Intelligent switch processing device and method

Abstract

The present invention discloses an intelligent switch processing device in the technical field of intelligent switch processing, comprising an existing switch component, wherein the switch component comprises a base, a middle frame and a glass panel, and comprises a limit frame, wherein an upper trumpet mouth for guiding the middle frame to enter is provided at the upper end of the limit frame, a lower trumpet mouth for guiding the base to enter is provided at the lower end of the limit frame, and a limit square plate for limiting the descending depth of the middle frame is fixedly provided inside the limit frame; the present invention effectively solves the problem that when the existing intelligent switch is being assembled as a whole, the base is placed in a corresponding fixture for priority positioning, the middle frame is placed, and finally the glass panel is installed to complete the overall assembly; due to the strict process placement sequence, multiple devices are required to perform centralized operations around a positioning fixture with a small space, which leads to low work efficiency and excessively high production line costs.

Description

Technical Field

[0001] The present invention relates to the technical field of intelligent switch processing, and in particular to an intelligent switch processing device and method. Background Art

[0002] The surface is made of tempered glass, which is resistant to high temperature, scratch, water and aging. Solid quality. Smooth touch feel and brand new touch screen method. In addition to being able to control the local lights, it can also realize cross-regional control, so you can say goodbye to the embarrassment of returning to the room in the dark. You can turn off all lights with one click before going out and going to bed. Convenient and fast. Empower the smart brain of the switch, and provide real-time feedback on the status of the lights. Make the lights at home smarter and more flexible. Build a home of the Internet of Things, use the smart home gateway to connect to the Internet, install the mobile phone APP, and you can achieve remote control. Even if you are at work or on vacation, you can still have a grasp of the situation at home. It is equivalent to putting your home in your pocket and taking it with you. A layer of transparent special metal conductive material is attached to the glass surface, commonly known as a capacitive touch screen. When a finger touches the metal layer, the capacitance of the contact will change, causing the frequency of the oscillator connected to it to change. By measuring the frequency change, the touch position can be determined to obtain information, and then various circuit functions can be realized through the feedback circuit.

[0003] Existing smart switches are usually produced in the same assembly line as conventional switches. During the overall assembly, the base is placed in the corresponding fixture for priority positioning, then the middle frame is placed, and finally the glass panel is installed to complete the overall assembly. Due to the strict process placement sequence, multiple devices are required to operate centrally around the positioning fixture in a smaller space, which leads to low work efficiency and excessively high production line costs.

[0004] Based on this, the present invention designs an intelligent switch processing device and method to solve the above problems. Summary of the invention

[0005] The object of the present invention is to provide an intelligent switch processing device and method to solve the problem that the existing intelligent switches proposed in the above background technology usually adopt the same assembly line production method as conventional switches during production. When the overall assembly is carried out, the base is placed in the corresponding fixture for priority positioning, and then the middle frame is placed, and finally the glass panel is installed to complete the overall assembly. Due to the strict process placement sequence, multiple devices are required to perform centralized operations around the positioning fixture with a small space, which leads to low work efficiency and excessively high production line costs.

[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an intelligent switch processing device, comprising an existing switch assembly, wherein the switch assembly comprises a base, a middle frame and a glass panel, and comprises a limit frame, wherein the upper end of the limit frame is provided with an upper trumpet mouth for guiding the middle frame to enter, and the lower end of the limit frame is provided with a lower trumpet mouth for guiding the base to enter, and a limit square plate for limiting the descending depth of the middle frame is fixedly arranged inside the limit frame, the lower end of the limit frame is smaller than the diameter of the upper end, and the outer side wall of the limit frame is provided with an assembly mechanism for driving the base, the middle frame and the glass panel to approach each other.

[0007] As a further solution of the present invention, the assembly mechanism includes two slides symmetrically fixed on the outer wall of the limit frame, each of the slides is provided with a position block for horizontal limiting sliding inside, and each of the position blocks is rotatably provided with a rotating rod at both ends, wherein the upper ends of the two rotating rods at the upper end are rotatably provided with the same upper mounting plate, and the lower ends of the two rotating rods at the lower end are rotatably provided with the same lower mounting plate, and the upper end of the upper mounting plate is penetrated and fixed with two active suction cups for adsorbing the glass panel, and the upper end of the lower mounting plate is fixed with a fixing ring through a bracket, and two symmetrical limit rods are respectively fixed on the fixing rings, and two hole rods for plugging into the mounting holes on the base are respectively provided on the fixing rings located between the limit rods, and a power mechanism is provided at the outer ends of the two position blocks.

