Double turntable bulk parts loading, testing and packaging all-in-one machine

Abstract

The present disclosure provides a dual-turntable bulk parts loading, testing and packaging integrated machine, including a frame, on which a vibration plate, a first material discharging mechanism, a first rotating table, a second rotating table, a first detection component corresponding to the first rotating table and a correction device corresponding to the second rotating table, a second detection component, a defective product collection device and a carrier packaging device are arranged. The first material discharging mechanism can sequentially pick up and place the products output by the vibration plate onto the first rotating table, and the first material discharging component on the second rotating table can take out the products on the first rotating table. The present disclosure realizes the automated production of bulk parts product loading, testing and packaging, which is convenient and fast to operate, saves trouble and labor, saves manpower and time, has high precision, is not prone to misjudgment, product contamination, omission, etc., improves production efficiency and product yield, reduces costs, etc.

Description

Technical Field

[0001] The present disclosure relates to bulk material processing equipment, and in particular to a double-turntable bulk parts feeding, testing and packaging integrated machine. Background Art

[0002] With the continuous progress of society and the rapid development of science and technology, the demand for many products is increasing, and the requirements are getting higher and higher. Therefore, it is necessary to ensure product quality and improve production efficiency to meet production needs. At present, in the production of precision electronic products, some small products need to be loaded in bulk, and appearance and size inspections are required before packaging, and unqualified products are removed, and then qualified products are packaged in carrier tapes. However, the traditional method is to manually place the bulk materials on a special inspection jig, manually use inspection tools to detect the appearance and size of the products, and then manually separate qualified products from unqualified products, and place qualified products in carrier tapes. The operation is inconvenient, the labor intensity is high, it takes up a lot of manpower, it is troublesome and laborious, it takes a long time, the efficiency is low, the precision is low, it is easy to cause misjudgment, product contamination, omissions, etc., the product yield is low, and the cost is high. Summary of the invention

[0003] The purpose of the present disclosure is to provide a dual-turntable bulk parts feeding, testing and packaging integrated machine, which can solve at least one of the above technical problems. The technical solution of the present disclosure is as follows:

[0004] A double-turntable bulk parts loading, testing and packaging integrated machine comprises a frame, on which are arranged a vibration plate, a first material picking and discharging mechanism, a first rotating table, a second rotating table, a first detection component corresponding to the first rotating table and a correction device corresponding to the second rotating table, a second detection component, a defective product collecting device and a carrier packaging device. The first material picking and discharging mechanism can pick up and place products output from the vibration plate onto the first rotating table in sequence, the first rotating table can transfer products to positions corresponding to the first detection component and the second rotating table in sequence, the first material picking component on the second rotating table can take out products from the first rotating table, the second rotating table can drive the first material picking component to respectively cooperate with the correction device, the second detection component, the defective product collecting device and the carrier packaging device, the correction device can correct products on the first material picking component, the defective product collecting device can collect defective products, and the carrier packaging device can perform carrier packaging on qualified products.

[0005] In some embodiments, the first rotating platform includes a first turntable and a first driving mechanism for driving the first turntable to rotate. A first fixture is arranged on the first turntable along its circumferential direction. The first fixture is provided with a first positioning groove for placing the product.

[0006] In some embodiments, the second turntable includes a second turntable, a second driving mechanism and a third driving mechanism. The second turntable is located obliquely above the first turntable. A first material picking assembly is arranged on the second turntable along its circumferential direction. The correction device and the defective product collection device are located below the second turntable. The second driving mechanism can drive the second turntable to rotate. The third driving mechanism can drive the second turntable and the second driving mechanism to move up and down so that the first material picking assembly can take out the product on the first fixture.

[0007] In some embodiments, the second driving mechanism is a first air circuit slip ring, the first air circuit slip ring is coaxial with the second turntable, the first material picking assembly includes a first support, the first support is provided with a first suction nozzle for sucking the product, the second turntable is fixedly connected to the rotating part of the first air circuit slip ring, and the rotating part of the first air circuit slip ring is connected to the first suction nozzle through a pipeline.

