIG. is a schematic diagram of the overall structure of an automatic device for roll forming of a ceramic multi-petal die according to the present invention.
[0018] Figure 2 FIG. is a schematic diagram of the structure of the overall front view of an automatic device for roll forming of a ceramic multi-petal die according to the present invention.
[0019] Figure 3 FIG. is a schematic diagram of the structure of the top view of an automatic device for roll forming of a ceramic multi-petal die according to the present invention.
[0020] Figure 4 FIG. is a schematic diagram of the structure of the mold blocking module of an automatic device for roll forming of a ceramic multi-petal die according to the present invention.
[0021] Figure 5 FIG. is a schematic diagram of the structure of the whole mold handling module of an automatic device for roll forming of a ceramic multi-petal die according to the present invention.
[0022] Figure 6 FIG. is a schematic diagram of the structure of the turntable module of an automatic device for roll forming of a ceramic multi-petal die according to the present invention.
[0023] Figure 7 FIG. is a schematic diagram of the structure of the inner mold taking module of an automatic device for roll forming of a ceramic multi-petal die according to the present invention.
[0024] Figure 8 This is a schematic structural diagram of the handling mechanism in an automatic device for roll forming of a ceramic multi - petal mold according to the present invention.
[0025] Figure 9 This is a schematic structural diagram of the left end pick - up device in an automatic device for roll forming of a ceramic multi - petal mold according to the present invention.
[0026] Figure 10 This is a schematic structural diagram of the right end pick - up device in an automatic device for roll forming of a ceramic multi - petal mold according to the present invention.
[0027] Figure 11 This is a schematic structural diagram of the inner mold cleaning module in an automatic device for roll forming of a ceramic multi - petal mold according to the present invention.
[0028] Figure 12 This is a schematic structural diagram of the outer mold cleaning module in an automatic device for roll forming of a ceramic multi - petal mold according to the present invention.
[0029] Figure 13 This is a schematic structural diagram of the leveling module in an automatic device for roll forming of a ceramic multi - petal mold according to the present invention.
[0030] Figure 14 This is a schematic structural diagram of the operation platform in an automatic device for roll forming of a ceramic multi - petal mold according to the present invention.
[0031] In the figure: 1. Die - blocking module; 101. Die - blocking arm; 102. Die - blocking arm telescopic cylinder; 103. Die - blocking position adjustment motor; 2. Whole - mold handling module; 201. Mold gripper; 202. Mold rotating motor; 203. Lifting cylinder; 204. Handling moving motor; 205. Mud press head; 3. Turntable module; 301. Mold rotating positioning mechanism; 302. Turntable rotating motor; 303. Auxiliary demolding jacking mechanism; 4. Inner - mold taking module; 401. Lifting electric cylinder; 402. Inner - mold gripper; 403. Outer - mold pressing claw; 5. Handling mechanism; 501. Left robotic arm; 502. Right robotic arm; 6. Left - end pick - up device; 601. Inner - mold single - petal gripper; 602. Mold - opening and closing moving cylinder; 7. Right - end pick - up device; 701. Lifting cylinder; 702. Suction cup swing cylinder; 703. Suction cup; 8. Inner - mold cleaning module; 801. Adjusting cylinder; 802. Rotating motor; 803. Opening and closing movement cylinder; 804. Brush; 9. Outer - mold cleaning module; 901. Lifting movement cylinder; 902. Rotating swing cylinder; 903. Blowing nozzle position rotating motor; 904. Blowing nozzle; 10. Leveling module; 1001. Pressing cylinder; 1002. Leveling pressing block; 11. Operation interface; 12. Cabinet. Detailed implementation manners
[0032] To make the technical means, creative features, achieved objectives and effects of the present invention easy to understand, the present invention will be further described below in conjunction with specific embodiments.