[0008] As a further solution of the present invention, the power mechanism includes pneumatic cylinders respectively fixed on the side walls of the position blocks, the pneumatic cylinders penetrate the slide and are fixed on the outer wall of the slide, a compression spring is sleeved on the outer side of the pneumatic cylinder moving sub-rod, one end of the compression spring is fixed on the outer wall of the position block and the other end is fixed on the side wall of the slide, the two pneumatic cylinder cavities are connected in the active suction cup cavity through a soft high-pressure pipe fixed on the outside, one of the high-pressure pipes is connected to an existing pneumatic pump outside, and a grinding mechanism for grinding the base mounting hole is provided in the hole rod.

[0009] As a further solution of the present invention, the grinding mechanism includes a grinding head vertically slidably arranged on the inner wall of the hole rod, the hole rod is rotatably arranged on the fixed ring, the outer walls of the two hole rods are sleeved with synchronous belts, and a driving disk is also sleeved inside the synchronous belt, and the driving disk is rotatably arranged on the upper end surface of the lower mounting plate, a spring rod is fixedly arranged on the inner side of the hole rod, and the other end of the spring rod is fixedly arranged on the lower end surface of the grinding head, and a grinding motor is fixedly arranged at the lower end of the lower mounting plate, the output shaft of the grinding motor passes through the lower mounting plate and is coaxially fixedly arranged at the lower end of the driving disk, and a limiting mechanism is arranged around the limit frame for limiting the upward movement of the middle frame when the limit rod drives the base to rise close to the middle frame.

[0010] As a further solution of the present invention, the limiting mechanism includes a limiting curved slide plate, which is rotatably arranged around the limiting frame through a torsion spring hinge, and the torsion spring hinge is rotatably arranged on the side walls around the limiting frame. An arc corner is provided at the lower end of the limiting curved slide plate, and the limiting curved slide plate contacts the upper end of the middle frame through the arc corner at the lower end. An unlocking mechanism is fixedly arranged on the upper end of the limiting curved slide plate, which can be squeezed by a rotating rod to unlock the middle frame.

[0011] As a further solution of the present invention, the unlocking structure includes a wedge block fixedly arranged on the upper end of the limiting curved slide and in contact with the inner side walls of the two upper rotating rods, a push rod is fixedly arranged on the side wall of the limiting curved slide close to the side wall of the rotating rod, a rope is fixedly arranged on the outer end of the push rod, the other two ends of the rope are respectively fixed on the outer walls of the two limiting curved slides away from the rotating rod, a fixing plate for guiding the two ends of the rope is fixedly arranged on the outer wall of the limiting frame close to the outer side of the limiting curved slide, and a rope loop is provided on the outer wall of the rope between the two fixing plates.

[0012] As a further solution of the present invention, a guiding drafting surface for guiding the base to enter the interior of the middle frame is provided on the lower end surface of the limiting square plate.

[0013] As a further solution of the present invention, the specific steps of the intelligent switch processing method are as follows:

[0014] Step 1: First, transport the base, middle frame and glass panel of the switch assembly to be installed to the assembly site, check each component, and apply bonding glue between the upper end of the middle frame and the glass panel;

[0015] Step 2: First, place the middle frame inside the limit frame, and guided by the upper horn, it can quickly slide down under the limit until it is stuck on the upper surface of the limit square plate. Place the base integrated unit from the lower end of the limit frame to the upper end of the limit rod and the grinding head to position the base. At the same time, the limit curved slide plate is hinged by the torsion spring to clamp the middle frame inside the limit frame and cannot move.

[0016] Step 3: Connect the high-pressure pipe to the existing pneumatic pump, and use the pneumatic pump to draw a vacuum so that the active suction cup is in the state of exhausting air. At this time, place the glass panel under the active suction cup. At this time, the active suction cup generates negative pressure by suctioning air to tightly suck the glass panel. Then the air pressure inside the pneumatic cylinder decreases and begins to contract, so that the angle between the two rotating rods on the same side begins to decrease;

[0017] Step 4: The upper mounting plate and the lower mounting plate start to move toward the limit frame at the same time, so that the glass panel and the base are moved closer to the middle frame, and the middle frame and the base are bayoneted. At the same time, the glass panel is pressed on the upper end of the middle frame coated with pot glue to complete the bonding. Then, the rotating rod squeezes the wedge block to make the unlocking mechanism work and release the middle frame;

[0018] Step 5: The switch assembly is moved upward as a whole due to suction, thus detaching from the limit curved slide. At this time, the vacuum pump starts to inflate the high-pressure pipe, and the compression spring will actively pull the pneumatic cylinder to contract, thereby actively pumping air, causing the pneumatic cylinder to contract first, so that the upper mounting plate and the lower mounting plate move away from the limit frame, so that the active suction cup lifts the switch assembly, thereby completing the unloading process.