[0008] In some embodiments, the correction device includes a first bracket, a first mounting seat and a fourth driving mechanism are provided on the first bracket, a plurality of correction sliders and a first elastic element matched with each correction slider are provided on the first mounting seat, all the correction sliders form a first interval for correcting the product, the fourth driving mechanism can drive each correction slider to slide outward respectively, and at the same time each first elastic element is compressed or stretched, and the elastic recovery of each first elastic element can push each correction slider to slide inward respectively.

[0009] In some embodiments, the output end of the fourth driving mechanism is connected to a first cam, the first cam cooperates with each correcting slider, each correcting slider is provided with a first correcting head, and all the first correcting heads form a first interval.

[0010] In some embodiments, the carrier tape packaging device includes a first unloading mechanism, a first feeding platform, a fifth driving mechanism, a cover film laminating device and a first material receiving mechanism. The fifth driving mechanism can pull the carrier tape output by the first unloading mechanism to be transported along the first feeding platform. The first material picking component can place qualified products in sequence on the carrier tape transported along the first feeding platform. The cover film laminating device can laminarly adhere the cover film to the carrier tape after the product is placed for packaging. The first material receiving mechanism can reel up the packaged carrier tape.

[0011] In some embodiments, a cutting assembly is further arranged between the cover film laminating device and the first material receiving mechanism, and the cutting assembly includes a third bracket, on which is arranged a first cutter, a seventh driving mechanism for driving the first cutter to move up and down, a lower knife plate and an upper knife plate, the lower knife plate is provided with a first avoidance hole matching with the first cutter, the upper knife plate is provided with a second avoidance hole matching with the first cutter, the first cutter has an inclined blade, and the packaged carrier can pass through between the lower knife plate and the upper knife plate for transportation, and the first cutter can cut the carrier by passing through the first avoidance hole and the second avoidance hole.

[0012] In some embodiments, the cover film laminating device includes a second bracket, on which a second discharge mechanism, a first pressure roller and a sixth drive mechanism are provided, which are located above the first feeding platform. The second discharge mechanism is used to output the cover film, and the sixth drive mechanism can drive the first pressure roller to move up and down. The first pressure roller can roll and laminate the cover film onto the carrier tape after the product is placed for packaging.

[0013] In some embodiments, the fifth driving mechanism includes a first motor, carrier gear plates respectively located at two ends of the first feeding platform, a synchronous belt mechanism connecting the two carrier gear plates, and a first pressure wheel respectively matched with the two carrier gear plates. The first motor drives one of the carrier gear plates to rotate and drives the synchronous belt mechanism to transmit, and the synchronous belt mechanism drives the other carrier gear plate to rotate synchronously.

[0014] The beneficial effects of the present invention are as follows: the vibration plate vibrates and feeds the bulk products, the first picking and unloading mechanism can pick and place the products conveyed by the vibration plate onto the first rotating table in sequence, the first rotating table can transfer the products to the positions corresponding to the first detection component and the second rotating table in sequence, the first detection component can detect the products on the first rotating table, such as the size and appearance of the upper surface of the product, when the products on the first rotating table rotate to the positions corresponding to the second rotating table, the first picking component on the second rotating table can take out the products on the first rotating table, and the second rotating table can drive the first picking component to respectively interact with the correction device, the second detection component, the defective product collection device and the carrier packaging device. Correspondingly, the second detection component can detect the product on the first picking component, such as the size and appearance of the lower surface of the product. The correction device can correct the product on the first picking component to ensure the accurate position of the product. Defective products are collected by the defective product collection device, and qualified products are placed on the carrier packaging device for carrier packaging, thereby realizing the automated production of bulk product loading, inspection and packaging. The double turntable structure is more compact and stable, with a reduced volume, etc. The operation is convenient and fast, with low labor intensity, saving trouble and effort, saving manpower and time, high precision, and not prone to misjudgment, product contamination, omissions, etc., thereby improving production efficiency and product yield and reducing costs.

[0015] In addition, in the technical solution disclosed in the present invention, unless otherwise specified, the technical solution can be implemented by adopting conventional means in the art. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the specific embodiments of the present disclosure or the technical solutions in the prior art, the drawings required for use in the specific embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of the present disclosure. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 It is a schematic structural diagram of a dual-turntable bulk parts loading, testing and packaging all-in-one machine according to an embodiment of the present invention.