[0033] As Figures 1-14 shown, a ceramic multi-petal die rolling forming automation device includes a stop die module 1, a whole die handling module 2, a turntable module 3, an inner die picking module 4, a handling mechanism 5, a left end picker 6, a right end picker 7, an inner die cleaning module 8, an outer die cleaning module 9, a leveling module 10, an operation interface 11, and a cabinet 12. The stop die module 1, the whole die handling module 2, the turntable module 3, the inner die picking module 4, the handling mechanism 5, the inner die cleaning module 8, the outer die cleaning module 9, and the operation interface 11 are located at the upper end of the cabinet 12. The left end picker 6 and the right end picker 7 are located at the upper end of the handling mechanism 5. The leveling module 10 is located at the upper end of the turntable module 3. The stop die module 1 is provided with a stop die arm 101, a stop die arm telescopic cylinder 102, and a stop die position adjustment motor 103. The whole die handling module 2 is provided with a die gripper 201, a die rotation motor 202, a lifting cylinder 203, a handling movement motor 204, and a mud press head 205. The turntable module 3 is provided with a die rotation positioning mechanism 301, a turntable rotation motor 302, and an auxiliary demolding lifting mechanism 303. The inner die picking module 4 is provided with a lifting electric cylinder 401, an inner die gripper 402, and an outer die pressing claw 403. The handling mechanism 5 is provided with a left robotic arm 501 and a right robotic arm 502. The left end picker 6 is provided with an inner die single-petal gripper 601 and a mold opening and closing movement cylinder 602. The right end picker 7 is provided with a lifting cylinder 701, a suction cup swing cylinder 702, and a suction cup 703. The inner die cleaning module 8 is provided with an adjusting cylinder 801, a rotation motor 802, an opening and closing movement cylinder 803, and a brush 804. The outer die cleaning module 9 is provided with a lifting movement cylinder 901, a rotation swing cylinder 902, a blowing nozzle position rotation motor 903, and a blowing nozzle 904. The leveling module 10 is provided with a pressing cylinder 1001 and a leveling pressing block 1002.
[0034] Furthermore, a first mounting support is provided between the stop die module 1, the whole die handling module 2, the turntable module 3, the inner die picking module 4, the handling mechanism 5, the inner die cleaning module 8, the outer die cleaning module 9, the operation interface 11 and the cabinet 12. The outer surface of the upper end of the cabinet 12 is fixedly installed and connected to the lower ends of the stop die module 1, the whole die handling module 2, the turntable module 3, the inner die picking module 4, the handling mechanism 5, the inner die cleaning module 8, the outer die cleaning module 9, and the operation interface 11 through the first mounting support, which is convenient for better operation.
[0035] Further, a second mounting support is provided between the left end picker 6, the right end picker 7 and the handling mechanism 5. The inner side of the handling mechanism 5 is positioned and installed and connected to one end of the left end picker 6 and the right end picker 7 through the second mounting support. A third mounting support is provided between the leveling module 10 and the turntable module 3. The upper end of the turntable module 3 is positioned and installed and connected to the lower end of the leveling module 10 through the third mounting support, which facilitates handling.
[0036] Further, a positioning angle code is provided between the mold blocking arm 101 and the mold blocking module 1. The upper end of the mold blocking module 1 is fixedly connected to one end of the mold blocking arm 101 through the positioning angle code. A rotating shaft is provided between the mold blocking module 1 and the mold blocking arm telescopic cylinder 102. The inner side of the mold blocking module 1 is movably connected to one end of the mold blocking arm telescopic cylinder 102 through the rotating shaft, which facilitates the mold blocking operation.
[0037] Further, a positioning seat is provided between the lifting cylinder 203, the mold rotating motor 202 and the whole mold handling module 2. One ends of the mold rotating motor 202 and the lifting cylinder 203 are positioned and connected to the outer side of the whole mold handling module 2 through the positioning seat. A movable shaft is provided between the mold clamping jaw 201 and the mold rotating motor 202. Both ends of the mold rotating motor 202 are movably connected to the inner side of the mold clamping jaw 201 through the movable shaft, which facilitates driving.
[0038] Further, a fourth mounting support is provided between the mold rotating positioning mechanism 301, the turntable rotating motor 302, the auxiliary demolding jacking mechanism 303 and the turntable module 3. The lower end of the turntable module 3 is positioned and installed and connected to the upper ends of the mold rotating positioning mechanism 301, the turntable rotating motor 302 and the auxiliary demolding jacking mechanism 303 through the fourth mounting support. A movable seat is provided between the lifting electric cylinder 401 and the inner mold clamping jaw 402. The lower end of the lifting electric cylinder 401 is movably connected to the upper end of the inner mold clamping jaw 402 through the movable seat, which facilitates the rotation and lifting work.