[0019] Compared with the prior art, the present invention has the following beneficial effects:

[0020] 1. The present invention uses an external vacuum pump to evacuate air into the pneumatic cylinder and the active suction cup, and then uses the elastic force of the compression spring to prevent the pneumatic cylinder from shrinking, so that the position block cannot move preferentially inside the slideway, thereby completing the active suction cup to preferentially clamp the glass panel, and after adsorbing the active suction cup, indirectly drives the upper mounting plate and the lower mounting plate to approach each other to assemble the lower base and the upper glass panel into the middle frame, thereby completing the switch assembly and then clamping it at different stations and then assembling it, so that the three can be clamped at the same time, thereby improving work efficiency, and the three clamping positions are different, so that the installation space of the loading equipment can be expanded to reduce costs.

[0021] 2. The larger the deformation of the compression spring, the greater its elastic force, which makes the pneumatic cylinder subject to greater resistance and reduces the moving speed of the position block. Then, by rotating the rod at an angle, the speed of the base, middle frame and glass panel is slowed down, thereby improving assembly accuracy and avoiding collisions that may cause the glass panel to break.

[0022] 3. The pneumatic cylinder is subjected to an extension reset force by restoring the compression spring first. When the vacuum pump is first injected with air, the pneumatic cylinder is first extended to ensure that the active suction cup is always under negative air pressure, so that the upper mounting plate moves up, thereby actively unloading the installed switch assembly, thereby completing the automatic unloading process. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.

[0024] Figure 1 It is a schematic diagram of the overall structure of the present invention;

[0025] Figure 2 This is a schematic diagram of the overall structure of the present invention when viewed from above;

[0026] Figure 3 It is a schematic diagram of a partial cross-sectional structure of the present invention viewed from the side;

[0027] Figure 4 For the present invention Figure 3 The enlarged structural diagram at A in the middle;

[0028] Figure 5 For the present invention Figure 3 The enlarged structural diagram at B in the middle;

[0029] Figure 6 For the present invention Figure 3 The enlarged structural diagram at C in the middle;

[0030] Figure 7 For the present invention Figure 3 The enlarged structural diagram at D in the middle;

[0031] Figure 8 It is a schematic diagram of the overall structure of the process of the method of the present invention.

[0032] In the accompanying drawings, the components represented by the reference numerals are listed as follows:

[0033] Base 8, middle frame 9, glass panel 10, limit frame 11, upper bell mouth 12, lower bell mouth 13, limit square plate 14, slideway 18, position block 19, rotating rod 20, upper mounting plate 21, lower mounting plate 22, active suction cup 23, fixing ring 24, limit rod 25, hole rod 26, pneumatic cylinder 29, compression spring 30, high pressure pipe 31, grinding mechanism, grinding head 35, synchronous belt 36, drive disk 37, spring rod 38, grinding motor 39, limit curved slide plate 42, torsion spring hinge 43, arc angle 44, wedge block 48, push rod 49, rope 50, fixing plate 51, rope loop 52, guide draft surface 53. DETAILED DESCRIPTION