[0018] Figure 2 It is a schematic structural diagram of a dual-turntable bulk parts loading, testing and packaging all-in-one machine according to an embodiment of the present invention.

[0019] Figure 3 It is a schematic structural diagram of a first rotating platform according to an embodiment of the present invention.

[0020] Figure 4 It is a schematic structural diagram of a second rotating platform according to an embodiment of the present invention.

[0021] Figure 5 It is a schematic structural diagram of a correction device according to an embodiment of the present invention.

[0022] Figure 6 It is a schematic diagram of the partial structure of a correction device according to an embodiment of the present disclosure.

[0023] Figure 7 It is a schematic diagram of the partial structure of a cover film laminating device according to an embodiment of the present disclosure.

[0024] Figure 8 It is a schematic diagram of the partial structure of a cover film laminating device according to an embodiment of the present disclosure.

[0025] Fig. 9 It is a schematic structural diagram of a cutting assembly according to an embodiment of the present disclosure.

[0026] Fig.10 It is a schematic diagram of the partial structure of a cutting assembly according to an embodiment of the present disclosure.

[0027] Description of the numbers in the accompanying drawings: frame 1, vibration plate 11, first material picking and unloading mechanism 12, first detection assembly 13, first rotating table 2, first rotating disk 21, first driving mechanism 22, first fixture 23, first positioning groove 231, second rotating table 3, first material picking assembly 31, first support 311, first suction nozzle 312, second driving mechanism 32, first air path slip ring 321, third driving mechanism 33, second rotating disk 34, first connecting shaft 35, correction device 4, first section 401, first bracket 41, first mounting seat 42, fourth driving mechanism 43, first cam 431, deviation correction slider 44, first elastic element 45, first deviation correction head 46, first cover plate 47, second detection assembly 5, defective product collection device 6 , carrier packaging device 7, first discharge mechanism 71, first feeding platform 72, fifth driving mechanism 73, first motor 731, carrier gear plate 732, synchronous belt mechanism 733, first pressure wheel 734, cover film laminating device 74, second bracket 741, second discharge mechanism 742, first pressure roller 743, sixth driving mechanism 744, first limiting pressure plate 745, second support 746, first connecting plate 747, first guide rod 748, first spring 7481, first material receiving mechanism 75, cutting assembly 76, third bracket 761, first cutter 762, seventh driving mechanism 763, lower knife plate 764, first avoidance hole 7641, upper knife plate 765, second avoidance hole 7651, third detection assembly 77. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solutions and advantages of the present disclosure more clearly understood, the present disclosure is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are part of the embodiments of the present disclosure, rather than all of the embodiments, and are only used to explain the present disclosure, and are not used to limit the present disclosure. Based on the embodiments in the present disclosure, all other embodiments obtained by ordinary technicians in the field without making creative work are within the scope of protection of the present disclosure.

[0029] In the description of the present disclosure, it should be noted that the terms "center", "up", "down", "left", "right", "front", "back", "vertical", "horizontal", "inside", "outside", "two ends", "both sides", "bottom", "top" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present disclosure and simplifying the description, and do not indicate or imply that the elements referred to must have a specific orientation or be constructed and operated in a specific orientation, and therefore cannot be understood as limitations on the present disclosure. In addition, the terms "first", "second", "superior", "inferior", "primary", "secondary" and the like are used for descriptive purposes only, and can simply be used to more clearly distinguish different components, and cannot be understood as indicating or implying relative importance.

[0030] In the description of the present disclosure, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, an integral connection, a mechanical connection, an electrical connection, a direct connection, an indirect connection through an intermediate medium, or the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present disclosure can be understood according to specific circumstances.