[0039] Further, an adjustment support is provided between the handling mechanism 5 and the left robotic arm 501 and the right robotic arm 502. The inner side of the handling mechanism 5 is movably connected to one ends of the left robotic arm 501 and the right robotic arm 502 through the adjustment support. A lifting cylinder is provided between the mold opening and closing moving cylinder 602 and the inner mold single flap clamping jaw 601. The lower end of the mold opening and closing moving cylinder 602 is movably connected to the upper end of the inner mold single flap clamping jaw 601 through the lifting cylinder, which facilitates better handling.
[0040] Further, a lifting seat is provided between the leveling module 10 and the leveling pressing block 1002. The upper end of the leveling module 10 is movably connected to one end of the leveling pressing block 1002 through the lifting seat. A lifting frame is provided between the leveling pressing block 1002 and the pressing air cylinder 1001. The other end of the leveling pressing block 1002 is movably connected to the upper end of the pressing air cylinder 1001 through the lifting frame, which has the function of leveling and pressing.
[0041] Working principle: The present invention includes a die blocking module 1, a whole die handling module 2, a turntable module 3, an inner die picking module 4, a handling mechanism 5, a left end picker 6, a right end picker 7, an inner die cleaning module 8, an outer die cleaning module 9, a leveling module 10, an operation interface 11, and a cabinet 12. When in use, the die blocking arm telescopic cylinder 102 pulls the die blocking arm 101 into the streamline, and the die blocking arm 101 blocks and positions the die on the streamline. The lifting cylinder 203 lowers the die gripper 201, and the die gripper 201 cylinder acts to clamp the die. The lifting cylinder 203 acts to lift the die gripper 201 with the clamped die to a specified position. The handling moving motor 204 moves to drive the rack to move the die to a specified position. The lifting cylinder 203 descends to place the die gripper 201 with the die into the turntable module 3; the die rotation positioning mechanism 301 acts to lift the positioning device, and the die rotation motor 202 moves to drive the die to rotate. The bottom positioning hole of the die cooperates with the die rotation positioning mechanism 301 for positioning. After positioning is completed, the die rotation positioning mechanism 301 descends, the die gripper 201 releases the gripper, and the lifting cylinder 203 drives the die gripper 201 to lift to make room for the action. The turntable rotation motor 302 drives the rotating platform to rotate the turntable; the outer die pressing claw 403 acts to press the outer die, the lifting electric cylinder 401 lowers the inner die gripper 402, and the cylinder drives the inner die gripper 402 to clamp the inner die. The lifting electric cylinder 401 cooperates with the auxiliary demolding lifting mechanism 303. The auxiliary demolding lifting mechanism 303 loosens the inner die, and the inner die gripper 402 clamps the inner die. The lifting electric cylinder 401 lifts to lift the inner die; the mold opening and closing moving cylinder 602 drives the inner die single flap gripper 601 to move to a specified position. The inner die single flap gripper 601 clamps the inner die under the action of the cylinder, and the inner die gripper 402 acts to release; the lifting electric cylinder 401 acts to lift the inner die gripper 402 to make room for the action. The right robotic arm 502 moves the right end picker 7 to the position of the left end picker 6. The lifting cylinder 701 lowers the suction cup 703 to a specified position. The suction cup 703 vacuums to suck the product. The mold opening and closing moving cylinder 602 moves to drive the inner die single flap gripper 601 to move to a specified position. The lifting cylinder 701 lifts to take out the product; the right robotic arm 502 moves the product to the finished product streamline. The lifting cylinder 701 descends to place the product on the streamline. The suction cup 703 breaks the vacuum to make the product fall off; the left robotic arm 501 moves the left end picker 6 above the inner die cleaning module 8. The adjusting cylinder 801 lifts the cleaning mechanism. The rotating motor 802 drives the brush 804 to rotate through a belt. The opening and closing movement cylinder 803 drives the brush 804 to move back and forth through a slider mechanism to cover all cleaning surfaces; at the same time, the lifting movement cylinder 901 lifts the cleaning head component. The rotating and swinging cylinder 902 rotates to a specified position. The blowing nozzle position rotating motor 903 drives the blowing nozzle 904 to rotate through a belt. The blowing nozzle 904 blows to blow out the residues in the inner cavity of the outer die;After the cleaning is completed, the left robotic arm 501 drives the left end picker 6 to move the inner mold directly above the outer mold of the turntable module 3. The lifting