[0034] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0035] See also Figure 1-8The present invention provides a technical solution: an intelligent switch processing device, including an existing switch assembly, the switch assembly includes a base 8, a middle frame 9 and a glass panel 10, including a limit frame 11, an upper trumpet 12 for guiding the middle frame 9 to enter is opened at the upper end of the limit frame 11, a lower trumpet 13 for guiding the base to enter is arranged at the lower end of the limit frame 11, a limit square plate 14 for limiting the depth of the middle frame 9 to be lowered is fixedly arranged inside the limit frame 11, the lower end of the limit frame 11 is smaller than the upper end diameter, and the outer wall of the limit frame 11 An assembly mechanism is provided for driving the base 8, the middle frame 9 and the glass panel 10 to approach each other; the assembly mechanism includes two slideways 18 symmetrically fixedly arranged on the outer wall of the limit frame 11, each slideway 18 is provided with a position block 19 for horizontal limiting sliding inside, and each position block 19 is provided with a rotating rod 20 for rotation at both ends, wherein the upper ends of the two rotating rods 20 at the upper end are provided with the same upper mounting plate 21 for rotation, and the lower ends of the two rotating rods 20 at the lower end are provided with the same lower mounting plate 22 for rotation, and the upper mounting plate 21 is provided with a rotating rod 20 for rotation. Two active suction cups 23 for adsorbing the glass panel 10 are fixedly arranged at the end, a fixing ring 24 is fixedly arranged at the upper end of the lower mounting plate 22 through a bracket, two symmetrical limit rods 25 are fixedly arranged on the fixing ring 24, and two hole rods 26 for plugging into the mounting holes on the base 8 are respectively arranged on the fixing ring 24 located between the limit rods 25, and a power mechanism is arranged at the outer ends of the two position blocks 19; as a further scheme of the present invention, the power mechanism includes pneumatic cylinders 29 respectively fixedly arranged on the side walls of the position blocks 19, the pneumatic cylinders 29 penetrate the slideway 18 and are fixedly arranged on the outer wall of the slideway 18, a compression spring 30 is sleeved on the outer side of the moving sub-rod of the pneumatic cylinder 29, one end of the compression spring 30 is fixedly arranged on the outer wall of the position block 19 and the other end is fixedly arranged on the side wall of the slideway 18, the cavities of the two pneumatic cylinders 29 are connected in the cavity of the active suction cup 23 through a soft high-pressure pipe 31 fixed on the outside, one of the high-pressure pipes 31 is connected to an existing pneumatic pump outside, and a grinding mechanism for grinding the mounting hole of the base 8 is arranged in the hole rod 26;

[0036] Before using the present invention, first assemble the device (such as Figure 1 As shown, from Figure 1 The upper end of the device is shown from top to bottom, and the front end of the device is shown from the lower left to the upper right. The device orientation will be used for the following description and no further elaboration will be given). The base 8, middle frame 9 and glass panel 10 of the switch assembly to be installed will be transported to the assembly site first, and each assembly will be inspected. At the same time, adhesive glue will be applied between the upper end of the middle frame 9 and the glass panel 10 (the device itself does not have a gluing device, and the existing smart socket uses a glass panel for control, so the glass panel needs to be bonded to the middle frame 9); the middle frame 9 will first be placed inside the limit frame 11, and guided by the upper horn 12 (such as Figure 1 and 2As shown, the bell mouth 12 is used to guide the middle frame 9 to be smoothly installed and positioned on the one hand, and on the other hand, it can ensure that the middle frame 9 is automatically adjusted and limited in position during the descent process, thereby ensuring the installation accuracy), so that it can quickly slide down under the limit until it is stuck on the upper end surface of the limiting square plate 14, and at the same time, the base 8 is placed on the upper end of the hole rod 26, so that the mounting hole of the base 8 is inserted into the inside of the mounting hole of the base 8, thereby completing the positioning, and at the same time, the two limiting rods 25 lift the base 8, thereby completing the other five degrees of freedom of the base 8 except the freedom degree limited by gravity above, thereby completing the positioning of the base 8 (it is necessary to pay attention to the position adjustment here, so that the base 8 is matched with the base 8 and the middle frame 9 up and down, and the parts are placed manually), and at the same time, the external vacuum pump is started to extract air from the high-pressure pipe 31, so that Negative pressure appears inside the pneumatic cylinder 29 and the active suction cup 23. At this time, the glass panel 10 is installed to the lower end of the active suction cup 23 to block the active suction cup 23. The air pressure inside the active suction cup 23 gradually decreases, thereby adsorbing the glass panel 10 (the elastic force of the compression spring 30 always prevents the pneumatic cylinder 29 from contracting, thereby completing the priority adsorption and fixation of the glass panel 10, avoiding the device from falling without adsorbing the glass panel 10, thereby causing a collision and causing damage to the device or switch components). As the air pressure inside the active suction cup 23 becomes lower and lower, the pneumatic cylinder 29 overcomes the resistance of the compression spring 30 and begins to contract, causing the position block 19 to move outward along the slide 18, thereby reducing the angle of the rotating rod 20 on the same side, so that the upper mounting plate 21 and the lower mounting plate 22 are close to each other, and at the same time close to the middle frame 9 inside the limit frame 11 (such as Figure 1As shown), and the vertical component speed after the angle of the rotating rod 20 is converted, and as the elastic force of the compression spring 30 becomes larger and larger, the upper mounting plate 21 and the lower mounting plate 22 approach the middle frame 9 more and more slowly to avoid collision and damage to the switch assembly. The upper mounting plate 21 descends to drive the active suction cup 23 to descend (the two active suction cups 23 cooperate to avoid the problem of self-rotation of the glass panel 10), and the glass panel 10 is pressed to the upper end of the middle frame 9 coated with glue. At the same time, the lower mounting plate 22 moves up, driving the fixing ring 24 to move up, so that the limit rod 25 and the hole rod 26 move up, thereby completing the assembly of the switch assembly. After the assembly is completed, it is necessary to slightly Wait for the glue to solidify, and then the vacuum pump inflates the high-pressure pipe 31. Since the tension of the compression spring 30 is the greatest, the gas is first charged into the pneumatic cylinder 29 to complete the reset and extension of the pneumatic cylinder 29, so that the upper mounting plate 21 and the lower mounting plate 22 move to a position away from the middle frame 9, and the active suction cup 23 moves upward to lift the switch assembly out of the device as a whole, thereby completing the unloading (due to the action of the compression spring 30, the pneumatic cylinder 29 is reset first, so that the gas can be first charged into the pneumatic cylinder 29, so that the air pressure inside the active suction cup 23 always adsorbs the switch assembly, and as the switch assembly moves upward, it becomes smaller and smaller, so that when it reaches the minimum critical value, the switch assembly can be unloaded);