[0031] See also Figures 1 to 10 As shown, a dual-turntable bulk parts feeding, detection and packaging integrated machine according to the present disclosure is schematically shown, including a frame 1, on which a vibration plate 11, a first material picking and discharging mechanism 12, a first rotating table 2, a second rotating table 3, a first detection component 13 corresponding to the first rotating table 2 and a correction device 4, a second detection component 5, a defective product collecting device 6 and a carrier packaging device 7 corresponding to the second rotating table 3 are arranged, the second rotating table 3 is provided with a first material picking component 31, the first material picking and discharging mechanism 12 is located at the discharge end of the vibration plate 11, the first detection component 13 and the first material picking and discharging mechanism 12 are arranged along the circumferential direction of the first rotating table 2, the correction device 4, the second detection component 5, the defective product collecting device 6 and the carrier packaging device 7 are arranged along the circumferential direction of the second rotating table 3, the second rotating table 3 is usually located on one side of the first rotating table 2, and the number and arrangement of the vibration plate 11, the first detection component 13, the second detection component 5, the correction device 4 and the defective product collecting device 6 are determined according to specific circumstances.

[0032] During use, the bulk products are placed in the vibration plate 11, and the vibration plate 11 vibrates and feeds the bulk products. Then, the first picking and unloading mechanism 12 picks and places the products conveyed by the vibration plate 11 onto the first rotating table 2 in sequence. The first rotating table 2 rotates so that the products are transferred to the positions corresponding to the first detection component 13 and the second rotating table 3 in sequence. The first detection component 13 first detects the products on the first rotating table 2, such as detecting the size and appearance of the upper surface of the products. When the products on the first rotating table 2 rotate to the positions corresponding to the second rotating table 3, the first picking component 31 on the second rotating table 3 takes out the products on the first rotating table 2, and then the first detection component 13 detects the products on the first rotating table 2. The second rotating table 3 rotates so that the first material picking component 31 corresponds to the correction device 4, the second detection component 5, the defective product collecting device 6 and the carrier packaging device 7 respectively. The second detection component 5 detects the product on the first material picking component 31, such as detecting the size and appearance of the lower surface of the product. The correction device 4 corrects the product on the first material picking component 31 to ensure the accurate position of the product. The defective products are collected by the defective product collecting device 6, and the qualified products are placed on the carrier packaging device 7 for carrier packaging, thereby realizing the automated production of bulk product loading, testing and packaging. The double turntable structure is adopted, the structure is more compact and stable, and the volume is reduced.

[0033] The first rotating table 2 includes a first rotating disk 21 and a first driving mechanism 22 that drives the first rotating disk 21 to rotate. A first fixture 23 is arranged on the first rotating disk 21 along its circumferential direction. The number and arrangement of the first fixture 23 are determined according to specific circumstances. The first fixture 23 is provided with a first positioning groove 231 for placing the product. The first driving mechanism 22 can adopt a rotating motor, a hollow shaft motor, a hollow rotating table, a rotating cylinder and other driving mechanisms. The first detection component 13 is usually located above the first rotating disk 21 to detect the size and appearance of the upper surface of the product.

[0034] The second rotating table 3 includes a second rotating disk 34, a second driving mechanism 32 and a third driving mechanism 33. The second rotating disk 34 is located obliquely above the first rotating disk 21. The first material picking assembly 31 is arranged on the second rotating disk 34 along its circumferential direction. The number and arrangement of the first material picking assembly 31 are determined according to specific circumstances. The correction device 4 and the defective product collection device 6 are located below the second rotating disk 34. The second driving mechanism 32 drives the second rotating disk 34 to rotate. The third driving mechanism 33 drives the second rotating disk 34 and the second driving mechanism 32 to move up and down, so that the first material picking assembly 31 takes out the product on the first fixture 23. Similarly, the first material picking assembly 31 can also cooperate with the correction device 4 to take out the product and place the taken out product on the carrier packaging device 7. The detection assembly is usually located below the second rotating disk 34 and the first material picking assembly 31 to detect the size and appearance of the lower surface of the product.

[0035] The third driving mechanism 33 may be an electric cylinder, the output end of which is connected to the lower end of the first connecting shaft 35, the second rotating disk 34 is connected to the upper end of the first connecting shaft 35, and the first connecting shaft 35 is also provided with a bearing that matches the second rotating disk 34. The third driving mechanism 33 may also be other suitable driving mechanisms in the prior art, such as an air cylinder and an oil cylinder.