electric cylinder 401 drives the inner mold gripper 402 to descend to the designated position. The mold opening and closing moving cylinder 602 drives the single - flap inner mold gripper 601 to move to close the inner mold. The lifting electric cylinder 401 drives the inner mold gripper 402 to descend to the designated position. The cylinder drives the inner mold gripper 402 to clamp the inner mold. The cylinder releases the single - flap inner mold gripper 601. The mold opening and closing moving cylinder 602 drives the single - flap inner mold gripper 601 to retract to the designated position. The lifting electric cylinder 401 drives the inner mold gripper 402 to lower the inner mold into the outer mold. The cylinder drives the inner mold gripper 402 to release. The lifting electric cylinder 401 drives the inner mold gripper 402 to lift to the designated position to leave space for the turntable to move. The turntable rotation motor 302 drives the turntable to rotate to the next working station through the rotating platform. The pressing cylinder 1001 drives the leveling and pressing block 1002 to press down to press the inner mold and the outer mold tightly. The right robotic arm 502 moves to the designated position. The suction cup swing cylinder 702 drives the suction cup 703 to rotate. The suction cup 703 sucks the mud block. The right robotic arm 502 moves above the mold. The suction cup 703 breaks the vacuum and the mud material is put into the mold. The mud material press head 205 acts to drive the press head to descend to press the mud material tightly. The mud material press head 205 drives the press head to lift. After completion, the turntable rotation motor 302 drives the turntable to rotate to the next working station. The lifting cylinder 203 drives the mold gripper 201 to descend. The mold gripper 201 clamps the mold. The lifting cylinder 203 lifts the mold. The handling moving motor 204 drives the mechanism to retreat to the production line. The lifting cylinder 203 lowers the mold onto the production line. The gripper of the mold gripper 201 releases. The lifting cylinder 203 lifts the mold gripper 201. The production line moves, moving the next mold to the current position, and the above actions are cycled.
[0042] It should be noted that in this article, relational terms such as first and second (No. 1, No. 2) are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non - exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of another identical element in the process, method, article or device including the said element.
[0043] The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments, and what is described in the above embodiments and the specification is only to illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will have various changes and improvements, and these changes and improvements fall within the scope of the present invention claimed. The scope of the present invention claimed is defined by the appended claims and their equivalents.
Claims
1. An automatic device for roll forming of a ceramic multi - petal mold, comprising a stop mold module (1), a whole mold handling module (2), a turntable module (3), an inner mold picking module (4), a handling mechanism (5), a left - end picker (6), a right - end picker (7), an inner mold cleaning module (8), an outer mold cleaning module (9), a leveling module (10), an operation interface (11), and a cabinet (12), characterized in that: The mold blocking module (1), the whole mold handling module (2), the turntable module (3), the inner mold picking module (4), the handling mechanism (5), the inner mold cleaning module (8), the outer mold cleaning module (9), and the operation interface (11) are located at the upper end of the cabinet (12). The left end picker (6) and the right end picker (7) are located at the upper end of the handling mechanism (5). The leveling module (10) is located at the upper end of the turntable module (3). The mold blocking module (1) is provided with a mold blocking arm (101), a mold blocking arm telescopic cylinder (102), and a mold blocking position adjustment motor (103). The whole mold handling module (2) is provided with a mold gripper (201), a mold rotating motor (202), a lifting cylinder (203), a handling moving motor (204), and a mud press head (205). The turntable module (3) is provided with a mold rotation positioning mechanism (301), a turntable rotating motor (302), and an auxiliary demolding jacking mechanism (303). The inner mold picking module (4) is provided with a lifting electric cylinder (401), an inner mold gripper (402), and an outer mold pressing claw (403). The handling mechanism (5) is provided with a left robotic arm (501) and a right robotic arm (502). The left end picker (6) is provided with an inner mold single flap gripper (601) and a mold opening and closing moving cylinder (602). The right end picker (7) is provided with a lifting cylinder (701), a suction cup swing cylinder (702), and a suction cup (703). The inner mold cleaning module (8) is provided with an adjusting cylinder (801), a rotating