[0037] The present invention uses an external air pump to evacuate air into the pneumatic cylinder 29 and the active suction cup 23, and then uses the elastic force of the compression spring 30 to prevent the pneumatic cylinder 29 from contracting, so that the position block 19 cannot move preferentially inside the slide 18, thereby completing the active suction cup 23 to preferentially clamp the glass panel 10, and after the active suction cup 23 is adsorbed, the upper mounting plate 21 and the lower mounting plate 22 are indirectly driven to approach each other to assemble the lower base 8 and the upper glass panel 10 into the middle frame 9, thereby completing the switch assembly to be clamped at different stations and then assembled, so that the three can be clamped at the same time, thereby improving work efficiency, and the three clamping positions are different, so that the installation space of the feeding equipment can be expanded to reduce costs; further The greater the deformation of the compression spring 30, the greater its elastic force, the greater the obstruction force on the pneumatic cylinder 29, and the moving speed of the position block 19 decreases; the rotating rod 20 is then rotated by an angle to divide the speed, so that the approach installation speed of the base 8, the middle frame 9 and the glass panel 10 is slowed down, thereby improving the assembly accuracy and avoiding collisions that cause the glass panel 10 to break; further, the compression spring 30 is preferentially restored to restore the elastic force, so that the pneumatic cylinder 29 is subjected to an elongation reset force. When the vacuum pump is preferentially injected, the pneumatic cylinder 29 is preferentially extended to ensure that the active suction cup 23 is always under negative air pressure, so that the upper mounting plate 21 moves upward, thereby actively unloading the installed switch assembly, thereby completing the automatic unloading process.

[0038] As a further solution of the present invention, the grinding mechanism includes a grinding head 35 vertically slidably arranged on the inner wall of the hole rod 26, the hole rod 26 is rotatably arranged on the fixed ring 24, the outer walls of the two hole rods 26 are sleeved with a synchronous belt 36, and a driving disk 37 is also sleeved inside the synchronous belt 36. The driving disk 37 is rotatably arranged on the upper end surface of the lower mounting plate 22, and a spring rod 38 is fixedly arranged on the inner side of the hole rod 26, and the other end of the spring rod 38 is fixedly arranged on the lower end surface of the grinding head 35. A grinding motor 39 is fixedly arranged at the lower end of the lower mounting plate 22, and the output shaft of the grinding motor 39 passes through the lower mounting plate 22 and is coaxially fixedly arranged at the lower end of the driving disk 37. A limiting mechanism for limiting the upward movement of the middle frame 9 when the limit rod 25 drives the base 8 to rise close to the middle frame 9 is arranged around the limit frame 11; the limiting mechanism includes a limiting curved slide plate 42, and the limiting curved slide plate 42 is rotatably arranged around the limit frame 11 through a torsion spring hinge 43. , the torsion spring hinge 43 is rotatably arranged on the side walls around the limit frame 11, and the lower end of the limit curved slide plate 42 is provided with an arc corner 44, and the limit curved slide plate 42 contacts the upper end of the middle frame 9 through the arc corner 44 at the lower end, and the upper end of the limit curved slide plate 42 is fixedly provided with an unlocking mechanism that can be squeezed by the rotating rod 20 to unlock the middle frame 9; the unlocking structure includes a wedge block 48 fixedly arranged on the upper end of the limit curved slide plate 42 and in contact with the inner side walls of the two upper rotating rods 20, a push rod 49 is fixedly arranged on the side wall of the limit curved slide plate 42 close to the side wall of the rotating rod 20, and a rope 50 is fixedly arranged on the outer end of the push rod 49, and the other two ends of the rope 50 are respectively fixed on the outer walls of the two limit curved slide plates 42 away from the rotating rod 20, and a fixing plate 51 for guiding the two ends of the rope 50 is fixedly arranged on the outer wall of the limit frame 11 close to the outer side of the limit curved slide plate 42, and a rope loop 52 is provided on the outer wall of the rope 50 between the two fixing plates 51;