[0036] The second driving mechanism 32 can be a driving mechanism such as a rotary motor, a hollow shaft motor, a hollow rotating table, a rotary cylinder, etc. The second driving mechanism 32 is a first gas slip ring 321, which is coaxial with the second turntable 34. The first material taking component 31 includes a first support 311, on which a first suction nozzle 312 for sucking the product is arranged. The second turntable 34 is fixedly connected to the rotating part of the first gas slip ring 321, and the rotating part of the first gas slip ring 321 is connected to the first suction nozzle 312 through a pipeline, which is more convenient to operate, safer, more stable and reliable.

[0037] The correction device 4 includes a first bracket 41, on which a first mounting seat 42 and a fourth driving mechanism 43 are arranged, on which a plurality of correcting sliders 44 and a first elastic element 45 matched with each correcting slider 44 are arranged, all correcting sliders 44 surround a first section 401 for correcting the product, and on the first mounting seat 42 a slideway matched with the correcting slider 44 is arranged. During use, the fourth driving mechanism 43 first drives each correcting slider 44 to slide outwards respectively, and at the same time each first elastic element 45 is compressed or stretched, and then the second rotating table 3 makes the product on the first material taking component 31 enter the first section 401, and then under the elastic restoring force of each first elastic element 45, each correcting slider 44 slides inwards respectively, so as to correct the position of the product in the first section 401, and ensure the accurate position of the product, etc.

[0038] The output end of the fourth driving mechanism 43 is connected to a first cam 431, which is matched with each correcting slider 44, and each correcting slider 44 is provided with a first correcting head 46, and all the first correcting heads 46 surround a first interval 401. The fourth driving mechanism 43 drives the first cam 431 to rotate, and the first cam 431 drives each correcting slider 44 to slide synchronously, so that each first correcting head 46 moves synchronously, and the first elastic element 45 can make each correcting slider 44 always press against the first cam 431. The first mounting seat 42 can also be provided with a first cover plate 47, so as to hide each correcting slider 44 and the first cam 431 inside.

[0039] The fourth driving mechanism 43 usually adopts a rotating motor, the output shaft of the rotating motor is connected to the first cam 431, the first elastic element 45 adopts a spring, the correcting slider 44 is provided with a first protrusion matching with the spring, the first mounting seat 42 is provided with a first slide groove matching with the first protrusion, the spring is located in the first slide groove, as the correcting slider 44 slides, the first protrusion slides synchronously along the first slide groove, and the first protrusion can compress the spring.

[0040] The carrier tape packaging device 7 includes a first unloading mechanism 71, a first feeding platform 72, a fifth driving mechanism 73, a cover film laminating device 74 and a first material receiving mechanism 75. The corresponding cover film is output by the first unloading mechanism 71, and the fifth driving mechanism 73 pulls the carrier tape output by the first unloading mechanism 71 to be transported along the first feeding platform 72. After the first material picking component 31 of the second rotating table 3 places the qualified products in sequence on the carrier tape transported along the first feeding platform 72, the cover film laminating device 74 then laminates the cover film on the carrier tape, so that the carrier tape after the products are placed is packaged, and finally the first material receiving mechanism 75 can reel up the packaged carrier tape.

[0041] The fifth driving mechanism 73 includes a first motor 731, a carrier gear disc 732 located at both ends of the first feeding platform 72, a synchronous belt mechanism 733 connecting the two carrier gear discs 732, and a first pressure wheel 734 respectively matched with the two carrier gear discs 732. The first motor 731 drives one of the carrier gear discs 732 to rotate and drives the synchronous belt mechanism 733 to transmit. The synchronous belt mechanism 733 drives the other carrier gear disc 732 to rotate synchronously, thereby pulling the carrier to be transported along the first feeding platform 72. The first pressure wheel 734 can ensure better transportation of the carrier. The first feeding platform 72 can also be provided with a side guard assembly, etc., and the first pressure wheel 734 can be a rubber-coated wheel or other elastic wheel.