motor (802), an opening and closing movement cylinder (803), and a brush (804). The outer mold cleaning module (9) is provided with a lifting movement cylinder (901), a rotating swing cylinder (902), a blowing nozzle position rotation motor (903), and a blowing nozzle (904). The leveling module (10) is provided with a pressing cylinder (1001) and a leveling pressing block (1002); A first mounting support is provided between the mold blocking module (1), the whole mold handling module (2), the turntable module (3), the inner mold picking module (4), the handling mechanism (5), the inner mold cleaning module (8), the outer mold cleaning module (9), the operation interface (11) and the cabinet (12). The outer surface of the upper end of the cabinet (12) is fixedly mounted and connected to the lower ends of the mold blocking module (1), the whole mold handling module (2), the turntable module (3), the inner mold picking module (4), the handling mechanism (5), the inner mold cleaning module (8), the outer mold cleaning module (9), and the operation interface (11) through the first mounting support; A second mounting support is provided between the left end picker (6), the right end picker (7) and the handling mechanism (5). The inner side of the handling mechanism (5) is fixedly mounted and connected to one end of the left end picker (6) and the right end picker (7) through the second mounting support. A third mounting support is provided between the leveling module (10) and the turntable module (3). The upper end of the turntable module (3) is fixedly mounted and connected to the lower end of the leveling module (10) through the third mounting support; A positioning angle code is provided between the die blocking arm (101) and the die blocking module (1). The upper end of the die blocking module (1) is fixedly connected to one end of the die blocking arm (101) through the positioning angle code. A rotating shaft is provided between the die blocking module (1) and the die blocking arm telescopic cylinder (102). The inner side of the die blocking module (1) is movably connected to one end of the die blocking arm telescopic cylinder (102) through the rotating shaft.
2. The automatic device for roll forming of a ceramic multi-petal die according to claim 1, characterized in that: A positioning seat is provided between the lifting cylinder (203), the die rotating motor (202) and the whole die handling module (2). One ends of the die rotating motor (202) and the lifting cylinder (203) are positioned and connected to the outer side of the whole die handling module (2) through the positioning seat. A movable shaft is provided between the die gripper (201) and the die rotating motor (202). Both ends of the die rotating motor (202) are movably connected to the inner side of the die gripper (201) through the movable shaft.
3. The automatic device for roll forming of a ceramic multi-lobe die according to claim 1, wherein: A fourth mounting support is provided between the die rotating positioning mechanism (301), the turntable rotating motor (302), the auxiliary demolding jacking mechanism (303) and the turntable module (3). The lower end of the turntable module (3) is positioned and installed and connected to the upper ends of the die rotating positioning mechanism (301), the turntable rotating motor (302) and the auxiliary demolding jacking mechanism (303) through the fourth mounting support. A movable seat is provided between the lifting electric cylinder (401) and the inner die gripper (402). The lower end of the lifting electric cylinder (401) is movably connected to the upper end of the inner die gripper (402) through the movable seat.
4. An automatic device for roll forming of a ceramic multi-lobe die according to claim 1, characterized in that: An adjusting support is provided between the handling mechanism (5) and the left robotic arm (501) and the right robotic arm (502). The inner side of the handling mechanism (5) is movably connected to one ends of the left robotic arm (501) and the right robotic arm (502) through the adjusting support. A lifting cylinder is provided between the mold opening and closing moving cylinder (602) and the inner die single flap gripper (601). The lower end of the mold opening and closing moving cylinder (602) is movably connected to the upper end of the inner die single flap gripper (601) through the lifting cylinder.
5. The automatic device for roll forming of a ceramic multi-petal die according to claim 1, wherein: A lifting seat is provided between the leveling module (10) and the leveling pressing block (1002). The upper end of the leveling module (10) is movably connected to one end of the leveling pressing block (1002) through the lifting seat. A lifting frame is provided between the leveling pressing block (1002) and the pressing cylinder (1001). The other end of the leveling pressing block (1002) is movably connected to the upper end of the pressing cylinder (1001) through the lifting frame.
Citation Information
Patent Citations
Ceramic multi-section die rolling forming automation device
CN214725077U