[0039] When the present invention is working, the grinding head 35 rises with the hole rod 26, and the grinding motor 39 drives the driving disk 37 to rotate, and drives the synchronous belt 36 to rotate, so that the grinding head 35 rotates, thereby grinding the mounting hole of the base 8, so as to facilitate installation. Secondly, when the glass panel 10 is pressed down, the grinding head 35 can overcome the elastic force of the spring rod 38 to avoid damage to the glass panel 10. At the same time, after the middle frame 9 is lowered and stuck in the limit frame 11, the limit curved slide plate 42 is acted upon by the torsion spring hinge 43 and rotates (such as Figure 2 and 3As shown, the limiting curved slide plate 42 can guide the glass panel 10 to slide downward in a directional manner around to avoid displacement difference with the middle frame 9), so that the arc corner 44 is stuck at the upper end of the middle frame 9, ensuring that the middle frame 9 is in a stuck state and cannot move in the limiting frame 11 (avoiding the vibration of the middle frame 9 during the operation of the equipment, causing displacement difference, resulting in poor installation accuracy). During the process of installing the glass panel 10 and the base 8 into the middle frame 9, the rotating rod 20 presses the wedge block 48, so that the limiting curved slide plate 42 overcomes the torsion of the torsion spring hinge 43 and rotates The center frame 9 is unlocked (the lower end of the limiting curved slide plate 42 close to the rotating rod 20 moves outward to push the push rod 49, so that the rope 50 moves toward the limiting curved slide plate 42 inside the fixed plate 51 and the rope loop 52, so that the limiting curved slide plate 42 away from the rotating rod 20 is pulled by the rope 50 and also moves outward and rotates, thereby unlocking the center frame 9). At the same time, the vacuum pump is still pumping air, so that the active suction cup 23 continues to deform, causing the glass panel 10 to rise, thereby lifting the entire assembled switch assembly and breaking away from the action of the limiting curved slide plate 42, thereby completing automatic unlocking.

[0040] As a further solution of the present invention, a guiding drafting surface 53 for guiding the base 8 to enter the interior of the middle frame 9 is formed on the lower end surface of the limiting square plate 14 .

[0041] As a further solution of the present invention, the specific steps of the intelligent switch processing method are as follows:

[0042] Step 1: First, transport the base 8, middle frame 9 and glass panel 10 of the switch assembly to be installed to the assembly site, check each component, and apply adhesive glue between the upper end of the middle frame 9 and the glass panel 10;

[0043] Step 2: First, place the middle frame 9 inside the limit frame 11, and guided by the upper bell mouth 12, so that it can quickly slide down under the limit until it is stuck on the upper end surface of the limit square plate 14, and place the base 8 integrated unit from the lower end of the limit frame 11 to the upper end of the limit rod 25 and the grinding head 35, so as to position the base 8. At the same time, the limit curved slide plate 42 is acted by the torsion spring hinge 43 to block the middle frame 9 inside the limit frame 11 and cannot move;

[0044] Step 3: Connect the high-pressure pipe 31 to the existing pneumatic pump, and use the pneumatic pump to draw a vacuum so that the active suction cup 23 is in a state of exhausting air. At this time, place the glass panel 10 on the lower end of the active suction cup 23. At this time, the active suction cup 23 sucks air to generate negative pressure to tightly suck the glass panel 10. Then, the air pressure inside the pneumatic cylinder 29 decreases and begins to contract, so that the angle between the two rotating rods 20 on the same side begins to decrease;