[0042] A cutting assembly 76 is also provided between the cover film laminating device 74 and the first material receiving mechanism 75. The cutting assembly 76 can cut the packaged carrier tape according to requirements, so as to facilitate the replacement of the material roll received by the first material receiving mechanism 75. The cutting assembly 76 includes a third bracket 761, on which a first cutter 762, a seventh driving mechanism 763 for driving the first cutter 762 to move up and down, a lower blade plate 764 and an upper blade plate 765 are provided. The lower blade plate 764 is provided with a first avoidance hole 7641 matched with the first cutter 762, and the upper blade plate 765 is provided with a second avoidance hole 7651 matched with the first cutter 762. The packaged carrier tape is conveyed along the lower blade plate 764, and the carrier tape passes through the lower blade plate 764 and the upper blade plate 765 for conveyance, and the seventh driving mechanism 763 drives the first cutter 762 to move up and down, and the first cutter 762 passes through the first avoidance hole 7641 and the second avoidance hole 7651, thereby cutting the carrier tape. The first cutter 762 has an inclined blade, so that the blade first contacts the carrier tape, and then as the cutter descends or rises, the carrier tape is cut, which can ensure that the cutting reaction force is small, the cutting action is smooth, and it is more stable and reliable.

[0043] The cover film laminating device 74 includes a second bracket 741, on which a second unloading mechanism 742, a first pressing roller 743 and a sixth driving mechanism 744 are arranged. The second unloading mechanism 742, the first pressing roller 743 and the sixth driving mechanism 744 are located above the first feeding platform 72. The second unloading mechanism 742 is used to output the cover film, and the sixth driving mechanism 744 can drive the first pressing roller 743 to move downward, so that the first pressing roller 743 rolls the cover film onto the carrier tape after the product is placed, and then transports it together with the carrier tape, and finally rewinds it by the first receiving mechanism 75 to realize the packaging and receiving of the product. The second bracket 741 is also provided with a first limiting pressing plate 745, which is located above the first feeding platform 72. The carrier tape transported along the first feeding platform 72 first passes under the first limiting pressing plate 745, and then passes under the first pressing roller 743 for rolling and laminating, which can ensure better laminating, etc.

[0044] The first pressing roller 743 is mounted on the second support 746, and a connecting shaft rotatably connected to the first pressing roller 743 is arranged on the second support 746, and a bearing and a retaining ring matched with the first pressing roller 743 are arranged on the connecting shaft, and the output end of the sixth driving mechanism 744 is connected with a first connecting plate 747, and the lower end of the first guide rod 748 is fixedly connected with the second support 746, such as threaded connection, and the first connecting plate 747 is slidably connected with the upper end of the first guide rod 748, and a limiting block matched with the first connecting plate 747 is arranged on the top of the first guide rod 748, and a first spring 7481 is sleeved on the first guide rod 748, and one end of the first spring 7481 presses against the first connecting plate 747 and the other end presses against the second support 746, so that the first pressing roller 743 can roll and fit the cover film elastically, which is more stable and reliable. The first pressing roller 743 can adopt a rubber-coated roller, which can provide buffer protection and reduce damage to the product.

[0045] The sixth drive mechanism 744 and the seventh drive mechanism 763 can be in the form of a cylinder, an oil cylinder, an electric cylinder, a linear module, etc. For example, the cylinder method has a simple and compact structure, is easy to install and maintain, safe, and environmentally friendly. The first unloading mechanism 71, the second unloading mechanism 742, and the first receiving mechanism 75 are conventional mechanisms in the prior art, such as an air shaft, etc., which can be used to adapt to different sizes of material rolls, and a magnetic powder clutch can also be provided, which makes the operation more convenient, safer, and more reliable. The first unloading mechanism 71 can be arranged inside the frame 1, and the frame 1 is provided with a pipe for the carrier to pass through, etc. The first receiving mechanism 75 can be arranged on one side of the frame 1.

[0046] The carrier tape packaging device 7 further includes a third detection component 77, which is used to detect whether the products on the carrier tape are accurately placed, whether there is a shortage of materials, etc., which is safer and more reliable.

[0047] The vibration plate 11 is a common mechanism in the prior art and will not be described in detail here. The first material picking and discharging mechanism 12 usually includes a vacuum suction cup assembly for sucking the product and a transplanting robot for driving the vacuum suction cup assembly. The vacuum suction cup assembly and the transplanting robot are common mechanisms in the prior art. The first detection component 13, the second detection component 5 and the third detection component 77 usually use cameras for photo detection, such as CCD cameras, etc., and other detection mechanisms such as line lasers, 3D scanners, three-dimensional scanners, and three-dimensional intelligent sensors can also be used. A light source that matches the camera, a slide that adjusts the position of the camera detection component, a linear module, etc., such as a coaxial light source, an annular light source, a strip light source, a backlight source, a surface light source, etc. can also be set. The defective product collection device 6 usually includes a collection box and a conveying slide. The defective products are placed in the slide and then automatically fall into the collection box.

[0048] The frame 1 may be provided with a protective cover, in which the corresponding devices are located, and the protective cover may also be provided with multi-layer warning lights, safety gratings, etc., which is safer and more reliable. The bottom of the frame 1 may be provided with casters with adjustment blocks, which is convenient for moving and leveling the entire device, easy to operate, and improves the flexibility and stability of the device.

[0049] Compared with the prior art, the advantages of the present invention include: realizing the automated production of bulk product loading, testing and packaging, adopting a double turntable structure, the second turntable 3 adopts the first air path slip ring 321, the structure is more compact and stable, and the volume is reduced, etc. The correction device 4 can correct the position of the product to ensure the accurate position of the product, etc. The first detection component 13, the second detection component 5 and the third detection component 77 can perform corresponding detections respectively, the operation is convenient and fast, the labor intensity is low, and it saves trouble and effort, saves manpower and time, has high accuracy, is not prone to misjudgment, product contamination, omission, etc., has high safety, stability and reliability, improves production efficiency and product yield, and reduces costs, etc.

[0050] The above are only some embodiments of the present disclosure, which are only used to illustrate the technical solution of the present disclosure, rather than to limit it. It should be understood that, for those skilled in the art, without departing from the creative concept of the present disclosure, it is possible to make improvements or substitutions according to the above description, and all these improvements and substitutions should fall within the scope of protection of the claims attached to the present disclosure. In this case, all details can be replaced by equivalent elements, and the materials, shapes and sizes can also be arbitrary.

Claims

1. Double turntable bulk parts feeding, testing and packaging integrated machine, characterized by: The invention comprises a frame (1), on which a vibration plate (11), a first material picking and placing mechanism (12), a first rotating table (2), a second rotating table (3), a first detection component (13) corresponding to the first rotating table (2), a correction device (4) corresponding to the second rotating table (3), a second detection component (5), a defective product collection device (6) and a carrier packaging device (7) are arranged, wherein the first material picking and placing mechanism (12) can sequentially pick up and place products outputted from the vibration plate (11) onto the first rotating table (2), and the first rotating table (2) can sequentially transfer products to the first detection component (13) and the second detection component (5). The second rotating table (3) corresponds to a position where the first material picking component (31) on the second rotating table (3) can take out the product on the first rotating table (2); the second rotating table (3) can drive the first material picking component (31) to respectively correspond to the correction device (4), the second detection component (5), the defective product collecting device (6) and the carrier packaging device (7); the correction device (4) can correct the product on the first material picking component (31), the defective product collecting device (6) can collect defective products, and the carrier packaging device (7) can perform carrier packaging on qualified products; The first rotating platform (2) comprises a first rotating disk (21) and a first driving mechanism (22) for driving the first rotating disk (21) to rotate; a first fixture (23) is arranged on the first rotating disk (21) along its circumferential direction; and a first positioning groove (231) for placing a product is arranged on the first fixture (23); The second rotating table (3) comprises a second rotating disk (34), a second driving mechanism (32) and a third driving mechanism (33); the second rotating disk (34) is located obliquely above the first rotating disk (21); the first material taking component (31) is arranged on the second rotating disk (34) along its circumferential direction; the correction device (4) and the defective product collecting device (6) are located below the second rotating disk (34); the second driving mechanism (32) is capable of driving the second rotating disk (34) to rotate; and the third driving mechanism (33) is capable of driving the second rotating disk (34) and the second driving mechanism (32) to move up and down so that the first material taking component (31) takes out the product on the first fixture (23); The second driving mechanism (32) is a first gas slip ring (321), the first gas slip ring (321) and the second rotating disk (34) are coaxial, the first material taking assembly (31) comprises a first support (311), a first suction nozzle (312) for sucking products is arranged on the first support (311), the second rotating disk (34) is fixedly connected to the rotating part of the first gas slip ring (321), and the rotating part of the first gas slip ring (321) is connected to the first suction nozzle (312) via a pipeline; The correction device (4) comprises a first bracket (41), a first mounting seat (42) and a fourth driving mechanism (43) are arranged on the first bracket (41), a plurality of correcting sliders (44) and a first elastic element (45) matched with each correcting slider (44) are arranged on the first mounting seat (42), all the correcting sliders (44) enclose a first section (401) for correcting the product, the fourth driving mechanism (43) can drive each correcting slider (44) to slide outwards respectively, and at the same time each first elastic element (45) is compressed or stretched, and each first elastic element (45) elastically recovers to push each correcting slider (44) to slide inwards respectively; The output end of the fourth driving mechanism (43) is connected to a first cam (431), the first cam (431) cooperates with each of the deflection correcting sliders (44), each of the deflection correcting sliders (44) is provided with a first deflection correcting head (46), and all of the first deflection correcting heads (46) surround the first section (401); The fourth driving mechanism (43) drives the first cam (431) to rotate, and the first cam (431) drives each deviation-correcting slider (44) to slide synchronously, so that each first deviation-correcting head (46) moves synchronously, and the first elastic element (45) causes each deviation-correcting slider (44) to be constantly pressed against the first cam (431).