[0045] Step 4: The upper mounting plate 21 and the lower mounting plate 22 start to move toward the limit frame 11 at the same time, so that the glass panel 10 and the base 8 are moved closer to the middle frame 9, and the middle frame 9 and the base 8 are bayoneted. At the same time, the glass panel 10 is pressed on the upper end of the middle frame 9 coated with pot glue to complete the bonding, and then the rotating rod 20 squeezes the wedge block 48 to make the unlocking mechanism work and release the middle frame 9;

[0046] Step 5: The switch assembly is moved upward as a whole due to the suction force, thereby disengaging from the limiting curved slide plate 42. At this time, the vacuum pump starts to inflate the high-pressure pipe 31, and the compression spring 30 will actively pull the pneumatic cylinder 29 to contract, thereby actively pumping air, so that the pneumatic cylinder 29 contracts first, so that the upper mounting plate 21 and the lower mounting plate 22 move away from the limiting frame 11, so that the active suction cup 23 lifts the switch assembly, thereby completing the unloading process.

Claims

1. An intelligent switch processing device, comprising an existing switch assembly, wherein the switch assembly comprises a base (8), a middle frame (9) and a glass panel (10), characterized in that: The invention comprises a limit frame (11), wherein the upper end of the limit frame (11) is provided with an upper trumpet mouth (12) for guiding the middle frame (9) to enter, the lower end of the limit frame (11) is provided with a lower trumpet mouth (13) for guiding the base to enter, a limit square plate (14) for limiting the descending depth of the middle frame (9) is fixedly provided inside the limit frame (11), the lower end of the limit frame (11) is smaller than the diameter of the upper end, and an assembly mechanism for driving the base (8), the middle frame (9) and the glass panel (10) to approach each other is provided on the outer wall of the limit frame (11); The assembly mechanism comprises two slideways (18) symmetrically fixedly arranged on the outer wall of the limit frame (11), each of the slideways (18) is provided with a position block (19) for horizontal limit sliding inside, each of the position blocks (19) is provided with a rotating rod (20) for rotation at both ends, wherein the upper ends of the two rotating rods (20) at the upper ends are provided with a same upper mounting plate (21) for rotation, and the lower ends of the two rotating rods (20) at the lower ends are provided with a same lower mounting plate (22) for rotation, and the upper mounting plate (21) is provided with a same upper mounting plate (22) for rotation. 1) two active suction cups (23) for adsorbing the glass panel (10) are fixedly provided at the upper end, a fixing ring (24) is fixedly provided at the upper end of the lower mounting plate (22) through a bracket, two symmetrical limiting rods (25) are fixedly provided on the fixing ring (24), and two hole rods (26) for plugging into the mounting holes on the base (8) are respectively provided on the fixing ring (24) between the limiting rods (25), and a power mechanism is provided at the outer ends of the two positioning blocks (19); The power mechanism comprises pneumatic cylinders (29) respectively fixedly arranged on the side walls of the position block (19), the pneumatic cylinders (29) passing through the slideway (18) and fixedly arranged on the outer wall of the slideway (18), a compression spring (30) is sleeved on the outer side of the moving sub-rod of the pneumatic cylinder (29), one end of the compression spring (30) is fixedly arranged on the outer wall of the position block (19) and the other end is fixedly arranged on the side wall of the slideway (18), the two cavities of the pneumatic cylinders (29) are connected to the cavity of the active suction cup (23) through a soft high-pressure pipe (31) fixed on the outside, one of the high-pressure pipes (31) is connected to an existing pneumatic pump outside, and a grinding mechanism for grinding the mounting hole of the base (8) is arranged in the hole rod (26); The grinding mechanism comprises a grinding head (35) vertically slidably arranged on the inner wall of the hole rod (26); the hole rod (26) is rotatably arranged on the fixing ring (24); the outer walls of the two hole rods (26) are sleeved with a synchronous belt (36); a driving disk (37) is sleeved inside the synchronous belt (36); the driving disk (37) is rotatably arranged on the upper end surface of the lower mounting plate (22); a spring rod (38) is fixedly arranged on the inner side of the hole rod (26); the other end of the spring rod (38) is fixedly arranged on the lower end surface of the grinding head (35); a grinding motor (39) is fixedly arranged at the lower end of the lower mounting plate (22); the output shaft of the grinding motor (39) passes through the lower mounting plate (22) and is coaxially fixedly arranged on the lower end of the driving disk (37); and a limiting mechanism is arranged around the limiting frame (11) for limiting the upward movement of the middle frame (9) when the limiting rod (25) drives the base (8) to rise close to the middle frame (9).