2. The double-turntable bulk parts feeding, testing and packaging integrated machine according to claim 1 is characterized in that: The carrier tape packaging device (7) comprises a first unloading mechanism (71), a first feeding platform (72), a fifth driving mechanism (73), a cover film laminating device (74) and a first material receiving mechanism (75); the fifth driving mechanism (73) is capable of pulling the carrier tape output by the first unloading mechanism (71) to be transported along the first feeding platform (72); the first material picking component (31) is capable of placing qualified products in sequence on the carrier tape transported along the first feeding platform (72); the cover film laminating device (74) is capable of laminating the cover film on the carrier tape after the products are placed thereon for packaging; and the first material receiving mechanism (75) is capable of rewinding the packaged carrier tape.

3. The double-turntable bulk parts feeding, testing and packaging integrated machine according to claim 2 is characterized in that: A cutting assembly (76) is also arranged between the cover film laminating device (74) and the first material receiving mechanism (75), and the cutting assembly (76) comprises a third bracket (761), on which a first cutter (762), a seventh driving mechanism (763) for driving the first cutter (762) to move up and down, a lower knife plate (764) and an upper knife plate (765) are arranged, the lower knife plate (764) is provided with a first avoidance hole (7641) matched with the first cutter (762), the upper knife plate (765) is provided with a second avoidance hole (7651) matched with the first cutter (762), the first cutter (762) has an inclined blade, and the packaged carrier tape can pass through between the lower knife plate (764) and the upper knife plate (765) for transportation, and the first cutter (762) can cut the carrier tape by passing through the first avoidance hole (7641) and the second avoidance hole (7651).

4. The double-turntable bulk parts feeding, testing and packaging integrated machine according to claim 3 is characterized in that: The cover film laminating device (74) comprises a second bracket (741), on which a second discharge mechanism (742) located above the first feeding platform (72), a first pressing roller (743) and a sixth driving mechanism (744) are arranged, the second discharge mechanism (742) being used to output the cover film, the sixth driving mechanism (744) being capable of driving the first pressing roller (743) to move up and down, and the first pressing roller (743) being capable of rolling and laminating the cover film onto the carrier tape after the product is placed for packaging.

5. The double-turntable bulk parts feeding, testing and packaging integrated machine according to claim 4 is characterized in that: The fifth driving mechanism (73) comprises a first motor (731), carrier gear plates (732) respectively located at two ends of the first feeding platform (72), a synchronous belt mechanism (733) connecting the two carrier gear plates (732), and a first pressure wheel (734) respectively matched with the two carrier gear plates (732), wherein the first motor (731) drives one of the carrier gear plates (732) to rotate and drives the synchronous belt mechanism (733) to transmit, and the synchronous belt mechanism (733) drives the other carrier gear plate (732) to rotate synchronously.

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