2. The intelligent switch processing device according to claim 1, characterized in that: The limiting mechanism comprises a limiting curved plate (42), the limiting curved plate (42) is rotatably arranged around the limiting frame (11) through a torsion spring hinge (43), the torsion spring hinge (43) is rotatably arranged on the side walls around the limiting frame (11), a circular arc corner (44) is provided at the lower end of the limiting curved plate (42), the limiting curved plate (42) contacts the upper end of the middle frame (9) through the circular arc corner (44) at the lower end, and an unlocking mechanism is fixedly arranged at the upper end of the limiting curved plate (42) which can be unlocked by squeezing the middle frame (9) by a rotating rod (20).

3. The intelligent switch processing device according to claim 2, characterized in that: The unlocking mechanism comprises a wedge block (48) fixedly arranged on the upper end of the limiting curved slide plate (42) and in contact with the inner side walls of the two upper rotating rods (20); a push rod (49) is fixedly arranged on the side wall of the limiting curved slide plate (42) close to the side wall of the rotating rod (20); a rope (50) is fixedly arranged on the outer end of the push rod (49); the other two ends of the rope (50) are respectively fixedly arranged on the outer walls of the two limiting curved slide plates (42) away from the rotating rod (20); a fixing plate (51) for guiding the two ends of the rope (50) is fixedly arranged on the outer wall of the limiting frame (11) close to the outer side of the limiting curved slide plate (42); and a rope loop (52) is sleeved on the outer wall of the rope (50) between the two fixing plates (51).

4. The intelligent switch processing device according to claim 1, characterized in that: The lower end surface of the limiting square plate (14) is provided with a guiding drafting surface (53) for guiding the base (8) to enter the interior of the middle frame (9).

5. An intelligent switch processing method, applicable to an intelligent switch processing device according to any one of claims 1 to 4, characterized in that: The specific steps of the intelligent switch processing method are as follows: Step 1: First, the base (8), the middle frame (9) and the glass panel (10) of the switch assembly to be installed are transported to the assembly site, each assembly is inspected, and bonding glue is applied between the upper end of the middle frame (9) and the glass panel (10); Step 2: firstly place the middle frame (9) inside the limit frame (11), and guided by the upper bell mouth (12), so that it can quickly slide down under the limit until it is stuck on the upper end surface of the limit square plate (14), and then place the base (8) integrated unit from the lower end of the limit frame (11) to the upper end of the limit rod (25) and the grinding head (35), so as to position the base (8), and at the same time, the limit curved plate (42) is acted upon by the torsion spring hinge (43) to stick the middle frame (9) inside the limit frame (11) so that it cannot move; Step 3: Connect the high-pressure pipe (31) to the existing pneumatic pump, and use the pneumatic pump to draw a vacuum so that the active suction cup (23) is in a state of exhausting air. Then, place the glass panel (10) on the lower end of the active suction cup (23). At this time, the active suction cup (23) absorbs air to generate negative pressure to tightly suck the glass panel (10). Then, the air pressure inside the pneumatic cylinder (29) decreases and begins to contract, so that the angle between the two rotating rods (20) on the same side begins to decrease; Step 4: The upper mounting plate (21) and the lower mounting plate (22) begin to move toward the limit frame (11) at the same time, so that the glass panel (10) and the base (8) are moved closer to the middle frame (9), and the middle frame (9) and the base (8) are engaged with each other by means of a bayonet, and at the same time, the glass panel (10) is pressed against the upper end of the middle frame (9) coated with the pot glue to complete the bonding, and then the rotating rod (20) squeezes the wedge block (48) to make the unlocking mechanism work, thereby releasing the middle frame (9); Step 5: The switch assembly is moved upward as a whole due to the suction force, thereby disengaging from the limit curved plate (42). At this time, the vacuum pump starts to inflate the high-pressure pipe (31), and the compression spring (30) actively pulls the pneumatic cylinder (29) to contract, thereby actively pumping air, causing the pneumatic cylinder (29) to contract first, thereby causing the upper mounting plate (21) and the lower mounting plate (22) to move away from the limit frame (11), thereby causing the active suction cup (23) to lift the switch assembly, thereby completing the unloading process.

Images